CN108334038A - The five shaft five linkage digital control system and numerically-controlled machine tool of changeable three to five Axle mould formulas - Google Patents
The five shaft five linkage digital control system and numerically-controlled machine tool of changeable three to five Axle mould formulas Download PDFInfo
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- CN108334038A CN108334038A CN201710046456.5A CN201710046456A CN108334038A CN 108334038 A CN108334038 A CN 108334038A CN 201710046456 A CN201710046456 A CN 201710046456A CN 108334038 A CN108334038 A CN 108334038A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4142—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by the use of a microprocessor
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34013—Servocontroller
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Abstract
The invention discloses a kind of five shaft five linkage digital control systems of changeable three to five Axle mould formulas, the digital control system includes the XY platforms switch mode that can switch simultaneously and three axis, four axis, five axis switch modes, and the combination of the two switch modes enables digital control system to realize six kinds of patterns.The function of four-shaft four-linkage and five shaft five linkage may be implemented using three shaft three-linkage numerical control lathes of above-mentioned digital control system, additionally it is possible to by the switching of XY platforms to realize that the high speed and precision of ceramics and glass is cut.
Description
Technical field
The present invention relates to a kind of combined type vertical numerical control machining center, in particular to three axis, four axis, five-axis flight tables
Can modularization replace numerical control machining center, belong to numerically controlled processing equipment technical field.
Background technology
Numerical control machining center be it is a kind of can replace with tool magazine and automatically cutter, to workpiece can in a certain range into
The numerically-controlled machine tool of a variety of process operations of row.As World Machine Tool tool industry and manufacturing technology continue to develop perfect, numerically-controlled machine tool
Technology is on the basis of compound, intelligence, green technology, by being organically combined with control technology, computer technology, information technology,
Constantly develop to high speed, high efficiency, high-precision, flexibility, integrated and high reliability direction, occurs to more main shafts, more
The trend of coordinate, Compound Machining and the development of complete set of equipments automation direction.
Although practicability is stronger on the market for common three axis numerically controlled machine, for development high-end product only with three
Axis is much unable to handle, because traditional numerically-controlled machine tool, which can't process, comes complex-shaped curve, curved surface part, can only be used
The multi-axis NC Machine Tools of multi-axis concerted action, multijoint control could be realized.Four axis, 5-shaft linkage numerical control lathe can efficiently solve multiple
Miscellaneous, accurate, the changeable part of small lot processing problems, it is possible to reduce machining period and clamping times improve Space Free-Form Surface
Machining accuracy and quality, increase production flexibility, realize and the automations of various complex precise parts is processed.And four axis, five
The processing that axis links to three-dimension curved surface part, can be cut with cutter best geometry, not only highly polished, but also efficiency
Also it increases substantially.
Enterprise introduces four axis, the numerical control machining center of five-axle linkage will certainly improve the competitiveness of enterprise, and enterprise is made to possess
Across the admission ticket to high-precision end part manufacturing.But four axis, five-axle linkage numerical control machining center price it is quite high,
Especially five-shaft linkage numerical control machining center relies on import substantially, and price is up to millions of.However it needs to use five-axle linkage and add
The part amount of work is small and seldom has, and from the point of view of management and control part cost of manufacture, enterprise will not generally use five-axle linkage
Numerical control machining center goes the simple part of machining shape, the five-shaft linkage numerical control machining center that enterprise purchases cannot be fully sharp
With being absorbed in that equipment investment is big, output returns low awkward situation.
Invention content
The invention solves technical solution be to provide a kind of five shaft five linkage numerical control system of changeable three to five Axle mould formulas
System is that the upgrading made in existing five shaft five linkage digital control system improves, uses three axis three of the digital control system
Motivation bed can be expanded into the four-shaft four-linkage even numerically-controlled machine tool of five shaft five linkage；Such modularization can be expanded, is various
Property lathe price be but far below five-shaft linkage numerical control machining center on the market.
The technical proposal of the invention is realized in this way：
The five shaft five linkage digital control system of changeable three to five Axle mould formulas, including：
Information input unit is used for the input of numerical control pattern information；Numerical control pattern includes the XY platforms switching that can switch simultaneously
Pattern and three axis, four axis, five axis switch modes；XY platform switch modes include XY ball screws platform model and XY line slide rails
Platform model；Three axis, four axis, five axis switch modes include three Axle mould formulas, four Axle mould formulas and five Axle mould formulas；
Information receiving unit receives the information from information input unit, and communicates information to CPU processor；
The information received is carried out analyzing processing by CPU processor, and processing structure is conveyed to enforcement division；
Enforcement division, by X-axis driving unit, Y-axis driving unit, Z axis driving unit, A axis driving unit, C axis driving unit, X1 axis
Driving unit and Y1 axis driving units composition；
Sticking department, the locking for XY ball screws platform model or XY line slide rail platform models.
