CN108360735B - 一种易于装配的无纺布复合式墙板 - Google Patents

一种易于装配的无纺布复合式墙板 Download PDF

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CN108360735B
CN108360735B CN201810223585.1A CN201810223585A CN108360735B CN 108360735 B CN108360735 B CN 108360735B CN 201810223585 A CN201810223585 A CN 201810223585A CN 108360735 B CN108360735 B CN 108360735B
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于鸿雁
沈凯
张立亚
杨建国
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Yuncheng Datang Technology Co ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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Abstract

本发明涉及无纺布的应用领域，尤其涉及一种易于装配的无纺布复合式墙板，包括墙板本体及卡于墙板本体四周的卡框，在装配时，通过无纺布袋进行水泥砂浆的灌注，无需模具，同时预留连接孔，在外层砂浆板固化成型后直接通过连接孔将连接，便于施工，提高施工效率。

Description

一种易于装配的无纺布复合式墙板
技术领域
本发明涉及无纺布的应用领域，尤其涉及一种易于装配的无纺布复合式墙板。
背景技术
目前市场上出现了多层板复合而成的墙体，其通过多种板的结构和功能层搭配，使得墙体具有优异性能。现有的复合墙板为具有较好的保温隔热效果，常复合保温板结构，为保证墙体强度，在复合墙板内符合强度较高的砂浆板结构；但是砂浆板自重较重，承重能力较差，不易运输，且运输中容易出现损坏。
另外，多层板之间的连接多通过连接件(如螺栓)进行锚固，需要进行钻孔操作，这样不便于装配，也会破坏砂浆板的自身结构，影响墙体强度。
发明内容
本发明所要解决的技术问题是克服现有技术中存在的不足，提供一种易于装配的无纺布复合式墙板。
本发明是通过以下技术方案予以实现：
一种易于装配的无纺布复合式墙板，包括墙板本体及卡于墙板本体四周的卡框，其中，
所述卡框具有方形卡槽，卡框在方形卡槽中部横向固定连接有多条支撑龙骨，相邻的支撑龙骨之间均卡有岩棉层；
所述墙板本体包括外层砂浆板，设于外层砂浆板内侧的结构板，设于结构板内侧的防潮膜及位于支撑龙骨内侧的内饰板；
所述外层砂浆板包括无纺布袋及填充于无纺布袋内的水泥砂浆，所述外层砂浆板在卡框的方形卡槽内侧设有连接孔。
所述无纺布袋为长方体袋体，长方体袋体的对侧分别开有灌注口，灌注口连接有用于灌注的灌注管，所述灌注管为尼龙材质。
所述无纺布袋在其边缘靠近卡框的方形卡槽内侧位置开有多个通孔，通孔具有内壁，且与无纺布袋的上下两侧缝合。
所述无纺布袋内置有钢筋网。
所述无纺布袋中部内侧环周均匀固定有插接座，所述插接座包括固定于无纺布袋内表面侧插接座本体及开于插接座本体中部的卡孔，所述钢筋网边缘的钢丝向外侧延伸并插于对应的卡孔内。
岩棉层的两侧分别通过粘贴于支撑龙骨的无纺布封堵。
所述内饰板为水泥板。
本发明的有益效果是：
在装配时，通过无纺布袋进行水泥砂浆的灌注，无需模具，同时预留连接孔，在外层砂浆板固化成型后直接通过连接孔将连接，便于施工，提高施工效率。
附图说明
图1是本发明的截面结构示意图。
图2是本发明的无纺布袋结构示意图。
图3是本发明的钢筋网连接结构示意图。
图4是本发明的支撑龙骨结构示意图。
图中：1 .卡框，2 .支撑龙骨，3 .岩棉层，4 .外层砂浆板，5 .结构板，6 .防潮膜，7 .内饰 板，8 .无纺布袋，9 .通孔，10 .灌注管，11 .钢筋网，12 .插接座。
具体实施方式
为了使本技术领域的技术人员更好地理解本发明的技术方案，下面结合附图及最佳实施例对本发明作进一步的详细说明。
如图所示，本发明包括墙板本体及卡于墙板本体四周的卡框1，其中，
所述卡框具有方形卡槽，卡框在方形卡槽中部横向固定连接有多条支撑龙骨2，相邻的支撑龙骨之间均卡有岩棉层3，优选的，岩棉层的两侧分别通过粘贴于支撑龙骨的无纺布封堵；岩棉层起到隔热保温的作用。
所述墙板本体包括外层砂浆板4，设于外层砂浆板内侧的结构板5，设于结构板内侧的防潮膜6及位于支撑龙骨内侧的内饰板7；
所述外层砂浆板包括无纺布袋8及填充于无纺布袋内的水泥砂浆，所述外层砂浆板在卡框的方形卡槽内侧设有连接孔。
所述无纺布袋为长方体袋体，长方体袋体的对侧分别开有灌注口，灌注口连接有用于灌注的灌注管10，所述灌注管为尼龙材质。
所述无纺布袋在其边缘靠近卡框的方形卡槽内侧位置开有多个通孔9，通孔具有内壁，且与无纺布袋的上下两侧缝合。
无纺布袋选用强度较好、干热收缩率小的聚酯无纺布缝制而成；灌注后形状尺寸稳定。灌注时袋内空气迅速排出，灌注后仅有少量清水渗出，其他成分不渗出。
进行墙体的装配时，可先将在支撑龙骨内侧粘贴无纺布，将岩棉分别填充于个支撑龙骨之间，而后将支撑龙骨外侧粘贴无纺布；将内饰板固定于支撑龙骨内侧，而后将防潮膜、结构板依次置于支撑龙骨外侧；内饰板、防潮膜、结构板及支撑龙骨在卡槽内侧均对应开孔；将无纺布袋一侧涂抹粘结剂与结构板粘结，并将通孔对准内饰板、防潮膜、结构板及支撑龙骨的对应开孔，在孔内穿入连接螺栓，连接螺栓的两端分别与卡框通过螺母固定；在无纺布袋内通过灌注口充入水泥砂浆，待水泥砂浆固化，即外层砂浆板；
优选的，所述无纺布袋内置有钢筋网11。
所述无纺布袋中部内侧环周均匀固定有插接座12，所述插接座包括固定于无纺布袋内表面侧插接座本体及开于插接座本体中部的卡孔，所述钢筋网边缘的钢丝向外侧延伸并插于对应的卡孔内。插接座可以与无纺布袋内表面粘结固定，不影响水泥砂浆的正常浇筑，并通过钢筋网增强了整体强度。
优选的，所述内饰板为水泥板。
在装配时，通过无纺布袋进行水泥砂浆的灌注，无需模具，同时预留连接孔，在外层砂浆板固化成型后直接通过连接孔将连接，便于施工，提高施工效率。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (4)

