CN207716881U - A kind of vertical sinter cooler of lattice - Google Patents
A kind of vertical sinter cooler of lattice Download PDFInfo
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Abstract
一种分格立式烧结矿冷却机,该分格立式冷却机(A1)包括料仓(1)、塔体(2)、分格架(3)、进风装置(4)、排料锥斗(5)和热风出口(9),其中:料仓(1)设置在塔体(2)的正上方,分格架(3)设置在塔体(2)内并且位于塔体(2)的下部,进风装置(4)设置在塔体(2)的底部,排料锥斗(5)设置在塔体(2)的下方;分格架(3)将塔体(2)内部下方分格成多个独立的空间;热风出口(9)设置在塔体(2)的上部或顶部。本实用新型将立式冷却机的塔内分格成若干区域,保证风流和料流的均匀性,采用逆流换热,大大提高余热回收率。
A compartmentalized vertical sinter cooler, the compartmentalized vertical cooler (A1) includes a silo (1), a tower body (2), a compartmental frame (3), an air inlet device (4), a discharge Cone bucket (5) and hot air outlet (9), wherein: the silo (1) is arranged directly above the tower body (2), the sub-grid (3) is arranged in the tower body (2) and is located in the tower body (2) ), the air inlet device (4) is arranged at the bottom of the tower body (2), and the discharge cone (5) is arranged below the tower body (2); The lower part is divided into multiple independent spaces; the hot air outlet (9) is arranged on the upper part or the top of the tower body (2). The utility model divides the tower of the vertical cooling machine into several areas to ensure the uniformity of air flow and material flow, adopts countercurrent heat exchange, and greatly improves the recovery rate of waste heat.
Description
技术领域technical field
本实用新型涉及一种烧结矿冷却机及烧结矿冷却方法,特别涉及一种分格立式烧结矿冷却机及烧结矿冷却方法,属于炼铁领域和环保领域。The utility model relates to a sintered ore cooler and a sintered ore cooling method, in particular to a compartmentalized vertical sintered ore cooler and a sintered ore cooling method, which belong to the fields of ironmaking and environmental protection.
背景技术Background technique
在现代烧结工艺过程中,“冷却”是较关键的工序之一。烧结矿在经过烧结机的焙烧后,已形成高温成品矿,如何能在不影响其质量与成品率的前提下对它进行保护性冷却,使其能够经皮带机送入成品矿仓,同时将其所携带的显热能量完美回收利用,一直以来是业内技术人士不断研究的问题。20世纪60年代以来,烧结矿的冷却工艺得到了迅速发展,其主要分为带式冷却、环式冷却与盘式冷却三大类。在后期的市场竞争中,带式冷却技术被淘汰,余下的环式冷却与盘式冷却技术均各有其优缺点。但综合比较,盘冷比环冷的余热利用率更好(所有烧结矿显热均得到回收利用),故盘冷机在国外市场应用非常广泛,本专利亦围绕盘冷机技术进行阐述。In the modern sintering process, "cooling" is one of the most critical processes. After the sintered ore has been roasted by the sintering machine, it has formed a high-temperature finished ore. How can it be protectively cooled without affecting its quality and yield, so that it can be sent to the finished product ore bin through a belt conveyor, and at the same time The perfect recovery and utilization of the sensible heat energy it carries has always been a problem that technicians in the industry have been constantly studying. Since the 1960s, the cooling process of sinter has been developed rapidly, which is mainly divided into three categories: belt cooling, ring cooling and disk cooling. In the late market competition, the strip cooling technology was eliminated, and the remaining ring cooling and disk cooling technologies each have their own advantages and disadvantages. However, comprehensive comparison shows that the waste heat utilization rate of disk cooling is better than that of ring cooling (all sensible heat of sinter can be recycled), so disk coolers are widely used in foreign markets, and this patent also elaborates on the technology of disk coolers.
盘冷机技术从70年代开始发展,最开始为横向式盘冷,即冷却风是从盘冷机的内环向外环流动,横向穿过待冷却料层与其换热,换热完后的冷却风直接外排至大气。这样做既不经济也不环保,经过多年来的不断研究优化,最新的盘冷机技术是日本三菱日立与中盛钢铁提出的“抽风式纵向盘冷技术”。此技术采用抽风,将冷却风从大气抽入待冷却料底部,然后往上纵向穿过料层,最后从料层上部吹出进入后续工序。该方案与最开始的方案相比,已经有了非常大的优化与进步,下面针对该方案进行详细介绍。The technology of disk coolers has been developed since the 1970s. At the beginning, it was horizontal disk cooling, that is, the cooling air flows from the inner ring to the outer ring of the disk cooler, and passes through the material layer to be cooled to exchange heat with it. The cooling air is directly discharged to the atmosphere. This is neither economical nor environmentally friendly. After years of continuous research and optimization, the latest disk cooler technology is the "ventilated longitudinal disk cooling technology" proposed by Japan's Mitsubishi Hitachi and Zhongsheng Iron and Steel. This technology adopts air extraction, which draws the cooling air from the atmosphere into the bottom of the material to be cooled, then passes through the material layer vertically upwards, and finally blows out from the upper part of the material layer to enter the subsequent process. Compared with the original scheme, this scheme has been greatly optimized and improved. The following will introduce this scheme in detail.
JP2008232519A(三菱日立与中盛钢铁,下称D1)公开了抽风式纵向盘冷技术,参见其中的图1:热烧结矿从烧结机尾部落入进料溜槽,在溜槽内堆积成一定高度的料柱,这样一方面是起到均匀下料的作用,另一方面是起到料封防止进料口串风的作用。矿料继续向下经过机罩后进入盘冷机箱体内,推挤成一定高度的料柱。与此同时,受抽风机的负压影响,盘冷机附近的空气会经由百叶进风装置被吸入料柱内,从下往上穿过料柱与之换热,换热完毕后的空气从料柱顶面穿出进入出风口,被送往重力除尘器与余热锅炉,最后经过抽风机后被外排。被空气冷却后的烧结料在盘冷机下部托盘处形成横截面为37度堆积角三角形的环形堆积区,当被转动至卸料区时,烧结料被刮料板装置刮落,完成冷却工序进入下一个工序环节。JP2008232519A (Mitsubishi Hitachi and Zhongsheng Iron and Steel, hereinafter referred to as D1) discloses the ventilation type longitudinal plate cooling technology, see Figure 1 in it: hot sintered ore falls from the tail of the sintering machine into the feed chute, and accumulates in the chute to form a certain height of material Column, on the one hand, it can play the role of uniform feeding, on the other hand, it can play the role of material sealing to prevent the air from passing through the feeding port. The mineral material continues to pass through the hood and then enters the cooler box, pushing it into a material column of a certain height. At the same time, affected by the negative pressure of the exhaust fan, the air near the plate cooler will be sucked into the material column through the louver air intake device, and pass through the material column from bottom to top to exchange heat with it. The top surface of the material column passes through the air outlet, is sent to the gravity dust collector and waste heat boiler, and finally is discharged outside after passing through the exhaust fan. After being cooled by air, the sintered material forms an annular accumulation area with a cross-section of a 37-degree accumulation angle triangle at the lower tray of the plate cooler. When it is rotated to the unloading area, the sintered material is scraped off by the scraper device to complete the cooling process. Enter the next process link.
三菱日立与中盛钢铁的“抽风式纵向盘冷技术”虽然较常规技术有显著进步,但仍然存在以下五点缺陷:Although Mitsubishi Hitachi and Zhongsheng Steel's "ventilated longitudinal plate cooling technology" has made significant progress compared with conventional technologies, it still has the following five defects:
1)装置整体高度要求过高:由于“抽风式纵向盘冷技术”采取抽风方式,所以必须在进料口位置设置料封,也就是D1的图1中在进料溜槽内堆积的料柱,料封高度以盘冷机箱体内料柱高度的1.2~1.5倍为标准。这样就无形中增高了整套盘冷装置的高度,在施工安装时要么就需要将整台烧结机标高上升,要么就需要将盘冷机的土建平面往下挖。不管选择哪种方式,都会造成高昂的一次投资成本,在经济指标上很不划算;1) The overall height requirement of the device is too high: since the "ventilated longitudinal plate cooling technology" adopts the draft method, it is necessary to install a material seal at the position of the feed inlet, that is, the material column accumulated in the feed chute in Figure 1 of D1, The height of the material seal is 1.2 to 1.5 times the height of the material column in the cooler box as the standard. In this way, the height of the entire set of plate coolers is virtually increased. During construction and installation, either the elevation of the entire sintering machine needs to be raised, or the civil engineering plane of the plate cooler needs to be dug down. No matter which way you choose, it will cause a high investment cost, which is not cost-effective in terms of economic indicators;
2)风流开路循环导致余热利用率低且污染环境:由于“抽风式纵向盘冷技术”的风流为开路循环,从余热锅炉出来的空气直接外排并未回收利用,这样造成了还有100多度的空气显热被浪费,而且外排的空气内含有大量小颗粒粉尘,对于大气造成一定程度的颗粒物污染;2) The open circulation of the air flow leads to low utilization rate of waste heat and pollutes the environment: Since the air flow of the "extraction type longitudinal plate cooling technology" is an open circuit circulation, the air from the waste heat boiler is directly exhausted and not recycled, resulting in more than 100 Sensible heat of the air at a high temperature is wasted, and the discharged air contains a large amount of small particles of dust, causing a certain degree of particle pollution to the atmosphere;
3)进料口处物料磨损严重:由于“抽风式纵向盘冷技术”在进料溜槽处设置料封,故料封下部与盘冷机箱体内料面上层之间会有一段摩擦距离。此时烧结料在高温与上部料柱挤压的双层恶劣工况下,被摩擦时很容易粉化变碎,从而降低烧结机的成品率;3) The material at the feed inlet is severely worn: due to the "ventilated longitudinal plate cooling technology" that sets the material seal at the feed chute, there will be a friction distance between the lower part of the material seal and the upper layer of the material surface in the plate cooler box. At this time, the sintered material is easily pulverized and broken when it is rubbed under the double-layer harsh working conditions of high temperature and upper material column extrusion, thereby reducing the yield of the sintering machine;
4)环境污染较严重:由于“抽风式纵向盘冷技术”采取的负压抽风技术,所以它在箱体下部托盘处未设置密封罩装置。这样当烧结矿被刮刀装置刮落时,容易造成大量细微颗粒与粉尘飞溅。且一旦抽风机出现故障检修,盘冷机周围推挤的物料粉尘全部会进入大气,对机旁的操作环境造成及其恶劣的影响。4) The environmental pollution is serious: due to the negative pressure ventilation technology adopted in the "ventilation type longitudinal plate cooling technology", it does not set a sealing cover device at the lower tray of the box body. In this way, when the sintered ore is scraped off by the scraper device, it is easy to cause a large number of fine particles and dust to splash. And once the exhaust fan breaks down, all the material dust pushed around the plate cooler will enter the atmosphere, causing extremely bad influence on the operating environment next to the machine.
5)余热锅炉热效率未达到最高:由于“抽风式纵向盘冷技术”未把穿出料层的空气按照风温精准分级,而是全部混合进入到余热锅炉,这样当低温段出口风温过低时,势必会拉低进入余热锅炉的空气温度,从而降低余热锅炉的热效率值。5) The thermal efficiency of the waste heat boiler has not reached the highest level: because the "draft-type longitudinal plate cooling technology" does not accurately classify the air passing through the material layer according to the air temperature, but mixes it all into the waste heat boiler, so when the outlet air temperature of the low-temperature section is too low , it will inevitably lower the temperature of the air entering the waste heat boiler, thereby reducing the thermal efficiency value of the waste heat boiler.
