CN108364862B - Ion implantation equipment and ion implantation method thereof - Google Patents
Ion implantation equipment and ion implantation method thereof Download PDFInfo
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- CN108364862B CN108364862B CN201810154566.8A CN201810154566A CN108364862B CN 108364862 B CN108364862 B CN 108364862B CN 201810154566 A CN201810154566 A CN 201810154566A CN 108364862 B CN108364862 B CN 108364862B
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/265—Bombardment with radiation with high-energy radiation producing ion implantation
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
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- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
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- H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
- H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
- H01J37/3171—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation for ion implantation
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- H01J2237/24405—Faraday cages
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- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/30—Electron or ion beam tubes for processing objects
- H01J2237/317—Processing objects on a microscale
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Abstract
The invention discloses an ion implantation device and an ion implantation method thereof, which are used for transforming the ion implantation device, a vacant baffle plate is added between a process cavity and an analysis magnetic field, and the vacant baffle plate isolates the process cavity from the analysis magnetic field in the period except for ion implantation, thereby reducing the stripping objects in the process cavity, reducing the occurrence rate of characteristic bright and dark spots and realizing high-quality display pictures. And the speed of pollution of the process chamber can be effectively relieved, and the self-cleaning capability of the process chamber is improved, so that the open chamber cleaning period of the process chamber is prolonged. And before an engineer opens the process cavity for cleaning, the vacant baffle is closed, so that the analysis magnetic field is separated from the process cavity, the vacuum environment of the analysis magnetic field is reserved, and the process cavity is only required to be vacuumized subsequently, so that the equipment downtime can be reduced, and the downtime can be reduced from 12 hours to 6 hours.
Description
Technical Field
The invention relates to the technical field of display manufacturing, in particular to ion implantation equipment and an ion implantation method thereof.
Background
The ion implantation technology is a technology for precisely and controllably adjusting a channel threshold voltage and a contact resistance of a semiconductor layer of a Thin Film Transistor (TFT) in the semiconductor manufacturing industry. In the conventional ion implanter, the ion beam is easily blocked by the process gas and the spalling (by-product) generated by the equipment itself to cause abnormal implantation, which causes poor bright and dark spots of the Display screen controlled by the TFT, especially in the Organic Light Emitting Display (OLED) which has a strict requirement on the TFT, which has become a major limitation on the implantation performance.
Therefore, how to effectively reduce the content of suspended strippings in an implantation chamber, i.e., a process chamber, and effectively avoid electrical abnormality caused by shielding an ion beam, thereby reducing the incidence of poor bright and dark spots of characteristics from the source is a technical problem to be solved in the art.
Disclosure of Invention
In view of this, embodiments of the present invention provide an ion implantation apparatus and an ion implantation method thereof, so as to solve the problem of a large content of suspended denuded objects in the conventional process chamber.
An embodiment of the present invention provides an ion implantation apparatus, including: the ion source comprises a transfer cavity, a process cavity connected with the transfer cavity through a valve, an analysis magnetic field connected with the process cavity through a beam flow cavity, and an ion source connected with the analysis magnetic field; wherein the content of the first and second substances,
and a vacant baffle plate is arranged between the process chamber and the analysis magnetic field and is used for isolating the process chamber from the analysis magnetic field in a period except for ion implantation.
In a possible implementation manner, in the ion implantation apparatus provided in an embodiment of the present invention, the ion implantation apparatus further includes: a first Faraday cup and a second Faraday cup;
the first Faraday cup is positioned on the surface of the vacant baffle plate facing the analysis magnetic field;
the second Faraday cup is positioned on the surface of the process cavity facing the analysis magnetic field.
In a possible implementation manner, in the ion implantation apparatus provided in the embodiment of the present invention, the vacant baffle is located on an inner wall and/or an outer wall of the beam flow chamber where the beam flow chamber is connected to the analysis magnetic field.
In a possible implementation manner, in the ion implantation apparatus provided in the embodiment of the present invention, the beam aperture of the empty baffle located in the beam cavity faces the sidewall of the process cavity and/or the beam aperture in the beam cavity faces the sidewall of the analysis magnetic field.
