CN108357738B - A kind of more specification paper roll conveying and packaging automatic production lines and method - Google Patents
A kind of more specification paper roll conveying and packaging automatic production lines and method Download PDFInfo
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- CN108357738B CN108357738B CN201710226875.7A CN201710226875A CN108357738B CN 108357738 B CN108357738 B CN 108357738B CN 201710226875 A CN201710226875 A CN 201710226875A CN 108357738 B CN108357738 B CN 108357738B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a kind of more specification paper roll conveying and packaging automatic production lines and methods, belong to automatic producing technology field.It includes controller, rewinding machine, the first panel turnover machine, scanner, weigher, ink jet numbering machine, packing machine, thermoforming machine, the second panel turnover machine, labelling machine, strapper, vertical conveyor, rocker arm wrapping machine and several conveyer belts, realizes that each process automation controls by controller；Rewinding machine is connected the first panel turnover machine by conveyer belt, and scanner is located at the fixed setting of the first panel turnover machine side, and paper roll is rolled on weigher by the promotion of the first panel turnover machine；Ink jet numbering machine and weigher are arranged in a mutually vertical manner and are located on rear side of weigher, and packing machine is connected with ink jet numbering machine, thermoforming machine by conveyer belt respectively；Second panel turnover machine is placed between labelling machine and thermoforming machine, and the paper roll come out by labelling machine is successively sent by conveyer belt to vertical conveyor, strapper, rocker arm wrapping machine, completes packaging.The present invention has the advantages that simple structure and reasonable design, easily fabricated.
Description
Technical field
The invention belongs to automatic producing technology fields, certainly more specifically to a kind of more specification paper roll conveying and packagings
Dynamic metaplasia producing line and method.
Background technique
Paper mill is provided with single, plurality of specifications paper roll production line at present, such as our company's PM2 machine is that width is
2.2m newsprint production line, PM5 machine are that width is greater than 2.2m corrugated paper production line, the production phase that this two production lines can only be single
Answer the paper roll of specification.Due to the increasingly atrophy of the newsprint market demand, 2.2m newsprint production line is in shutdown status, pole for a long time
The earth influences the effective run time of company, but the conveying and packaging automatic production line of PM2 machine is for conveying and packaging news
Paper design, specification 2.2m paper roll below could be put in storage automatically, and corrugated paper paper roll specification 80% is more than 2.2m, can not be normal
Automatic conveying storage；Furthermore corrugated roll outer packing needs to be packaged and twines film, does not have corresponding equipment, root in newsprint production line
Originally it cannot meet the requirements；Furthermore corrugated paper is packaged at paper bobbin, twines film, part is transported, weighing, scanning and etc. by artificial behaviour
Make, since corrugated paper grammes per square metre is low, intensity difference and yield are higher, corrugated roll quantity is more, causes that labor intensity of workers is big, consumption
Manpower is more, is partially completed to binning phase badly broken in rewinding at paper bobbin, and product appearance and packing situation are irregular, into
And seriously affect the sale of the image and finished paper of Products.
Through retrieving, the Chinese patent of publication number CN102942019A discloses a kind of roll web production system comprising multiple
Board is rolled up, is used to carry out rewinding to first roll paper to export the rewinding paper roll with predetermined overall length or coil diameter；After rewinding paper roll
Machine table is located at the downstream of rewinding board, for carrying out post-processing to rewinding paper roll to obtain web finished product；And
Paper roll buffer conveyor structure is arranged between rewinding board and post-processing board for extending by rewinding board rewinding output
Rewinding paper roll reaches the time of rewinding paper roll post-processing board, to make the speed and rewinding paper of rewinding board output rewinding paper roll
Volume post-processing board carries out post-processing speed to rewinding paper roll and matches.For another example, the Chinese patent of publication number CN203269181U
A kind of paper roll storage packaging system is disclosed, can paper roll be sent to intermediate stores and keep in or be sent to volume according to production needs
Barrier packaging machine is packed, and with automatic conveying belt, automatic conveying belt reaches bifurcation through rewind slitting area, separates wherein one
Branch leads to intermediate stores, and another branch leads to reel packing machine, and rewind slitting area is equipped with rewinding cutter, paper roll storage
Packaging system paper roll automatically scanning, weighing are packed after weighing；To the paper roll for being not required to be packed, it is temporary intermediate stores can be put into
It deposits；Paper roll is distinguished automatically according to the bar code pasted on paper roll, is not necessarily to artificial judgment, high production efficiency；Paper roll specification is surveyed
Amount machine measures the specification of paper roll to be packaged, and reel packing machine uses the reel of dimension to pack paper roll accordingly, can
Adapt to the paper roll of different size.Above two production line still can only one specification of production list corrugated roll, be not able to satisfy news
How the production requirement of paper realizes that 2.2m news paper roll is produced with the combination for being greater than 2.2m corrugated roll, not yet public at present
Open relevant more specification paper roll conveying and packaging automatic production lines.