目前,烧结矿冷却主要采用的是基于大风快冷、一次性装卸冷却原理的传统带式冷却机或环式冷却机。现有技术的烧结矿冷却机普遍存在以下问题:1、漏风严重,电耗高。三种冷却方式都是把烧结矿置于台车上,靠鼓风或抽风对烧结矿进行冷却,台车与风箱之间的密封难以解决,一般漏风率达20%以上,甚至高达50%,增加了冷却电耗;2、换热不充分。带冷机或环冷机中烧结矿与冷却空气间叉流换热,换热效果较差;烧结矿料层堆积高度低,烧结矿与冷却空气换热时间短,换热不充分;3、余热利用效率低。冷却机两端由于不能密封而渗入大量野风,由于野风是不经过烧结料层,因此不仅加大了风机的功率和耗电量,而且大大降低了换热后的烟气温度;现有烧结机余热发电系统中,一般从带冷机或环冷机中温度较高的Ⅰ、Ⅱ段取风,烧结矿与冷却空气换热端温差大,烟气温度低,做功能力损失大,余热利用率低;4、余热参数波动大。烧结矿在生产过程中产量、温度、和成分波动很大,从而导致换热后烟气参数也发生较大的波动,对余热利用的影响很大;5、无论带式冷却机还是环形冷却机,均体积庞大,投资高,能耗高,设备维护工作量大,工程投资回收周期长。At present, the sinter cooling mainly adopts the traditional belt cooler or ring cooler based on the principle of high wind quick cooling and one-time loading and unloading cooling. The sinter coolers of the prior art generally have the following problems: 1. Serious air leakage and high power consumption. The three cooling methods are to place the sinter on the trolley, and cool the sinter by blowing or drawing air. The seal between the trolley and the bellows is difficult to solve. Generally, the air leakage rate is more than 20%, or even as high as 50%. Increased cooling power consumption; 2. Insufficient heat exchange. Cross-flow heat exchange between sinter and cooling air in belt cooler or ring cooler, the heat transfer effect is poor; the accumulation height of sinter material layer is low, the heat exchange time between sinter and cooling air is short, and the heat exchange is insufficient; 3. Waste heat utilization efficiency is low. Because the two ends of the cooler cannot be sealed, a large amount of wild wind infiltrates. Since the wild wind does not pass through the sintered material layer, it not only increases the power and power consumption of the fan, but also greatly reduces the temperature of the flue gas after heat exchange; the existing In the sintering machine waste heat power generation system, the air is generally taken from the high-temperature sections I and II of the belt cooler or ring cooler. The temperature difference between the sintering ore and the cooling air heat exchange end is large, the flue gas temperature is low, and the loss of working capacity is large. The waste heat utilization rate is low; 4. The waste heat parameters fluctuate greatly. The output, temperature, and composition of sinter fluctuate greatly during the production process, which leads to large fluctuations in flue gas parameters after heat exchange, which has a great impact on waste heat utilization; 5. Whether it is a belt cooler or an annular cooler , are bulky, high investment, high energy consumption, heavy equipment maintenance workload, long project investment recovery period.
因此,突破传统环式冷却或带式冷却的局限,开发出一种烧结矿显热高效回收的工艺和技术装备,已是烧结行业节能环保的必由之路。Therefore, it is the only way for the sinter industry to save energy and protect the environment by breaking through the limitations of traditional ring cooling or belt cooling and developing a process and technical equipment for efficient recovery of sinter sensible heat.
实用新型内容Utility model content
本实用新型设计了一种分格立式烧结冷却机,冷却机完全静态,没有运动件,基本没有漏风,并且采用逆流换热,大大提高余热回收。特点在于竖式塔内分格成若干区域,保证风流和料流的均匀性。The utility model designs a subdivided vertical sintering cooler, which is completely static, has no moving parts, and basically has no air leakage, and adopts countercurrent heat exchange, which greatly improves waste heat recovery. The feature is that the vertical tower is divided into several areas to ensure the uniformity of air flow and material flow.
根据本实用新型提供的第一种实施方案,提供一种分格立式烧结矿冷却机。According to the first embodiment provided by the utility model, a compartmentalized vertical sinter cooler is provided.
一种分格立式烧结矿冷却机,该分格立式冷却机包括料仓、塔体、分格架、进风装置、排料锥斗和热风出口。其中:料仓设置在塔体的正上方。分格架设置在塔体内并且位于塔体的下部。进风装置设置在塔体的底部。排料锥斗设置在塔体的下方。分格架将塔体内部下方分格成多个独立的空间。热风出口设置在塔体的上部或顶部。A compartmentalized vertical sinter cooler includes a feed bin, a tower body, a compartmental frame, an air inlet device, a material discharge cone and a hot air outlet. Among them: the silo is set directly above the tower body. The sub-grid is arranged in the tower body and is located at the lower part of the tower body. The air inlet device is arranged at the bottom of the tower body. The discharge cone bucket is arranged below the tower body. The grid divides the lower part of the tower body into multiple independent spaces. The hot air outlet is arranged on the upper part or the top of the tower body.
优选的是,该分格立式冷却机还包括物料高度调节装置。料仓的末端设置有直管。物料高度调节装置套在直管上。Preferably, the subdivided vertical cooler also includes a material height adjusting device. The end of the silo is provided with a straight pipe. The material height adjustment device is set on the straight pipe.
优选的是,在塔体内且贴近塔体顶盖设置有第一辐射热回收器。优选的是,在热风出口的前端设置第二辐射热回收器。Preferably, a first radiant heat recovery device is arranged in the tower body and close to the top cover of the tower body. Preferably, a second radiant heat recovery device is arranged at the front end of the hot air outlet.
优选的是,位于塔体顶部的第一辐射热回收器采用扇形面的空心板。优选,第二辐射热回收器采用板翅型换热器或列管型换热器。Preferably, the first radiant heat recoverer located at the top of the tower adopts a fan-shaped hollow plate. Preferably, the second radiant heat recovery unit adopts a plate-fin heat exchanger or a tube-and-tube heat exchanger.
优选的是,排料锥斗下方设有排料设备或板式给矿机。Preferably, a discharge device or a plate feeder is provided below the discharge cone.
在本实用新型中,所述进风装置包括风帽、送风管道、风机。其中,风帽设置在塔体内。风机设置在塔体的外部。送风管道连接风帽和风机。In the utility model, the air inlet device includes a wind cap, an air supply duct, and a fan. Wherein, the hood is arranged in the tower body. The fan is arranged outside the tower body. The air supply duct is connected with the hood and the blower fan.
优选的是,所述塔体为方形。分格架将塔体内部下方分格成2-24个独立的空间,优选为4-20个,进一步优选为6-16个,更优选为8-12个。Preferably, the tower body is square. The grid divides the lower part of the tower body into 2-24 independent spaces, preferably 4-20, more preferably 6-16, more preferably 8-12.
优选的是,每一个独立空间的底部设有一个风帽。多个风帽经过送风管道串联后与一个风机连接。或每一个风帽经过送风管道与一个风机连接。Preferably, a hood is provided at the bottom of each independent space. A plurality of wind caps are connected with a fan after being connected in series through the air supply pipe. Or each wind cap is connected with a blower fan through the air supply duct.
优选的是,每一个独立空间的下方设有一个排料锥斗。Preferably, a discharge cone is provided below each independent space.
优选的是,塔体下部内侧和排料锥斗的内侧设有保温层。Preferably, an insulation layer is provided on the inner side of the lower part of the tower body and the inner side of the discharge cone.
在本实用新型中,所述风帽包括支撑架、风帽顶盖、多个锥形盖板和风帽风管。其中:多个锥形盖板依次设置在支撑架上。从上到下,锥形盖板的底部直径依次增大。风帽顶盖设置在最顶部锥形盖板的上方,风帽风管设置在支撑架的下方并且与支撑架连接。In the utility model, the wind cap includes a support frame, a top cover of the wind cap, a plurality of tapered cover plates and a wind cap air duct. Wherein: a plurality of conical cover plates are sequentially arranged on the supporting frame. From top to bottom, the diameter of the bottom of the conical cover increases sequentially. The hood top cover is arranged above the topmost conical cover plate, and the hood air duct is arranged below the support frame and connected with the support frame.
优选的是,所述相邻锥形盖板之间形成气流通道。Preferably, an air flow channel is formed between the adjacent conical cover plates.
优选的是,气流通道的数量为2-200个,优选为5-100个,更优选为8-50个。Preferably, the number of airflow channels is 2-200, preferably 5-100, more preferably 8-50.
更优选的是,所述风帽顶盖为锥形结构。More preferably, the top cover of the hood is a tapered structure.
在本实用新型中,所述风帽顶盖的夹角大于锥形盖板的锥角。In the present utility model, the included angle of the top cover of the wind cap is larger than the cone angle of the conical cover plate.
在本实用新型中,所述锥形盖板的个数为4-80个,优选6-70个,优选为8-50个,更优选为12-40个,例如18、20或25个。In the present invention, the number of the conical cover plates is 4-80, preferably 6-70, preferably 8-50, more preferably 12-40, for example 18, 20 or 25.
在本实用新型中,气流通道的间隙为3-100mm,优选为5-80mm,更优选为7-50mm,例如15、20、25、30mm。In the present invention, the gap of the airflow channel is 3-100mm, preferably 5-80mm, more preferably 7-50mm, such as 15, 20, 25, 30mm.
在本实用新型中,风帽顶盖的锥角为20-150度,优选为30-120度,更优选为40-90度。In the present utility model, the cone angle of the top cover of the hood is 20-150 degrees, preferably 30-120 degrees, more preferably 40-90 degrees.
在本实用新型中,锥形盖板的锥角为20-150度,优选为30-120度,更优选为40-90度。In the present utility model, the cone angle of the conical cover plate is 20-150 degrees, preferably 30-120 degrees, more preferably 40-90 degrees.
优选的是,风帽顶盖为耐磨钢制作的耐磨顶盖;锥形盖板为耐磨钢制作的耐磨锥形盖板。Preferably, the top cover of the hood is a wear-resistant top cover made of wear-resistant steel; the tapered cover plate is a wear-resistant conical cover made of wear-resistant steel.
优选的是,排料锥斗的下部设有调节棒。Preferably, the lower part of the discharge cone is provided with an adjusting rod.
优选的是,相邻的排料锥斗的顶部相互连接,相邻的排料锥斗的下部分开。Preferably, the tops of adjacent discharge cones are connected to each other, and the lower parts of adjacent discharge cones are separated.
优选的是,排料锥斗的上部设有测温探头。Preferably, the upper part of the discharge cone is provided with a temperature measuring probe.
在本实用新型中,排料设备为双层振动给料机。双层振动给料机包括机体支架、上层振动槽、下层振动槽、振动器。上层振动槽和下层振动槽设置在机体支架上。上层振动槽位于下层振动槽的上方。上层振动槽和下层振动槽分别与振动器连接。In the utility model, the discharge equipment is a double-layer vibrating feeder. The double-layer vibrating feeder includes a body support, an upper vibrating tank, a lower vibrating tank, and a vibrator. The upper layer vibration groove and the lower layer vibration groove are arranged on the body support. The upper layer vibration tank is located above the lower layer vibration tank. The upper layer vibration groove and the lower layer vibration groove are respectively connected with the vibrator.
优选的是,上层振动槽和/或下层振动槽上设有调节装置。调节装置调节上层振动槽和/或下层振动槽的底板倾角。Preferably, an adjustment device is provided on the upper layer vibration tank and/or the lower layer vibration tank. The adjusting device adjusts the inclination angle of the bottom plate of the upper layer vibration tank and/or the lower layer vibration tank.
优选的是,振动器包括上层振动器和下层振动器。上层振动器与上层振动槽连接。下层振动器与下层振动槽连接。Preferably, the vibrator includes an upper vibrator and a lower vibrator. The upper vibrator is connected with the upper vibrating tank. The lower vibrator is connected with the lower vibration tank.