In a possible implementation manner, in the ion implantation apparatus provided by the embodiment of the present invention, the dummy barrier is located at an outer wall and/or an inner wall of the beam chamber where the beam chamber is connected to the process chamber.
In a possible implementation manner, in the ion implantation apparatus provided in an embodiment of the present invention, the ion implantation apparatus further includes: the system comprises a first molecular pump connected with the process cavity and a first dry pump connected with the first molecular pump.
In a possible implementation manner, in the ion implantation apparatus provided in an embodiment of the present invention, the ion implantation apparatus further includes: the second molecular pump is connected with the conveying cavity, and the second dry pump is connected with the second molecular pump.
On the other hand, an embodiment of the present invention further provides a method for performing ion implantation by using the ion implantation apparatus, including:
controlling the vacant baffle to be in an open state in an ion implantation period so as to conduct the process chamber and the analysis magnetic field;
and controlling the idle baffle to be in a closed state in a period except for ion implantation so as to isolate the process chamber from the analysis magnetic field.
In a possible implementation manner, in the foregoing method provided in an embodiment of the present invention, the controlling the idle stop to be in a closed state in a period other than the ion implantation to isolate the process chamber from the analysis magnetic field specifically includes:
and before a valve between the conveying cavity and the process cavity is opened for carrying out wafer feeding, controlling the idle baffle to be in a closed state so as to isolate the process cavity from the analysis magnetic field.
In a possible implementation manner, in the foregoing method provided by the embodiment of the present invention, before controlling the idle stop to be in the open state, the method further includes:
increasing a vacuum differential between the transfer chamber and the process chamber.
In a possible implementation manner, in the method provided by the embodiment of the present invention, after the feeding of the wafer ends and the closing of the valve between the transfer chamber and the process chamber, and before the controlling the idle shutter to be in the open state, the method further includes:
and controlling the vacuum degree of the process cavity to be not more than the vacuum degree of the analysis magnetic field.
In a possible implementation manner, in the foregoing method provided in an embodiment of the present invention, the controlling the idle stop to be in a closed state in a period other than the ion implantation to isolate the process chamber from the analysis magnetic field specifically includes:
and before the process chamber is opened for cleaning, controlling the idle baffle to be in a closed state so as to isolate the process chamber from the analysis magnetic field.
In a possible implementation manner, in the foregoing method provided in an embodiment of the present invention, the method further includes:
recording a first current density formed by an ion beam striking a first Faraday cup when the vacant baffle isolates the process chamber from the analysis magnetic field;
recording a second current density formed by the ion beam striking a second Faraday cup when the vacant baffle conducts the process chamber and the analysis magnetic field;
and monitoring the content of the suspended spalls in the process chamber according to the relation between the difference value of the first current density and the second current density and a preset value.
In a possible implementation manner, in the method provided in an embodiment of the present invention, the monitoring the content of the suspended spall in the process chamber according to a relationship between a difference between the first current density and the second current density and a preset value specifically includes:
and when the difference value between the first current density and the second current density is larger than a preset value, determining that the content of the suspended spalling materials in the process chamber exceeds the standard, and performing early warning.
The embodiment of the invention has the beneficial effects that:
according to the ion implantation equipment and the ion implantation method thereof provided by the embodiment of the invention, the ion implantation equipment is reformed, the vacant baffle is added between the process cavity and the analysis magnetic field, and the vacant baffle isolates the process cavity from the analysis magnetic field in the period except for the ion implantation, so that the stripping and falling objects in the process cavity can be reduced, the occurrence rate of characteristic bright and dark spots is reduced, and a high-quality display picture is realized. And the speed of pollution of the process chamber can be effectively relieved, and the self-cleaning capability of the process chamber is improved, so that the open chamber cleaning period of the process chamber is prolonged. And before an engineer opens the process cavity for cleaning, the vacant baffle is closed, so that the analysis magnetic field is separated from the process cavity, the vacuum environment of the analysis magnetic field is reserved, and the process cavity is only required to be vacuumized subsequently, so that the equipment downtime can be reduced, and the downtime can be reduced from 12 hours to 6 hours.
