CN108326488B - Shear wall forming and welding device - Google Patents
Shear wall forming and welding device Download PDFInfo
- Publication number
- CN108326488B CN108326488B CN201810437835.1A CN201810437835A CN108326488B CN 108326488 B CN108326488 B CN 108326488B CN 201810437835 A CN201810437835 A CN 201810437835A CN 108326488 B CN108326488 B CN 108326488B
- Authority
- CN
- China
- Prior art keywords
- positioning
- shear wall
- connecting rod
- door
- jacking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 16
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
Abstract
The invention relates to a shear wall forming and welding device which comprises a bracket platform, wherein a positioning door, a gap eliminating device, a front positioning upright post and a jacking device are arranged on the bracket platform, the gap eliminating device eliminates a gap between a shear wall unit and the positioning door, and the jacking device clings the shear wall unit to the front positioning upright post. The invention provides convenience for welding and manufacturing the shear wall by the robot. Thereby improving the degree of automation and the quality of the shear wall molding processing.
Description
Technical Field
The invention relates to a device for forming and welding a shear wall, which is suitable for processing the shear wall of the building industry and a bridge, and belongs to the field of processing the shear wall of the building industry and the bridge.
Background
At present, shear walls with higher efficiency are commonly used in the domestic and foreign building industry and bridge construction. According to different working conditions, the shear wall can be formed by overlapping, forming and welding a plurality of single pieces. The requirements of the shear wall are relatively large.
In the prior art, the shear wall is manufactured by manual processing as a main part, is discharged manually, is positioned manually and is welded manually. The precision is not high, the error is larger, the appearance is not attractive and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects, and provides a shear wall forming and welding device. Can provide convenience for robot welding, provide work efficiency and machining precision, appearance quality is more guaranteed.
According to the technical scheme of the invention: the utility model provides a shear force wall shaping welding set, the device includes the support platform, is provided with locating gate, clearance elimination device, preceding location stand, pushing up tight device on the support platform, and clearance elimination device eliminates the clearance between shear force wall unit and the locating gate, and pushing up tight device hugs closely the shear force wall unit and fixes a position the stand before.
As a further improvement of the invention, the gap eliminating device comprises a cylinder, the cylinder is pivoted with the support platform, a cylinder piston rod is arranged on the cylinder in a sliding way, the cylinder piston rod is fixedly connected with a moving block, the moving block is hinged with one end of a first connecting rod through a pin shaft, the other end of the first connecting rod is pivoted with a bearing seat through a bearing connecting rod, the bearing seat is fixedly connected with a fixed block, the fixed block is fixedly connected with the support platform, the bearing connecting rod is fixedly connected with one end of a second connecting rod, a carrier roller is arranged at the other end of the second connecting rod, and the maximum working displacement of the carrier roller under the pushing of the cylinder piston rod is larger than the gap between the shear wall unit and the positioning door.
As a further improvement of the present invention, the gap eliminating means is provided in pairs by the bearing link and the connecting rod.
As a further improvement of the present invention, the gap eliminating devices are arranged in series in pairs by means of series bars.
As a further improvement of the invention, the jacking device is a cylinder mechanism and comprises a jacking cylinder body, and a jacking piston rod is arranged on the jacking cylinder body in a sliding manner.
As a further improvement of the invention, a rear positioning upright post is arranged between the propping strokes of the propping piston rod.
As a further improvement of the invention, the jacking cylinder is arranged on the rear positioning upright.
As a further improvement of the invention, the positioning door comprises a positioning door post, the positioning door post is assembled on the bracket platform, the positioning door post is hinged with a positioning cylinder, the positioning cylinder is slidably provided with a positioning piston rod, the positioning piston rod is hinged with a positioning door plate, the other end of the positioning door plate is pivoted with the positioning door post, and when positioning, the contact surface of the positioning door plate and the shear wall unit is vertical to the contact surface of the front positioning upright post and the shear wall unit.
As a further development of the invention, the positioning door 3 is mounted on a front positioning upright.
The invention has the technical effects that:
1. the invention has simple, compact and reasonable structure, and the gap eliminating device is arranged at the bottom of the bracket platform, thereby saving manpower resources and improving the working efficiency.
