CN108317865A - High-temperature material waste heat recovery station system and recovery method - Google Patents
High-temperature material waste heat recovery station system and recovery method Download PDFInfo
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- CN108317865A CN108317865A CN201810319629.0A CN201810319629A CN108317865A CN 108317865 A CN108317865 A CN 108317865A CN 201810319629 A CN201810319629 A CN 201810319629A CN 108317865 A CN108317865 A CN 108317865A
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- 239000000463 material Substances 0.000 title claims abstract description 117
- 239000002918 waste heat Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000011084 recovery Methods 0.000 title claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 55
- 238000009826 distribution Methods 0.000 claims abstract description 49
- 239000000428 dust Substances 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 238000009423 ventilation Methods 0.000 claims abstract description 14
- 239000000112 cooling gas Substances 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 36
- 239000010959 steel Substances 0.000 claims description 36
- 238000009413 insulation Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 18
- 239000011707 mineral Substances 0.000 claims description 18
- 239000007789 gas Substances 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 4
- 238000009827 uniform distribution Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 3
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- 238000010276 construction Methods 0.000 claims 1
- 230000007812 deficiency Effects 0.000 claims 1
- 238000000151 deposition Methods 0.000 claims 1
- XGFJCRNRWOXGQM-UHFFFAOYSA-N hot-2 Chemical compound CCSC1=CC(OC)=C(CCNO)C=C1OC XGFJCRNRWOXGQM-UHFFFAOYSA-N 0.000 claims 1
- 239000000411 inducer Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000003912 environmental pollution Methods 0.000 abstract description 6
- 230000009467 reduction Effects 0.000 abstract description 6
- 238000005245 sintering Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000005204 segregation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010248 power generation Methods 0.000 description 3
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
本发明提供一种高温物料余热回收站系统及回收方法,是将高温物料由上至下经破碎机粉碎依次进入热矿料斗、补偿器、密封管、布料器均匀布料到换热腔内,经卸料斗卸料到卸料机外壳内的传送带、皮带机运出;循环冷却气体由循环风机驱动在封闭系统内闭路循环,冷风经冷风总管进入布风腔外围壳后进入通风孔再进入换热腔,在换热腔内与热烧结矿完成逆流换热升温,穿过料层后的热循环风向上进入减速腔内完成减速降尘,经过热风总管进入余热锅炉内,循环热风在余热锅炉内换热冷却后进入冷风总管再次进入下一次循环。本发明解决了环境污染、布料均匀性差造成冷却不均、二次烧结、易蓬料堵料故障率高等技术问题。
The invention provides a high-temperature material waste heat recovery station system and recovery method. The high-temperature material is pulverized by a crusher from top to bottom, and then enters a hot ore hopper, a compensator, a sealing tube, and a distributor to uniformly distribute the material into the heat exchange chamber. The unloading hopper is discharged to the conveyor belt and belt conveyor in the unloader shell; the circulating cooling gas is driven by the circulating fan to circulate in a closed circuit in the closed system, and the cold air enters the outer shell of the air distribution chamber through the cold air main pipe, enters the ventilation hole, and then enters the heat exchange In the heat exchange chamber, the countercurrent heat exchange with the hot sinter is completed to raise the temperature. After passing through the material layer, the heat circulation air enters the deceleration chamber upward to complete the deceleration and dust reduction. It enters the waste heat boiler through the hot air main pipe, and the circulating hot air is exchanged in the waste heat boiler. After the heat is cooled, it enters the cold air main pipe and enters the next cycle again. The invention solves the technical problems of environmental pollution, uneven cooling caused by poor uniformity of cloth distribution, secondary sintering, and high failure rate of easy-to-open and blockage materials.
Description
技术领域technical field
本发明涉及高温物料冷却及其余热回收技术领域,具体是提供一种高温物料余热回收站系统及回收方法。The invention relates to the technical field of high-temperature material cooling and waste heat recovery, and specifically provides a high-temperature material waste heat recovery station system and a recovery method.
背景技术Background technique
现有烧结矿冷却及其余热回收技术主要是采用环冷机加余热锅炉,其设备复杂故障率高、占地面积较大,工艺自耗电高,发电能力低,环境污染严重。正在研发中的竖式冷却窑加余热锅炉的技术,其自耗电低,发电能力高,且环境友好,但尚处于研发试验阶段,尚无完全成熟稳定的应用,且存在以下缺陷,1、环境污染严重,2、布料均匀性差、冷却不均,3、易蓬料堵料故障率高。The existing sinter cooling and waste heat recovery technology mainly adopts ring cooler plus waste heat boiler, which has high complex failure rate, large floor area, high self-consumption of process, low power generation capacity, and serious environmental pollution. The technology of vertical cooling kiln plus waste heat boiler under research and development has low self-consumption, high power generation capacity, and environmental friendliness, but it is still in the research and development test stage, there is no fully mature and stable application, and there are the following defects, 1. Serious environmental pollution, 2, poor cloth uniformity, uneven cooling, 3, high failure rate of easy-to-open material blocking.
针对以上现有技术存在的问题,亟需提供一种实现烧结矿高效稳定换热的冷却技术,并消除生产过程中产生的环境污染。In view of the problems existing in the above existing technologies, it is urgent to provide a cooling technology that realizes efficient and stable heat exchange of sintered ore, and eliminates environmental pollution generated during the production process.
发明内容Contents of the invention
本发明提供一种高温物料余热回收站系统及回收方法,解决了现有技术存在环境污染、布料均匀性差造成冷却不均、二次烧结问题、易蓬料堵料故障率高等技术问题。The invention provides a high-temperature material waste heat recovery station system and a recovery method, which solve the technical problems of the prior art such as environmental pollution, uneven cooling caused by poor uniformity of material distribution, secondary sintering problems, and high failure rate of easy-to-frozen materials.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
本发明高温物料余热回收站系统,包括进料装置、布料装置、换热装置、输料装置,所述进料装置包括破碎机1、热矿料斗2、补偿器5、密封管6;所述破碎机下料口连接所述热矿料斗2,所述热矿料斗下部出料口连接补偿器,所述补偿器下部连接密封管;所述破碎机1、热矿料斗2、补偿器5、密封管6内部相连通;The high-temperature material waste heat recovery station system of the present invention includes a feeding device, a material distribution device, a heat exchange device, and a material delivery device. The feeding device includes a crusher 1, a hot ore hopper 2, a compensator 5, and a sealed pipe 6; The discharge port of the crusher is connected to the hot ore hopper 2, the outlet of the lower part of the hot ore hopper is connected to a compensator, and the lower part of the compensator is connected to a sealed pipe; the crusher 1, the hot ore hopper 2, the compensator 5, The inside of the sealing tube 6 is connected;
所述布料装置包括布料器7,所述布料器7顶部是一个中心向上的呈圆锥形尖顶的表面具有导流叶轮72的分料盘71,顺着所述分料盘盘壁的锥度方向向四周伸出若干个不同长短的悬臂70,所述悬臂上设置长度方向上的流槽74并对应所述分料盘的导流口,各所述流槽下部设置沿圆周方向的、同方向的落料口75,所述落料口的布料轨迹环线77为圆环,所述分料盘底部连接支撑体76,电机78驱动所述支撑体旋转;所述分料盘的尖顶正对着所述密封管6下管口;The distributing device includes a distributing device 7, the top of the distributing device 7 is a centrally upward conical pointy surface with a distribution plate 71 with a guide impeller 72, along the direction of the taper of the distribution plate wall. There are several cantilevers 70 of different lengths stretched out all around, and the cantilever 74 on the longitudinal direction is set on the cantilever and corresponds to the diversion port of the said distribution tray, and the bottom of each said chutes is set along the circumferential direction and in the same direction. Blanking port 75, the cloth trajectory ring line 77 of the said blanking port is a ring, the bottom of the said distribution tray is connected with the support body 76, and the motor 78 drives the rotation of said support body; The lower nozzle of the sealing tube 6;
所述换热装置包括换热腔10、减速腔8、布风腔11、余热锅炉21、循环风机19、冷风总管18、热风总管20;所述换热腔10是一个环绕所述支撑体设置的环形圆柱腔体;The heat exchange device includes a heat exchange chamber 10, a deceleration chamber 8, an air distribution chamber 11, a waste heat boiler 21, a circulating fan 19, a cold air main pipe 18, and a hot air main pipe 20; the heat exchange chamber 10 is a set around the support body The annular cylindrical cavity;