Drawings
Fig. 1 is a schematic structural diagram of an ion implantation apparatus in the prior art;
fig. 2a and 2b are schematic diagrams illustrating operation of an ion implantation apparatus according to the prior art;
fig. 3 is a schematic view showing a problem occurring when ion implantation is performed using an ion implantation apparatus in the related art;
fig. 4 is a schematic structural diagram of an ion implantation apparatus according to an embodiment of the present invention;
fig. 5 is a schematic diagram of an ion implantation apparatus according to an embodiment of the present invention;
fig. 6a to 6c are schematic structural diagrams of an ion implantation apparatus according to an embodiment of the present invention;
fig. 7 is a second schematic structural diagram of an ion implantation apparatus according to an embodiment of the present invention;
fig. 8a and 8b are schematic views illustrating the operation of a dual faraday cup in an ion implantation apparatus according to an embodiment of the present invention;
fig. 8c is a schematic view of an empty baffle with a first faraday cup in an ion implantation apparatus according to an embodiment of the present invention;
fig. 9a to 9c are schematic structural diagrams of a third embodiment of an ion implantation apparatus according to the present invention;
fig. 10 is a flowchart of a method for performing ion implantation by using an ion implantation apparatus according to an embodiment of the present invention.
Detailed Description
The conventional Ion implantation apparatus is mainly divided into five parts, as shown in fig. 1, which are an Ion Source 05(Ion Source), an analysis magnetic field 04 (analysis Magnet), a Process Chamber 02(Process Chamber), a Transfer Chamber 01(Transfer Chamber), and a vacuum interlock Chamber 06(Load Lock). The ion Beam (Beam) is generated in the ion source 05, and after the screening action of the analyzing magnetic field 04, the ion Beam is implanted into the implantation region of the glass substrate in the process chamber 02, which is introduced from a mechanical fork (Robot fork, not shown in fig. 1) → the vacuum interlock chamber 06 → the transfer chamber 01 → the process chamber 02, in which the glass substrate is moved while being held by the Robot.
Wherein, the analysis magnetic field 04 provides Lorentz force to screen the extracted ions, only the ions which accord with the set mass-to-charge ratio can be extracted, and the inner wall carbon plate is bombarded by the ions to generate dust, thereby gathering a large amount of suspension spalling (Particle). And, as the process time of the analytical magnetic field 04 increases, the number of suspended strippers increases exponentially. Therefore, the suspended exfoliation in the ion implantation apparatus includes a by-product of using BF3 gas at the time of P-type ion implantation and an inner wall carbon plate exfoliation accumulated at the time of analyzing the magnetic field.
As shown in fig. 1, no valve is arranged between the analyzing magnetic field 04 and the process chamber 02, and the analyzing magnetic field 04 and the process chamber 02 are connected through the beam flow chamber 03, and the analyzing magnetic field 04 and the process chamber 02 are in the same vacuum environment when the equipment is used. As shown in fig. 2a, the vacuum degree of the vacuum environment 1 of the transfer chamber 01 is higher than the vacuum degree of the analysis magnetic field 04 and the vacuum environment 2 of the process chamber 02, as shown in fig. 2b, a valve between the process chamber 02 and the transfer chamber 01 is opened during sheet transfer, the vacuum environment 1 and the vacuum environment 2 are communicated, the vacuum balance of the process chamber 02 and the transfer chamber 01 is automatically started to form the vacuum environment 3, the floating spalls accumulated in the analysis magnetic field 04 are sucked into the process chamber 02 to pollute the Glass substrate (Glass), and shadow effect is caused by the blocking of the injected area by the floating spalls during injection, so that injection abnormality is caused, pixel circuit abnormality is caused, and bright and dark spot defect is generated.
As shown in fig. 3, the "shadow" effect of ion implantation greatly reduces the uniformity of implantation, resulting in abnormal carrier concentration in the implantation defective region, forming abnormal PN junction, and seriously affecting the uniformity of TFT threshold voltage and the contact resistance between P-Si and data trace.