Summary of the invention
1, it to solve the problems, such as
Existing paper roll production line can only one specification of production list paper roll aiming at the problem that, the present invention provides a kind of more specification paper
Roll up conveying and packaging automatic production line and method, on the basis of existing newsprint production line, by optimization to structure and
The rational deployment of equipment, to meet the production requirement of conveying and packaging corrugated paper and newsprint simultaneously.
2, technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of more specification paper roll conveying and packaging automatic production lines of the invention, including controller, rewinding machine, the first turnover panel
Machine, scanner, weigher, ink jet numbering machine, packing machine, thermoforming machine, the second panel turnover machine, labelling machine, vertical conveyor, strapper,
Rocker arm wrapping machine and several conveyer belts, the controller respectively with rewinding machine, the first panel turnover machine, scanner, weigher, coding
Machine, packing machine, thermoforming machine, the second panel turnover machine, labelling machine, strapper, vertical conveyor, rocker arm wrapping machine and conveyer belt electricity
Electrical-mechanical connection, the automation control of each process is realized by controller；Along the transporting direction of paper roll, rewinding is set gradually
Machine, weigher, ink jet numbering machine, packing machine, thermoforming machine, the second panel turnover machine, labelling machine, vertical conveyor, is tied up the first panel turnover machine
Machine and rocker arm wrapping machine, rewinding machine are connected the first panel turnover machine by conveyer belt, and scanner is located at the fixation of the first panel turnover machine side and sets
It sets, paper roll is rolled on weigher by the promotion of the first panel turnover machine；After ink jet numbering machine and weigher are arranged in a mutually vertical manner and are located at weigher
Side, packing machine are connected with ink jet numbering machine, thermoforming machine by conveyer belt respectively；Second panel turnover machine be placed in labelling machine and thermoforming machine it
Between, it is successively sent by conveyer belt to strapper, vertical conveyor, rocker arm wrapping machine by the paper roll that labelling machine comes out, completes paper roll
Packaging.
As a further improvement of the present invention, the plane where first panel turnover machine is higher than the plane where conveyer belt,
There are first panel turnover machine several V-arrangement pallets equidistantly to arrange, and paper roll is freely fallen in V-arrangement pallet, have certain gravity
Potential energy realizes the interval conveying of paper roll.
As a further improvement of the present invention, which further includes the first thrust mechanism, and first thrust mechanism is set
It sets on front side of the first panel turnover machine, the paper roll to be come by conveyer belt conveying is pushed on the first panel turnover machine by the first thrust mechanism force.
As a further improvement of the present invention, which further includes the second thrust mechanism, and second thrust mechanism is set
It sets on rear side of weigher and is placed on front side of ink jet numbering machine, the paper roll being rolled down by weigher has biggish kinetic energy, the second thrust
The paper roll of rolling withstands in mechanism, plays the role of limiting buffer.
As a further improvement of the present invention, the plane where the weigher is higher than the plane where conveyer belt, weighing
Machine has a V-arrangement pallet, and paper roll quickly weighs on weigher, and tumbles to conveyer belt, is limited by the second thrust mechanism slow
Punching.