1.一种易于装配的无纺布复合式墙板，其特征在于，包括墙板本体及卡于墙板本体四周的卡框，其中，
所述卡框具有方形卡槽，卡框在方形卡槽中部横向固定连接有多条支撑龙骨，相邻的支撑龙骨之间均卡有岩棉层；
所述墙板本体包括外层砂浆板，设于外层砂浆板内侧的结构板，设于结构板内侧的防潮膜及位于支撑龙骨内侧的内饰板；
所述外层砂浆板包括无纺布袋及填充于无纺布袋内的水泥砂浆，所述外层砂浆板在卡框的方形卡槽内侧设有连接孔，连接孔为无纺布袋进行水泥砂浆灌注时预留连接孔；
所述无纺布袋在其边缘靠近卡框的方形卡槽内侧位置开有多个通孔，通孔具有内壁，且与无纺布袋的上下两侧缝合，所述无纺布袋内置有钢筋网，所述无纺布袋中部内侧环周均匀固定有插接座，所述插接座包括固定于无纺布袋内表面侧插接座本体及开于插接座本体中部的卡孔，所述钢筋网边缘的钢丝向外侧延伸并插于对应的卡孔内。
2.根据权利要求1所述的一种易于装配的无纺布复合式墙板，其特征在于，所述无纺布袋为长方体袋体，长方体袋体的对侧分别开有灌注口，灌注口连接有用于灌注的灌注管，所述灌注管为尼龙材质。
3.根据权利要求1所述的一种易于装配的无纺布复合式墙板，其特征在于，岩棉层的两侧分别通过粘贴于支撑龙骨的无纺布封堵。
4.根据权利要求3所述的一种易于装配的无纺布复合式墙板，其特征在于，所述内饰板为水泥板。
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CH617739A5 (en) * 1976-08-12 1980-06-13 Andre Joannes Prefabricated construction panel and method for manufacturing it
JPH0893132A (ja) * 1994-09-22 1996-04-09 Ibiden Co Ltd 断熱壁パネル
CN201221041Y (zh) * 2008-06-17 2009-04-15 中国铁道科学研究院金属及化学研究所 砂浆用灌注袋
CN101787767A (zh) * 2010-03-22 2010-07-28 徐焱 一种填埋于混凝土中的充气囊
CN202672410U (zh) * 2012-04-26 2013-01-16 北京亿嘉澍科技发展有限公司 新型组合式隔断墙板
CN107100316A (zh) * 2017-05-27 2017-08-29 深圳市多筑科技有限公司 装配式低能耗一体化墙体
CN206987177U (zh) * 2017-05-27 2018-02-09 深圳市多筑科技有限公司 低层建筑一体化墙体
CN208088729U (zh) * 2018-03-19 2018-11-13 郓城大唐科技有限公司 一种易于装配的无纺布复合式墙板

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH617739A5 (en) * 1976-08-12 1980-06-13 Andre Joannes Prefabricated construction panel and method for manufacturing it
JPH0893132A (ja) * 1994-09-22 1996-04-09 Ibiden Co Ltd 断熱壁パネル
CN201221041Y (zh) * 2008-06-17 2009-04-15 中国铁道科学研究院金属及化学研究所 砂浆用灌注袋
CN101787767A (zh) * 2010-03-22 2010-07-28 徐焱 一种填埋于混凝土中的充气囊
CN202672410U (zh) * 2012-04-26 2013-01-16 北京亿嘉澍科技发展有限公司 新型组合式隔断墙板
CN107100316A (zh) * 2017-05-27 2017-08-29 深圳市多筑科技有限公司 装配式低能耗一体化墙体
CN206987177U (zh) * 2017-05-27 2018-02-09 深圳市多筑科技有限公司 低层建筑一体化墙体
CN208088729U (zh) * 2018-03-19 2018-11-13 郓城大唐科技有限公司 一种易于装配的无纺布复合式墙板

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