CN108357178A - 一种高温铝水用隔热保温板 - Google Patents

一种高温铝水用隔热保温板 Download PDF

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CN108357178A
CN108357178A CN201810221282.6A CN201810221282A CN108357178A CN 108357178 A CN108357178 A CN 108357178A CN 201810221282 A CN201810221282 A CN 201810221282A CN 108357178 A CN108357178 A CN 108357178A
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layer
high temperature
aluminum water
insulating board
heat insulating
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马少杰
刘定群
杨小猛
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SUZHOU NORETA NEW MATERIAL TECHNOLOGY Co Ltd
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SUZHOU NORETA NEW MATERIAL TECHNOLOGY Co Ltd
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/029Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/105Ceramic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/108Rockwool fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0285Condensation resins of aldehydes, e.g. with phenols, ureas, melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat

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Abstract

本发明涉及不粘铝浇注料生产设备的技术领域,尤其是一种高温铝水用隔热保温板,其具有内层和外层,所述的内层包括由内向外依次设置的纳基隔热软毡层、酚醛泡沫层、胶质层和硅酸铝保温层;所述的外层由内向外依次设置陶瓷纤维层、岩棉层、玻纤网格布层、玻璃棉隔热层和装饰层;所述的内层之间和外层之间均通过酚醛树脂固定连接。该高温铝水用隔热保温板,结构简单,提高隔热性能和保温性能,提高整体使用寿命,降低整体生产成本,提高经济效益。