所述减速腔8下部分为下端内收上端外扩的环形圆台形84、上部分为圆柱形83的上口封闭的壳体,所述减速腔8下部的环形圆台形84环绕所述支撑体;所述换热腔外环壁上缘周圈连接所述减速腔8外壳85底部;所述换热腔内环壁上缘周圈连接所述减速腔8内壳87底部,所述减速腔8内壳上周缘连接在所述支撑体外壁上;所述减速腔与所述换热腔内部连通;所述减速腔上盖壁中部对应所述密封管设有落料孔81,所述密封管插入所述落料口内密封配合,所述上盖壁上落料口周围设置均匀分布的热风支管口82;所述分料盘、布料悬臂位于所述减速腔内部;The lower part of the deceleration chamber 8 is an annular frustum-shaped 84 with the lower end retracted and the upper end expanded outward, and the upper part is a cylindrical shell 83 with a closed upper mouth. The annular frustum-shaped 84 at the lower part of the deceleration chamber 8 surrounds the support body ; The upper edge circle of the outer ring wall of the heat exchange chamber is connected to the bottom of the shell 85 of the deceleration chamber 8; the upper edge circle of the inner ring wall of the heat exchange chamber is connected to the bottom of the inner shell 87 of the deceleration chamber 8, and the deceleration chamber 8. The upper edge of the inner shell is connected to the outer wall of the support; the deceleration chamber communicates with the heat exchange chamber; the middle part of the upper cover wall of the deceleration chamber is provided with a blanking hole 81 corresponding to the sealing tube. The sealing tube is inserted into the blanking opening for sealing fit, and hot air branch nozzles 82 are evenly distributed around the blanking opening on the upper cover wall; the distribution tray and the cloth cantilever are located inside the deceleration chamber;
所述布风腔11为环形腔体在所述换热腔下部对接,所述布风腔内、外环壁与所述换热器内环壁、外环壁下缘对接密封固定且内部连通,所述布风腔的环形腔体底部一体设置多个圆锥形卸料斗114;所述锥形卸料斗壳体上部全部均布圆形通风孔117;所述布风腔外设有环形的外围壳111,所述外围壳外环壁上端顶盖与所述换热腔外环壁下部封闭固定,所述外围壳内环壁上缘与所述换热腔内环壁底缘封闭固定,所述外围壳内、外环壁底缘设底盖封闭固定在所述锥形卸料斗下料口周围;所述外围壳与所述布风腔内、外环壁及所述锥形卸料斗壳体之间构成腔体,所述卸料斗带有通风孔的部分被封于所述外围壳腔体内;所述外围壳111设置进风口;The air distribution chamber 11 is an annular chamber docked at the lower part of the heat exchange chamber, and the inner and outer ring walls of the air distribution chamber are sealed and fixed with the lower edges of the inner ring wall and the outer ring wall of the heat exchanger and communicated internally. , the bottom of the annular cavity of the air distribution chamber is integrally provided with a plurality of conical discharge hoppers 114; the upper part of the conical discharge hopper shell is evenly distributed with circular ventilation holes 117; Shell 111, the top cover at the upper end of the outer ring wall of the outer shell is closed and fixed with the lower part of the outer ring wall of the heat exchange chamber, and the upper edge of the inner ring wall of the outer shell is closed and fixed with the bottom edge of the inner ring wall of the heat exchange chamber. The bottom edge of the inner and outer ring walls of the outer shell is provided with a bottom cover to seal and fix around the discharge opening of the tapered discharge hopper; A cavity is formed between the bodies, and the part of the discharge hopper with ventilation holes is sealed in the cavity of the outer shell; the outer shell 111 is provided with an air inlet;
所述输料装置包括卸料机13、卸料机外壳131,所述卸料机为在所述锥形卸料斗下料口下方对称中心设置的多个传送带,所述卸料机外壳为将各所述传送带围在内部的圆形封闭壳体,所述卸料机外壳底部中间设置导料槽14,所述导料槽下部设置导料口,所述传送带里端对应所述导料槽卸料;所述导料口下部设置皮带机向外运输矿料;所述锥形卸料斗下料口伸入所述卸料机外壳上盖内密封配合;Described conveying device comprises unloader 13, unloader shell 131, and described unloader is a plurality of conveyer belts that are arranged at the center of symmetry below the discharge mouth of described tapered hopper, and described unloader shell is Each of the conveyor belts is surrounded by a circular closed shell inside. A material guide groove 14 is arranged in the middle of the bottom of the unloader shell, and a material guide port is provided at the lower part of the material guide groove. The inner end of the conveyor belt corresponds to the material guide groove. Unloading; the lower part of the material guide port is provided with a belt conveyor to transport the mineral material outward; the lower opening of the tapered unloading hopper extends into the upper cover of the unloader shell for sealing fit;
所述余热锅炉21上部通过所述热风总管20和各热风支管连接所述减速腔的热风管口,所述余热锅炉下部通过所述冷风总管18连接所述布风腔外围壳外环壁下部的进风口,所述冷风总管上设置循环风机19;所述余热锅炉内设置换热装置。The upper part of the waste heat boiler 21 is connected to the hot air nozzle of the deceleration chamber through the hot air main pipe 20 and each hot air branch pipe, and the lower part of the waste heat boiler is connected to the lower part of the outer ring wall of the outer casing of the air distribution chamber through the cold air main pipe 18 The air inlet, the cold air main pipe is provided with a circulating fan 19; the waste heat boiler is provided with a heat exchange device.
所述的布风腔外围壳111沿周圈固定多个疏通机安装筒112,所述锥形卸料斗壳体上设置疏通机导向孔113,所述疏通机的电液推动器121支撑在所述疏通机安装筒内,疏通推杆123钻入所述疏通机导向孔伸入所述锥形卸料斗下料口115疏导;卸料机外壳内设置监测物料流动传感器,当检测到卸料机13上物料断流时,启动疏通机12疏通;The outer casing 111 of the air distribution chamber is fixed with a plurality of dredge installation cylinders 112 along the circumference, and the dredge guide hole 113 is set on the conical discharge hopper shell, and the electro-hydraulic pusher 121 of the dredge is supported on the In the installation barrel of the dredge machine, the dredge push rod 123 is drilled into the guide hole of the dredge machine and extends into the discharge port 115 of the tapered discharge hopper for dredging; 13 When the upper material is cut off, start the dredging machine 12 to dredge;
所述热矿料斗2的支撑位置安装有称重传感器3,且所述热矿料斗2由柔性密封与上下设备密封连接,所述热矿料斗2的锥段下部装有大块破碎机4,当所述称重传感器3检测到所述热矿料斗2重量异常增加时,判定料斗下料口堵料,则启动所述大块破碎机4破碎疏通;The support position of the hot ore hopper 2 is equipped with a weighing sensor 3, and the hot ore hopper 2 is sealed and connected with the upper and lower equipment by a flexible seal. The lower part of the cone section of the hot ore hopper 2 is equipped with a large block crusher 4, When the weighing sensor 3 detects that the weight of the hot ore hopper 2 has increased abnormally, it is determined that the lower opening of the hopper is blocked, and the bulk crusher 4 is started to break and dredge;
所述热矿料斗2下料口壁上沿圆周设置大块破碎机4支撑在固定支架44上,所述大块破碎机4包括径向插刀47:所述插刀为一块长方形插板插入所述热矿料斗内,其前端面形状与所述热矿料斗底部侧壁吻合,不工作状态时,插刀收回,其前端面与料斗内锥面契合封闭料斗,保证料流通常,工作状态时相对的两组插刀同时向中心插入,把卡阻下料口的大块压碎,疏通下料口;On the wall of the discharge opening of the hot ore hopper 2, a large block crusher 4 is arranged along the circumference and supported on a fixed bracket 44. The large block crusher 4 includes a radial insert 47: the insert is a rectangular insert for insertion In the hot ore hopper, the shape of its front end coincides with the bottom side wall of the hot ore hopper. When it is not working, the insertion knife is retracted, and its front end fits with the inner cone of the hopper to close the hopper, ensuring that the material flow is normal and the working state The two sets of inserting knives that are opposite to each other are inserted into the center at the same time, crushing the large blocks that block the discharge opening, and dredging the discharge opening;
所述热矿料斗2的壁层结构由内向外为耐磨衬板219、隔热层210,钢结构外壳211;所述换热腔10的壁层结构由内向外为耐热耐磨层106、隔热层105、钢结构外壳103;所述减速腔8的壁层结构由内向外为隔热层86、钢结构外壳85。The wall structure of the hot ore hopper 2 is wear-resistant lining plate 219, heat insulation layer 210, and steel structure shell 211 from inside to outside; the wall structure of the heat exchange chamber 10 is heat-resistant and wear-resistant layer 106 from inside to outside , heat insulation layer 105, steel structure shell 103; the wall structure of the deceleration chamber 8 is heat insulation layer 86 and steel structure shell 85 from inside to outside.
在所述冷风总管18上设置一个放散支管181,所述放散支管上依次设置调节阀24、除尘器16和引风机17。A discharge branch pipe 181 is arranged on the cold air main pipe 18, and a regulating valve 24, a dust collector 16 and an induced draft fan 17 are sequentially arranged on the discharge branch pipe.
所述布料器7支撑体设置水密封结构9密封间隙隔热;所述电机78驱动齿轮带动所述支撑体旋转。The supporting body of the distributor 7 is provided with a water-sealed structure 9 to seal gaps for heat insulation; the motor 78 drives gears to drive the supporting body to rotate.
所述余热锅炉21的换热装置为封闭的水循环管道25,所述水循环管道连通汽轮机的进、排汽口,所述水循环管道上设置锅炉给水泵组23,所述换热装置产生的过热蒸汽驱动汽轮机22对外做功,做工后的低压蒸汽经冷凝后由锅炉给水泵组23加压供所述换热装置循环使用。The heat exchange device of the waste heat boiler 21 is a closed water circulation pipe 25, the water circulation pipe is connected to the steam inlet and outlet of the steam turbine, the boiler feed water pump group 23 is arranged on the water circulation pipe, and the superheated steam generated by the heat exchange device The steam turbine 22 is driven to do work externally, and the low-pressure steam after work is condensed and then pressurized by the boiler feed water pump unit 23 for the heat exchange device to circulate.
所述布料器的悬臂设置悬臂支撑73,通过控制布料器的转动速度,控制下料速度,始终保持密封管内被热矿填满状态。The cantilever of the distributor is provided with a cantilever support 73, and by controlling the rotation speed of the distributor, the feeding speed is controlled to keep the sealed tube filled with hot ore all the time.