优选的是,上层振动槽和下层振动槽通过弹簧设置在机体支架上。Preferably, the upper vibrating tank and the lower vibrating tank are arranged on the frame of the body through springs.
优选的是,该分格立式冷却机还包括控制系统。控制系统与物料高度调节装置、第一辐射热回收器、第二辐射热回收器、进风装置、排料锥斗、测温探头、调节棒、排料设备、板式给矿机连接,并控制物料高度调节装置、第一辐射热回收器、第二辐射热回收器、进风装置、排料锥斗、测温探头、调节棒、排料设备、板式给矿机的操作。Preferably, the subdivided vertical cooler also includes a control system. The control system is connected with the material height adjustment device, the first radiant heat recovery device, the second radiant heat recovery device, the air inlet device, the discharge cone, the temperature measuring probe, the adjustment rod, the discharge device, and the plate feeder, and controls the Operation of material height adjustment device, first radiant heat recovery device, second radiant heat recovery device, air intake device, discharge cone, temperature measuring probe, adjustment rod, discharge equipment, and plate feeder.
在本实用新型中,直管的长度为0.5-3米,优选0.5-2.5米,更优选为1-2米。In the present invention, the length of the straight pipe is 0.5-3 meters, preferably 0.5-2.5 meters, more preferably 1-2 meters.
在本实用新型中,该分格立式冷却机还包括:支座、齿轮支架、从动轮、链条。其中:所述物料高度调节装置的外侧设有支座。塔体的顶盖上设有齿轮支架。齿轮支架上设有从动轮。链条的一端连接支座,链条的另一端穿过塔体的顶盖与从动轮连接。In the present invention, the subdivided vertical cooling machine also includes: a support, a gear bracket, a driven wheel, and a chain. Wherein: the outer side of the material height adjustment device is provided with a support. A gear bracket is arranged on the top cover of the tower body. A driven wheel is arranged on the gear bracket. One end of the chain is connected to the support, and the other end of the chain passes through the top cover of the tower body and is connected with the driven wheel.
优选的是,齿轮支架上还设有传动齿轮,传动齿轮和从动轮配合连接。Preferably, a transmission gear is also provided on the gear bracket, and the transmission gear and the driven wheel are mated and connected.
在本实用新型中,所述传动齿轮为传动齿轮减速机。In the utility model, the transmission gear is a transmission gear reducer.
优选的是,传动齿轮与手动摇杆或者电机连接,手动摇杆或者电机驱动传动齿轮。Preferably, the transmission gear is connected with the manual rocker or the motor, and the manual rocker or the motor drives the transmission gear.
更优选的是,传动齿轮上设有逆止器。More preferably, a backstop is provided on the transmission gear.
在本实用新型中,该分格立式冷却机还包括:钢管。钢管的一端连接支座,钢管的另一端穿过塔体的顶盖连接链条。链条的另一端与从动轮连接。In the present invention, the compartmentalized vertical cooling machine also includes: steel pipes. One end of the steel pipe is connected to the support, and the other end of the steel pipe passes through the top cover of the tower body to connect to the chain. The other end of the chain is connected with the driven wheel.
优选的是,钢管伸出塔体的顶盖。钢管伸出塔体的顶盖的长度为0.1-1米,优选0.2-0.7米,更优选为0.3-0.5米。Preferably, the steel pipe protrudes from the top cover of the tower body. The length of the steel pipe protruding from the top cover of the tower body is 0.1-1 meter, preferably 0.2-0.7 meter, more preferably 0.3-0.5 meter.
在本实用新型中,支座的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座的正上方设置有一个齿轮支架。每一个齿轮支架上设有一个从动轮。每一根链条的一端连接支座,链条的另一端与从动轮连接。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6. A gear bracket is arranged directly above each support. Each gear bracket is provided with a driven wheel. One end of each chain is connected with the support, and the other end of the chain is connected with the driven wheel.
在本实用新型中,每一根钢管的一端连接支座。钢管的另一端连接链条,链条的另一端与从动轮连接。In the utility model, one end of each steel pipe is connected to the support. The other end of the steel pipe is connected to the chain, and the other end of the chain is connected to the driven wheel.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本实用新型中,该分格立式冷却机还包括:支座、链条、葫芦支架、葫芦。其中:所述物料高度调节装置的外侧设有支座。塔体的顶盖上设有葫芦支架。葫芦设置在葫芦支架上。链条的一端连接支座,链条的另一端穿过塔体的顶盖与葫芦的吊钩连接。In the utility model, the subdivided vertical cooling machine also includes: a support, a chain, a gourd bracket, and a gourd. Wherein: the outer side of the material height adjustment device is provided with a support. The top cover of the tower body is provided with a gourd bracket. The gourd is arranged on the gourd support. One end of the chain is connected to the support, and the other end of the chain passes through the top cover of the tower body and is connected with the hook of the gourd.
优选的是,该分格立式冷却机还包括:钢管。用钢管替代链条。钢管的一端连接支座,钢管的另一端穿过塔体的顶盖与葫芦的吊钩连接。Preferably, the compartmental vertical cooler further includes: steel pipes. Replace chains with steel pipes. One end of the steel pipe is connected to the support, and the other end of the steel pipe passes through the top cover of the tower body and is connected with the hook of the gourd.
优选的是,所述葫芦为手动葫芦或电动葫芦。Preferably, the hoist is a manual hoist or an electric hoist.
优选的是,钢管伸出塔体的顶盖。钢管伸出塔体的顶盖的长度为0.1-1.5米,优选0.2-1.2米,更优选为0.3-1米。Preferably, the steel pipe protrudes from the top cover of the tower body. The length of the steel pipe protruding from the top cover of the tower body is 0.1-1.5 meters, preferably 0.2-1.2 meters, more preferably 0.3-1 meters.
在本实用新型中,支座的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座的正上方设置有一个葫芦支架。每一个葫芦支架上设有一个葫芦。每一根链条的一端连接支座,链条的另一端与葫芦连接。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6. A gourd support is arranged directly above each support. Each gourd bracket is provided with a gourd. One end of each chain is connected to the support, and the other end of the chain is connected to the gourd.
在本实用新型中,每一根钢管的一端连接支座,钢管的另一端连接葫芦。In the utility model, one end of each steel pipe is connected to the support, and the other end of the steel pipe is connected to the gourd.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本实用新型中,该分格立式冷却机还包括:支座、钢管、升降装置。其中:所述物料高度调节装置的外侧设有支座。塔体的顶盖上设有升降装置,钢管的一端连接支座,钢管的另一端穿过塔体的顶盖与升降装置连接。In the utility model, the subdivided vertical cooling machine also includes: a support, a steel pipe, and a lifting device. Wherein: the outer side of the material height adjustment device is provided with a support. The top cover of the tower body is provided with a lifting device, one end of the steel pipe is connected to the support, and the other end of the steel pipe passes through the top cover of the tower body to connect with the lifting device.
在本实用新型中,支座的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座的正上方设置有一个升降装置。每一根钢管的一端连接支座,钢管的另一端连接升降装置。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6. A lifting device is arranged directly above each support. One end of each steel pipe is connected to the support, and the other end of the steel pipe is connected to the lifting device.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本实用新型中,多个升降装置通过连接杆和传动箱与升降电机连接。In the utility model, a plurality of lifting devices are connected with the lifting motor through connecting rods and transmission boxes.
优选的是,还包括计数器。计数器与升降电机连接。Preferably, a counter is also included. The counter is connected with the lifting motor.
更优选的是,所述升降装置为丝杆升降机。More preferably, the lifting device is a screw lift.
在本实用新型中,对于在塔体内部空间的顶部(即塔体的顶盖下方)安装的第一辐射热回收器没有特别要求,例如采用扇形面的空心板,通过在塔体内部空间的顶部进行拼装,形成环形的辐射热回收器。In the present utility model, there is no special requirement for the first radiant heat recoverer installed on the top of the inner space of the tower (that is, below the top cover of the tower), for example, a hollow plate with a fan-shaped surface is used to pass through the inner space of the tower. The top is assembled to form a ring-shaped radiant heat recovery device.
第一辐射热回收器与第一热回收管道连接,后者储存高温蒸汽,进一步输送至余热发电系统中。第二辐射热回收器与第二热回收管道连接,后者储存高温蒸汽,进一步输送至余热发电系统中。The first radiant heat recovery device is connected with the first heat recovery pipeline, which stores high-temperature steam and further transports it to the waste heat power generation system. The second radiant heat recovery device is connected to the second heat recovery pipeline, which stores high-temperature steam and is further transported to the waste heat power generation system.
在本实用新型中,第一辐射热回收器和第二辐射热回收器均包括辐射热回收器的进水口和辐射热回收器的蒸汽出口。In the present utility model, both the first radiant heat recovery device and the second radiant heat recovery device include a water inlet of the radiant heat recovery device and a steam outlet of the radiant heat recovery device.
根据本实用新型的第二种实施方案,提供一种烧结矿冷却方法。According to the second embodiment of the utility model, a sinter cooling method is provided.
一种烧结矿冷却方法或第一种实施方案所述的分格立式烧结矿冷却机冷却烧结矿的方法,该方法包括以下步骤:A method for cooling sinter or a method for cooling sinter with a gridded vertical sinter cooler according to the first embodiment, the method includes the following steps:
(1)烧结矿进入分格立式冷却机的料仓内,在重力的作用下自上而下连续流动;物料在自由堆积情况下,在物料高度调节装置下端口处往四周填充,物料高度调节装置上下移动来实现物料高度变化;(1) The sintered ore enters the silo of the sub-grid vertical cooler, and flows continuously from top to bottom under the action of gravity; when the material is free to accumulate, it is filled around the lower port of the material height adjustment device, and the material height The adjustment device moves up and down to realize the material height change;
(2)分格立式冷却机的进风装置输送冷却气体(例如空气)通过风帽进入塔体内,冷却气体自下而上穿过堆积在分格立式冷却机内各个独立空间内的烧结矿料层,并与烧结矿进行逆流热交换,热交换后冷却气体温度逐渐升高,经分格立式冷却机塔内烧结矿料面排出,形成高温热风,高温热风经热风出口排出;优选的是,高温热风被输送到余热利用系统中;(2) The air inlet device of the sub-compartment vertical cooler transports cooling gas (such as air) into the tower body through the wind cap, and the cooling gas passes through the sinter accumulated in each independent space in the sub-compartment vertical cooler from bottom to top Material bed, and conduct countercurrent heat exchange with sinter, after the heat exchange, the temperature of cooling gas gradually rises, and is discharged through the sinter material surface in the vertical cooling tower of the grid, forming high-temperature hot air, and the high-temperature hot air is discharged through the hot air outlet; the preferred Yes, high temperature hot air is delivered to the waste heat utilization system;
(3)堆积在分格立式冷却机的塔体内的烧结矿与自下而上的冷却气体进行逆流热交换而被冷却,进入到分格立式冷却机下部的排料锥斗中,然后由排料设备或板式给矿机排出;(3) The sinter accumulated in the tower body of the vertical cooling machine is cooled by countercurrent heat exchange with the cooling gas from bottom to top, and enters the discharge cone at the lower part of the vertical cooling machine, and then Discharged by discharge equipment or apron feeder;
(4)第一辐射热回收器回收烧结矿的辐射热能产生高温水蒸汽,水蒸汽进入余热发电系统中。(4) The first radiant heat recovery device recovers the radiant heat energy of the sinter to generate high-temperature water vapor, and the water vapor enters the waste heat power generation system.
优选的是,第二辐射热回收器回收烧结矿的辐射热能产生高温水蒸汽,水蒸汽进入余热发电系统中。Preferably, the second radiant heat recovery device recovers radiant heat energy of the sinter to generate high-temperature water vapor, and the water vapor enters the waste heat power generation system.