Aiming at the problem that the content of suspended strippings in a process chamber is high in the prior art, the embodiment of the invention provides ion implantation equipment and an ion implantation method thereof. In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of an ion implantation apparatus and an ion implantation method thereof according to embodiments of the present invention are described in detail below with reference to the accompanying drawings. It should be understood that the preferred embodiments described below are only for illustrating and explaining the present invention and are not to be used for limiting the present invention. And the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The shapes and sizes of the various elements in the drawings are not to scale relative to an actual ion implantation apparatus, but are merely illustrative of the principles of the invention.
An embodiment of the present invention provides an ion implantation apparatus, as shown in fig. 4, including: a transfer chamber 01, a process chamber 02 connected with the transfer chamber 01 through a valve, an analyzing magnetic field 04 connected with the process chamber 02 through a beam flow chamber 03, and an ion source 05 connected with the analyzing magnetic field 04; wherein the content of the first and second substances,
as shown in fig. 5, a dummy barrier 10 is provided between the process chamber 02 and the analyzing magnetic field 04, and the dummy barrier 10 is used to isolate the process chamber 02 from the analyzing magnetic field 04 during a period other than the ion implantation.
Specifically, in the ion implantation apparatus provided in the embodiment of the present invention, the ion implantation apparatus is modified, the vacant baffle 10 is added between the process chamber 02 and the analysis magnetic field 04, and the vacant baffle 10 isolates the process chamber 02 and the analysis magnetic field 04 in a period other than the ion implantation, so that the number of the peeled off materials in the process chamber 02 can be reduced, the occurrence rate of characteristic bright and dark spots can be reduced, and a high-quality display image can be realized. And the speed of pollution of the process chamber 02 can be effectively relieved, and the self-cleaning capability of the process chamber is improved, so that the open chamber cleaning period of the process chamber 02 is prolonged.
Specifically, as shown in fig. 5, during sheet transfer between the process chamber 02 and the transfer chamber 01, the idle baffle 10 is closed to isolate the vacuum self-balance between the process chamber 02 and the analyzing magnetic field 04, so that suspended flakes accumulated in the analyzing magnetic field 04 cannot enter the process chamber 02 by virtue of the balance force, and the process chamber 02 is prevented from being polluted. In addition, the closed vacant baffle 10 can improve the cavity pressure difference, namely the vacuum environment difference, between the conveying cavity 01 and the process cavity 02, effectively diffuse suspended peeled objects existing in the process cavity 02 into the conveying cavity 01, and improve the self-cleaning capacity of the process cavity 02.
Specifically, the vacuum degree of the process chamber 02 is 10E (-4) Pa grade, and because no valve is arranged between the process chamber 02 and the analysis magnetic field 04 in the existing ion implantation equipment, a carbon plate on the inner wall of the analysis magnetic field 04 can absorb water vapor when the chamber is opened for cleaning, the time for reconstructing a high vacuum environment can be increased along with the evaporation of the water vapor, and the vacuum recovery time is long when the existing equipment is reset, and is about 12 hours.
Specifically, in the ion implantation apparatus provided in the embodiment of the present invention, the ion implantation apparatus is modified, the vacant baffle 10 is added between the process chamber 02 and the analysis magnetic field 04, the vacant baffle 10 isolates the process chamber 02 and the analysis magnetic field 04 in a period other than the ion implantation, before an engineer opens the process chamber 02 to clean, the vacant baffle 10 is closed to separate the analysis magnetic field 04 from the process chamber 02, the vacuum environment of the analysis magnetic field 04 is maintained, and only the process chamber 04 needs to be subjected to vacuum recovery in the subsequent period, so that the apparatus downtime can be reduced from 12 hours to 6 hours.
Specifically, in the ion implantation apparatus provided in the embodiment of the present invention, there are various positions of the idle shutter 10 disposed between the process chamber 02 and the analysis magnetic field 04, which will be described in detail below.
A first position: alternatively, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 6a, the dummy barrier 10 may be located on an inner wall of the beam flow chamber 03 where it is connected to the analyzing magnetic field 04. Alternatively, the dummy barrier 10 may be located on the outer wall of the beam cavity 03 at the connection with the analyzing magnetic field 04, which is not limited herein.
And position two: alternatively, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 6b, the dummy barrier 10 may be located at the beam-flow hole 031 in the beam-flow chamber 03 facing the sidewall of the process chamber 02. Alternatively, the dummy barrier 10 may be located at a side wall of the beam aperture 031 in the beam chamber 03 facing the analyzing magnetic field 04.