所述补偿器5为一种软连接短管,包括内部的耐磨套管53,所述耐磨管外壁的上、下各固定一节钢短管一55、钢短管二58,一不锈钢波纹密封管56连接固定在两个所述钢短管之间,所述耐磨套管53分为上下两节,中间有一个斜向环形伸缩缝52,供补偿器伸缩活动,上节所述钢短管一与耐磨套管之间固定硬质隔热层54,位于两节所述钢短管之间的所述耐磨套管外壁固定柔性隔热层57。Described compensator 5 is a kind of flexible connection short pipe, comprises inner wear-resisting casing 53, and the upper and lower of described wear-resistant pipe outer wall respectively fixes a steel short pipe one 55, steel short pipe two 58, a stainless steel short pipe two. The corrugated sealing pipe 56 is connected and fixed between the two short steel pipes. The wear-resistant casing 53 is divided into upper and lower sections, and there is an oblique annular expansion joint 52 in the middle for the expansion and contraction of the compensator, as described in the previous section. A hard heat insulation layer 54 is fixed between the short steel pipe one and the wear-resistant casing, and a flexible heat-insulation layer 57 is fixed on the outer wall of the wear-resistant casing between the two steel short pipes.
高温物料或热矿料由上至下经破碎机粉碎后,进入下部的热矿料斗后进入封闭系统闭路传输下料,先经补偿器、密封管落到下部减速腔内的布料器分料盘上,经长短不一的设有流槽的悬臂均匀布料到换热腔内,再经下部的卸料斗卸料到卸料机外壳内的传送带,传输到卸料机导料槽内卸出到皮带机运出;After being crushed by the crusher from top to bottom, the high-temperature material or hot ore material enters the hot ore hopper at the lower part and then enters the closed system for closed-circuit transmission and feeding. It first passes through the compensator and the sealing tube and falls to the distribution plate of the distributor in the lower deceleration chamber. On the upper side, the material is evenly distributed into the heat exchange chamber through the cantilever with a launder of different lengths, and then discharged to the conveyor belt in the shell of the unloader through the unloading hopper at the lower part, and then transferred to the guide trough of the unloader and discharged to the belt conveyor out;
本发明一种高温物料余热回收方法,循环冷却气体由循环风机驱动在封闭系统内闭路循环,由余热锅炉进入冷风总管,在冷风总管上设有一个放散支管,通过调节阀控制,一小部分冷风经过放散支管、除尘器除尘后由引风机驱动排入大气,少部分气体外排是为了达到换热腔气体不足处于负压工作状态,大部分冷风经冷风总管进入布风腔外围壳后进入通风孔再进入换热腔,在换热腔内与热烧结矿完成逆流换热升温,穿过料层后的热循环风向上进入减速腔内完成减速降尘,经过热风总管进入余热锅炉内,循环热风在余热锅炉内换热冷却后再次进入下一次循环。The invention discloses a method for recovering waste heat from high-temperature materials. The circulating cooling gas is driven by a circulating fan to circulate in a closed circuit in a closed system, and enters the cold air main pipe from the waste heat boiler, and a branch pipe is arranged on the cold air main pipe. Controlled by a regulating valve, a small part of the cold air After being dedusted by the release branch pipe and the dust collector, it is driven by the induced draft fan and discharged into the atmosphere. A small part of the gas is discharged outside to achieve a negative pressure working state due to insufficient gas in the heat exchange chamber. The hole then enters the heat exchange chamber, where it completes countercurrent heat exchange with the hot sintered ore to raise the temperature. After passing through the material layer, the heat circulation air enters the deceleration chamber upwards to complete the deceleration and dust reduction, and enters the waste heat boiler through the hot air main pipe to circulate the hot air. After heat exchange and cooling in the waste heat boiler, it enters the next cycle again.
上述方法中,余热锅炉产生的过热蒸汽经水循环管道驱动汽轮机对外做功,做工后的低压蒸汽经冷凝后由锅炉给水泵组加压供锅炉循环换热使用。In the above method, the superheated steam generated by the waste heat boiler drives the steam turbine to do work through the water circulation pipeline, and the low-pressure steam after the work is condensed and then pressurized by the boiler feed water pump group for the boiler to circulate heat exchange.
上述方法中,另有一小部分可控环境中的空气由导料槽进入,经卸料机上方排料口进入换热腔,在换热腔内与热烧结矿完成换热升温,穿过料层后的热循环风向上进入减速腔,在减速腔内汇合;还有少量的空气在热矿料斗上方进入预热,并经过密封管被加热,加热的热风,全部进入减速腔内完成减速降尘。In the above method, another small part of the air in the controllable environment enters from the material guide groove, enters the heat exchange chamber through the discharge port above the unloader, completes heat exchange and temperature rise with the hot sintered ore in the heat exchange chamber, and passes through the material The thermal circulation air after the layer enters the deceleration chamber upwards and joins in the deceleration chamber; a small amount of air enters the preheating above the hot ore hopper and is heated through the sealed tube. The heated hot air all enters the deceleration chamber to complete the deceleration and dust reduction .
本发明的有益效果:Beneficial effects of the present invention:
本发明使用环型换热腔、采用密封管和布料器装料布料,换热介质气体主循环采用闭路循环工作模式,使用一种密封管配合布料器布料的方法实现在热风腔体内的密封和高温物料的均匀装料,避免物料偏析,实现高温物料的均匀换热,同时采用循环风闭路循环的方法,避免大量的新鲜空气进入,大大的降低气体中的含氧量。避免烧结矿中存在生料时可能发生的二次烧结现象,保证生产的连续稳定运行,最后在实现设备稳定连续运行的同时,实现环保无污染、低能耗、高效率的余热利用。本发明的设备简单,运行可靠、动力消耗低、发电能力高、清洁无污染,设备占地小,安装布置灵活。The present invention uses a ring-shaped heat exchange chamber, adopts a sealed tube and a distributor to charge and distribute materials, and the main cycle of the heat exchange medium gas adopts a closed-circuit cycle working mode, and uses a sealing tube to cooperate with a method of distributing materials to realize the sealing and sealing in the hot air chamber. The uniform charging of high-temperature materials avoids segregation of materials and realizes uniform heat exchange of high-temperature materials. At the same time, the method of closed-circuit circulation of circulating air is adopted to avoid a large amount of fresh air from entering and greatly reduce the oxygen content in the gas. Avoid the secondary sintering phenomenon that may occur when there is raw material in the sintering ore, ensure continuous and stable operation of production, and finally realize environmental protection, pollution-free, low energy consumption, and high-efficiency waste heat utilization while realizing stable and continuous operation of the equipment. The device of the invention is simple, reliable in operation, low in power consumption, high in power generation capacity, clean and pollution-free, occupies a small area of the device, and is flexible in installation and arrangement.
附图说明Description of drawings
图1本发明系统示意图,Fig. 1 schematic diagram of the system of the present invention,
图2(a)、(b)本发明减速腔俯视、主视示意图,Fig. 2 (a), (b) the deceleration chamber of the present invention top view, schematic diagram of front view,
图3本发明换热腔俯视A-A剖视示意图,Fig. 3 is a schematic diagram of a top view of the heat exchange cavity of the present invention A-A,
图4本发明布料器悬臂示意图,Fig. 4 schematic diagram of the cantilever of the distributor of the present invention,
图5(a)、(b)、(c)本发明布风腔主视、俯视图、锥形卸料斗壳体上的通风孔放大示意图,Fig. 5 (a), (b), (c) the front view of the air distribution chamber of the present invention, the top view, and the enlarged schematic diagram of the ventilation hole on the conical discharge hopper shell,
图6a、b、c是本发明热矿料斗及大块破碎机的主视剖视、主视、俯视示意图,Fig. 6a, b, c are the front view sectional view, front view and top view schematic diagram of the hot ore hopper and the bulk crusher of the present invention,
图7本发明补偿器示意图,Fig. 7 schematic diagram of the compensator of the present invention,
图8本发明锥形卸料斗、疏通机示意图,Fig. 8 conical discharge hopper of the present invention, dredge schematic diagram,
图9本发明高温物料冷却路径示意图,Fig. 9 is a schematic diagram of the cooling path of high-temperature materials in the present invention,
图10本发明循环风闭路循环路径示意图。Fig. 10 is a schematic diagram of a closed circuit circulation path of circulating air in the present invention.
图号说明:破碎机1、热矿料斗2、称重传感器3、大块破碎机4、补偿器5、密封管6、布料器7、减速腔8、水密封结构9、换热腔10、布风腔11、疏通机12、卸料机13、导料槽14、皮带机15、除尘器16、引风机17、冷风总管18、放散支管181、循环风机19、热风总管20、余热锅炉21、汽轮机22、锅炉给水泵组23、调节阀24、水循环管道25。Description of drawing number: crusher 1, hot ore hopper 2, weighing sensor 3, bulk crusher 4, compensator 5, sealing tube 6, distributor 7, deceleration chamber 8, water sealing structure 9, heat exchange chamber 10, Air distribution chamber 11, dredging machine 12, unloading machine 13, material guide trough 14, belt conveyor 15, dust collector 16, induced draft fan 17, cold air main pipe 18, release branch pipe 181, circulation fan 19, hot air main pipe 20, waste heat boiler 21 , steam turbine 22, boiler feed water pump group 23, regulating valve 24, water circulation pipeline 25.
热矿料斗2壁层结构包括:钢结构外壳211、耐磨衬板219、隔热层210,The wall layer structure of hot ore hopper 2 includes: steel structure shell 211, wear-resistant lining plate 219, heat insulation layer 210,
大块破碎机4包括:电液推动器42、驱动器43、固定支架44,导向架46、径向插刀47。Bulk crusher 4 comprises: electro-hydraulic pusher 42, driver 43, fixed support 44, guide frame 46, radial insertion knife 47.