优选的是,根据测温探头所检测的温度,控制系统控制物料高度调节装置、第一辐射热回收器、第二辐射热回收器、进风装置、排料锥斗、调节棒、排料设备、板式给矿机的操作。Preferably, according to the temperature detected by the temperature measuring probe, the control system controls the material height adjustment device, the first radiant heat recoverer, the second radiant heat recoverer, the air inlet device, the discharge cone, the adjustment rod, and the discharge equipment , The operation of the plate feeder.
优选的是,与每一个排料锥斗相对应设置测温探头,根据每一个测温探头所检测的温度,控制系统控制相对应的排料设备或板式给矿机的操作。Preferably, a temperature measuring probe is set corresponding to each discharge cone, and the control system controls the operation of the corresponding discharge equipment or apron feeder according to the temperature detected by each temperature measuring probe.
该分格立式冷却机还具有自反馈排料调节功能。通过测温探头检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备(或板式给矿机),进行正常排料,反之,则相应地降低排料设备(或板式给矿机)的排料速度或关闭排料设备(或板式给矿机),让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,再进行正常排料。同时,也可以通过调节调节棒插入料层的深度来进行排料速度的调节。The grid vertical cooler also has a self-feedback discharge adjustment function. The sinter temperature in the corresponding area is detected by the temperature measuring probe, and when the detected sinter temperature at a certain position in the circumferential direction reaches the cooling effect, the discharge device (or plate feeder) under the discharge cone corresponding to the area is normally opened. Mining machine), carry out normal discharge, otherwise, reduce the discharge speed of the discharge equipment (or apron feeder) accordingly or close the discharge equipment (or apron feeder), let the sinter in this area cool down again After a period of time, when the sinter temperature reaches the cooling effect, the normal discharge will be carried out. At the same time, the discharge speed can also be adjusted by adjusting the depth of the adjusting rod inserted into the material layer.
在本实用新型中,一般而言,该分格立式冷却机主要由料仓、直管、物料高度调节装置、塔体、分格架、进风装置、排料锥斗、排料设备(或板式给矿机)及热风出口组成。料仓、直管及物料高度调节装置组成均匀进料系统,热烧结矿进入料仓后,在重力作用下进入直管,然后从直管流出,在物料高度调节装置下端口处往四周填充,再在由分格架将塔体内部下方分成的多个独立的空间内自然堆积;冷却风通过进风装置的风机均匀吹入送风管道,再通过送风管道均匀吹入每一个独立空间底部的风帽中,再通过风帽均匀吹入塔体堆积的烧结矿内,对烧结矿进行冷却;冷却后的烧结矿在重力作用下流入到排料锥斗中,每一个独立空间下方设有一个排料锥斗,保证了通过排料锥斗的烧结矿可以均匀地向下流动;每个排料锥斗的下方都连接有一排料设备(或板式给矿机),通过排料设备(或板式给矿机)可以控制每个排料锥斗的排料速度。进入塔体的冷却风经过与热烧结矿的换热之后,将热烧结矿冷却至150℃以下,而自身被加热到较高的温度成为热风,热风穿过料层后通过料层顶端的料面,进入塔体上端的无料区,然后再经过热风出口排出,进入后续余热发电系统。In the present utility model, generally speaking, the grid vertical cooler is mainly composed of a silo, a straight pipe, a material height adjustment device, a tower body, a grid frame, an air inlet device, a discharge cone, and a discharge device ( or plate feeder) and hot air outlet. The silo, straight pipe and material height adjustment device form a uniform feeding system. After the hot sintered ore enters the silo, it enters the straight pipe under the action of gravity, and then flows out from the straight pipe, and fills around at the lower port of the material height adjustment device. Then it is naturally accumulated in multiple independent spaces divided by the sub-frame inside the tower body; the cooling air is evenly blown into the air supply duct through the fan of the air inlet device, and then evenly blown into the bottom of each independent space through the air supply duct The sinter is blown evenly into the sinter accumulated in the tower body through the hood to cool the sinter; the cooled sinter flows into the discharge cone under the action of gravity, and there is a discharge cone under each independent space. The material cone ensures that the sintered ore passing through the discharge cone can flow down evenly; there is a discharge device (or plate feeder) connected to the bottom of each discharge cone, through which the discharge device (or plate feeder) feeder) can control the discharge speed of each discharge cone. After the cooling air entering the tower body undergoes heat exchange with the hot sinter, it cools the hot sinter to below 150°C, and itself is heated to a higher temperature to become hot air. The hot air passes through the material layer and then passes through the material layer at the top It enters the material-free area at the upper end of the tower body, and then is discharged through the hot air outlet and enters the subsequent waste heat power generation system.
优选地,在塔壁下部沿周向均匀布置若干个测温探头,测温探头可以为热电偶温度传感器。当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备或排料出口,进行正常排料,反之,则相应对降低排料设备的排料速度或关闭排料设备,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,在进行正常排料。Preferably, several temperature measuring probes are evenly arranged along the circumferential direction at the lower part of the tower wall, and the temperature measuring probes may be thermocouple temperature sensors. When the detected sinter temperature at a certain position in the circumferential direction reaches the cooling effect, the discharge equipment or discharge outlet under the discharge cone corresponding to the area is normally opened to carry out normal discharge, otherwise, the corresponding reduction Increase the discharge speed of the discharge equipment or close the discharge equipment, let the sinter in this area cool down for a period of time, and when the temperature of the sinter reaches the cooling effect, the normal discharge is carried out.
优选地,排料锥斗可以起到料封的作用。优选地,排料锥斗上端,相邻排料锥斗之间相互连接在一起,再向下分开为若干个结构。Preferably, the discharge cone can function as a material seal. Preferably, the upper ends of the discharge cones and the adjacent discharge cones are connected together, and then separated downwards into several structures.
经过单辊破碎机破碎后的热烧结矿,由热烧结矿输送装置运输到立式冷却机顶部,进入到立式冷却机料仓内,烧结矿在重力作用下自上而下连续流动,进入冷却机下部的分格内,与机内自下而上的冷却风进行逆流热交换,烧结矿温度冷却至150℃以下后,经过立式冷却机下部的排料锥斗,然后由排料设备排出到冷烧结矿输送机上,再由冷烧结矿输送机将冷却后的烧结矿运输到下一工序。The hot sinter crushed by the single-roller crusher is transported to the top of the vertical cooler by the hot sinter conveying device, and then enters into the bin of the vertical cooler. The sinter flows continuously from top to bottom under the action of gravity, and enters In the compartment at the lower part of the cooler, countercurrent heat exchange is carried out with the cooling air from bottom to top in the machine. After the sinter temperature is cooled to below 150°C, it passes through the discharge cone at the lower part of the vertical cooler, and then is discharged by the discharge equipment. It is discharged to the cold sinter conveyor, and then the cooled sinter is transported to the next process by the cold sinter conveyor.
冷却气体在循环风机的作用下,从冷却机的供风装置以一定的压力通过出风帽供入机体内,自下而上穿过烧结矿料层,并与烧结矿进行逆流热交换。热交换后冷却气体温度逐渐升高,经立式冷却机塔内烧结矿料面排出,形成高温热风。高温热风经立式冷却机上部的热风出口排出。排出的高温热风进入到后续的余热发电系统。Under the action of the circulating fan, the cooling gas is supplied into the body from the air supply device of the cooler through the air outlet cap at a certain pressure, passes through the sinter material layer from bottom to top, and conducts countercurrent heat exchange with the sinter. After the heat exchange, the temperature of the cooling gas rises gradually, and it is discharged from the surface of the sintered ore material in the vertical cooling tower to form a high-temperature hot air. The high-temperature hot air is discharged through the hot air outlet on the upper part of the vertical cooler. The discharged high-temperature hot air enters the subsequent waste heat power generation system.
优选地,该装备还具有自反馈排料调节功能。通过测温探头检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备,进行正常排料,反之,则相应对降低排料设备的排料速度或关闭排料设备,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,在进行正常排料。同时,也可以通过调节调节棒的插入深度进行排料速度的调节。Preferably, the equipment also has a self-feedback discharge adjustment function. The temperature of the sinter in the corresponding area is detected by the temperature measuring probe. When the temperature of the detected sinter in a certain position in the circumferential direction reaches the cooling effect, the discharge equipment under the discharge cone corresponding to the area is normally opened for normal discharge. On the contrary, reduce the discharge speed of the discharge equipment or close the discharge equipment accordingly, let the sinter in this area cool down for a period of time, when the sinter temperature reaches the cooling effect, the normal discharge is carried out. At the same time, the discharge speed can also be adjusted by adjusting the insertion depth of the adjusting rod.
该实用新型的冷却风帽,主要由风帽顶盖、从小到大多个锥形盖板、支撑架和风帽风管组成。其中,风帽顶盖为一锥形结构,主要是保护位于其下面的锥形盖板的作用;锥形盖板分为从小到大的多个,为锥形结构,锥形盖板的锥角小于顶盖锥角,相邻锥形盖板之间形成气流通道,冷却气体可以从气流通道流出,对立式冷却机内的烧结矿进行冷却;支撑架,主要作用是支撑耐磨风帽顶盖和锥形盖板,风帽顶盖和锥形盖板固定在支撑架上;风帽风管位于支撑架下端,风帽风管一端连接通入冷却风,另一端连接支撑架,通过风帽风管的冷却风能够直接进入到风帽内,再通过锥形盖板之间的气流通道向外供风。The cooling air cap of the utility model is mainly composed of an air cap top cover, a plurality of tapered cover plates ranging from small to large, a support frame and an air cap air duct. Among them, the top cover of the wind cap is a conical structure, which is mainly used to protect the conical cover plate located below it; Smaller than the cone angle of the top cover, an air flow channel is formed between adjacent conical cover plates, and the cooling gas can flow out from the air flow channel to cool the sinter in the vertical cooler; the main function of the support frame is to support the top cover of the wear-resistant wind cap And the conical cover plate, the top cover of the hood and the conical cover plate are fixed on the support frame; the air duct of the hood is located at the lower end of the support frame, one end of the air duct of the hood is connected to the cooling air, and the other end is connected to the support frame, and the cooling air through the air duct of the hood The wind can directly enter into the hood, and then be supplied to the outside through the airflow channel between the conical cover plates.
在本实用新型中,支撑架为锥形的框架,支撑架是可以透风的,也就是说支撑架的上表面(锥面)设有孔隙,冷却风能够自由的穿过支撑架。支撑架用于支撑风帽顶盖、锥形盖板和用于连接风帽风管。In the utility model, the support frame is a cone-shaped frame, and the support frame can be ventilated, that is to say, the upper surface (conical surface) of the support frame is provided with pores, and the cooling wind can pass through the support frame freely. The supporting frame is used for supporting the top cover of the hood, the tapered cover plate and for connecting the air duct of the hood.
在本实用新型中,风帽顶盖为锥形结构,设置在支撑架的最顶端并且位于最顶部锥形盖板的上方,用于保护冷却风帽,避免由于烧结矿料的下落损坏冷却风帽。In the utility model, the top cover of the air cap is a conical structure, which is arranged on the top of the support frame and above the top conical cover plate to protect the cooling air cap and avoid damage to the cooling air cap due to the falling of the sintered ore material.