After information input unit inputs XY ball screw platform models, X-axis driving unit and Y-axis driving unit are beaten
It opens, X1 axis driving unit and Y1 axis driving units are closed.At this point, if inputting three Axle mould formulas, X-axis driving in information input unit
Unit, Y-axis driving unit and Z axis driving unit are opened, and A axis driving unit and C axis driving units are closed；If in information input
Unit inputs four Axle mould formulas, and X-axis driving unit, Y-axis driving unit, Z axis driving unit and A axis driving units are opened, the driving of C axis
Unit is closed；If inputting five Axle mould formulas, X-axis driving unit, Y-axis driving unit, Z axis driving unit, A in information input unit
Axis driving unit and C axis driving units are fully open.
After information input unit inputs XY line slide rail platform models, X1 axis driving unit and Y1 axis driving units are beaten
It opens, X-axis driving unit and Y-axis driving unit are closed.At this point, if inputting three Axle mould formulas, the driving of X1 axis in information input unit
Unit, Y1 axis driving unit and Z axis driving unit are opened, and A axis driving unit and C axis driving units are closed；If defeated in information
Enter unit and input four Axle mould formulas, X1 axis driving unit, Y1 axis driving unit, Z axis driving unit and A axis driving units are opened, C axis
Driving unit is closed；If inputting five Axle mould formulas, X1 axis driving unit, Y1 axis driving unit, Z axis driving in information input unit
Unit, A axis driving unit and C axis driving units are fully open.
Sticking department, the locking for XY ball screws platform model or XY line slide rail platform models.
Above-mentioned digital control system can switch XY platforms switch mode and three axis, four axis, five axis switch modes simultaneously, the two
The combination of switch mode enables digital control system to realize six kinds of patterns.
A kind of numerically-controlled machine tool, the lathe bed structure of lathe use the lathe bed structure of CNC machine center with three axes, the column of lathe bed
At least extend 200mm upwards, tool magazine and concealed electric main shaft are provided on column, is located at the XY ball wires of the lower section of electro spindle
One block of erecting bed is installed on bar platform, on the erecting bed is used to that four axis turntable modules, five-axis flight table module or XY to be installed
Linear motor platform；Lathe is internally provided with an interface for connecting four axis turntable modules, five-axis flight table module, is also provided with
There are one the interfaces for being used for XY linear motor platforms；The digital control system installed in controller be changeable three to Axle mould formula five axis
Five linkage digital control systems.
Further, there are one mechanical lockings for setting on the XY ball screws platform.
Further, the mechanical locking is screw.
Further, being equipped with speed increaser on the electro spindle.
Compared with prior art, the present invention has the following advantages：1. by the vertical of traditional CNC machine center with three axes lathe bed
Column is increased, to build more installation spaces；2. using the lighter concealed electric main shaft of weight, making an uproar when being run with reducing
The acceleration and deceleration of sound, vibrations, and electro spindle are sensitive, and assembly precision is stablized；3. using common three-shaft linkage numer centre as changing
Matrix is filled, the five shaft five linkage digital control system of digital control system use changeable three to Axle mould formula is synchronous with turntable by pattern
Switching so that three-shaft linkage numerical control machining center can be expanded into the four-shaft four-linkage even numerical control machining center of five shaft five linkage；
Such modularization, can expand, multifarious numerical control machining center price is but far below 5-shaft linkage numerical control on the market
Machining center.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.
Fig. 1 is the control flow chart for being the five shaft five linkage digital control system of three to five Axle mould formulas disclosed in embodiment one；
Fig. 2 is the front view of numerically-controlled machine tool disclosed in embodiment two；
Fig. 3 is the front view of numerically-controlled machine tool disclosed in embodiment two；
Fig. 4 is the front view of numerically-controlled machine tool disclosed in embodiment two；
Fig. 5 is the front view of numerically-controlled machine tool disclosed in example IV；
Fig. 6 is the enlarged diagram at A in Fig. 5.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes.
Embodiment one
The five shaft five linkage digital control system for changeable three to the five Axle mould formulas introduced in the present embodiment, is five in the prior art
The expansion done on the basis of axes, five linkage axes digital control system comprising information input unit, information receiving unit, CPU processing are single
Member, enforcement division and sticking department.