补偿器5包括:伸缩缝52、耐磨套管53、硬质隔热层54、钢短管一55、不锈钢波纹密封管56、柔性隔热层57、钢短管二58。The compensator 5 includes: an expansion joint 52, a wear-resistant casing 53, a hard heat insulation layer 54, a short steel pipe 55, a stainless steel corrugated sealing pipe 56, a flexible heat insulation layer 57, and a short steel pipe 2 58.
布料器7、导流叶轮72、分料盘71、悬臂70、流槽74、落料口75、布料轨迹环线77、支撑体76,布料器驱动装置78.Distributor 7, guide impeller 72, distribution disc 71, cantilever 70, chute 74, blanking port 75, distribution track loop 77, support body 76, distributor driving device 78.
减速腔8包括:落料孔81、热风支管出口82、圆柱形83、环形圆台形84、钢结构外壳85、隔热层86;The deceleration chamber 8 includes: a blanking hole 81, a hot air branch pipe outlet 82, a cylindrical shape 83, an annular frustum shape 84, a steel structure shell 85, and a heat insulation layer 86;
换热腔10包括:耐热耐磨层106、隔热层105、钢结构外壳103;The heat exchange chamber 10 includes: a heat-resistant and wear-resistant layer 106, a heat-insulating layer 105, and a steel structure shell 103;
布风腔11包括:外围壳111、疏通机安装筒112,疏通机导向孔113,锥形卸料斗114、卸料斗下料口115、通风孔117;内围壳118The air distribution chamber 11 includes: an outer shell 111, a dredge installation cylinder 112, a dredge guide hole 113, a tapered discharge hopper 114, a discharge hopper discharge opening 115, and a ventilation hole 117; an inner enclosure 118
疏通机12包括:电液推动器121、驱动器122、疏通推杆123、密封导向支座124、导向支座125,The dredging machine 12 includes: an electro-hydraulic pusher 121, a driver 122, a dredging push rod 123, a sealing guide support 124, a guide support 125,
具体实施方式Detailed ways
实施例Example
参见图1所示,本发明的高温物料余热回收站系统,包括进料装置、布料装置、换热装置、输料装置,所述进料装置包括破碎机1、热矿料斗2、补偿器5、密封管6;所述破碎机下料口连接所述热矿料斗2,所述热矿料斗下部出料口连接补偿器,所述补偿器下部连接密封管;所述破碎机1、热矿料斗2、补偿器5、密封管6内部相连通;Referring to Fig. 1, the high-temperature material waste heat recovery station system of the present invention includes a feeding device, a material distribution device, a heat exchange device, and a material delivery device. The feeding device includes a crusher 1, a hot ore hopper 2, and a compensator 5 , sealed pipe 6; the discharge opening of the crusher is connected to the hot ore hopper 2, the lower part of the hot ore hopper is connected to a compensator, and the lower part of the compensator is connected to a sealed pipe; the crusher 1, hot ore The hopper 2, the compensator 5, and the sealing tube 6 are internally connected;
参见图1、4所示,所述布料装置包括布料器7,所述布料器7顶部是一个中心向上的呈圆锥形尖顶的表面具有导流叶轮72的分料盘71,顺着所述分料盘盘壁的锥度方向向四周伸出若干个不同长短的悬臂70,所述悬臂上设置长度方向上的流槽74并对应所述分料盘的导流口,各所述流槽下部设置沿圆周方向的、同方向的落料口75,所述落料口的布料轨迹环线77为圆环,所述分料盘底部连接支撑体76,电机78驱动所述支撑体旋转;所述分料盘的尖顶正对着所述密封管6下管口;Referring to Figs. 1 and 4, the distributing device includes a distributing device 7, and the top of the distributing device 7 is a distributing pan 71 with a guide impeller 72 on the surface of a conical pointed top with the center upward, along the distributing The taper direction of the tray wall stretches out several cantilevers 70 of different lengths around, the cantilevers are provided with flow grooves 74 in the length direction and correspond to the diversion openings of the distribution trays, and the bottom of each flow groove is provided with Along the circumferential direction, the blanking opening 75 in the same direction, the cloth trajectory ring line 77 of the blanking opening is a ring, the bottom of the distribution tray is connected to the support body 76, and the motor 78 drives the support body to rotate; The tip of the tray is facing the lower nozzle of the sealing tube 6;
参见图1、2、3、5所示,所述换热装置包括换热腔10、减速腔8、布风腔11、余热锅炉21、循环风机19、冷风总管18、热风总管20;所述换热腔10是一个环绕所述支撑体设置的环形圆柱腔体;Referring to Figures 1, 2, 3, and 5, the heat exchange device includes a heat exchange chamber 10, a deceleration chamber 8, an air distribution chamber 11, a waste heat boiler 21, a circulating fan 19, a cold air main pipe 18, and a hot air main pipe 20; The heat exchange chamber 10 is an annular cylindrical chamber surrounding the support body;
所述减速腔8下部分为下端内收上端外扩的环形圆台形84、上部分为圆柱形83的上口封闭的壳体,所述减速腔8下部的环形圆台形84环绕所述支撑体;所述换热腔外环壁上缘周圈连接所述减速腔8外壳85底部;所述换热腔内环壁上缘周圈连接所述减速腔8内壳87底部,所述减速腔8内壳上周缘连接在所述支撑体外壁上;所述减速腔与所述换热腔内部连通;所述减速腔上盖壁中部对应所述密封管设有落料孔81,所述密封管插入所述落料口内密封配合,所述上盖壁上落料口周围设置均匀分布的热风支管口82;所述分料盘、布料悬臂位于所述减速腔内部;The lower part of the deceleration chamber 8 is an annular frustum-shaped 84 with the lower end retracted and the upper end expanded outward, and the upper part is a cylindrical shell 83 with a closed upper mouth. The annular frustum-shaped 84 at the lower part of the deceleration chamber 8 surrounds the support body ; The upper edge circle of the outer ring wall of the heat exchange chamber is connected to the bottom of the shell 85 of the deceleration chamber 8; the upper edge circle of the inner ring wall of the heat exchange chamber is connected to the bottom of the inner shell 87 of the deceleration chamber 8, and the deceleration chamber 8. The upper edge of the inner shell is connected to the outer wall of the support; the deceleration chamber communicates with the heat exchange chamber; the middle part of the upper cover wall of the deceleration chamber is provided with a blanking hole 81 corresponding to the sealing tube. The sealing tube is inserted into the blanking opening for sealing fit, and hot air branch nozzles 82 are evenly distributed around the blanking opening on the upper cover wall; the distribution tray and the cloth cantilever are located inside the deceleration chamber;
所述布风腔11为环形腔体在所述换热腔下部对接,所述布风腔内、外环壁与所述换热器内环壁、外环壁下缘对接密封固定且内部连通,所述布风腔的环形腔体底部一体设置多个圆锥形卸料斗114;所述锥形卸料斗壳体上部全部均布圆形通风孔117;所述布风腔外设有环形的外围壳111,所述外围壳外环壁上端顶盖与所述换热腔外环壁下部封闭固定,所述外围壳内环壁上缘与所述换热腔内环壁底缘封闭固定,所述外围壳内、外环壁底缘设底盖封闭固定在所述锥形卸料斗下料口周围;所述外围壳与所述布风腔内、外环壁及所述锥形卸料斗壳体之间构成腔体,所述卸料斗带有通风孔的部分被封于所述外围壳腔体内;所述外围壳111设置进风口;The air distribution chamber 11 is an annular chamber docked at the lower part of the heat exchange chamber, and the inner and outer ring walls of the air distribution chamber are sealed and fixed with the lower edges of the inner ring wall and the outer ring wall of the heat exchanger and communicated internally. , the bottom of the annular cavity of the air distribution chamber is integrally provided with a plurality of conical discharge hoppers 114; the upper part of the conical discharge hopper shell is evenly distributed with circular ventilation holes 117; Shell 111, the top cover at the upper end of the outer ring wall of the outer shell is closed and fixed with the lower part of the outer ring wall of the heat exchange chamber, and the upper edge of the inner ring wall of the outer shell is closed and fixed with the bottom edge of the inner ring wall of the heat exchange chamber. The bottom edge of the inner and outer ring walls of the outer shell is provided with a bottom cover to seal and fix around the discharge opening of the tapered discharge hopper; A cavity is formed between the bodies, and the part of the discharge hopper with ventilation holes is sealed in the cavity of the outer shell; the outer shell 111 is provided with an air inlet;
参见图1所示,所述输料装置包括卸料机13、卸料机外壳131,所述卸料机为在所述锥形卸料斗下料口下方对称中心设置的多个传送带,所述卸料机外壳为将各所述传送带围在内部的圆形封闭壳体,所述卸料机外壳底部中间设置导料槽14,所述导料槽下部设置导料口,所述传送带里端对应所述导料槽卸料;所述导料口下部设置皮带机向外运输矿料;所述锥形卸料斗下料口伸入所述卸料机外壳上盖内密封配合;Referring to Fig. 1, the conveying device includes an unloader 13 and an unloader housing 131, and the unloader is a plurality of conveyor belts arranged symmetrically below the discharge port of the tapered discharge hopper. The unloader shell is a circular closed shell that surrounds each of the conveyor belts. A material guide trough 14 is arranged in the middle of the bottom of the unloader shell. Corresponding to the discharge of the material guide groove; the lower part of the material guide port is provided with a belt conveyor to transport the mineral material outward; the lower material opening of the tapered discharge hopper extends into the upper cover of the unloader shell for sealing fit;
所述余热锅炉21上部通过所述热风总管20和各热风支管连接所述减速腔的热风管口,所述余热锅炉下部通过所述冷风总管18连接所述布风腔外围壳外环壁下部的进风口,所述冷风总管上设置循环风机19;所述余热锅炉内设置换热装置。The upper part of the waste heat boiler 21 is connected to the hot air nozzle of the deceleration chamber through the hot air main pipe 20 and each hot air branch pipe, and the lower part of the waste heat boiler is connected to the lower part of the outer ring wall of the outer casing of the air distribution chamber through the cold air main pipe 18 The air inlet, the cold air main pipe is provided with a circulating fan 19; the waste heat boiler is provided with a heat exchange device.