And (4) position three: alternatively, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 6c, the dummy barrier 10 is located on the outer wall of the junction between the beam chamber 03 and the process chamber 02. Alternatively, the dummy baffle 10 may be located on the inner wall of the beam chamber 03 at the junction with the process chamber 02.
Specifically, when the blank shutter 10 is at the first position, the beam-pass holes 031 block a large amount of impurity ions, so the deposited strip is the heaviest in this area, and therefore, placing the blank shutter 10 at the end of the analyzing magnetic field 04 is not favorable for isolating the strip from entering the process chamber 02. When the empty baffle 10 is located at the second position, since the space of the current beam aperture 031 is small (about 0.5m wide), the movable baffle 032 of the beam cavity 03 also limits the space for installing the empty baffle 10, and when the slit width of the beam aperture 031 is adjusted (when the slit width is about 90mm in the case of light doping, and about 160mm in the case of heavy doping), the spall is easy to diffuse into the process chamber 02 through the beam aperture 031. When the vacant baffle 10 is located at the third position, the stripped objects can be controlled outside the process chamber 02 to the maximum extent.
At present, no effective high-sensitivity monitoring means exists for the environment of the process chamber 02, the inner wall of the process chamber 02 is irradiated by a flashlight in the currently used method, if obvious spalls are found to be gathered, the chamber needs to be opened, otherwise, a screen which is continuously produced may generate more characteristic bright and dark spots. The method has low monitoring sensitivity, is greatly influenced by human subjectivity, and has small size of a plurality of suspended peeled and fallen objects which are hardly visible visually.
Based on this, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 7, the ion implantation apparatus may further include: a first faraday cup 20 and a second faraday cup 30;
as shown in fig. 8c, first faraday cup 20 is positioned on the surface of overhead baffle 10 facing analysis magnetic field 04;
a second faraday cup 30 is located on the surface of the process chamber 02 facing the analysis magnetic field 04.
Specifically, in the ion implantation apparatus provided in the embodiment of the present invention, the second faraday cup 30 is an existing faraday cup in the process chamber 02, and one additional faraday cup is added on the vacant baffle 10, so that the dual faraday cups can be used to monitor the ion beam current in real time to detect the injection uniformity in the process chamber 02, and to clear the blind zone of the environment monitoring of the process chamber 02, and once it is determined that the environment in the process chamber 02 is deteriorated, the chamber-opening cleaning process is performed urgently.
Specifically, as shown in fig. 8a, as the ion beam strikes the first faraday cup 20 on the overhead guard 10, the current density 1 is recorded; as shown in fig. 8b, after opening the empty shutter 10, the first faraday cup 20 is removed and the current density 2 is recorded while the ion beam strikes the second faraday cup 30; when the difference value between the current density 1 and the current density 2 is determined to be larger than the set value, it is indicated that more suspended stripping objects exist between the two Faraday cups, namely the process chamber 02, so that the ion beams are blocked, and the equipment needs to alarm to remind an engineer of opening the chamber for cleaning, so that the stability of the mass production process condition is maintained, and the yield is prevented from generating larger fluctuation.
Specifically, the design has high sensitivity, can automatically monitor in real time, can warn that stripped objects in the process cavity 02 exceed the standard after the buzzer is added, clears a blind area of environment monitoring of the process cavity 02, and maintains the stability of mass production process conditions.
Optionally, in the ion implantation apparatus provided in the embodiment of the present invention, in order to further suppress the floating spalling from entering the process chamber 02 to contaminate the process chamber, as shown in fig. 2a, after the wafer transfer between the process chamber 02 and the transfer chamber 01 is finished, and before the valve between the process chamber 02 and the transfer chamber 01 is closed, the vacuum degree of the process chamber 02 may be reduced, so that the vacuum degree of the process chamber 02 is smaller than the vacuum degree of the analysis magnetic field 04. Thus, after the vacant baffle 10 is opened, the gas flow flows into the analyzing magnetic field 04 from the process chamber 02 in the direction opposite to the direction in which the suspended spalls enter the process chamber 02, so that the suspended spalls can be prevented from entering the process chamber 02 to cause pollution.