Information input unit is used for the input of numerical control pattern information.Numerical control pattern includes that the XY platforms that can switch simultaneously are cut
Mold changing formula and three axis, four axis, five axis switch modes.XY platform switch modes include that XY ball screws platform model and XY straight lines are slided
Rail platform model；Three axis, four axis, five axis switch modes include three Axle mould formulas, four Axle mould formulas and five Axle mould formulas.
Information receiving unit receives the information from information input unit, and communicates information to CPU processor.
The information received is carried out analyzing processing by CPU processor, and processing structure is conveyed to enforcement division.
Enforcement division receives the handling result of CPU processor, and executes corresponding action.Enforcement division is by X-axis driving unit, Y
Axis driving unit, Z axis driving unit, A axis driving unit, C axis driving unit, X1 axis driving unit and Y1 axis driving unit groups
At.
After information input unit inputs XY ball screw platform models, X-axis driving unit and Y-axis driving unit are beaten
It opens, X1 axis driving unit and Y1 axis driving units are closed.At this point, if inputting three Axle mould formulas, X-axis driving in information input unit
Unit, Y-axis driving unit and Z axis driving unit are opened, and A axis driving unit and C axis driving units are closed；If in information input
Unit inputs four Axle mould formulas, and X-axis driving unit, Y-axis driving unit, Z axis driving unit and A axis driving units are opened, the driving of C axis
Unit is closed；If inputting five Axle mould formulas, X-axis driving unit, Y-axis driving unit, Z axis driving unit, A in information input unit
Axis driving unit and C axis driving units are fully open.
After information input unit inputs XY line slide rail platform models, X1 axis driving unit and Y1 axis driving units are beaten
It opens, X-axis driving unit and Y-axis driving unit are closed.At this point, if inputting three Axle mould formulas, the driving of X1 axis in information input unit
Unit, Y1 axis driving unit and Z axis driving unit are opened, and A axis driving unit and C axis driving units are closed；If defeated in information
Enter unit and input four Axle mould formulas, X1 axis driving unit, Y1 axis driving unit, Z axis driving unit and A axis driving units are opened, C axis
Driving unit is closed；If inputting five Axle mould formulas, X1 axis driving unit, Y1 axis driving unit, Z axis driving in information input unit
Unit, A axis driving unit and C axis driving units are fully open.
Sticking department, the locking for XY ball screws platform model or XY line slide rail platform models.
Above-mentioned digital control system can switch XY platforms switch mode and three axis, four axis, five axis switch modes simultaneously, the two
The combination of switch mode enables digital control system to realize six kinds of patterns.
Embodiment two
A kind of numerically-controlled machine tool using digital control system in embodiment one will be introduced in the present embodiment.
The lathe bed structure of lathe uses the lathe bed structure of CNC machine center with three axes, the column of lathe bed at least to extend upwards
200mm, to build more installation spaces.It is provided with tool magazine and concealed electric main shaft on column, is located under electro spindle
One block of erecting bed is installed on the XY ball screw platforms of side, on erecting bed is used to that four axis turntable modules, five-axis flight table mould to be installed
Block or XY linear motor platforms；Lathe be internally provided with one for connecting four axis turntable modules, five-axis flight table module connects
Mouthful, be also provided with there are one be used for XY linear motor platforms interface.
Above-mentioned numerically-controlled machine tool can realize following several functions by the numerical control pattern switching in digital control system：
, by after numerical control pattern switching to+three Axle mould formula of XY ball screws platform model, the jig equipped with product is direct for the first
For clamping on erecting bed, numerically-controlled machine tool in such a mode is accomplished that three axle linkages；
Second referring to Fig. 2, after numerical control pattern switching to+four Axle mould formula of XY ball screws platform model, need XY roll
Four axis turntable module b1 are installed on the erecting bed c1 on ballscrew platform d1, and wiring is connected on corresponding interface, are equipped with
For the direct clamping of jig of product on four axis turntable modules, numerically-controlled machine tool in such a mode is accomplished that four-shaft four-linkage；
The third is needed after numerical control pattern switching to+five Axle mould formula of XY ball screws platform model in XY referring to Fig. 3
Five-axis flight table module b2 is installed on ball screw platform d2 on erecting bed c2, and wiring is connected on corresponding interface, is equipped with
For the direct clamping of jig of product in five-axis flight table module, numerically-controlled machine tool in such a mode is accomplished that five shaft five linkage；
4th kind needs after numerical control pattern switching to+three Axle mould formula of XY line slide rails platform model in XY referring to Fig. 4
XY linear motor platform e3 are installed, the direct clamping of jig equipped with product is in XY on ball screw platform d3 on erecting bed c3
On linear motor platform.The XY linear motor platforms are the patent of our company application（Application No. is " 201420309566.8 "）Middle institute
Disclosed motor platform, running precision is high, with small vibration, is relatively suitble to the processing of precision component.