参见图5所示,所述的布风腔外围壳111沿周圈固定多个疏通机安装筒112,所述锥形卸料斗壳体上设置疏通机导向孔113,所述疏通机的电液推动器121支撑在所述疏通机安装筒内,疏通推杆123钻入所述疏通机导向孔伸入所述锥形卸料斗下料口115疏导;卸料机外壳内设置监测物料流动传感器,当检测到卸料机13上物料断流时,启动疏通机12疏通;Referring to Fig. 5, the outer casing 111 of the air distribution chamber fixes a plurality of dredge installation cylinders 112 along the circumference, and the dredge guide hole 113 is set on the conical discharge hopper shell, and the electro-hydraulic of the dredge The pusher 121 is supported in the installation barrel of the dredging machine, and the dredging push rod 123 drills into the guide hole of the dredging machine and extends into the discharge port 115 of the tapered discharge hopper for dredging; When it is detected that the material on the unloader 13 is cut off, start the dredge machine 12 to dredge;
参见图1、6所示,所述热矿料斗2的支撑位置安装有称重传感器3,且所述热矿料斗2由柔性密封与上下设备密封连接,所述热矿料斗2的锥段下部装有大块破碎机4,当所述称重传感器3检测到所述热矿料斗2重量异常增加时,判定料斗下料口堵料,则启动所述大块破碎机4破碎疏通;Referring to Figures 1 and 6, a load cell 3 is installed at the support position of the hot ore hopper 2, and the hot ore hopper 2 is sealed and connected with the upper and lower equipment by a flexible seal, and the lower part of the cone section of the hot ore hopper 2 Equipped with a bulk crusher 4, when the weighing sensor 3 detects that the weight of the hot ore hopper 2 has increased abnormally, it is determined that the lower opening of the hopper is blocked, and the bulk crusher 4 is started to break and dredge;
所述热矿料斗2下料口壁上沿圆周设置大块破碎机4支撑在固定支架44上,所述大块破碎机4包括径向插刀47:所述插刀为一块长方形插板插入所述热矿料斗内,其前端面形状与所述热矿料斗底部侧壁吻合,不工作状态时,插刀收回,其前端面与料斗内锥面契合封闭料斗,保证料流通常,工作状态时相对的两组插刀同时向中心插入,把卡阻下料口的大块压碎,疏通下料口;On the wall of the discharge opening of the hot ore hopper 2, a large block crusher 4 is arranged along the circumference and supported on a fixed bracket 44. The large block crusher 4 includes a radial insert 47: the insert is a rectangular insert for insertion In the hot ore hopper, the shape of its front end coincides with the bottom side wall of the hot ore hopper. When it is not working, the insertion knife is retracted, and its front end fits with the inner cone of the hopper to close the hopper, ensuring that the material flow is normal and the working state The two sets of inserting knives that are opposite to each other are inserted into the center at the same time, crushing the large blocks that block the discharge opening, and dredging the discharge opening;
所述热矿料斗2的壁层结构由内向外为耐磨衬板219、隔热层210,钢结构外壳211;所述换热腔10的壁层结构由内向外为耐热耐磨层106、隔热层105、钢结构外壳103;所述减速腔8的壁层结构由内向外为隔热层86、钢结构外壳85。The wall structure of the hot ore hopper 2 is wear-resistant lining plate 219, heat insulation layer 210, and steel structure shell 211 from inside to outside; the wall structure of the heat exchange chamber 10 is heat-resistant and wear-resistant layer 106 from inside to outside , heat insulation layer 105, steel structure shell 103; the wall structure of the deceleration chamber 8 is heat insulation layer 86 and steel structure shell 85 from inside to outside.
在所述冷风总管18上设置一个放散支管181,所述放散支管上依次设置调节阀24、除尘器16和引风机17。A discharge branch pipe 181 is arranged on the cold air main pipe 18, and a regulating valve 24, a dust collector 16 and an induced draft fan 17 are sequentially arranged on the discharge branch pipe.
所述布料器7支撑体设置水密封结构9密封间隙隔热;所述电机78驱动齿轮带动所述支撑体旋转。The supporting body of the distributor 7 is provided with a water-sealed structure 9 to seal gaps for heat insulation; the motor 78 drives gears to drive the supporting body to rotate.
所述余热锅炉21的换热装置为封闭的水循环管道25,所述水循环管道连通汽轮机的进、排汽口,所述水循环管道上设置锅炉给水泵组23,所述换热装置产生的过热蒸汽驱动汽轮机22对外做功,做工后的低压蒸汽经冷凝后由锅炉给水泵组23加压供所述换热装置循环使用。The heat exchange device of the waste heat boiler 21 is a closed water circulation pipe 25, the water circulation pipe is connected to the steam inlet and outlet of the steam turbine, the boiler feed water pump group 23 is arranged on the water circulation pipe, and the superheated steam generated by the heat exchange device The steam turbine 22 is driven to do work externally, and the low-pressure steam after work is condensed and then pressurized by the boiler feed water pump unit 23 for the heat exchange device to circulate.
所述布料器的悬臂设置悬臂支撑73,通过控制布料器的转动速度,控制下料速度,始终保持密封管内被热矿填满状态。The cantilever of the distributor is provided with a cantilever support 73, and by controlling the rotation speed of the distributor, the feeding speed is controlled to keep the sealed tube filled with hot ore all the time.
参见图,7所示,所述补偿器5为一种软连接短管,包括内部的耐磨套管53,所述耐磨管外壁的上、下各固定一节钢短管一55、钢短管二58,一不锈钢波纹密封管56连接固定在两个所述钢短管之间,所述耐磨套管53分为上下两节,中间有一个斜向环形伸缩缝52,供补偿器伸缩活动,上节所述钢短管一与耐磨套管之间固定硬质隔热层54,位于两节所述钢短管之间的所述耐磨套管外壁固定柔性隔热层57。Referring to Fig. 7, the compensator 5 is a flexible short pipe, including an internal wear-resistant sleeve 53, and a section of short steel pipe 55, steel Two short pipes 58 and a stainless steel corrugated sealing pipe 56 are connected and fixed between the two steel short pipes. The wear-resistant sleeve 53 is divided into upper and lower sections, with an oblique annular expansion joint 52 in the middle for the compensator Telescopic movement, the hard heat insulation layer 54 is fixed between the steel short pipe one described in the previous section and the wear-resistant casing, and the flexible heat insulation layer 57 is fixed on the outer wall of the wear-resistant casing between the two short steel pipes .
高温物料或热矿料由上至下经破碎机粉碎后,进入下部的热矿料斗后进入封闭系统闭路传输下料,先经补偿器、密封管落到下部减速腔内的布料器分料盘上,经长短不一的设有流槽的悬臂均匀布料到换热腔内,再经下部的卸料斗卸料到卸料机外壳内的传送带,传输到卸料机导料槽内卸出到皮带机运出;After being crushed by the crusher from top to bottom, the high-temperature material or hot ore material enters the hot ore hopper at the lower part and then enters the closed system for closed-circuit transmission and feeding. It first passes through the compensator and the sealing tube and falls to the distribution plate of the distributor in the lower deceleration chamber. On the upper side, the material is evenly distributed into the heat exchange chamber through the cantilever with a launder of different lengths, and then discharged to the conveyor belt in the shell of the unloader through the unloading hopper at the lower part, and then transferred to the guide trough of the unloader and discharged to the belt conveyor out;
参见图1、9、10所示,本发明利用上述系统的一种高温物料余热回收方法,循环冷却气体由循环风机驱动在封闭系统内闭路循环,由余热锅炉进入冷风总管,在冷风总管上设有一个放散支管,通过调节阀控制,一小部分冷风经过放散支管、除尘器除尘后由引风机驱动排入大气,少部分气体外排是为了达到换热腔气体不足处于负压工作状态,大部分冷风经冷风总管进入布风腔外围壳后进入通风孔再进入换热腔,在换热腔内与热烧结矿完成逆流换热升温,穿过料层后的热循环风向上进入减速腔内完成减速降尘,经过热风总管进入余热锅炉内,循环热风在余热锅炉内换热冷却后再次进入下一次循环。Referring to Figures 1, 9, and 10, the present invention uses a method for recovering waste heat from high-temperature materials in the above-mentioned system. The circulating cooling gas is driven by a circulating fan to circulate in a closed circuit in a closed system, and enters the cold air main pipe from the waste heat boiler. There is a release branch pipe, which is controlled by a regulating valve. A small part of the cold air is discharged into the atmosphere by the induced draft fan after passing through the release branch pipe and the dust collector. Part of the cold air enters the outer shell of the air distribution chamber through the cold air main pipe, enters the ventilation hole, and then enters the heat exchange chamber. In the heat exchange chamber, it completes countercurrent heat exchange with the hot sintered ore to raise the temperature. After passing through the material layer, the heat circulation air enters the deceleration chamber upwards. After completing deceleration and dust reduction, it enters the waste heat boiler through the hot air main pipe, and the circulating hot air enters the next cycle again after heat exchange and cooling in the waste heat boiler.