As a further improvement of the present invention, the conveyer belt is chain plate conveyor belt, and chain plate conveyor belt transmission performance is good, chain
Frictional force between plate and paper roll is big, is not susceptible to break away, convenient for controlling the transporting direction of paper roll.
As a further improvement of the present invention, first thrust mechanism and the second thrust mechanism structure are identical, all have
Pedestal, rocker arm and the rotating roller for being placed in rocker arm front end, rocker arm a little make swing arm motion on pedestal, and rotation roller surface is smooth, rotation
Transfer roller and paper roll are linear contact, not will cause paper roll surface and the mass defects such as scratch occur.
As a further improvement of the present invention, the head and tail portion of the chain plate conveyor belt are equipped with linking idler wheel, linking
Idler wheel and chain plate conveyor belt be in same plane, chain plate conveyor belt between interface components at a distance from for 10-15mm, effectively protect
Hindering the normal operation of chain plate conveyor belt, but since chain plate conveyor belt fast moves, paper roll has certain quality in addition, because
This, the inertia of paper roll is larger, and so big gap is easy to that paper roll is caused to collide with, and linking idler wheel can carry paper roll, and realization has
Transition is imitated, paper roll generation is avoided to collide with.
It is a further object of the present invention to provide a kind of more specification paper roll conveying and packaging automatic production methods, including following tool
Body step:
(a) paper roll come out by rewinding machine, it is artificial labelled, by conveyer belt be transported to the first thrust mechanism just before
Side, the movement of the first inference machine are pushed into paper roll and are rolled on the first panel turnover machine, then paper roll on panel turnover machine successively to front transfer,
At the last one V-arrangement pallet of first panel turnover machine, scanner movement and surface sweeping label record the information of the paper roll；
(b) paper roll is rolled on conveyer belt by weigher, and by the second thrust mechanism limiting buffer, steadily stays in conveying
Band, conveyer belt counter motion a distance, paper roll is pushed at ink jet numbering machine, ink jet numbering machine work；
(c) it after coding, is analyzed according to the information of scanner scanning, and by calculating haulage time T1, control
Device outputs signal to packing machine and thermoforming machine, when newsprint is transported to packing machine and thermoforming machine, packing machine and thermoforming
Motor-driven work；When corrugated paper is transported to packing machine and thermoforming machine, directly by packing machine and thermoforming machine, pass through the second turnover panel
Machine is delivered at labelling machine, is advanced after labeling and is transported to next process；
(d) it is analyzed according to the information of scanner scanning, and by calculating haulage time T2, controller output signal gives
Strapper directly passes through strapper when newsprint is transported to strapper；When corrugated paper is transported to strapper, tie up motor-driven
Make；
(e) it is analyzed according to the information of scanner scanning, and by calculating haulage time T3, controller output signal gives
Rocker arm wrapping machine, when newsprint is transported to rocker arm wrapping machine, rocker arm wrapping machine directly passes through；It is twined when corrugated paper is transported to rocker arm
When film machine, the movement of rocker arm wrapping machine；
(f) paper roll of overlay film is delivered to warehouse, completes the conveying and packaging of paper roll.
As a further improvement of the present invention, T in the step (c)1=a1M+K+L1/s+X1, wherein the first panel turnover machine
The actuation time of each V-type pallet is certain value M, a1For V-type tray number, the length L of conveyer belt1It is one with the speed of service
Definite value s, the correction value X that the coding time is certain value K and path time1；T in step (d)2=T1+50+a2M+L2/s+N+X2,
Wherein the working time of thermoforming machine and the working time of labelling machine be N, the movement of each V-type pallet of the second panel turnover machine when
Between be certain value M, a2For V-type tray number, the length L of conveyer belt2It is repairing for certain value s and path time with the speed of service
Positive value X2；T in step (e)3=T2+50+L3/s+H+X3, the wherein length L of conveyer belt3It is certain value s with the speed of service, vertical
The conveyer working time is the correction value X of certain value H and path time3, chronomere is the second, and length unit is rice, speed
Degree unit is m/s.It should be noted that T2And T3In 50 seconds be packing machine and strapper working time.