在本实用新型中,锥形盖板是锥形结构的中间一段(一圈),锥形盖板的上、下(顶部和底部)均为开放的,侧壁为倾斜的,冷却风可以从锥形盖板的下方自由的穿过上方。本实用新型的锥形盖板,从上到下,锥形盖板的底部直径依次增大,多个锥形盖板累积设置在一起,形成一个整体呈锥形结构的冷却风帽装置。最上面一个锥形盖板的顶部由风帽顶盖覆盖。In the utility model, the conical cover plate is the middle section (one circle) of the conical structure, the upper and lower (top and bottom) of the conical cover plate are open, the side walls are inclined, and the cooling air can flow from The lower part of the conical cover freely passes through the upper part. In the conical cover plate of the utility model, the diameter of the bottom of the conical cover plate increases sequentially from top to bottom, and a plurality of conical cover plates are accumulated and arranged together to form a cooling air cap device with an overall conical structure. The top of the uppermost conical cover plate is covered by the hood top cover.
在本实用新型中,相邻锥形盖板之间形成气流通道,相邻锥形盖板之间可以通过设置垫块(钢材焊接)等形式,使得相邻锥形盖板之间形成气流通道,冷却风可以从气流通道顺利的进入冷却机。上一个锥形盖板的底部与下一个锥形盖板的顶部相互交叉(有重叠的部分),避免烧结矿从气流通道进入冷却风帽的内部。In the utility model, an air flow channel is formed between adjacent conical cover plates, and pads (steel welding) and other forms can be arranged between adjacent conical cover plates, so that an air flow channel is formed between adjacent conical cover plates , the cooling air can enter the cooling machine smoothly from the airflow channel. The bottom of the last conical cover plate and the top of the next conical cover plate intersect each other (there are overlapped parts), so as to prevent the sintered ore from entering the inside of the cooling air cap from the air flow channel.
在本实用新型中,冷却风帽的高度不受限制,根据冷却机的规模和烧结矿的试剂情况而定。一般的,冷却风帽的高度为30-500cm,优选为50-300cm,更优选为80-200cm。In the utility model, the height of the cooling air cap is not limited, and it depends on the scale of the cooling machine and the reagent conditions of the sintered ore. Generally, the cooling cap has a height of 30-500 cm, preferably 50-300 cm, more preferably 80-200 cm.
在本实用新型中,锥形盖板的个数根据实际工艺的需要而设定,冷却风帽的高度越高,锥形盖板的个数越多;冷却风帽的高度越低,锥形盖板的个数越少。In the utility model, the number of conical cover plates is set according to the needs of the actual process. The higher the height of the cooling air cap, the more the number of conical cover plates; the lower the height of the cooling air cap, the more conical cover plates. The fewer the number.
在本实用新型中,气流通道的间隙也不受限制,只要能够保证冷却风顺利进入冷却机即可。一般的冷却机需要的风量越大,气流通道的间隙越大。In the present invention, the gap of the air flow channel is not limited, as long as the cooling air can be ensured to enter the cooling machine smoothly. Generally, the larger the air volume required by the cooling machine, the larger the gap of the airflow channel.
在本实用新型中,风帽顶盖的锥角和锥形盖板的锥角不受限制。实际使用过程中,顶盖的锥角和锥形盖板的锥角如果过小,则冷却风出风的锥面减小,风量也就减小;如果风帽顶盖的锥角和锥形盖板的锥角如果过大,则烧结矿可能在冷却风帽的锥面上停留,将影响冷却风进入冷却机,也将影响烧结矿的正常流动。一般的,风帽顶盖的锥角和锥形盖板的锥角20-150度,优选为30-120度,更优选为40-90度。风帽顶盖的锥角大于锥形盖板的锥角是为了更好的保护锥形盖板。In the utility model, the cone angle of the top cover of the wind cap and the cone angle of the conical cover plate are not limited. In actual use, if the cone angle of the top cover and the cone angle of the conical cover plate are too small, the cone surface of the cooling air outlet will decrease, and the air volume will also decrease; if the cone angle of the top cover of the hood and the conical cover If the cone angle of the plate is too large, the sinter may stay on the cone surface of the cooling air cap, which will affect the cooling air entering the cooler and the normal flow of the sinter. Generally, the cone angle of the top cover of the hood and the cone angle of the conical cover plate are 20-150 degrees, preferably 30-120 degrees, more preferably 40-90 degrees. The cone angle of the wind cap top cover is larger than that of the conical cover plate in order to better protect the conical cover plate.
振动输送机主要由振动器、机体支架、上层振动槽、下层振动槽组成。其中,振动器连接在振动槽上,能够使振动槽产生振动,振动槽用弹簧连接在机体支架上,机体支架固定。下层振动槽位于下方,物料可以从下层振动槽内进行振动输送。上层振动槽位于下层振动槽上方,其物料入口与下层振动槽隔开一定距离,便于两个振动槽的物料入口分开布置,物料可以从上层振动槽内进行振动输送。The vibrating conveyor is mainly composed of a vibrator, a body support, an upper vibrating tank, and a lower vibrating tank. Wherein, the vibrator is connected on the vibrating tank to make the vibrating tank vibrate, and the vibrating tank is connected on the body support with a spring, and the body support is fixed. The lower vibrating tank is located below, and the material can be vibratingly transported from the lower vibrating tank. The upper vibrating tank is located above the lower vibrating tank, and its material inlet is separated from the lower vibrating tank by a certain distance, so that the material inlets of the two vibrating tanks are arranged separately, and the material can be vibrated from the upper vibrating tank.
其中,为了实现双层振动输送机以两种不动的输送速度工作,分为双振动器方案和单振动器不同倾角方案。双振动器方案,是上层振动槽连接一个上层振动器,下层振动槽连接一个下层振动器,上层振动器和下层振动器可以以不同的振动频率(或振幅)工作,这就能实现上层振动槽和下层振动槽以不同的输送速度工作。单振动器不同倾角方案,则是一个振动器连接在两个振动槽上,上层振动槽和下层振动槽固定连接,但是上层振动槽和下层振动槽底板倾角不同,在相同的振动频率下,由于底板倾角不用,则能实现上层振动槽和下层振动槽以不同的输送速度工作。Among them, in order to realize that the double-layer vibrating conveyor works at two stationary conveying speeds, it is divided into a double vibrator scheme and a single vibrator scheme with different inclination angles. The double vibrator scheme is that the upper vibrating tank is connected to an upper vibrator, and the lower vibrating tank is connected to a lower vibrator. The upper vibrator and the lower vibrator can work at different vibration frequencies (or amplitudes), which can realize the upper vibrating tank It works at a different conveying speed from the lower vibrating tank. The single vibrator scheme with different inclination angles means that one vibrator is connected to two vibration troughs, and the upper vibration trough and the lower vibration trough are fixedly connected, but the inclination angles of the bottom plates of the upper and lower vibration troughs are different. Under the same vibration frequency, due to If the inclination angle of the bottom plate is not used, the upper vibrating tank and the lower vibrating tank can work at different conveying speeds.
优选地,单振动器不同倾角方案中,可以在上层振动槽上设置调节装置,通过调节装置可以调节上层振动槽的底板倾角,从而适应不同的输送量。Preferably, in the scheme of different inclination angles of the single vibrator, an adjusting device can be provided on the upper vibrating tank, and the bottom plate inclination angle of the upper vibrating tank can be adjusted through the adjusting device, so as to adapt to different conveying volumes.
上层振动槽位于下层振动槽的正上方。上层振动槽位于下层振动槽均为槽式结构,一般有位于底部的底板和位于底板上方两侧的侧板组成,上层振动槽的长度小于下层振动槽的长度(一般是指底板的长度),上层振动槽的长度和下层振动槽的长度根据立式冷却机排料锥斗出口处的直径决定,假设立式冷却机排料锥斗出口处的直径为d,那么上层振动槽的长度比下层振动槽的长度短d/2,上层振动槽和下层振动槽的出料口处是平齐的,下层振动槽最前端的边缘位于排料锥斗最外侧的边缘下方,上层振动槽最前端的边缘位于排料锥斗中线的下方,也就实现了,排料锥斗排出的料一半经过上层振动槽排出,另一半经过下层振动槽排出。The upper vibrating tank is located directly above the lower vibrating tank. The upper vibrating tank is located in the lower vibrating tank, which is a trough structure, generally consisting of a bottom plate at the bottom and side plates on both sides above the bottom plate. The length of the upper vibrating tank and the lower vibrating tank are determined according to the diameter of the outlet of the discharge cone of the vertical cooler. Assuming that the diameter of the outlet of the vertical cooler is d, the length of the upper vibrating tank is longer than that of the lower layer. The length of the vibrating tank is short d/2, the outlets of the upper vibrating tank and the lower vibrating tank are flush, the front edge of the lower vibrating tank is located below the outermost edge of the discharge cone, and the front end of the upper vibrating tank The edge is located below the center line of the discharge cone, which is realized. Half of the material discharged from the discharge cone is discharged through the upper vibration groove, and the other half is discharged through the lower vibration groove.
在本实用新型中,调节装置是调节上层振动槽或下层振动槽底板的倾斜角度,底板的倾角是指底板与水平面形成的夹角。倾角越大,下料速度越快,倾角越小,下料速度越慢。上层振动槽的底板倾角和下层振动槽的底板倾角可以相同,也可以不相同。In the utility model, the adjusting device is to adjust the inclination angle of the bottom plate of the upper vibrating tank or the lower vibrating tank, and the inclination angle of the bottom plate refers to the angle formed between the bottom plate and the horizontal plane. The larger the inclination angle, the faster the feeding speed, and the smaller the inclination angle, the slower the feeding speed. The inclination angle of the base plate of the upper vibrating tank and the base plate inclination angle of the lower vibrating tank can be the same or different.
在本实用新型中,上层振动器和下层振动器的振动频率和振幅可以相同,也可以不相同。上层振动器和下层振动器分别由独立的电机驱动。In the present invention, the vibration frequency and amplitude of the vibrator on the upper layer and the vibrator on the lower layer may be the same or different. The upper vibrator and the lower vibrator are respectively driven by independent motors.
高温的球团形烧结矿的表面有粘性,一旦冷却,彼此粘结在一起,现有技术的设备常常造成排料困难,但是,本实用新型的分格立式冷却机很好地解决了这一问题。The surface of the high-temperature pellet-shaped sinter is viscous, and once it cools, it sticks to each other. The equipment in the prior art often causes difficulty in discharging materials, but the gridded vertical cooler of the utility model solves this problem well. a question.
一般,塔体的高度一般为5-18米,优选6-15米,更优选7-12米。塔体的长度一般为8-30米,优选9-27米,优选10-25米,优选11-22米,更优选12-20米。塔体的宽度一般为8-30米,优选9-27米,优选10-25米,优选11-22米,更优选12-20米。Generally, the height of the tower body is generally 5-18 meters, preferably 6-15 meters, more preferably 7-12 meters. The length of the tower body is generally 8-30 meters, preferably 9-27 meters, preferably 10-25 meters, preferably 11-22 meters, more preferably 12-20 meters. The width of the tower body is generally 8-30 meters, preferably 9-27 meters, preferably 10-25 meters, preferably 11-22 meters, more preferably 12-20 meters.
在本申请中,风帽的外直径一般是1.5-4米,优选1.8-3.5米,更优选2-3米,更优选2.2-2.8米,例如2.5米。In the present application, the outer diameter of the hood is generally 1.5-4 meters, preferably 1.8-3.5 meters, more preferably 2-3 meters, more preferably 2.2-2.8 meters, for example 2.5 meters.