上述方法中,余热锅炉产生的过热蒸汽经水循环管道驱动汽轮机对外做功,做工后的低压蒸汽经冷凝后由锅炉给水泵组加压供锅炉循环换热使用。In the above method, the superheated steam generated by the waste heat boiler drives the steam turbine to do work through the water circulation pipeline, and the low-pressure steam after the work is condensed and then pressurized by the boiler feed water pump group for the boiler to circulate heat exchange.
上述方法中,另有一小部分可控环境中的空气由导料槽进入,经卸料机上方排料口进入换热腔,在换热腔内与热烧结矿完成换热升温,穿过料层后的热循环风向上进入减速腔,在减速腔内汇合;还有少量的空气在热矿料斗上方进入预热,并经过密封管被加热,加热的热风,全部进入减速腔内完成减速降尘。In the above method, another small part of the air in the controllable environment enters from the material guide groove, enters the heat exchange chamber through the discharge port above the unloader, completes heat exchange and temperature rise with the hot sintered ore in the heat exchange chamber, and passes through the material The thermal circulation air after the layer enters the deceleration chamber upwards and joins in the deceleration chamber; a small amount of air enters the preheating above the hot ore hopper and is heated through the sealed tube. The heated hot air all enters the deceleration chamber to complete the deceleration and dust reduction .
本发明工作原理参见图1、图9、10所示,高温物料或热烧结矿经破碎机1破碎进入高温物料或热矿料斗2,在热矿料斗2下部汇集,通过补偿器5和密封管6落到布料器7的分料盘上,分料盘把热烧结矿分配到与其对接的多个旋臂流槽上,按照等厚度布料的原则落料口沿多个环型面装填到换热腔10内,换热腔10是一个圆环形腔体,热烧结矿在换热腔10内与由下而上循环风逆流换热,换热冷却后的冷烧结矿由换热腔下部均匀分布的锥形卸料斗排料口排出,排出的冷烧结矿由每个排料口下方的卸料机13输送到导料槽14内,然后由导料槽14下方的皮带机15运输到下一道工序。The working principle of the present invention is shown in Fig. 1, Fig. 9 and Fig. 10. The high-temperature material or hot sintered ore is crushed by the crusher 1 and enters the high-temperature material or hot ore hopper 2, gathers in the lower part of the hot ore hopper 2, passes through the compensator 5 and the sealing tube 6 falls on the distribution plate of the distributor 7, and the distribution plate distributes the hot sintered ore to the multiple swirl troughs connected to it, and fills the discharge port along multiple annular surfaces according to the principle of equal thickness distribution. In the heat chamber 10, the heat exchange chamber 10 is a circular cavity, and the hot sintered ore is in the heat exchange chamber 10, and the circulating air from bottom to top is countercurrently exchanged for heat, and the cold sintered ore after heat exchange is cooled by the lower part of the heat exchange chamber. The evenly distributed conical unloading hopper is discharged from the discharge port, and the discharged cold sintered ore is transported into the material guide trough 14 by the unloader 13 below each discharge port, and then transported to the next process.
其中热矿料斗2的上沿支撑位置安装有称重传感器3,且热矿料斗2由柔性密封与上下设备连接便于称重,热矿料斗2的锥段下部装有大块破碎机4,当检测到热矿料斗2重量异常增加时,判定料斗下料口堵料,启动大块破碎机4破碎疏通。换热腔底部排料口位置,安装有疏通机12,卸料机外壳内设置监测物料流动传感器,当检测到卸料机13上物料断流时,启动疏通机12疏通。水密封结构9是布料器与换热腔10内桶之间的密封结构;循环风在余热锅炉21内换热冷却后,参见图1、图10由循环风机19驱动进入冷风总管18,在冷风总管18上设置一个放散支管181,通过调节阀24控制,一小部分冷风经过除尘器16除尘后由引风机17驱动排入大气,少部分气体外排的目的,是为了达到换热腔气体不足处于负压工作状态,大部分冷风经冷风管18进入布风腔11外围壳后进入通风孔117在进入换热腔,另有一小部分可控环境中的空气由导料槽14进入,经卸料机13上方排料口进入换热腔,在换热腔10内与热烧结矿完成换热升温,穿过料层后的热循环风向上进入减速腔8,在减速腔8内汇合。还有少量的空气在热矿料斗上方进入预热,并经过密封管6被加热,加热的热风,全部进入减速腔8内完成减速降尘,经过热风总管20进入余热锅炉21内,循环热风在余热锅炉21内换热冷却后再次进入下一次循环。余热锅炉21产生的过热蒸汽驱动汽轮机22对外做功,做工后的低压蒸汽经冷凝后由锅炉给水泵组23加压供锅炉使用。Wherein the upper edge support position of the hot ore hopper 2 is equipped with a weighing sensor 3, and the hot ore hopper 2 is connected with the upper and lower equipment by a flexible seal to facilitate weighing, and the lower part of the cone section of the hot ore hopper 2 is equipped with a bulk crusher 4, when When it is detected that the weight of the hot ore hopper 2 is abnormally increased, it is determined that the lower opening of the hopper is blocked, and the large block crusher 4 is started to break and dredge. A dredger 12 is installed at the discharge port at the bottom of the heat exchange chamber, and a sensor for monitoring material flow is installed in the shell of the unloader. When it is detected that the material on the unloader 13 is cut off, the dredge 12 is started to dredge. The water sealing structure 9 is the sealing structure between the distributor and the inner bucket of the heat exchange chamber 10; after the circulating air is heat-exchanged and cooled in the waste heat boiler 21, see Fig. 1 and Fig. 18 is provided with a release branch pipe 181, which is controlled by the regulating valve 24. A small part of the cold air is discharged into the atmosphere by the induced draft fan 17 after being dedusted by the dust collector 16. The purpose of discharging a small part of the gas is to achieve the lack of gas in the heat exchange chamber. In the negative pressure working state, most of the cold air enters the outer casing of the air distribution chamber 11 through the cold air pipe 18, enters the ventilation hole 117, and then enters the heat exchange chamber. The discharge port above the machine 13 enters the heat exchange chamber, completes the heat exchange with the hot sintered ore in the heat exchange chamber 10, and heats up the temperature after passing through the material layer. There is also a small amount of air entering the preheating above the hot ore hopper, and is heated through the sealed tube 6, and the heated hot air enters the deceleration chamber 8 to complete the deceleration and dust reduction, and enters the waste heat boiler 21 through the hot air main pipe 20. After heat exchange and cooling in the boiler 21, enter the next cycle again. The superheated steam generated by the waste heat boiler 21 drives the steam turbine 22 to do work externally, and the low-pressure steam after work is condensed and then pressurized by the boiler feed pump unit 23 for use by the boiler.
一、各装置部件作用说明1. Description of the function of each device component
1、破碎机1,热矿料斗2,称重传感器3,大块破碎机4都属于传统的装料准备设备,对热烧结矿进行破碎、导流,对料斗下料口的堵塞进行检测,对堵塞料斗的大块进行破碎。1. Crusher 1, hot ore hopper 2, weighing sensor 3, and bulk crusher 4 are all traditional charging preparation equipment, which crush and divert hot sintered ore, and detect the blockage of the discharge port of the hopper. Breaks up large pieces that block the hopper.
2、补偿器5柔性连接结构,内部有活动间隙的耐磨导管及隔热层,外部是不锈钢波纹型套管,同时保证密封、隔热和耐磨三种工艺要求。是热矿料斗与密封管之间的软连接,起配合称重及密封的作用。补偿器内的耐磨导管,防止物料直接接触补偿器的不锈钢波纹板,同时起隔热作用。波纹管是补偿器内的外部可伸缩波纹型截面短管,采用耐热不锈钢材质,起隔离刚性连接和密封的作用。补偿器钢短管结构起安装、支撑作用,耐磨套管分为上下两节,中间有一个斜向环形伸缩缝,供补偿器伸缩活动。硬质隔热层起隔热、支撑作用。柔性隔热层起隔热、防尘功能。定位凸台59起安装定位功能。2. The compensator 5 has a flexible connection structure. There are wear-resistant conduits and heat insulation layers with movable gaps inside, and stainless steel corrugated sleeves outside. At the same time, three process requirements of sealing, heat insulation and wear resistance are guaranteed. It is a soft connection between the hot ore hopper and the sealing pipe, which plays the role of matching weighing and sealing. The wear-resistant conduit in the compensator prevents the material from directly contacting the stainless steel corrugated plate of the compensator, and at the same time plays a role of heat insulation. The bellows is an external retractable corrugated cross-section short pipe in the compensator, which is made of heat-resistant stainless steel and plays the role of isolating rigid connections and sealing. The short steel pipe structure of the compensator plays the role of installation and support. The wear-resistant casing is divided into upper and lower sections, and there is an oblique circular expansion joint in the middle for the expansion and contraction of the compensator. The hard heat insulation layer plays the role of heat insulation and support. The flexible heat insulation layer has the functions of heat insulation and dust prevention. Positioning boss 59 plays the installation positioning function.
3、密封管6作用是利用其内部的热料柱形成的封堵效果,与其下部的布料器7配合使用,布料器中心的托盘上有导流叶轮结构,调整托盘与密封管之间的间隙至适当位置,通过控制布料器的转动速度,控制下料速度,始终保持密封管内被热矿填满。3. The function of the sealing tube 6 is to use the blocking effect formed by the hot material column inside it, and it is used in conjunction with the distributor 7 at the lower part. The tray in the center of the distributor has a guide impeller structure to adjust the gap between the tray and the sealing tube. To the appropriate position, by controlling the rotation speed of the distributor, control the feeding speed, and always keep the sealed tube filled with hot ore.