3, beneficial effect
Compared with the prior art, the invention has the benefit that
(1) more specification paper roll conveying and packaging automatic production lines of the invention can be not only used for news paper roll, can be with
For corrugated roll, no matter change the conveying and packaging that existing newsprint production line is unable to complete the paper roll more than 2.2m specification
It is that news paper roll or corrugated roll all can be normally put in storage automatically by production line, so that the function of newsprint production line reaches most
Big performance；
(2) more specification paper roll conveying and packaging automatic production lines of the invention only need three people can be operated, and greatly improve
Warehouse-in efficiency, alleviates the labor intensity of worker；Finished paper storage is without breakage, outer packing neat appearance, improve enterprise and
The image of product and the sales achievement of finished paper；
(3) more specification paper roll conveying and packaging automatic production lines of the invention use panel turnover machine, the turnover panel equipment of the type
There is V-arrangement pallet, paper roll can steadily stay on panel turnover machine, without providing kinetic energy, may be implemented defeated between each process
It send；
(4) present invention can be analyzed according to the information of scanner scanning, and by calculating haulage time T1, paper roll by
Panel turnover machine is to the time T between packing machine1Controllably, the time of artificial coding varies with each individual, cause the haulage time of paper roll without
Method calculates, and the course of work that traditional packing machine relies on optoelectronic switch trigger action has been changed simultaneously, due to optoelectronic switch and control
It cannot achieve logical operation between device processed, therefore, it is impossible to control its movement, and then newsprint or corrugated paper, this hair cannot be distinguished
It is bright to be calculated by the time, packing machine work is directly controlled, precision is realized；
(5) present invention can be analyzed according to the information of scanner scanning, and by calculating haulage time T2, paper roll by
Panel turnover machine is to the time T between strapper2Controllably, traditional strapper is changed by the worked of optoelectronic switch trigger action
Journey therefore, it is impossible to control its movement, and then cannot be distinguished due to cannot achieve logical operation between optoelectronic switch and controller
Newsprint or corrugated paper, the present invention are calculated by the time, are directly controlled strapper work, are realized precision；
(6) present invention can be analyzed according to the information of scanner scanning, and by calculating haulage time T3, paper roll by
Panel turnover machine is to the time T between rocker arm wrapping machine3Controllably, traditional rocker arm wrapping machine is changed by optoelectronic switch trigger action
The course of work, due to cannot achieve logical operation between optoelectronic switch and controller, therefore, it is impossible to control its movement, in turn
Newsprint or corrugated paper cannot be distinguished, the present invention is calculated by the time, is directly controlled the work of rocker arm wrapping machine, is realized precisely
Change；
(7) the configuration of the present invention is simple, design are rationally, easily fabricated.
Detailed description of the invention
Fig. 1 is the structural block diagram of the more specification paper roll conveying and packaging automatic production lines of the present invention；
Fig. 2 is the partial structure diagram of the more specification paper roll conveying and packaging automatic production lines of the present invention.
In figure: 1, controller；2, rewinding machine；3, the first panel turnover machine；4, scanner；5, weigher；6, ink jet numbering machine；7, it packs
Machine；8, thermoforming machine；9, the second panel turnover machine；10, labelling machine；11, strapper；12, vertical conveyor；13, rocker arm wrapping machine；
14, conveyer belt；15, the first thrust mechanism；16, the second thrust mechanism.
Specific embodiment
The present invention is further described below combined with specific embodiments below.