与现有技术相比较,本实用新型的分格立式冷却机具有以下有益技术效果:Compared with the prior art, the subdivided vertical cooling machine of the utility model has the following beneficial technical effects:
1、采用分格式,将单个大塔内的烧结矿分区域,每个区域的尺寸远远小于总塔体尺寸,有利于均匀供风和均匀下料;所述的采用9个分格,但不限于9个分格,也包括4个分格,12个分格,16个分格等;1. The sintered ore in a single large tower is divided into regions by adopting a split format. The size of each region is much smaller than the total tower body size, which is conducive to uniform air supply and uniform feeding; the above-mentioned adopts 9 partitions, but not Limited to 9 grids, including 4 grids, 12 grids, 16 grids, etc.;
2、采用分格式,可以若干个分格的风帽串联一个鼓风机共同供风,也可以每个分格的风帽单独用一个鼓风机进行供风;2. With the split format, several split hoods can be connected in series with one blower to supply air together, or each split hood can be independently supplied by a blower;
3、本实用新型的分格立式烧结冷却机是一种方形冷却机,结构简单,减少设备投资,且降低了设备的操作成本;3. The compartmentalized vertical sintering cooler of the utility model is a square cooler with a simple structure, reduces equipment investment, and reduces equipment operating costs;
4、采用分格立式烧结冷却机,有利于均匀进风,和烧结料整体下流,排料无堵塞现象,显著降低停机、检修的频率;4. The use of subdivided vertical sintering cooler is conducive to uniform air intake and overall downstream flow of sintering materials, no blockage in discharging materials, and significantly reduces the frequency of shutdown and maintenance;
5、烧结矿辐射热回收功能:刚进入塔体的热烧结矿温度很高,通过料层表面向塔体内辐射热能。设置于顶盖下方塔体内部,料层上方的辐射热回收器能够回收辐射热能,转换为高温蒸汽,通过热回收管道进入余热发电系统。5. Sinter radiant heat recovery function: The hot sinter just entering the tower body has a high temperature, and radiates heat energy to the tower body through the surface of the material layer. Set inside the tower body under the top cover, the radiant heat recovery device above the material layer can recover radiant heat energy, convert it into high-temperature steam, and enter the waste heat power generation system through the heat recovery pipeline.
附图说明Description of drawings
图1为本实用新型分格立式冷却机的结构示意图;Fig. 1 is the structural representation of the utility model subdivided vertical cooling machine;
图2为本实用新型分格立式冷却机另一种设计的结构示意图;Fig. 2 is the structure schematic diagram of another kind of design of the grid vertical cooling machine of the present invention;
图3为本实用新型分格立式冷却机第三种设计的结构示意图;Fig. 3 is the structural representation of the third design of the utility model subdivided vertical cooling machine;
图4为图1中A-A位置的剖视图;Fig. 4 is the sectional view of A-A position in Fig. 1;
图5为图1中另一种设计A-A位置的剖视图;Fig. 5 is the sectional view of another kind of design A-A position in Fig. 1;
图6为本实用新型风帽的结构示意图;Fig. 6 is the structural representation of the wind cap of the present utility model;
图7为本实用新型双层振动给料机设有两个振动器的结构示意图;Fig. 7 is the structural representation that the double-deck vibrating feeder of the present invention is provided with two vibrators;
图8为本实用新型双层振动给料机设有一个振动器的结构示意图;Fig. 8 is the structural representation that a vibrator is provided with the double-deck vibrating feeder of the present invention;
图9为本实用新型分格立式冷却机工作状态的局部示意图;Fig. 9 is a partial schematic diagram of the working state of the gridded vertical cooler of the present invention;
图10为本实用新型进料位置的主视图一;Fig. 10 is the front view one of the feeding position of the utility model;
图11为本实用新型进料位置的主视图二;Fig. 11 is the front view two of the feeding position of the utility model;
图12为本实用新型进料位置的俯视图;Fig. 12 is a top view of the feeding position of the utility model;
图13为本实用新型进料位置的主视图三;Fig. 13 is the front view three of the feeding position of the utility model;
图14为本实用新型进料位置另一种设计的主视图;Fig. 14 is the front view of another design of the feeding position of the utility model;
图15为本实用新型进料位置第三种设计的主视图;Fig. 15 is the front view of the third design of the feeding position of the utility model;
图16为本实用新型进料位置第三种设计的升降装置的示意图;Fig. 16 is the schematic diagram of the lifting device of the third design of the feeding position of the utility model;
图17为扇形面空心板形的第一辐射热回收器的示意图;Fig. 17 is the schematic diagram of the first radiant heat recoverer of fan-shaped hollow plate shape;
图18为列管型的第二辐射热回收器的示意图;Fig. 18 is the schematic diagram of the second radiant heat recovery device of column and tube type;
图19为本实用新型分格立式冷却机的控制系统示意图。Fig. 19 is a schematic diagram of the control system of the grid vertical cooler of the present invention.
附图标记:A1:分格立式冷却机;1:料仓;101:直管;2:塔体;3:分格架;4:进风装置;401:送风管道;402:风机;5:排料锥斗;6:测温探头;7:调节棒;8:板式给矿机;9:热风出口;10:保温层;M:风帽;M01:支撑架;M02:风帽顶盖;M03:锥形盖板;M04:风帽风管;M05:气流通道;P:排料设备;P01:机体支架;P02:上层振动槽;P03:下层振动槽;P04:振动器;P0401:上层振动器;P0402:下层振动器;P05:调节装置;K:控制系统;F01:第一辐射热回收器;F01a:第二辐射热回收器;F0101:辐射热回收器的进水口;F0102:辐射热回收器的蒸汽出口;F02:第一热回收管道(蒸汽管道);F02a:第二热回收管道(蒸汽管道);W:物料高度调节装置;W01:支座;W02:齿轮支架;W03:从动轮;W04:链条;W05:传动齿轮;W06:手动摇杆;W07:电机;W08:钢管;W09:葫芦支架;W10:葫芦;W11:升降装置;W12:连接杆;W13:传动箱:W14:升降电机;W15:计数器;W16:逆止器。Reference signs: A1: sub-grid vertical cooler; 1: feed bin; 101: straight pipe; 2: tower body; 3: sub-grid; 4: air inlet device; 401: air supply duct; 402: fan; 5: Discharging cone; 6: Temperature measuring probe; 7: Adjusting rod; 8: Plate feeder; 9: Hot air outlet; 10: Insulation layer; M: Air cap; M01: Support frame; M02: Air cap top cover; M03: conical cover plate; M04: hood air duct; M05: air flow channel; P: discharge equipment; P01: body support; P02: upper vibration tank; P03: lower vibration tank; P04: vibrator; P0402: lower vibrator; P05: regulating device; K: control system; F01: first radiant heat recovery device; F01a: second radiant heat recovery device; F0101: water inlet of radiant heat recovery device; F0102: radiant heat Steam outlet of the recoverer; F02: first heat recovery pipe (steam pipe); F02a: second heat recovery pipe (steam pipe); W: material height adjustment device; W01: support; W02: gear bracket; W03: from Drive wheel; W04: chain; W05: transmission gear; W06: manual rocker; W07: motor; W08: steel pipe; W09: hoist bracket; W10: hoist; W11: lifting device; W12: connecting rod; : Lifting motor; W15: Counter; W16: Backstop.
具体实施方式Detailed ways
根据本实用新型提供的第一种实施方案,提供一种分格立式烧结矿冷却机。According to the first embodiment provided by the utility model, a compartmentalized vertical sinter cooler is provided.
一种分格立式烧结矿冷却机,该分格立式冷却机A1包括料仓1、塔体2、分格架3、进风装置4、排料锥斗5和热风出口9。其中:料仓1设置在塔体2的正上方。分格架3设置在塔体2内并且位于塔体2的下部。进风装置4设置在塔体2的底部。排料锥斗5设置在塔体2的下方。分格架3将塔体2内部下方分格成多个独立的空间。热风出口9设置在塔体2的上部或顶部。A compartmentalized vertical sinter cooler, the compartmentalized vertical cooler A1 includes a silo 1 , a tower body 2 , a compartmental frame 3 , an air inlet device 4 , a discharge cone 5 and a hot air outlet 9 . Wherein: the feed bin 1 is set directly above the tower body 2 . The grid frame 3 is arranged in the tower body 2 and is located at the lower part of the tower body 2 . The air inlet device 4 is arranged at the bottom of the tower body 2 . The discharge cone 5 is arranged below the tower body 2 . The grid frame 3 divides the inner lower part of the tower body 2 into a plurality of independent spaces. The hot air outlet 9 is arranged on the top or top of the tower body 2 .
优选的是,该分格立式冷却机A1还包括物料高度调节装置W。料仓1的末端设置有直管101。物料高度调节装置W套在直管101上。Preferably, the subdivided vertical cooler A1 also includes a material height adjusting device W. The end of the feed bin 1 is provided with a straight pipe 101 . The material height adjusting device W is sleeved on the straight pipe 101 .
优选的是,在塔体2内且贴近塔体2顶盖设置有第一辐射热回收器F01。优选的是,在热风出口9的前端设置第二辐射热回收器F01a。Preferably, a first radiant heat recovery device F01 is provided in the tower body 2 and close to the top cover of the tower body 2 . Preferably, a second radiant heat recoverer F01a is provided at the front end of the hot air outlet 9 .
优选的是,位于塔体顶部的第一辐射热回收器F01采用扇形面的空心板。优选,第二辐射热回收器F01a采用板翅型换热器或列管型换热器。Preferably, the first radiant heat recoverer F01 located at the top of the tower adopts a fan-shaped hollow plate. Preferably, the second radiant heat recovery device F01a adopts a plate-fin heat exchanger or a tube-and-tube heat exchanger.
优选的是,排料锥斗5下方设有排料设备P或板式给矿机8。Preferably, a discharge device P or a plate feeder 8 is provided below the discharge cone 5 .
在本实用新型中,所述进风装置4包括风帽M、送风管道401、风机402。其中,风帽M设置在塔体2内。风机402设置在塔体2的外部。送风管道401连接风帽M和风机402。In the present utility model, the air inlet device 4 includes a wind cap M, an air supply duct 401 , and a fan 402 . Wherein, the wind cap M is arranged in the tower body 2 . The fan 402 is arranged outside the tower body 2 . The air supply duct 401 is connected with the wind cap M and the blower fan 402 .
优选的是,所述塔体2为方形。分格架3将塔体2内部下方分格成2-24个独立的空间,优选为4-20个,进一步优选为6-16个,更优选为8-12个。Preferably, the tower body 2 is square. The grid frame 3 divides the lower part of the tower body 2 into 2-24 independent spaces, preferably 4-20, more preferably 6-16, more preferably 8-12.
优选的是,每一个独立空间的底部设有一个风帽M。多个风帽M经过送风管道401串联后与一个风机402连接。或每一个风帽M经过送风管道401与一个风机402连接。Preferably, a hood M is provided at the bottom of each independent space. A plurality of air caps M are connected in series with one fan 402 through the air supply duct 401 . Or each wind cap M is connected to a fan 402 through the air supply duct 401 .
优选的是,每一个独立空间的下方设有一个排料锥斗5。Preferably, a discharge cone 5 is provided below each independent space.
优选的是,塔体2下部内侧和排料锥斗5的内侧设有保温层10。Preferably, the inner side of the lower part of the tower body 2 and the inner side of the discharge cone 5 are provided with an insulating layer 10 .
在本实用新型中,所述风帽M包括支撑架M01、风帽顶盖M02、多个锥形盖板M03和风帽风管M04。其中:多个锥形盖板M03依次设置在支撑架M01上。从上到下,锥形盖板M03的底部直径依次增大。风帽顶盖M02设置在最顶部锥形盖板M03的上方,风帽风管M04设置在支撑架M01的下方并且与支撑架M01连接。In the present utility model, the hood M includes a support frame M01, a hood top cover M02, a plurality of conical cover plates M03 and a hood air duct M04. Wherein: a plurality of conical cover plates M03 are sequentially arranged on the supporting frame M01. From top to bottom, the bottom diameter of the conical cover plate M03 increases sequentially. The hood top cover M02 is arranged above the topmost conical cover plate M03, and the hood air duct M04 is arranged below the support frame M01 and connected to the support frame M01.
优选的是,所述相邻锥形盖板M03之间形成气流通道M05。Preferably, an air flow channel M05 is formed between the adjacent conical cover plates M03.