4、布料器7是一个中心成锥形,四周分布若干个不同长短的、悬臂流槽的布料设备,通过不停旋转,把从密封管落下的物料按照等厚度均匀装填到换热腔10内,其中水密封9的作用,是封堵布料器7旋转装置与换热腔之间的间隙,防止漏风。分料盘1功能:托举落料管落下的烧结矿,同时把烧结矿分配到沿圆周平均分布的几个旋臂溜槽内。叶片按照旋臂溜槽的多少设置,通过与布料器一起旋转把分料盘上的物料在重力作用下,由落料口向四周推出,推入溜槽内,旋臂支撑对旋臂起支撑加固作用,旋臂溜槽由内部的耐磨衬板和外部支撑框架构成,负责把分配的物料导流到对应的布料环面上。沿圆周同一方向设置的落料口是一个改向导槽部件,对旋臂溜槽上落料点进行准确定位,控制物料落点位置,支撑体对旋臂溜槽、分料盘、旋臂支撑进行整合定位支撑,同时也是布料器与外部驱动、支撑机构的连接件,有支撑、传动、密封的功能,布料器的驱动支撑机构可以采用上部悬挂加密封结构,也可以采用下部支撑加密封的结构,可根据具体情况选择。不同旋臂溜槽落料点沿不同的圆环运动,每个环线两侧控制的布料面积相等4. The distributor 7 is a distributing device with a tapered center and several cantilever troughs of different lengths distributed around it. Through continuous rotation, the material falling from the sealed tube is evenly filled into the heat exchange chamber 10 according to the same thickness. , wherein the function of the water seal 9 is to block the gap between the rotating device of the distributor 7 and the heat exchange chamber to prevent air leakage. Distributor tray 1 function: to lift the sintered ore falling from the dosing tube, and at the same time distribute the sintered ore to several spiral arm chutes distributed evenly along the circumference. The blades are set according to the number of the swing arm chute. By rotating together with the distributor, the material on the distribution tray is pushed out from the discharge port to the surroundings under the action of gravity, and pushed into the chute. The swing arm supports support and reinforce the swing arm. , The swing arm chute is composed of an internal wear-resistant liner and an external support frame, which is responsible for diverting the distributed materials to the corresponding cloth ring surface. The blanking port set along the same direction of the circumference is a redirection guide chute part, which can accurately locate the blanking point on the swing arm chute, control the position of the material drop point, and the support body integrates the swing arm chute, distribution tray, and swing arm support The positioning support is also the connection between the distributor and the external drive and support mechanism. It has the functions of support, transmission and sealing. The driving support mechanism of the distributor can adopt the structure of upper suspension and sealing, or the structure of lower support and sealing. Can be selected according to the specific situation. The blanking points of different swing arm chutes move along different circular rings, and the cloth area controlled on both sides of each circular line is equal
5、换热腔10是一个环形腔体图3,热烧结矿在换热腔10内与循环风逆流换热,其下部沿圆周方向均匀分布着多个排料口,经过换热冷却后的冷矿通过多个排料口均匀排出。换热腔10包括耐热耐磨层、隔热层、钢结构外壳三层,起耐磨、隔热、支撑的作用。由内、外围壳共同围成的环形截面圆柱腔体,是热烧结矿与循环风逆流换热的工作区。隔绝换热腔内热量向外传递,外壳与耐磨层之间的中间层采用轻质耐火隔热浇注料,,同时起到隔热及连接支撑的作用,耐火耐磨层是内外围壳上直接与热烧结矿接触的工作层,采用耐磨耐热材料制作。疏通机12是一个排料口堵料疏通的设备,每个排料口配备一台,当传感器检测到卸料机13上物料断流时,证明出料口有棚料现象,自动启动疏通机12疏通,将棚料现象破坏使料流畅通,常规状态下其输通料棒收缩到料层外。疏通机为传统电液推动器是一种大推力的电液推杆,驱动器是电液推杆的电机及液压件组合件,根据指令驱动液压缸动作。耐磨导杆是疏通机的工作部件,由液压缸推动,斜向下往复运动,疏通堵塞下料口的物料,停机状态时导杆收缩到导向支座外边沿,保持锥形卸料斗内壁型腔的连续性。密封导向支座是疏通机耐磨导杆上部的导向支座,设有密封环,起导向、支撑、密封作用。导向支座是疏通机耐磨导杆下部的导向支座,起导向、支撑作用。5. The heat exchange chamber 10 is an annular chamber as shown in Figure 3. The hot sintered ore exchanges heat with the circulating air in the heat exchange chamber 10, and the lower part is evenly distributed along the circumferential direction with multiple discharge ports. The cold ore is evenly discharged through multiple discharge ports. The heat exchange chamber 10 includes three layers: a heat-resistant and wear-resistant layer, a heat-insulating layer, and a steel structure shell, which play the roles of wear-resisting, heat-insulating and supporting. The annular cross-section cylindrical cavity enclosed by the inner and outer shells is the working area for the countercurrent heat exchange between the hot sinter and the circulating air. Insulate the heat transfer in the heat exchange chamber to the outside. The middle layer between the shell and the wear-resistant layer is made of lightweight refractory heat-insulating castable, which also plays the role of heat insulation and connection support. The fire-resistant wear-resistant layer is on the inner and outer shells. The working layer directly in contact with the hot sinter is made of wear-resistant and heat-resistant materials. The dredging machine 12 is a device for dredging the blockage at the discharge port. Each discharge port is equipped with one device. When the sensor detects that the material on the unloader 13 is cut off, it proves that there is shed material at the discharge port, and the dredger is automatically started. 12 dredging, destroying the shed material phenomenon to make the material flow unimpeded, and under the normal state, the conveying material rod shrinks out of the material layer. The dredge machine is a traditional electro-hydraulic pusher, which is a high-thrust electro-hydraulic push rod. The driver is the motor and hydraulic component assembly of the electro-hydraulic push rod, which drives the hydraulic cylinder to act according to the command. The wear-resistant guide rod is the working part of the dredge machine. It is driven by the hydraulic cylinder and reciprocates obliquely downward to dredge the material that blocks the discharge port. When the machine is stopped, the guide rod shrinks to the outer edge of the guide support to maintain the inner wall of the tapered discharge hopper. cavity continuity. The sealing guide support is the guide support on the upper part of the wear-resistant guide rod of the dredge machine, and is provided with a sealing ring to play the role of guiding, supporting and sealing. The guide support is the guide support of the lower part of the wear-resistant guide rod of the dredge machine, which acts as a guide and a support.
6、卸料机13是传统冷矿输送设备,其负责把每个排料口落下的烧结矿均匀输送到皮带机下方的导料槽14内,卸料机13的外壳和导料槽14做成整体密封结构,防止漏风及扬尘,皮带机15负责把冷烧结矿汇集运输到下道工序。6. The unloader 13 is a traditional cold ore conveying equipment, which is responsible for evenly transporting the sintered ore falling from each discharge port to the material guide trough 14 under the belt conveyor. The shell of the unloader 13 and the material guide trough 14 are made Form an integral sealing structure to prevent air leakage and dust, and the belt conveyor 15 is responsible for collecting and transporting the cold sintered ore to the next process.
7、布风腔11是一个大环形供风通道,风经过多个锥形卸料斗上部的通风孔117均匀进入换热腔下部,在减速腔负压的作用下均匀上升达到均匀换热目的。环形布风腔的外部围壳,包括顶部环形顶板,外壁环形立板和低部环形底板组成,起密封、支撑的作用,与内围壳、锥形卸料斗组共同组成布风腔体。每个卸料斗安装的疏通机的安装型腔筒112,起支撑和密封作用。疏通机导向孔113是疏通机桶料杆的定位、支撑、导向孔。锥形卸料斗把锥形底面上方的物料均匀导流外排,同时通过衬板及壳体的通风孔把冷却风均匀导入换热腔内。排料口把冷却后的烧结矿均匀排出,环形布风腔的内侧围壳,由侧壁环形立板构成,起密封、支撑的作用,通风孔道是锥形料斗耐磨衬板和钢结构壳体上全部开有的圆形通孔,是布风腔内冷风进入换热腔的通道。7. The air distribution chamber 11 is a large ring-shaped air supply channel. The wind evenly enters the lower part of the heat exchange chamber through the ventilation holes 117 on the upper part of the tapered discharge hopper, and rises evenly under the negative pressure of the deceleration chamber to achieve uniform heat exchange. The outer casing of the annular air distribution chamber is composed of the top annular top plate, the outer wall annular vertical plate and the lower annular bottom plate, which play the role of sealing and supporting, and form the air distribution chamber together with the inner enclosure and the conical discharge hopper group. The installation cavity cylinder 112 of the dredge machine that each discharge hopper is installed plays a supporting and sealing role. Dredge machine guide hole 113 is the location, support, guide hole of dredge machine barrel material bar. The conical discharge hopper guides and discharges the material above the conical bottom surface evenly, and at the same time guides the cooling air evenly into the heat exchange chamber through the lining plate and the ventilation holes of the shell. The discharge port discharges the cooled sinter evenly. The inner casing of the annular air distribution chamber is composed of a side wall annular vertical plate, which plays the role of sealing and supporting. The ventilation channel is a conical hopper wear-resistant lining plate and a steel structure shell. All the circular through holes on the body are channels for the cold air in the air distribution chamber to enter the heat exchange chamber.