Embodiment 1
As shown in Figure 1 and Figure 2, arrow indicates the transporting direction of paper roll, and a kind of more specification paper roll conveying and packagings of the invention are certainly
Dynamic metaplasia producing line, including controller 1, rewinding machine 2, the first panel turnover machine 3, scanner 4, weigher 5, ink jet numbering machine 6, packing machine 7, heat
Molding machine 8, the second panel turnover machine 9, labelling machine 10, strapper 11, vertical conveyor 12, rocker arm wrapping machine 13 and several conveyer belts
14, controller 1 respectively with rewinding machine 2, the first panel turnover machine 3, scanner 4, weigher 5, ink jet numbering machine 6, packing machine 7, thermoforming machine
8, the motor of the second panel turnover machine 9, labelling machine 10, strapper 11, vertical conveyor 12, rocker arm wrapping machine 13 and conveyer belt 14 is electrical
Connection (dotted line connection as shown in figure 1), the automation control of each process is realized by controller 1；Along the transporter of paper roll
To, set gradually rewinding machine 2, the first panel turnover machine 3, weigher 5, ink jet numbering machine 6, packing machine 7, thermoforming machine 8, the second panel turnover machine 9,
Labelling machine 10, strapper 11, vertical conveyor 12 and rocker arm wrapping machine 13, rewinding machine 2 are connected the first panel turnover machine by conveyer belt
3, scanner 4 is located at the fixed setting of 3 side of the first panel turnover machine, and paper roll is rolled on weigher 5 by the promotion of the first panel turnover machine 3；Coding
Machine 6 and weigher 5 are arranged in a mutually vertical manner and are located at 5 rear side of weigher, and packing machine 7 passes through with ink jet numbering machine 6, thermoforming machine 8 respectively
Conveyer belt 14 is connected；Second panel turnover machine 9 is placed between labelling machine 10 and thermoforming machine 8, and the paper roll come out by labelling machine 10 is by defeated
It send band successively to send to strapper 11, vertical conveyor 12, rocker arm wrapping machine 13, completes the packaging of paper roll.
Inventor can be not only used for news paper roll by the rational deployment of structure optimization and equipment to production line, also
It can be used for corrugated roll.It is worth noting that, transformation of the inventor to newsprint production line is totally different from existing herein
Whether the structure of corrugated paper or newsprint production line.The reason is that, single corrugated paper production line is unable to complete newsprint
Packaging and thermoforming process, in other words, it is also not possible to it is raw that packing machine 7 and thermoforming machine 8 are simply installed to corrugated paper
In producing line, on the one hand need to consider the limitation in place, on the other hand, interference effect and matching item between production line other equipment
Part is needed through theoretical calculation and field experiment complete design and layout.
For existing newsprint production line, since the paper roll specification of newsprint is fixed, only 2.2m, therefore, phase
The specification of the part of appliance of pass will be dead by limitation, then in the transformation process for newsprint production line, it is necessary first to examine
What is considered is the least equipment of optimization, also to meet the requirement in place, ink jet numbering machine 6 and weigher 5 are arranged in a mutually vertical manner by inventor
And it is located at 5 rear side of weigher, the structure of existing rotary weigher is changed, after weigher weighs, coding is rotated, one
A station is completed two and is acted, but (the required various paper rolls greater than 2.2m of existing market of the paper roll for being more than 2.2m
Can be with), then it can not rotate through and, so that coding is unable to complete, it, can only be by manually carrying out coding, labor if wanting to produce corrugated paper
Fatigue resistance is big, and can not designated firing duration, be not easy to the accurate control of subsequent handling.
Controller 1 of the invention using Siemens SIMATIC S7-300PLC, SIMATIC S7-200SMART PLC,
SIMATIC S7-1200PLC hardware carries out logic control, uses Siemens SIMATIC STEP7 Version5.5, Siemens
Rich way TIA Portal V13SP1 self-control software writes automated procedures.
Strapper 11 of the invention is convenient for using heavily loaded welding for steel structure rack, high-intensitive tension bundling head, reliable performance
Maintenance；Rocker arm wrapping machine 13 can automatic defeated film, mucous membrane, twine film, cut film；Labelling machine 10 is an ABB robot, adjusts ABB machine
Device people's program keeps individual trade mark quality certification automatic to paste with automatic printing；Ink jet numbering machine 6 is domino ink jet numbering machine, adjusts west gate
Sub- PLC automation control program makes paper roll information automatically in the coding of paper roll end face.
The production line is provided with the first thrust mechanism 15 on front side of the first panel turnover machine 3, conveys the paper to come by conveyer belt 14
Volume is pushed on the first panel turnover machine 3 by the first thrust mechanism 15 force；It is provided in the rear side of weigher 5 and being placed on front side of ink jet numbering machine 6
Second thrust mechanism 16, the paper roll being rolled down by weigher 5 have biggish kinetic energy, and the second thrust mechanism 16 withstands rolling
Paper roll, play the role of limiting buffer.