优选的是,气流通道M05的数量为2-200个,优选为5-100个,更优选为8-50个。Preferably, the number of airflow channels M05 is 2-200, preferably 5-100, more preferably 8-50.
更优选的是,所述风帽顶盖M02为锥形结构。More preferably, the top cover M02 of the hood is a tapered structure.
在本实用新型中,所述风帽顶盖M02的夹角大于锥形盖板M03的夹角。In the present utility model, the included angle of the wind cap top cover M02 is greater than the included angle of the tapered cover plate M03.
在本实用新型中,所述锥形盖板M03的个数为4-80个,优选6-70个,优选为8-50个,更优选为12-40个,例如18、20或25个。In the present utility model, the number of the conical cover plate M03 is 4-80, preferably 6-70, preferably 8-50, more preferably 12-40, for example 18, 20 or 25 .
在本实用新型中,气流通道M05的间隙为3-100mm,优选为5-80mm,更优选为7-50mm,例如15、20、25、30mm。In the present invention, the gap of the air flow channel M05 is 3-100mm, preferably 5-80mm, more preferably 7-50mm, for example 15, 20, 25, 30mm.
在本实用新型中,风帽顶盖M02的锥角为20-150度,优选为30-120度,更优选为40-90度。In the present utility model, the cone angle of the wind cap top cover M02 is 20-150 degrees, preferably 30-120 degrees, more preferably 40-90 degrees.
在本实用新型中,锥形盖板M03的锥角为20-150度,优选为30-120度,更优选为40-90度。In the present invention, the cone angle of the conical cover plate M03 is 20-150 degrees, preferably 30-120 degrees, more preferably 40-90 degrees.
优选的是,风帽顶盖M02为耐磨钢制作的耐磨顶盖;锥形盖板M03为耐磨钢制作的耐磨锥形盖板。Preferably, the wind cap top cover M02 is a wear-resistant top cover made of wear-resistant steel; the conical cover M03 is a wear-resistant conical cover made of wear-resistant steel.
优选的是,排料锥斗5的下部设有调节棒7。Preferably, the lower part of the discharge cone 5 is provided with an adjusting rod 7 .
优选的是,相邻的排料锥斗5的顶部相互连接,相邻的排料锥斗5的下部分开。Preferably, the tops of adjacent discharge cones 5 are connected to each other, and the lower parts of adjacent discharge cones 5 are separated.
优选的是,排料锥斗5的上部设有测温探头6。Preferably, the upper part of the discharge cone 5 is provided with a temperature measuring probe 6 .
在本实用新型中,排料设备P为双层振动给料机。双层振动给料机包括机体支架P01、上层振动槽P02、下层振动槽P03、振动器P04。上层振动槽P02和下层振动槽P03设置在机体支架P01上。上层振动槽P02位于下层振动槽P03的上方。上层振动槽P02和下层振动槽P03分别与振动器P04连接。In the present utility model, the discharge device P is a double-layer vibrating feeder. The double-layer vibrating feeder includes the body support P01, the upper vibrating tank P02, the lower vibrating tank P03, and the vibrator P04. The upper layer vibration tank P02 and the lower layer vibration tank P03 are arranged on the body support P01. The upper layer vibration tank P02 is located above the lower layer vibration tank P03. The upper layer vibration tank P02 and the lower layer vibration tank P03 are respectively connected to the vibrator P04.
优选的是,上层振动槽P02和/或下层振动槽P03上设有调节装置P05。调节装置P05调节下层振动槽P03的底板倾角。Preferably, an adjusting device P05 is provided on the upper vibrating tank P02 and/or the lower vibrating tank P03. The adjustment device P05 adjusts the inclination angle of the bottom plate of the lower vibration tank P03.
优选的是,振动器P04包括上层振动器P0401和下层振动器P0402。上层振动器P0401与上层振动槽P02连接。下层振动器P0402与下层振动槽P03连接。Preferably, the vibrator P04 includes an upper vibrator P0401 and a lower vibrator P0402. The upper layer vibrator P0401 is connected with the upper layer vibration tank P02. The lower vibrator P0402 is connected with the lower vibration tank P03.
优选的是,上层振动槽P02和下层振动槽P03通过弹簧设置在机体支架P01上。Preferably, the upper vibration tank P02 and the lower vibration tank P03 are arranged on the body support P01 through springs.
优选的是,该分格立式冷却机A1还包括控制系统K。控制系统K与物料高度调节装置W、第一辐射热回收器F01、第二辐射热回收器F01a、进风装置4、排料锥斗5、测温探头6、调节棒7、排料设备P、板式给矿机8连接,并控制物料高度调节装置W、第一辐射热回收器F01、第二辐射热回收器F01a、进风装置4、排料锥斗5、测温探头6、调节棒7、排料设备P、板式给矿机8的操作。Preferably, the subdivided vertical cooler A1 also includes a control system K. Control system K and material height adjustment device W, first radiant heat recovery device F01, second radiant heat recovery device F01a, air inlet device 4, discharge cone 5, temperature measuring probe 6, adjustment rod 7, discharge equipment P , plate feeder 8, and control the material height adjustment device W, the first radiant heat recovery device F01, the second radiant heat recovery device F01a, the air inlet device 4, the discharge cone bucket 5, the temperature measuring probe 6, and the adjustment rod 7. Operation of discharge equipment P and plate feeder 8.
在本实用新型中,直管101的长度为0.5-3米,优选0.5-2.5米,更优选为1-2米。In the present invention, the length of the straight pipe 101 is 0.5-3 meters, preferably 0.5-2.5 meters, more preferably 1-2 meters.
在本实用新型中,该分格立式冷却机A1还包括:支座W01、齿轮支架W02、从动轮W03、链条W04。其中:所述物料高度调节装置W的外侧设有支座W01。塔体2的顶盖上设有齿轮支架W02。齿轮支架W02上设有从动轮W03。链条W04的一端连接支座W01,链条W04的另一端穿过塔体2的顶盖与从动轮W03连接。In the present utility model, the compartmental vertical cooling machine A1 also includes: a support W01, a gear bracket W02, a driven wheel W03, and a chain W04. Wherein: the outer side of the material height adjustment device W is provided with a support W01. The top cover of the tower body 2 is provided with a gear bracket W02. The gear bracket W02 is provided with a driven wheel W03. One end of the chain W04 is connected to the support W01, and the other end of the chain W04 passes through the top cover of the tower body 2 and is connected with the driven wheel W03.
优选的是,齿轮支架W02上还设有传动齿轮W05,传动齿轮W05和从动轮W03配合连接。Preferably, the gear bracket W02 is further provided with a transmission gear W05, and the transmission gear W05 is mated with the driven wheel W03.
在本实用新型中,所述传动齿轮W05为传动齿轮减速机。In the utility model, the transmission gear W05 is a transmission gear reducer.
优选的是,传动齿轮W05与手动摇杆W06或者电机W07连接,手动摇杆W06或者电机W07驱动传动齿轮W05。Preferably, the transmission gear W05 is connected with the manual rocker W06 or the motor W07, and the manual rocker W06 or the motor W07 drives the transmission gear W05.
更优选的是,传动齿轮W05上设有逆止器W16。More preferably, the transmission gear W05 is provided with a backstop W16.
在本实用新型中,该分格立式冷却机A1还包括:钢管W08。钢管W08的一端连接支座W01,钢管W08的另一端穿过塔体2的顶盖连接链条W04。链条W04的另一端与从动轮W03连接。In the utility model, the subdivided vertical cooler A1 also includes: steel pipe W08. One end of the steel pipe W08 is connected to the support W01, and the other end of the steel pipe W08 passes through the top cover of the tower body 2 to connect to the chain W04. The other end of the chain W04 is connected with the driven wheel W03.
优选的是,钢管W08伸出塔体2的顶盖。钢管W08伸出塔体2的顶盖的长度为0.1-1米,优选0.2-0.7米,更优选为0.3-0.5米。Preferably, the steel pipe W08 protrudes from the top cover of the tower body 2 . The length of the steel pipe W08 protruding from the top cover of the tower body 2 is 0.1-1 meter, preferably 0.2-0.7 meter, more preferably 0.3-0.5 meter.
在本实用新型中,支座W01的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座W01的正上方设置有一个齿轮支架W02。每一个齿轮支架W02上设有一个从动轮W03。每一根链条W04的一端连接支座W01,链条W04的另一端与从动轮W03连接。In the present invention, the number of supports W01 is 2-10, preferably 3-8, more preferably 4-6. A gear bracket W02 is arranged directly above each support W01. Each gear bracket W02 is provided with a driven wheel W03. One end of each chain W04 is connected to the support W01, and the other end of the chain W04 is connected to the driven wheel W03.
在本实用新型中,每一根钢管W08的一端连接支座W01。钢管W08的另一端连接链条W04,链条W04的另一端与从动轮W03连接。In the present invention, one end of each steel pipe W08 is connected to the support W01. The other end of the steel pipe W08 is connected to the chain W04, and the other end of the chain W04 is connected to the driven wheel W03.
优选的是,多个支座W01对称的设置在物料高度调节装置W的外侧。Preferably, a plurality of supports W01 are arranged symmetrically on the outside of the material height adjusting device W.
在本实用新型中,该分格立式冷却机A1还包括:支座W01、链条W04、葫芦支架W09、葫芦W10。其中:所述物料高度调节装置W的外侧设有支座W01。塔体2的顶盖上设有葫芦支架W09。葫芦W10设置在葫芦支架W09上。链条W04的一端连接支座W01,链条W04的另一端穿过塔体2的顶盖与葫芦W10的吊钩连接。In the utility model, the subdivided vertical cooling machine A1 also includes: a support W01, a chain W04, a gourd support W09, and a gourd W10. Wherein: the outer side of the material height adjustment device W is provided with a support W01. The top cover of the tower body 2 is provided with a gourd bracket W09. The gourd W10 is set on the gourd support W09. One end of the chain W04 is connected to the support W01, and the other end of the chain W04 passes through the top cover of the tower body 2 and is connected with the hook of the hoist W10.
优选的是,该分格立式冷却机A1还包括:钢管W08。用钢管W08替代链条W04。钢管W08的一端连接支座W01,钢管W08的另一端穿过塔体2的顶盖与葫芦W10的吊钩连接。Preferably, the subdivided vertical cooler A1 further includes: a steel pipe W08. Replace chain W04 with steel pipe W08. One end of the steel pipe W08 is connected to the support W01, and the other end of the steel pipe W08 passes through the top cover of the tower body 2 and is connected with the hook of the hoist W10.
优选的是,所述葫芦W10为手动葫芦或电动葫芦。Preferably, the hoist W10 is a manual hoist or an electric hoist.
优选的是,钢管W08伸出塔体2的顶盖。钢管W08伸出塔体2的顶盖的长度为0.1-1.5米,优选0.2-1.2米,更优选为0.3-1米。Preferably, the steel pipe W08 protrudes from the top cover of the tower body 2 . The length of the steel pipe W08 protruding from the top cover of the tower body 2 is 0.1-1.5 meters, preferably 0.2-1.2 meters, more preferably 0.3-1 meters.
在本实用新型中,支座W01的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座W01的正上方设置有一个葫芦支架W09。每一个葫芦支架W09上设有一个葫芦W10。每一根链条W04的一端连接支座W01,链条W04的另一端与葫芦W10连接。In the present invention, the number of supports W01 is 2-10, preferably 3-8, more preferably 4-6. A gourd support W09 is arranged directly above each support W01. Each gourd support W09 is provided with a gourd W10. One end of each chain W04 is connected to the support W01, and the other end of the chain W04 is connected to the gourd W10.