2. The invention greatly improves the processing efficiency and the processing quality.
3. All driving devices are driven by air cylinders, so that the energy-saving and environment-friendly driving device is energy-saving and environment-friendly.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a schematic side view of the present invention.
Fig. 4-a is a schematic view of the structure of the positioning door closure in the present invention.
Fig. 4-B is a schematic view of the structure of the positioning door according to the present invention.
Fig. 5 is an enlarged schematic view of the structure of the gap eliminating device in the present invention.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings.
In fig. 1-5, the device comprises a bracket platform 1, a gap eliminating device 2, a cylinder 2-1, a cylinder piston rod 2-2, a moving block 2-3, a pin shaft 2-4, a carrier roller 2-5, a second connecting rod 2-6, a bearing seat 2-7, a first connecting rod 2-8, a connecting rod 2-9, a fixed block 2-10, a bearing connecting rod 2-11, a serial rod 2-12, a positioning door 3, a positioning cylinder 3-1, a positioning piston rod 3-2, a positioning door plate 3-3, a positioning door column 3-4, a front positioning column 4, a rear positioning column 5, a jacking device 6, a jacking cylinder body 6-1 and a jacking piston rod 6-2.
As shown in fig. 1, the invention relates to a shear wall forming and welding device, which comprises a bracket platform 1, wherein the bracket platform 1 is connected with the ground through foundation bolts, a positioning door 3, a gap eliminating device 2, a front positioning upright post 4 and a jacking device 6 are arranged on the bracket platform 1, the gap eliminating device 2 eliminates a gap between the initial placing position of a shear wall unit and the positioning door 3, and the jacking device 6 clings the shear wall unit to the front positioning upright post 4.
As shown in an opening state of a positioning door 3 shown in fig. 4-a and a closing state of the positioning door 3 shown in fig. 4-B, the positioning door 3 comprises a positioning door post 3-4, the positioning door post 3-4 is assembled on a support platform 1, a positioning cylinder 3-1 is hinged on the positioning door post 3-4, a positioning piston rod 3-2 is arranged on the positioning cylinder 3-1 in a sliding manner, one end of the positioning piston rod 3-2 is hinged with a positioning door plate 3-3, one end of the positioning door plate 3-3 is pivoted with the positioning door post 3-4, and a shear wall unit used for welding is a cuboid. In other embodiments of the invention the front positioning uprights 4 or the rear positioning uprights 5 may be substituted for the positioning door posts 3-4.
As shown in fig. 5, the gap eliminating device 2 is arranged below the shear wall placing area, the gap eliminating device 2 comprises a cylinder 2-1, the cylinder 2-1 provides power, the cylinder 2-1 is pivoted with the support platform 1, a cylinder piston rod 2-2 is slidably arranged on the cylinder 2-1, the cylinder piston rod 2-2 is fixedly connected with a moving block 2-3, the moving block 2-3 is hinged with one end of a first connecting rod 2-8 through a pin roll 2-4, the other end of the first connecting rod 2-8 is pivoted with a bearing seat 2-7 through a bearing connecting rod 2-11, the bearing seat 2-7 is fixedly connected with a fixed block 2-10, the fixed block 2-10 is fixedly connected with the support platform 1, the bearing connecting rod 2-11 is fixedly connected with one end of a second connecting rod 2-6, a carrier roller 2-5 is arranged at the other end of the second connecting rod 2-6, and the maximum working displacement of the 2-5 under the pushing of the cylinder piston rod 2-2 is larger than the gap between the shear wall unit and the positioning door 3. The gap eliminating device 2 is arranged in pairs through the bearing connecting rods 2-11 and the connecting rods 2-9, and is arranged in series in pairs through the serial connecting rods 2-12, so that the shear wall unit is stressed more uniformly in the working process, and the fitting degree with the positioning door 3 is better.
As shown in fig. 2, the jacking device 6 is a cylinder mechanism and comprises a jacking cylinder body 6-1, and a jacking piston rod 6-2 is slidably arranged on the jacking cylinder body 6-1. A rear positioning upright post 5 is arranged between the propping strokes of the propping piston rod 6-2. The jacking device 6 clings the shear wall unit to the front positioning upright post 4. In this embodiment of the invention the jacking cylinder 6-1 is arranged on said rear positioning column 5.