Based on this, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 9a and 9b, the ion implantation apparatus may further include: a first molecular pump 021 connected to the process chamber 02, and a first dry pump 022 connected to the first molecular pump 021. The first dry pump 022 and the first molecular pump 021 are used in cooperation to adjust the vacuum degree of the process chamber 02.
Optionally, in the ion implantation apparatus provided in the embodiment of the present invention, as shown in fig. 9b and 9c, the ion implantation apparatus may further include: a second molecular pump 011 connected to the transfer chamber 01, and a second dry pump 012 connected to the second molecular pump 011. The second dry pump 012 and the second molecular pump 011 cooperate with each other to adjust the vacuum degree of the transfer chamber 01.
Specifically, in the ion implantation apparatus provided in the embodiment of the present invention, the first molecular pump 021 and/or the second molecular pump 011 are/is added, so that the vacuum degree difference between the transfer chamber 01 and the process chamber 02 and the vacuum degree difference between the process chamber 02 and the analysis magnetic field 04 can be conveniently controlled, and the suspension spalling is effectively prevented from entering the process chamber 02 to pollute the process chamber 02.
Based on the same inventive concept, embodiments of the present invention further provide a method for performing ion implantation by using the ion implantation apparatus, and since the principle of the method for solving the problem is similar to that of the ion implantation apparatus, the implementation of the method can refer to the implementation of the ion implantation apparatus, and repeated details are not repeated.
Specifically, an embodiment of the present invention further provides a method for performing ion implantation by using the above ion implantation apparatus, as shown in fig. 10, including:
s101, controlling an idle baffle to be in an open state in an ion implantation period so as to conduct a process cavity and an analysis magnetic field;
s102, controlling the vacant baffle to be in a closed state in a time period except for ion implantation so as to isolate the process chamber from the analysis magnetic field.
Specifically, in the method provided by the embodiment of the present invention, the process chamber and the analysis magnetic field are isolated by the empty baffle in a period other than the ion implantation, so that the number of the peeled off objects in the process chamber can be reduced, the occurrence rate of the characteristic bright and dark spots is reduced, and a high-quality display image is realized. And the speed of pollution of the process chamber can be effectively relieved, and the self-cleaning capability of the process chamber is improved, so that the open chamber cleaning period of the process chamber is prolonged.
Optionally, in the method provided in the embodiment of the present invention, in the step S101, in a time period other than the ion implantation, the idle stop is controlled to be in a closed state to isolate the process chamber from the analysis magnetic field, which specifically includes:
before a valve between the transfer chamber and the process chamber is opened for feeding, the idle baffle is controlled to be in a closed state so as to isolate the process chamber from the analysis magnetic field. Therefore, the vacuum self-balance between the process cavity and the analysis magnetic field can be isolated, so that suspended strippings accumulated in the analysis magnetic field cannot enter the process cavity by virtue of a balance force, and the process cavity is prevented from being polluted. And the closed vacant baffle can improve the cavity pressure difference, namely the vacuum environment difference, between the conveying cavity and the process cavity, effectively diffuse suspended peeled objects existing in the process cavity into the conveying cavity, and improve the self-cleaning capacity of the process cavity.
Optionally, in the foregoing method provided in this embodiment of the present invention, before controlling the idle stop to be in the open state, the method may further include: the vacuum degree difference between the transfer cavity and the process cavity is increased, the cavity pressure difference between the transfer cavity and the process cavity, namely the vacuum environment difference, is further improved, the suspended peeled objects existing in the process cavity can be effectively diffused into the transfer cavity, and the self-cleaning capacity of the process cavity is improved. Specifically, the vacuum degree of the transfer cavity can be improved by adopting a mode of vacuumizing the transfer cavity by using a second molecular pump so as to increase the vacuum degree difference between the transfer cavity and the process cavity; alternatively, the first molecular pump may be used to reduce the vacuum level of the process chamber to increase the vacuum level difference between the transfer chamber and the process chamber.