8、减速腔8是一个带锥段的圆柱型空腔,起到对热风的减速靠重力降尘功能。落料孔81功能:安装热矿料斗下的密封管的通孔,密封管安装定位后环缝焊死或压盘根密封。均匀分布的热风支管出口82与热风支管管道对接就位后焊接固定。减速腔内部喷涂耐火隔热料、钢结构外壳,起支撑及密封作用,耐火隔热层为轻质耐火喷涂料和龟甲网锚固钉结构的耐火隔热层。8. The deceleration chamber 8 is a cylindrical cavity with a tapered section, which can decelerate the hot air and reduce dust by gravity. Blanking hole 81 function: install the through hole of the sealing pipe under the hot ore hopper, the sealing pipe is installed and positioned, and the ring seam is welded dead or the root of the pressure plate is sealed. Evenly distributed hot blast branch outlets 82 are welded and fixed after being docked with the hot blast branch pipe in place. The interior of the deceleration chamber is sprayed with refractory heat insulation material and steel structure shell, which plays the role of support and sealing. The refractory heat insulation layer is made of light refractory spray paint and tortoise shell net anchor nail structure.
9、除尘器16和引风机17及调节阀24的功能是通过控制外排气体量的大小。来控制换热腔10内的合理负压。换热腔内负压的目的,是为了避免进料口与出料口扬尘造成污染。9. The function of the dust collector 16, the induced draft fan 17 and the regulating valve 24 is to control the volume of the exhaust gas. To control the reasonable negative pressure in the heat exchange chamber 10. The purpose of the negative pressure in the heat exchange chamber is to avoid pollution caused by dust at the inlet and outlet.
10、热矿料斗2是汇集导流热烧结矿的锥形料斗,内部有耐磨衬板219和隔热层210,大块破碎机的固定支架44焊接固定在料斗底部排料口上部,起支撑和密封作用,料斗的支撑底座有称重传感器3,(称重传感器是标准件)可以对料斗内物料重量进行实时检测。电液推动器是一种传统大推力的电液推杆,(电液推杆是标准件)大块破碎机的主要执行元件,由一组4个两两相对安装使用。驱动器是电液推杆的电机及液压组合件,根据指令驱动液压缸动作。固定支架是电液推动杆的固定框架,焊接在料斗外壳上,起支撑作用。导向架是插刀的导向架。插刀为一块长方形插板刀,前端形状与热矿料斗底部断面相同,不工作状态时,插刀收回,其前端面与料斗内锥面契合,保证料流通常,工作状态时2组插刀同时向中心插入,把卡阻下料口的大块压碎,疏通下料口。耐磨衬板是热矿料斗内与物料直接接触的耐磨衬板。隔热层是热矿料斗内耐磨衬板与外部钢结构外壳之间的隔热层。钢结构外壳热矿料斗内外部的钢结构外壳,起支撑与密封作用。10. The hot ore hopper 2 is a conical hopper that collects diversion heat sintered ore. There are wear-resistant liners 219 and heat insulation layers 210 inside. The fixed bracket 44 of the large crusher is welded and fixed on the upper part of the discharge port at the bottom of the hopper. Supporting and sealing function, the supporting base of the hopper has a load cell 3, (the load cell is a standard part) which can detect the weight of the material in the hopper in real time. The electro-hydraulic pusher is a traditional high-thrust electro-hydraulic push rod, (the electro-hydraulic push rod is a standard part) the main actuator of the large block crusher, and it is installed and used in pairs by a group of four. The driver is the motor and hydraulic assembly of the electro-hydraulic push rod, which drives the hydraulic cylinder to act according to the command. The fixed bracket is the fixed frame of the electro-hydraulic push rod, which is welded on the shell of the hopper to play a supporting role. The guide frame is a guide frame for inserting the knife. The inserting knife is a rectangular inserting knife, the shape of the front end is the same as that of the bottom section of the hot ore hopper. When it is not working, the inserting knife is retracted, and its front end fits with the inner cone of the hopper to ensure the normal material flow. In the working state, there are 2 sets of inserting knives At the same time, insert it into the center, crush the large pieces that block the discharge port, and dredge the discharge port. The wear-resistant liner is the wear-resistant liner in direct contact with the material in the hot ore hopper. The heat insulation layer is the heat insulation layer between the wear-resistant liner in the hot ore hopper and the outer steel structure shell. Steel structure shell The steel structure shell inside and outside the hot ore hopper plays the role of support and seal.
二、操作方法说明2. Description of operation method
1、烧结工序要保证热烧结矿连续稳定的供给,同时保证其成分及温度的稳定,尽可能提高热矿平均温度。1. The sintering process should ensure the continuous and stable supply of hot sintered ore, and at the same time ensure the stability of its composition and temperature, and increase the average temperature of hot ore as much as possible.
2、本工艺系统的运行原则是,在保证烧结冷矿排料温度的前提下尽可能减少循环风量,提升热烟气的温度,同时余热锅炉排气温度控制在合适温度。2. The operating principle of this process system is to reduce the circulating air volume as much as possible and increase the temperature of hot flue gas under the premise of ensuring the discharge temperature of sintered cold ore, and at the same time control the exhaust temperature of waste heat boiler at an appropriate temperature.
3、通过控制布料器7的转速快慢来调节热烧结矿的装填速度,其运行原则是尽量减少转速快慢调节,保持装料速度均衡。3. The filling speed of hot sintered ore is adjusted by controlling the speed of the speed of the distributor 7. The operating principle is to minimize the adjustment of the speed of the speed and keep the charging speed balanced.
三、特别说明3. Special instructions
本发明的工作原理How the invention works
本发明根据冷热介质逆流换热,热交换效率最高的原理进行工艺设计,通过巧妙的设计布料方法,从而实现物料装填的均匀无偏析现象和换热过程的均衡稳定,从而实现高效的余热利用。本发明利用冷却风闭路循环工作的方法,使气体经过七八百度的高温物料,将气体中的含氧量降低5%以下循环使用,使生烧结矿无法二次烧结和环境污染问题。The invention carries out process design based on the principle of countercurrent heat exchange between hot and cold medium, and the principle of highest heat exchange efficiency. By ingeniously designing the material distribution method, the uniformity of material loading without segregation and the balance and stability of the heat exchange process are realized, thereby realizing efficient waste heat utilization. . The invention utilizes the cooling air closed circuit circulation method to make the gas pass through the high-temperature material of seven or eight hundred degrees, reduce the oxygen content in the gas by less than 5%, and make the raw sintered ore unable to be sintered twice and cause environmental pollution.
四、本发明的关键点和欲保护点Four, the key point of the present invention and want to protect the point
使用密封管、布料器实现密封及均匀布料避免物料偏析换热,使用换热气体闭路循环的技术进行烧结矿竖式冷却换热的方法,Use sealed tubes and distributors to achieve sealing and uniform distribution to avoid material segregation and heat exchange, and use the technology of closed-circuit circulation of heat exchange gas to conduct vertical cooling and heat exchange of sinter,
关键点:A、使用密封管6、与布料器7的配合实现密封及均匀布料、换热腔内透气均匀,换热彻底,得到高效率换热。Key points: A. Use the sealing tube 6 to cooperate with the distributor 7 to achieve sealing and uniform distribution, and the heat exchange chamber is evenly ventilated, the heat exchange is thorough, and high-efficiency heat exchange is obtained.
B、布料器设有多个不同长短、不同容积的导料槽,实现无偏析的均匀布料。B. The material distributor is equipped with multiple material guide grooves of different lengths and volumes to achieve uniform material distribution without segregation.
C、冷风管18上设置有微型除尘器16、微型引风机17、调节阀24、通过排气调节阀24调节排出气体量的多少,控制换热腔内及减速腔内的负压大小,达到进料口与出料口形成负压,避免扬尘消除污染。C. The cold air pipe 18 is provided with a miniature dust collector 16, a miniature induced draft fan 17, and a regulating valve 24. The exhaust regulating valve 24 is used to regulate the amount of exhausted gas, and to control the negative pressure in the heat exchange chamber and the deceleration chamber to achieve Negative pressure is formed between the material inlet and the material outlet to avoid dust and eliminate pollution.
D、使用换热气体闭路循环的技术使气体经过七八百度的高温物料,将气体中的含氧量降低5%以下循环使用,使生烧结矿无法二次烧结。避免了没有完全烧熟的生料与氧二次烧结,在换热腔中结成一体无法排出造成停产的恶果。D. Using the technology of heat exchange gas closed-circuit circulation, the gas passes through the high-temperature material of seven or eight hundred degrees, and the oxygen content in the gas is reduced by less than 5% for recycling, so that the raw sintered ore cannot be sintered for the second time. It avoids the secondary sintering of incompletely cooked raw materials and oxygen, and the bad consequences of production stoppage caused by being integrated in the heat exchange chamber cannot be discharged.
E、换热腔10设计成环形,达到了冷却气体从内外环下部同时进气,达到冷却气体分布更均匀,换热更彻底。E. The heat exchange chamber 10 is designed in a ring shape, so that the cooling gas is fed in from the lower part of the inner and outer rings at the same time, so that the distribution of the cooling gas is more uniform and the heat exchange is more thorough.
F、疏通机12选用电液动推杆,或液压推杆及气动推杆,起到破坏棚料现象,使料流通畅。F. The dredging machine 12 uses electro-hydraulic push rods, or hydraulic push rods and pneumatic push rods to destroy the phenomenon of shed materials and make the material flow smooth.
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| CN109696059A (en) * | 2018-11-30 | 2019-04-30 | 佛山丰汇环保工程有限公司 | A kind of device recycling high-temp solid material waste heat |
| CN110940190A (en) * | 2019-11-15 | 2020-03-31 | 宗品禾 | Novel heat energy exchange furnace and heat energy exchange method |
| CN114525039A (en) * | 2022-03-15 | 2022-05-24 | 金美菊 | Graphene modified resin and preparation method thereof |
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| CN114525039A (en) * | 2022-03-15 | 2022-05-24 | 金美菊 | Graphene modified resin and preparation method thereof |
Also Published As
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| CN108317865B (en) | 2023-12-22 |
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