The working process of the invention is as follows: firstly, selecting a proper device according to the length and the width of the shear wall, if the thickness of the shear wall is 300mm, selecting a device capable of positioning the shear wall with the thickness of 250mm-350 mm. Secondly, the shear wall unit is hung between the front positioning upright post 4 and the rear positioning upright post 5 by a crane, and is close to the positioning door 3 as much as possible under the condition of not colliding with the positioning door. One side of the positioning door 3 is provided with a mark, and the shear wall unit can be tightly attached to the positioning door 3 through the gap eliminating device 2 by placing the side face of the shear wall between the mark and the positioning door. After the shear wall unit is placed well, the gap eliminating device 2 is started, the cylinder 2-1 pushes the cylinder piston rod 2-2 to move forwards, the cylinder piston rod 2-2 pushes the moving block 2-3, the cylinder 2-1 is pivoted with the support platform 1, so that the moving block 2-3 drives the first connecting rod 2-8 to rotate by taking the axle center of the bearing connecting rod 2-11 as a base point through the pin shaft 2-4, the bearing connecting rod 2-11 rotates and drives the second connecting rod 2-6 to rotate, the shear wall unit is moved towards the direction of the limit door 3 from the carrier roller 2-5, and the gap eliminating device 2 can eliminate the gap between the shear wall unit and the limit door 3 because the carrier roller 2-5 drives the shear wall unit to move by a displacement larger than the gap between the shear wall unit and the limit door 3. Then the jacking device 6 is started, the jacking cylinder body 6-1 pushes the jacking piston rod to cling the shear wall unit to the front positioning upright post 4, and the whole working flow is completed. And after the welding is finished, closing the jacking device 6, opening the limiting door 3, and conveying the welded shear wall to the next station by using a crane.
Claims (4)
1. The utility model provides a shear force wall shaping welding set which characterized in that: the device comprises a support platform (1), wherein a positioning door (3), a gap eliminating device (2), a front positioning upright post (4), a rear positioning upright post (5) and a jacking device (6) are arranged on the support platform (1); the front positioning upright posts (4) and the rear positioning upright posts (5) are symmetrically arranged on two sides of the support platform (1), the upper surface of the support platform (1) is used for placing a shear wall unit, the gap eliminating device (2) is arranged below a placing area of the shear wall unit, the jacking device (6) is arranged on the rear positioning upright posts (5), the gap eliminating device (2) is used for eliminating a gap between the shear wall unit and the positioning door (3), and the jacking device (6) is used for tightly attaching the shear wall unit to the front positioning upright posts (4); the gap eliminating device (2) comprises an air cylinder (2-1), the air cylinder (2-1) is pivoted with the bracket platform (1), an air cylinder piston rod (2-2) is arranged on the air cylinder (2-1) in a sliding mode, the air cylinder piston rod (2-2) is fixedly connected with a moving block (2-3), the moving block (2-3) is hinged with one end of a first connecting rod (2-8) through a pin roll (2-4), the other end of the first connecting rod (2-8) is pivoted with a bearing seat (2-13) through a bearing connecting rod (2-11), the bearing seat (2-13) is fixedly connected with a fixed block (2-10), the fixed block (2-10) is fixedly connected with the bracket platform (1), the bearing connecting rod (2-11) is fixedly connected with one end of a second connecting rod (2-6), the other end of the second connecting rod (2-6) is provided with a carrier roller (2-5), and the maximum working displacement of the carrier roller (2-5) driven by the air cylinder piston rod (2-2) is greater than the gap between a shear wall unit and the positioning door (3); the positioning door (3) comprises a positioning door post (3-4), the positioning door post (3-4) is assembled on the support platform (1), a positioning cylinder (3-1) is hinged on the positioning door post (3-4), a positioning piston rod (3-2) is arranged on the positioning cylinder (3-1) in a sliding mode, one end of the positioning piston rod (3-2) is hinged to the positioning door plate (3-3), the other end of the positioning door plate (3-3) is pivoted with the positioning door post (3-4), and when the positioning door plate (3-3) and the shear wall unit are in positioning, the contact surface of the front positioning upright post (4) and the contact surface of the shear wall unit are perpendicular.