In the present embodiment, the first thrust mechanism 15 is identical with 16 structure of the second thrust mechanism, all have pedestal, rocker arm and
It is placed in the rotating roller of rocker arm front end, rocker arm a little makees swing arm motion on pedestal, and rotation roller surface is smooth, and rotating roller is with paper roll
Linear contact not will cause paper roll surface and the mass defects such as scratch occurs.
A kind of more specification paper roll conveying and packaging automatic production methods of the invention, comprising the following specific steps
(a) paper roll come out by rewinding machine 2, it is artificial labelled, the first thrust mechanism 15 is transported to by conveyer belt 14
Front, the movement of the first inference machine 15 is pushed into paper roll and is rolled on the first panel turnover machine 3, and then paper roll is on the first panel turnover machine 3
Successively to front transfer, at the last one V-arrangement pallet of the first panel turnover machine 3, the movement of scanner 4 and surface sweeping label record the paper
The information of volume；
(b) paper roll is rolled on conveyer belt 14 by weigher 5, and by 16 limiting buffer of the second thrust mechanism, steadily parked
In conveyer belt 14,14 counter motion a distance of conveyer belt pushes to paper roll at ink jet numbering machine 6, and ink jet numbering machine 6 works；
(c) it after coding, is analyzed according to the information that scanner 4 scans, and by calculating haulage time T1=3*
10+30+4/0.5+5.3=73.3 the second, controller 1 outputs signal to packing machine 7 and thermoforming machine 8, when newsprint is transported to packet
When installation 7 and thermoforming machine 8, packing machine 7 and thermoforming machine 8 are acted；When corrugated paper is transported to packing machine 7 and thermoforming machine 8,
It directly by packing machine 7 and thermoforming machine 8, is delivered at labelling machine 10 by the second panel turnover machine 9, advancing after labeling, it is next to be transported to
A process；
(d) information that scanner 4 scans carries out analysis transmission, and by calculating haulage time T2=73.3+4*10+7/
0.5+120+7.6+50=304.9 seconds, controller 1 outputed signal to strapper 11, when newsprint is transported to strapper 11, directly
Connected strapper 11；When corrugated paper is transported to strapper, strapper 11 is acted；
(e) analysis transmission is carried out according to the information that scanner 4 scans, and by calculating haulage time T3=304.9+20/
0.5+80+12.4+50=437.3 seconds, controller 1 outputed signal to rocker arm wrapping machine 13, twined film when newsprint is transported to rocker arm
When machine 13, rocker arm wrapping machine 13 directly passes through；When corrugated paper is transported to rocker arm wrapping machine 13, rocker arm wrapping machine 13 is acted；
(f) paper roll of overlay film is delivered to warehouse, completes the conveying and packaging of paper roll.
Embodiment 2
A kind of more specification paper roll conveying and packaging automatic production lines of the present embodiment, structure is similar to Example 1, difference
It is in the plane where the first panel turnover machine 3 is higher than the plane where conveyer belt 14, and the first panel turnover machine 3 has several V-arrangement supports
Disk equidistantly arranges, and paper roll is freely fallen in V-arrangement pallet, has certain gravitional force, realizes the interval conveying of paper roll.
In order to preferably cooperate the time of production line to control, the plane where weigher 5 is higher than the flat of 14 place of conveyer belt
Face, weigher 5 have a V-arrangement pallet, and paper roll quickly weighs on weigher 5, and tumbles to conveyer belt 14, by the second thrust
16 limiting buffer of mechanism.
Currently on the market there are many conveyer belt, such as belt conveyor, sprocket wheel conveyer belt and chain plate conveyor belt, inventor is logical
It crosses repeatedly the study found that finally then conveyer belt is chain plate conveyor belt for choosing, chain plate conveyor belt transmission performance is good, between carrier bar and paper roll
Frictional force is big, is not susceptible to break away, convenient for controlling the transporting direction of paper roll.