Under the numerical control pattern of+four Axle mould formula of XY line slide rails platform model, and in XY line slide rails platform model+four
Under the numerical control pattern of Axle mould formula, need turntable module being mounted on XY linear motor platforms, this just needs the column of lathe to add
It is high more, to provide more installation spaces.
When XY ball screws platform when not used, can be locked in systems, mechanical caging can also be carried out with screw.
Embodiment three
The application of numerically-controlled machine tool in embodiment two is mainly described in the present embodiment.
If installing a speed increaser on electro spindle, the rotating speed for doubling up main shaft is removed, adds XY linear motors
Platform, such numerically-controlled machine tool can complete the processing and grinding of glass, ceramics.
On the basis of the above, then in one unstressed stationary fixture for freezing disc type of XY linear motors stage+module（Application
Number be " 201610986814.6 "）, such numerically-controlled machine tool can process the object of any shape.
Example IV
The application of numerically-controlled machine tool in embodiment two is mainly described in the present embodiment.
Referring to Figures 5 and 6, if by lathe tool g4 clampings on electro spindle, as long as at this time by the numerical control pattern in digital control system
It is switched to+five Axle mould formula of XY ball screws platform model, and by clamping workpiece on the C axis of five-axis flight table module b4, then in number
Order X-axis, Y-axis, Z axis and A axis remain stationary as in control program, only stay C axis to rotate about the z axis, 500 turns of the rotary speed after C
More than, such numerically-controlled machine tool is achieved that the function of turning.
Various modifications to these embodiments will be apparent to those skilled in the art, herein
Defined General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Cause
This, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and new
The consistent widest range of clever feature.
Claims (5)
1. the five shaft five linkage digital control system of changeable three to five Axle mould formulas, which is characterized in that including：
Information input unit is used for the input of numerical control pattern information；Numerical control pattern includes the XY platforms switching that can switch simultaneously
Pattern and three axis, four axis, five axis switch modes；XY platform switch modes include XY ball screws platform model and XY line slide rails
Platform model；Three axis, four axis, five axis switch modes include three Axle mould formulas, four Axle mould formulas and five Axle mould formulas；
Information receiving unit receives the information from information input unit, and communicates information to CPU processor；
The information received is carried out analyzing processing by CPU processor, and processing structure is conveyed to enforcement division；
Enforcement division, by X-axis driving unit, Y-axis driving unit, Z axis driving unit, A axis driving unit, C axis driving unit, X1 axis
Driving unit and Y1 axis driving units composition；
Sticking department, the locking for XY ball screws platform model or XY line slide rail platform models.
2. a kind of numerically-controlled machine tool according to claim 1, which is characterized in that the lathe bed structure of lathe is added using three-axis numerical control
The column of the lathe bed structure at work center, lathe bed at least extends 200mm upwards, and tool magazine and concealed electric master are provided on column
Axis is equipped with one block of erecting bed on the XY ball screw platforms of the lower section of electro spindle, is used to install four on the erecting bed
Axis turntable module, five-axis flight table module or XY linear motor platforms；Lathe be internally provided with one for connect four shaft rotation platforms
The interface of module, five-axis flight table module, be also provided with there are one be used for XY linear motor platforms interface；The number installed in controller
Control system is the digital control system described in claim 1.
3. a kind of numerically-controlled machine tool according to claim 2, which is characterized in that be provided with one on the XY ball screws platform
A mechanical locking.
4. a kind of numerically-controlled machine tool according to claim 3, which is characterized in that the mechanical locking is screw.
5. a kind of numerically-controlled machine tool according to claim 3 or 4, which is characterized in that be equipped with speed increaser on the electro spindle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710046456.5A CN108334038A (en) | 2017-01-18 | 2017-01-18 | The five shaft five linkage digital control system and numerically-controlled machine tool of changeable three to five Axle mould formulas |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710046456.5A CN108334038A (en) | 2017-01-18 | 2017-01-18 | The five shaft five linkage digital control system and numerically-controlled machine tool of changeable three to five Axle mould formulas |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116820034A (en) * | 2023-08-23 | 2023-09-29 | 通用技术集团机床工程研究院有限公司 | Shaft mode switching method and device and related equipment |
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