Description

一种高温铝水用隔热保温板
技术领域
本发明涉及不粘铝浇注料生产设备的技术领域,尤其是一种高温铝水用隔热保温板。
背景技术
随着社会的不断发展,不粘铝浇注料在各行各业得到广泛的运用。不粘铝浇注料在生产过程中需要经过很多道工序,在进行铝水浇筑过程中,浇筑罐外层包覆的隔热保温板起着十分重要的作用,它可以有效的保持铝水温度不会流失,防止铝水出现固化,也可以防止操作人员在进行浇筑过程中出现烫伤事故。目前用于高温铝水的隔热保温板,在长时间的使用中发现其隔热保温效果不是很好,而且需要经常性的进行更换,提高了整体生产成本。
发明内容
本发明要解决的技术问题是:为了解决上述背景技术中存在的问题,提供一种高温铝水用隔热保温板,结构简单,提高隔热性能和保温性能,提高整体使用寿命,降低整体生产成本,提高经济效益。
本发明解决其技术问题所采用的技术方案是:一种高温铝水用隔热保温板,具有内层和外层,所述的内层包括由内向外依次设置的纳基隔热软毡层、酚醛泡沫层、胶质层和硅酸铝保温层;所述的外层由内向外依次设置陶瓷纤维层、岩棉层、玻纤网格布层、玻璃棉隔热层和装饰层;所述的内层之间和外层之间均通过酚醛树脂固定连接。
进一步地限定,上述技术方案中,所述的内层中纳基隔热软毡层内侧还涂覆耐高温保温膜;这样可以起到很好的保温效果,减少铝水中温度的流失。
进一步地限定,上述技术方案中,所述的耐高温保温膜的厚度为300~800μm。
进一步地限定,上述技术方案中,所述的内层与外层之间还设置铝箔层;可以进行很好的隔热,减少热量的流失。
进一步地限定,上述技术方案中,所述的装饰层的两侧端面上均涂覆耐高温隔热膜;可以通过耐高温隔热膜很好的起到隔热效果。
进一步地限定,上述技术方案中,所述的耐高温隔热膜的厚度为200~600μm。
本发明的有益效果是:本发明提出的一种高温铝水用隔热保温板,结构简单,提高隔热性能和保温性能,提高整体使用寿命,降低整体生产成本,提高经济效益。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明的结构示意图;
附图中的标号为:1、内层,1-1、高温铝水用隔热,1-2、酚醛泡沫层,1-3、胶质层,1-4、硅酸铝保温层,1-5、耐高温保温膜,2、外层,2-1、陶瓷纤维层,2-2、岩棉层,2-3、玻纤网格布层,2-4、玻璃棉隔热层,2-5、装饰层,2-6、耐高温隔热膜,3、铝箔层。
具体实施方式
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
在本发明的描述中,需要理解的是,术语“一侧”、“另一侧”、“两侧”、“之间”、“中部”、“上端”、“下端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语 “设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
见图1所示的是一种高温铝水用隔热保温板,具有内层1和外层2,内层1包括由内向外依次设置的纳基隔热软毡层1-1、酚醛泡沫层1-2、胶质层1-3和硅酸铝保温层1-4;外层2由内向外依次设置陶瓷纤维层2-1、岩棉层2-2、玻纤网格布层2-3、玻璃棉隔热层2-4和装饰层2-5;内层1之间和外层2之间均通过酚醛树脂固定连接。
其中,内层1中纳基隔热软毡层1-1内侧还涂覆耐高温保温膜1-5。耐高温保温膜1-5的厚度为300~800μm。内层1与外层2之间还设置铝箔层3。装饰层2-5的两侧端面上均涂覆耐高温隔热膜2-6。耐高温隔热膜2-6的厚度为200~600μm。
在本申请中,耐高温隔热膜2-6选用纳米陶瓷空心微珠、硅铝纤维、各种反射材料为原料,耐温幅度-80—1800℃,可以直接面对火焰隔热保温,导热系数都只有0.03W/m.K,能有效抑制并屏蔽红外线的辐射热和热量的传导,隔热抑制效率可达90%左右,可抑制高温物体的热辐射和热量的散失。
耐高温保温膜1-5选用耐高温保温涂料,涂料为无机单组分,采用特制志盛威华溶液无任何异味。 耐温幅度-80—1800℃, 导热系数都只有0.03W/m.K,能有效抑制并屏蔽红外线的辐射热和热量的传导,隔热抑制效率可达90%左右,可抑制高温物体的热辐射和热量的散失。
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种高温铝水用隔热保温板,其特征在于:具有内层和外层,所述的内层包括由内向外依次设置的纳基隔热软毡层、酚醛泡沫层、胶质层和硅酸铝保温层;所述的外层由内向外依次设置陶瓷纤维层、岩棉层、玻纤网格布层、玻璃棉隔热层和装饰层;所述的内层之间和外层之间均通过酚醛树脂固定连接。
2.根据权利要求1所述的一种高温铝水用隔热保温板,其特征在于:所述的内层中纳基隔热软毡层内侧还涂覆耐高温保温膜。
3.根据权利要求2所述的一种高温铝水用隔热保温板,其特征在于:所述的耐高温保温膜的厚度为300~800μm。
4.根据权利要求1所述的一种高温铝水用隔热保温板,其特征在于:所述的内层与外层之间还设置铝箔层。
5.根据权利要求1所述的一种高温铝水用隔热保温板,其特征在于:所述的装饰层的两侧端面上均涂覆耐高温隔热膜。
6.根据权利要求5所述的一种高温铝水用隔热保温板,其特征在于:所述的耐高温隔热膜的厚度为200~600μm。
CN201810221282.6A 2018-03-17 2018-03-17 一种高温铝水用隔热保温板 Pending CN108357178A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111301068A (zh) * 2020-03-31 2020-06-19 宁波市润桥工业设计有限公司 一种防止胎温胎压过高的方法
CN113910705A (zh) * 2021-10-20 2022-01-11 迪威瑞科技(北京)有限公司 一种阻燃型贴面组件及其制备方法
CN114103335A (zh) * 2020-08-28 2022-03-01 扬中市华龙橡塑电器有限公司 一种高效使用的硅酸盐保温板

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CN114103335A (zh) * 2020-08-28 2022-03-01 扬中市华龙橡塑电器有限公司 一种高效使用的硅酸盐保温板
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