Embodiment 3
A kind of more specification paper roll conveying and packaging automatic production lines of the present embodiment, structure is similar to Example 1, difference
It is in the head and tail portion of chain plate conveyor belt are equipped with linking idler wheel, and linking idler wheel and chain plate conveyor belt are in same plane
It is interior, chain plate conveyor belt between interface components at a distance from be 10,12 or 15mm, it is optimal to be selected as 15mm, effectively ensured chain
The normal operation of sheet conveying belt, but since chain plate conveyor belt fast moves, paper roll has certain quality, therefore, paper roll in addition
Inertia it is larger, so big gap is easy to that paper roll is caused to collide with, linking idler wheel can carry paper roll, realize effective transition,
Paper roll generation is avoided to collide with.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (8)
1. a kind of more specification paper roll conveying and packaging automatic production lines, which is characterized in that including controller (1), rewinding machine (2),
First panel turnover machine (3), scanner (4), weigher (5), ink jet numbering machine (6), packing machine (7), thermoforming machine (8), the second panel turnover machine
(9), labelling machine (10), strapper (11), vertical conveyor (12), rocker arm wrapping machine (13) and several conveyer belts (14), it is described
Controller (1) respectively with rewinding machine (2), the first panel turnover machine (3), scanner (4), weigher (5), ink jet numbering machine (6), packing machine
(7), thermoforming machine (8), the second panel turnover machine (9), labelling machine (10), strapper (11), vertical conveyor (12), rocker arm wrapping machine
(13) and the motor of conveyer belt (14) is electrically connected, and the automation control of each process is realized by controller (1)；Along paper roll
Transporting direction, set gradually rewinding machine (2), the first panel turnover machine (3), weigher (5), ink jet numbering machine (6), packing machine (7), heat at
Type machine (8), the second panel turnover machine (9), labelling machine (10), strapper (11), vertical conveyor (12) and rocker arm wrapping machine (13), it is multiple
By conveyer belt (14) linking the first panel turnover machine (3), scanner (4) is located at the fixation of the first panel turnover machine (3) side and sets volume machine (2)
It sets, paper roll is pushed by the first panel turnover machine (3) and is rolled on weigher (5)；Ink jet numbering machine (6) and weigher (5) be arranged in a mutually vertical manner and
It further include the first thrust mechanism (15) and the second thrust mechanism (16), first thrust mechanism on rear side of weigher (5)
(15) on front side of the first panel turnover machine (3), the second thrust mechanism (16) setting is on rear side of weigher (5) and is placed in coding for setting
On front side of machine (6), the paper roll come out by rewinding machine (2) is artificial labelled, is transported to the first thrust mechanism by conveyer belt (14)
(15) front, the first thrust mechanism (15) movement are pushed into paper roll and are rolled on the first panel turnover machine (3)；Packing machine (7) respectively with
Ink jet numbering machine (6), thermoforming machine (8) are connected by conveyer belt (14)；Second panel turnover machine (9) is placed in labelling machine (10) and thermoforming machine
(8) between, by labelling machine (10) come out paper roll by conveyer belt (14) successively send to strapper (11), vertical conveyor (12),
Rocker arm wrapping machine (13), completes the packaging of paper roll.
2. more specification paper roll conveying and packaging automatic production lines according to claim 1, which is characterized in that described first turns over
Plane where trigger (3) is higher than the plane where conveyer belt (14), and the first panel turnover machine (3) has between several V-arrangement pallets etc.
Away from arrangement, paper roll is freely fallen in V-arrangement pallet.
3. more specification paper roll conveying and packaging automatic production lines according to claim 2, which is characterized in that the weigher
(5) plane where is higher than the plane where conveyer belt (14), and weigher (5) has a V-arrangement pallet, and paper roll is in weigher (5)
Upper weighing, and tumble on conveyer belt (14), by the second thrust mechanism (16) limiting buffer.
4. more specification paper roll conveying and packaging automatic production lines according to claim 3, which is characterized in that the conveyer belt
It (14) is chain plate conveyor belt.