2. The shear wall form welding apparatus of claim 1, wherein: the gap eliminating device (2) is arranged in pairs through the bearing link rod (2-11) and the connecting rod (2-9).
3. The shear wall forming welding apparatus of claim 2, wherein: the gap eliminating devices (2) are arranged in series in pairs through the serial connecting rods (2-12).
4. The shear wall form welding apparatus of claim 1, wherein: the jacking device (6) is an air cylinder mechanism and comprises a jacking cylinder body (6-1), and a jacking piston rod (6-2) is slidably arranged on the jacking cylinder body (6-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810437835.1A CN108326488B (en) | 2018-05-09 | 2018-05-09 | Shear wall forming and welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810437835.1A CN108326488B (en) | 2018-05-09 | 2018-05-09 | Shear wall forming and welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108326488A CN108326488A (en) | 2018-07-27 |
| CN108326488B true CN108326488B (en) | 2024-03-29 |
Family
ID=62934693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810437835.1A Active CN108326488B (en) | 2018-05-09 | 2018-05-09 | Shear wall forming and welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108326488B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786216A (en) * | 2010-04-22 | 2010-07-28 | 刘宪福 | Longitudinal beam assembly tool |
| CN104014964A (en) * | 2014-05-29 | 2014-09-03 | 安徽新荣钢构有限公司 | Fixing device for H-shaped steel submerged-arc welding |
| CN104308447A (en) * | 2014-10-22 | 2015-01-28 | 浙江杭萧钢构股份有限公司 | Automatic overturning device for linear steel tube bundle structural components |
| CN104353937A (en) * | 2014-10-22 | 2015-02-18 | 浙江杭萧钢构股份有限公司 | Automatic assembling and welding device for straight steel pipe bundles |
| CN104759772A (en) * | 2015-04-09 | 2015-07-08 | 杭萧钢构股份有限公司 | General assembling and welding apparatus for steel tube bundle |
| CN104827213A (en) * | 2015-04-29 | 2015-08-12 | 杭萧钢构股份有限公司 | Assembly spot welding equipment for steel tube bundle |
| CN106180967A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated shaped steel automatic assembly welding device and method |
| CN208289269U (en) * | 2018-05-09 | 2018-12-28 | 无锡洲翔成套焊接设备有限公司 | Shear wall forms welder |
-
2018
- 2018-05-09 CN CN201810437835.1A patent/CN108326488B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786216A (en) * | 2010-04-22 | 2010-07-28 | 刘宪福 | Longitudinal beam assembly tool |
| CN104014964A (en) * | 2014-05-29 | 2014-09-03 | 安徽新荣钢构有限公司 | Fixing device for H-shaped steel submerged-arc welding |
| CN104308447A (en) * | 2014-10-22 | 2015-01-28 | 浙江杭萧钢构股份有限公司 | Automatic overturning device for linear steel tube bundle structural components |
| CN104353937A (en) * | 2014-10-22 | 2015-02-18 | 浙江杭萧钢构股份有限公司 | Automatic assembling and welding device for straight steel pipe bundles |
| CN104759772A (en) * | 2015-04-09 | 2015-07-08 | 杭萧钢构股份有限公司 | General assembling and welding apparatus for steel tube bundle |
| CN104827213A (en) * | 2015-04-29 | 2015-08-12 | 杭萧钢构股份有限公司 | Assembly spot welding equipment for steel tube bundle |
| CN106180967A (en) * | 2016-08-31 | 2016-12-07 | 无锡市光彩机械制造有限公司 | A kind of integrated shaped steel automatic assembly welding device and method |
| CN208289269U (en) * | 2018-05-09 | 2018-12-28 | 无锡洲翔成套焊接设备有限公司 | Shear wall forms welder |
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| Publication number | Publication date |
|---|---|
| CN108326488A (en) | 2018-07-27 |
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