Optionally, in the above method provided by the embodiment of the present invention, after the wafer feeding is finished and the valve between the transfer chamber and the process chamber is closed, and before the idle stop is controlled to be in the open state, the method may further include:
and controlling the vacuum degree of the process cavity to be not more than the vacuum degree of the analysis magnetic field. Specifically, the vacuum degree of the process chamber can be reduced to be lower than that of the analysis magnetic field by adopting a mode that the first molecular pump is used for depressurizing the process chamber. Thus, after the vacant baffle is opened, the airflow flows into the analysis magnetic field from the process chamber, and the direction of the airflow is opposite to the direction of the suspended stripping object entering the process chamber, so that the suspended stripping object can be prevented from entering the process chamber to pollute the process chamber.
Optionally, in the method provided in the embodiment of the present invention, in the step S101, in a time period other than the ion implantation, the idle stop is controlled to be in a closed state to isolate the process chamber from the analysis magnetic field, which specifically includes:
before the process chamber is opened for cleaning, the idle baffle is controlled to be in a closed state so as to isolate the process chamber from the analysis magnetic field. Therefore, the analysis magnetic field 04 is separated from the process chamber 02, the vacuum environment of the analysis magnetic field 04 is reserved, and only the process chamber 04 needs to be vacuumized subsequently, so that the equipment downtime can be reduced, and can be reduced from 12 hours to 6 hours.
Optionally, in the foregoing method provided in the embodiment of the present invention, the method may further include:
recording a first current density formed by an ion beam striking a first Faraday cup when a vacant baffle plate isolates a process chamber from an analysis magnetic field;
recording a second current density formed when the ion beam strikes the second Faraday cup when the vacant baffle plate conducts the process chamber and the analysis magnetic field;
and monitoring the content of the suspended strippings in the process chamber according to the relation between the difference value of the first current density and the second current density and a preset value.
Specifically, the double Faraday cups are used for monitoring the ion beam current in real time to realize the detection of injection uniformity in the process cavity, the blind zone of the environment monitoring of the process cavity is cleared, and once the environment in the process cavity is determined to be deteriorated, the cavity opening cleaning treatment is carried out emergently.
Optionally, in the method provided in the embodiment of the present invention, monitoring the content of the suspended spall in the process chamber according to a relationship between a difference between the first current density and the second current density and a preset value, specifically includes:
and when the difference value between the first current density and the second current density is larger than a preset value, determining that the content of the suspended stripping matters in the process cavity exceeds the standard, and performing early warning.
Therefore, an engineer is reminded to clean the cavity so as to maintain the stability of the mass production process condition and avoid the yield from generating large fluctuation. Specifically, the design has high sensitivity, can automatically monitor in real time, can warn that the stripped objects in the process cavity exceed the standard after the buzzer is added, clears the blind area of the process cavity environment monitoring, and maintains the stability of the mass production process conditions.
According to the ion implantation equipment and the ion implantation method thereof provided by the embodiment of the invention, the ion implantation equipment is modified, the vacant baffle is added between the process cavity and the analysis magnetic field, and the vacant baffle isolates the process cavity from the analysis magnetic field in the period except for the ion implantation, so that the stripping objects in the process cavity can be reduced, the occurrence rate of characteristic bright and dark spots is reduced, and a high-quality display picture is realized. And the speed of pollution of the process chamber can be effectively relieved, and the self-cleaning capability of the process chamber is improved, so that the open chamber cleaning period of the process chamber is prolonged. And before an engineer opens the process cavity for cleaning, the vacant baffle is closed, so that the analysis magnetic field is separated from the process cavity, the vacuum environment of the analysis magnetic field is reserved, and the process cavity is only required to be vacuumized subsequently, so that the equipment downtime can be reduced, and the downtime can be reduced from 12 hours to 6 hours.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (11)
1. An ion implantation apparatus, comprising: the ion source comprises a transfer cavity, a process cavity connected with the transfer cavity through a valve, an analysis magnetic field connected with the process cavity through a beam flow cavity, and an ion source connected with the analysis magnetic field; wherein the content of the first and second substances,
a vacant baffle plate is arranged between the process chamber and the analysis magnetic field and is used for isolating the process chamber from the analysis magnetic field in a time period except for ion implantation;
further comprising: a first faraday cup for recording a first current density and a second faraday cup for recording a second current density;
the first Faraday cup is positioned on the surface of the vacant baffle plate facing the analysis magnetic field;
the second Faraday cup is positioned on the surface of the process cavity facing the analysis magnetic field;
further comprising: and the early warning equipment is used for alarming and reminding an engineer to open the cavity for cleaning when the difference value of the first current density and the second current density is greater than a set value.