5. more specification paper roll conveying and packaging automatic production lines according to claim 1, which is characterized in that described first pushes away
Force mechanisms (15) are identical with the second thrust mechanism (16) structure, all have pedestal, rocker arm and the rotating roller for being placed in rocker arm front end, shake
Arm a little makees swing arm motion on pedestal, and rotation roller surface is smooth.
6. more specification paper roll conveying and packaging automatic production lines according to claim 4, which is characterized in that the conveyer belt
(14) head and tail portion is equipped with linking idler wheel, and linking idler wheel and chain plate conveyor belt (14) are in same plane, and carrier bar is defeated
Send band (14) with interface components between at a distance from be 10-15mm.
7. according to a kind of described in any item producers of more specification paper roll conveying and packaging automatic production lines of claim 2 to 6
Method, which is characterized in that comprising the following specific steps
(a) manually the paper roll that labeled on the first panel turnover machine (3) successively along V-arrangement pallet to front transfer, in the first panel turnover machine
(3) at the last one V-arrangement pallet, scanner (4) movement and surface sweeping label record the information of the paper roll, are then rolled to weighing
Machine is weighed on (5)；
(b) paper roll is rolled on conveyer belt (14) by weigher (5), and by the second thrust mechanism (16) limiting buffer, steadily is stopped
It sets in conveyer belt (14), conveyer belt (14) counter motion a distance pushes to paper roll at ink jet numbering machine (6), ink jet numbering machine (6) work
Make；
(c) it after coding, is analyzed according to the information that scanner (4) are scanned, and by calculating haulage time T1, controller
(1) packing machine (7) and thermoforming machine (8) are outputed signal to, when newsprint is transported to packing machine (7) and thermoforming machine (8), packet
It installs (7) and thermoforming machine (8) acts；When corrugated paper is transported to packing machine (7) and thermoforming machine (8), directly pass through packaging
Machine (7) and thermoforming machine (8), are delivered at labelling machine (10) by the second panel turnover machine (9), are advanced after labeling and are transported to next work
Sequence；
(d) it is analyzed according to the information that scanner (4) are scanned, and by calculating haulage time T2, controller (1) signal is to bundle
Bundle machine directly passes through strapper (11) when newsprint is transported to strapper (11)；When corrugated paper is transported to strapper (11)
When, strapper (11) movement；
(e) it is analyzed according to the information that scanner (4) are scanned, and by calculating haulage time T3, controller (1) output signal
Rocker arm wrapping machine (13) are given, when newsprint is transported to rocker arm wrapping machine (13), rocker arm wrapping machine (13) directly passes through；Work as corrugation
When paper is transported to rocker arm wrapping machine (13), rocker arm wrapping machine (13) movement；
(f) paper roll of overlay film is delivered to warehouse, completes the conveying and packaging of paper roll.
8. a kind of production method of more specification paper roll conveying and packaging automatic production lines according to claim 7, feature
It is, T in the step (c)1=a1M+K+L1/s+X1, wherein the actuation time of each V-type pallet of the first panel turnover machine (3)
For certain value M, a1For V-type tray number, the length L of conveyer belt (14)1With the speed of service be certain value s, the coding time is certain
The correction value X of value K and path time1；T in step (d)2=T1+50+a2M+L2/s+N+X2, the wherein work of thermoforming machine (8)
Make the time and the working time of labelling machine (10) is N, the actuation time of each V-type pallet of the second panel turnover machine (9) is certain
Value M, a2For V-type tray number, the length L of conveyer belt (14)2It is the correction value of certain value s and path time with the speed of service
X2；T in step (e)3=T2+50+L3/s+H+X3, the wherein length L of conveyer belt (14)3It is certain value s with the speed of service, vertical
Conveyer (12) working time is the correction value X of certain value H and path time3, chronomere is the second, and length unit is
Rice, speed unit m/s.
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| CN108890869A (en) * | 2018-08-06 | 2018-11-27 | 佛山市爱陶机电设备有限公司 | A kind of novel environment friendly building materials full-automation production line |
| CN109573679B (en) * | 2018-12-21 | 2019-08-09 | 湖北金庄科技再生资源有限公司 | Wrapping paper rewinding blanking and coding packaging production line and operating method |
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