在本实用新型中,每一根钢管W08的一端连接支座W01,钢管W08的另一端连接葫芦W10。In the present invention, one end of each steel pipe W08 is connected to the support W01, and the other end of the steel pipe W08 is connected to the gourd W10.
优选的是,多个支座W01对称的设置在物料高度调节装置W的外侧。Preferably, a plurality of supports W01 are arranged symmetrically on the outside of the material height adjusting device W.
在本实用新型中,该分格立式冷却机A1还包括:支座W01、钢管W08、升降装置W11。其中:所述物料高度调节装置W的外侧设有支座W01。塔体2的顶盖上设有升降装置W11,钢管W08的一端连接支座W01,钢管W08的另一端穿过塔体2的顶盖与升降装置W11连接。In the utility model, the subdivided vertical cooling machine A1 also includes: a support W01, a steel pipe W08, and a lifting device W11. Wherein: the outer side of the material height adjustment device W is provided with a support W01. The top cover of the tower body 2 is provided with a lifting device W11, one end of the steel pipe W08 is connected to the support W01, and the other end of the steel pipe W08 passes through the top cover of the tower body 2 and is connected with the lifting device W11.
在本实用新型中,支座W01的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座W01的正上方设置有一个升降装置W11。每一根钢管W08的一端连接支座W01,钢管W08的另一端连接升降装置W11。In the present invention, the number of supports W01 is 2-10, preferably 3-8, more preferably 4-6. A lifting device W11 is arranged directly above each support W01. One end of each steel pipe W08 is connected to the support W01, and the other end of the steel pipe W08 is connected to the lifting device W11.
优选的是,多个支座W01对称的设置在物料高度调节装置W的外侧。Preferably, a plurality of supports W01 are arranged symmetrically on the outside of the material height adjusting device W.
在本实用新型中,多个升降装置W11通过连接杆W12和传动箱W13与升降电机W14连接。In the present invention, a plurality of lifting devices W11 are connected with the lifting motor W14 through the connecting rod W12 and the transmission box W13.
优选的的是,还包括计数器W15。计数器W15与升降电机W14连接。Preferably, a counter W15 is also included. The counter W15 is connected with the lifting motor W14.
更优选的是,所述升降装置W11为丝杆升降机。More preferably, the lifting device W11 is a screw lift.
在本实用新型中,对于在塔体内部空间的顶部(即塔体2的顶盖下方)安装的第一辐射热回收器F01没有特别要求,例如采用扇形面的空心板,通过在塔体内部空间的顶部进行拼装,形成环形的辐射热回收器F01。In the present utility model, there is no special requirement for the first radiant heat recoverer F01 installed on the top of the inner space of the tower body (that is, under the top cover of the tower body 2). The top of the space is assembled to form a ring-shaped radiant heat recovery device F01.
第一辐射热回收器F01与第一热回收管道F02连接,后者储存高温蒸汽,进一步输送至余热发电系统中。第二辐射热回收器F01a与第二热回收管道F02a连接,后者储存高温蒸汽,进一步输送至余热发电系统中。The first radiant heat recovery device F01 is connected to the first heat recovery pipeline F02, which stores high-temperature steam and is further transported to the waste heat power generation system. The second radiant heat recovery device F01a is connected to the second heat recovery pipeline F02a, which stores high-temperature steam and is further transported to the waste heat power generation system.
在本实用新型中,第一辐射热回收器F01和第二辐射热回收器F01a均包括辐射热回收器的进水口F0101和辐射热回收器的蒸汽出口F0102。In the present invention, both the first radiant heat recoverer F01 and the second radiant heat recoverer F01a include a water inlet F0101 of the radiant heat recoverer and a steam outlet F0102 of the radiant heat recoverer.
根据本实用新型的第二种实施方案,提供一种烧结矿冷却方法。According to the second embodiment of the utility model, a sinter cooling method is provided.
一种烧结矿冷却方法或第一种实施方案所述的分格立式烧结矿冷却机冷却烧结矿的方法,该方法包括以下步骤:A method for cooling sinter or a method for cooling sinter with a gridded vertical sinter cooler according to the first embodiment, the method includes the following steps:
(1)烧结矿进入分格立式冷却机A1的料仓1内,在重力的作用下自上而下连续流动;物料在自由堆积情况下,在物料高度调节装置W下端口处往四周填充,物料高度调节装置W上下移动来实现物料高度变化;(1) The sintered ore enters the silo 1 of the subdivided vertical cooler A1, and flows continuously from top to bottom under the action of gravity; under the condition of free accumulation, the sintered ore is filled around the lower port of the material height adjustment device W , the material height adjusting device W moves up and down to realize the material height change;
(2)分格立式冷却机A1的进风装置4输送冷却气体(例如空气)通过风帽M进入塔体2内,冷却气体自下而上穿过堆积在分格立式冷却机A1内各个独立空间内的烧结矿料层,并与烧结矿进行逆流热交换,热交换后冷却气体温度逐渐升高,经分格立式冷却机A1塔内烧结矿料面排出,形成高温热风,高温热风经热风出口9排出;优选的是,高温热风被输送到余热利用系统中;(2) The air inlet device 4 of the vertical cooling machine A1 transports cooling gas (such as air) into the tower body 2 through the wind cap M, and the cooling gas passes through and accumulates in each vertical cooling machine A1 from bottom to top. The sintered ore material layer in the independent space conducts countercurrent heat exchange with the sintered ore. After the heat exchange, the temperature of the cooling gas gradually increases, and is discharged from the sintered ore material surface in the A1 tower of the sub-grid vertical cooler to form high-temperature hot air. Exhausted through the hot air outlet 9; preferably, the high temperature hot air is transported to the waste heat utilization system;
(3)堆积在分格立式冷却机A1的塔体2内的烧结矿与自下而上的冷却气体进行逆流热交换而被冷却,进入到分格立式冷却机A1下部的排料锥斗5中,然后由排料设备P或板式给矿机8排出;(3) The sinter accumulated in the tower body 2 of the vertical cooler A1 is cooled by countercurrent heat exchange with the cooling gas from bottom to top, and enters the discharge cone at the bottom of the vertical cooler A1 In the bucket 5, it is then discharged by the discharge device P or the apron feeder 8;
(4)第一辐射热回收器F01回收烧结矿的辐射热能产生高温水蒸汽,水蒸汽进入余热发电系统中。(4) The first radiant heat recovery device F01 recovers the radiant heat energy of the sinter to generate high-temperature water vapor, and the water vapor enters the waste heat power generation system.
优选的是,第二辐射热回收器F01a回收烧结矿的辐射热能产生高温水蒸汽,水蒸汽进入余热发电系统中。Preferably, the second radiant heat recoverer F01a recovers the radiant heat energy of the sinter to generate high-temperature water vapor, and the water vapor enters the waste heat power generation system.
优选的是,根据测温探头6所检测的温度,控制系统K控制物料高度调节装置W、第一辐射热回收器F01、第二辐射热回收器F01a、进风装置4、排料锥斗5、调节棒7、排料设备P、板式给矿机8的操作。Preferably, according to the temperature detected by the temperature measuring probe 6, the control system K controls the material height adjustment device W, the first radiant heat recoverer F01, the second radiant heat recoverer F01a, the air inlet device 4, and the discharge cone 5 , the adjustment rod 7, the discharge equipment P, and the operation of the plate feeder 8.
优选的是,与每一个排料锥斗5相对应设置测温探头6,根据每一个测温探头6所检测的温度,控制系统K控制相对应的排料设备P或板式给矿机8的操作。Preferably, a temperature measuring probe 6 is set corresponding to each discharge cone 5, and according to the temperature detected by each temperature measuring probe 6, the control system K controls the corresponding discharge device P or plate feeder 8. operate.
该分格立式冷却机A1还具有自反馈排料调节功能。通过测温探头6检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗5下方的排料设备P(或板式给矿机8),进行正常排料,反之,则相应地降低排料设备P(或板式给矿机8)的排料速度或关闭排料设备P(或板式给矿机8),让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,再进行正常排料。同时,也可以通过调节调节棒7插入料层的深度来进行排料速度的调节。The grid vertical cooler A1 also has a self-feedback discharge adjustment function. The sinter temperature in the corresponding area is detected by the temperature measuring probe 6, and when the detected sinter temperature at a certain position in the circumferential direction reaches the cooling effect, the discharge device P ( Or apron feeder 8) for normal discharge, otherwise, reduce the discharge speed of the discharge device P (or apron feeder 8) or close the discharge device P (or apron feeder 8), Allow the sinter in this area to cool for a period of time, and when the temperature of the sinter reaches the cooling effect, proceed to normal discharge. At the same time, the discharge speed can also be adjusted by adjusting the depth at which the adjusting rod 7 is inserted into the material layer.
实施例1Example 1
塔体2的高度为9米,塔体2的长度和宽度均为14米。排料锥斗5的高度为7米。排料设备P为双层振动给料机。在塔体2内部的上方,通过多个环形空心板的拼装,形成了环形的第一辐射热回收器F01。The height of the tower body 2 is 9 meters, and the length and width of the tower body 2 are 14 meters. The height of the discharge cone 5 is 7 meters. The discharge device P is a double-layer vibrating feeder. Above the interior of the tower body 2, a first ring-shaped radiant heat recovery device F01 is formed by assembling a plurality of ring-shaped hollow plates.
风帽M的直径是2.5米。The diameter of the hood M is 2.5 meters.
烧结矿的日处理能力为8600吨/天。进入料仓1中之前的烧结矿的温度为700℃左右,热风出口9的热风温度达到500℃左右。回收的热量用于发电,发电量大约是36度电。The daily processing capacity of sinter is 8600 tons/day. The temperature of the sintered ore before entering the silo 1 is about 700°C, and the temperature of the hot air at the hot air outlet 9 reaches about 500°C. The recovered heat is used to generate electricity, and the power generation is about 36 kWh.
与现有技术的环冷机相比,优点是:发电量高、漏风率低、粉尘排放小,设备简单可靠,由于密封性更好,本实用新型的技术能够提供更高温度的热风用于产生高温蒸汽,显著提高了发电效能。Compared with the ring cooler of the prior art, the advantages are: high power generation, low air leakage rate, small dust emission, simple and reliable equipment, and better sealing performance, the technology of the utility model can provide higher temperature hot air for High-temperature steam is generated, which significantly improves power generation efficiency.
该工艺还可以克服烧结矿在立式冷却装置内的二次烧结问题,防止立式冷却装置出现卡堵现象。装置运行6个月,没有出现堵料、卡死的问题。This process can also overcome the problem of secondary sintering of sintered ore in the vertical cooling device and prevent the vertical cooling device from being blocked. The device has been in operation for 6 months, and there is no problem of material blocking or jamming.
实施例2Example 2
重复实施例1,只是进一步在热风出口9的前端设有第二辐射热回收器F01a;采用列管型换热器,如图18所示。Repeat Example 1, except that a second radiant heat recovery device F01a is further provided at the front end of the hot air outlet 9; a tube-and-tube heat exchanger is used, as shown in FIG. 18 .
实施例3Example 3
重复实施例2,只是采用板式给矿机8进行排料,如图3所示。Repeat embodiment 2, just adopt plate type ore feeder 8 to carry out discharging, as shown in Figure 3.
Claims (27)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109059561A (en) * | 2018-09-12 | 2018-12-21 | 王海燕 | A kind of cooler |
| CN111306944A (en) * | 2019-09-09 | 2020-06-19 | 湖南理工学院 | Vertical sinter cooler |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109059561A (en) * | 2018-09-12 | 2018-12-21 | 王海燕 | A kind of cooler |
| CN109059561B (en) * | 2018-09-12 | 2024-03-01 | 王海燕 | Cooling machine |
| CN111306944A (en) * | 2019-09-09 | 2020-06-19 | 湖南理工学院 | Vertical sinter cooler |
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