2. The ion implantation apparatus of claim 1, wherein said dummy baffle is located at an inner wall and/or an outer wall of said beam chamber where said beam chamber joins said analytical magnetic field.
3. The ion implantation apparatus of claim 1, wherein the blank shutter is positioned with a beam aperture in the beam chamber facing a sidewall of the process chamber and/or a beam aperture in the beam chamber facing a sidewall of the analytical magnetic field.
4. The ion implantation apparatus of claim 1, wherein the dummy baffle is located at an outer wall and/or an inner wall of the beam chamber where the beam chamber joins the process chamber.
5. The ion implantation apparatus of any of claims 1-4, further comprising: the system comprises a first molecular pump connected with the process cavity and a first dry pump connected with the first molecular pump.
6. The ion implantation apparatus of any of claims 1-4, further comprising: the second molecular pump is connected with the conveying cavity, and the second dry pump is connected with the second molecular pump.
7. A method of ion implantation using the ion implantation apparatus of any of claims 1-6, comprising:
controlling the vacant baffle to be in an open state in an ion implantation period so as to conduct the process chamber and the analysis magnetic field;
controlling the vacant baffle to be in a closed state in a time period except for ion implantation so as to isolate the process chamber from the analysis magnetic field;
further comprising:
recording a first current density formed by an ion beam striking a first Faraday cup when the vacant baffle isolates the process chamber from the analysis magnetic field;
recording a second current density formed by the ion beam striking a second Faraday cup when the vacant baffle conducts the process chamber and the analysis magnetic field;
monitoring the content of suspended strippings in the process chamber according to the relation between the difference value of the first current density and the second current density and a preset value; and when the difference value between the first current density and the second current density is larger than a preset value, determining that the content of the suspended spalling materials in the process chamber exceeds the standard, and performing early warning.
8. The method of claim 7, wherein said controlling said idle shutter to be in a closed state to isolate said process chamber from said analyzing magnetic field during periods other than ion implantation comprises:
and before a valve between the conveying cavity and the process cavity is opened for carrying out wafer feeding, controlling the idle baffle to be in a closed state so as to isolate the process cavity from the analysis magnetic field.
9. The method of claim 8, prior to controlling the idle stop to be in the open state, further comprising:
increasing a vacuum differential between the transfer chamber and the process chamber.
10. The method of claim 8, wherein after the feeding of the wafer ends and the closing of the valve between the transfer chamber and the process chamber and before the idle stop is controlled to be in the open state, further comprising:
and controlling the vacuum degree of the process cavity to be not more than the vacuum degree of the analysis magnetic field.
11. The method of claim 7, wherein said controlling said idle shutter to be in a closed state to isolate said process chamber from said analyzing magnetic field during periods other than ion implantation comprises:
and before the process chamber is opened for cleaning, controlling the idle baffle to be in a closed state so as to isolate the process chamber from the analysis magnetic field.
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| CN201810154566.8A CN108364862B (en) | 2018-02-23 | 2018-02-23 | Ion implantation equipment and ion implantation method thereof |
| US16/100,589 US10811259B2 (en) | 2018-02-23 | 2018-08-10 | Ion injecting device using vacant baffle and faraday cups, and ion injecting method thereof, for detecting content of suspending particles |
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| CN201810154566.8A CN108364862B (en) | 2018-02-23 | 2018-02-23 | Ion implantation equipment and ion implantation method thereof |
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| CN111341632B (en) * | 2020-03-02 | 2023-03-14 | 京东方科技集团股份有限公司 | Carbon plate structure, analysis magnetic field and ion implantation equipment |
| CN111508808B (en) * | 2020-04-30 | 2023-08-08 | 京东方科技集团股份有限公司 | Ion implantation apparatus and control method thereof |
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| US10811259B2 (en) | 2020-10-20 |
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