CN108692575A - There are the vertical sinter cooler and sinter cooling means of material position regulating device - Google Patents
There are the vertical sinter cooler and sinter cooling means of material position regulating device Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
立式冷却机,它包括:料仓,物料高度调节装置,由塔体顶盖和塔壁构成的塔体,位于塔壁下方的多个排料锥斗,风环,风帽以及设置在塔壁上部或塔体顶盖上的热风出口;其中,顶盖与塔壁的上端固定连接,料仓设置在顶盖的上方,物料高度调节装置的上端与料仓的底部连接,物料高度调节装置的下端伸入到顶盖的下方,所述多个排料锥斗在塔壁的下端呈现环形分布或沿着圆周方向均匀地分布,在塔壁的下部与多个排料锥斗的顶部之间形成一周的固定间隙作为风环,塔体的底部中心位置设有向上伸入塔体内部空间的风帽,和每一个排料锥斗下方设有排料设备。
Vertical cooling machine, which includes: silo, material height adjustment device, tower body composed of tower body top cover and tower wall, multiple discharge cones located under the tower wall, wind ring, wind cap and set on the tower wall The hot air outlet on the upper part or the top cover of the tower body; wherein, the top cover is fixedly connected with the upper end of the tower wall, the feed bin is set above the top cover, the upper end of the material height adjustment device is connected with the bottom of the feed bin, and the material height adjustment device The lower end extends below the top cover, and the plurality of discharge cones are distributed in a ring at the lower end of the tower wall or evenly distributed along the circumferential direction, and are formed between the lower part of the tower wall and the tops of the plurality of discharge cones. The fixed gap in one week is used as the wind ring. The center of the bottom of the tower body is provided with a wind cap extending upward into the inner space of the tower body, and a discharge device is provided under each discharge cone.
Description
技术领域technical field
本发明涉及具有料位调节装置的立式烧结矿冷却机及烧结矿冷却方法,属于炼铁领域和环保领域。The invention relates to a vertical sinter cooler with a material level regulating device and a sinter cooling method, belonging to the fields of ironmaking and environmental protection.
背景技术Background technique
在现代烧结工艺过程中,“冷却”是较关键的工序之一。烧结矿在经过烧结机的焙烧后,已形成高温成品矿,如何能在不影响其质量与成品率的前提下对它进行保护性冷却,使其能够经皮带机送入成品矿仓,同时将其所携带的显热能量完美回收利用,一直以来是业内技术人士不断研究的问题。20世纪60年代以来,烧结矿的冷却工艺得到了迅速发展,其主要分为带式冷却、环式冷却与盘式冷却三大类。在后期的市场竞争中,带式冷却技术被淘汰,余下的环式冷却与盘式冷却技术均各有其优缺点。但综合比较,盘冷比环冷的余热利用率更好(所有烧结矿显热均得到回收利用),故盘冷机在国外市场应用非常广泛,本专利亦围绕盘冷机技术进行阐述。In the modern sintering process, "cooling" is one of the most critical processes. After the sintered ore has been roasted by the sintering machine, it has formed a high-temperature finished ore. How can it be protectively cooled without affecting its quality and yield, so that it can be sent to the finished product ore bin through a belt conveyor, and at the same time The perfect recovery and utilization of the sensible heat energy it carries has always been a problem that technicians in the industry have been constantly studying. Since the 1960s, the cooling process of sinter has been developed rapidly, which is mainly divided into three categories: belt cooling, ring cooling and disk cooling. In the late market competition, the strip cooling technology was eliminated, and the remaining ring cooling and disk cooling technologies each have their own advantages and disadvantages. However, comprehensive comparison shows that the waste heat utilization rate of disk cooling is better than that of ring cooling (all sensible heat of sinter can be recycled), so disk coolers are widely used in foreign markets, and this patent also elaborates on the technology of disk coolers.
盘冷机技术从70年代开始发展,最开始为横向式盘冷,即冷却风是从盘冷机的内环向外环流动,横向穿过待冷却料层与其换热,换热完后的冷却风直接外排至大气。这样做既不经济也不环保,经过多年来的不断研究优化,最新的盘冷机技术是日本三菱日立与中盛钢铁提出的“抽风式纵向盘冷技术”。此技术采用抽风,将冷却风从大气抽入待冷却料底部,然后往上纵向穿过料层,最后从料层上部吹出进入后续工序。该方案与最开始的方案相比,已经有了非常大的优化与进步,下面针对该方案进行详细介绍。The technology of disk coolers has been developed since the 1970s. At the beginning, it was horizontal disk cooling, that is, the cooling air flows from the inner ring to the outer ring of the disk cooler, and passes through the material layer to be cooled to exchange heat with it. The cooling air is directly discharged to the atmosphere. This is neither economical nor environmentally friendly. After years of continuous research and optimization, the latest disk cooler technology is the "ventilated longitudinal disk cooling technology" proposed by Japan's Mitsubishi Hitachi and Zhongsheng Iron and Steel. This technology adopts air extraction, which draws the cooling air from the atmosphere into the bottom of the material to be cooled, then passes through the material layer vertically upwards, and finally blows out from the upper part of the material layer to enter the subsequent process. Compared with the original scheme, this scheme has been greatly optimized and improved. The following will introduce this scheme in detail.
JP2008232519A(三菱日立与中盛钢铁,下称D1)公开了抽风式纵向盘冷技术,参见其中的图1:热烧结矿从烧结机尾部落入进料溜槽,在溜槽内堆积成一定高度的料柱,这样一方面是起到均匀下料的作用,另一方面是起到料封防止进料口串风的作用。矿料继续向下经过机罩后进入盘冷机箱体内,推挤成一定高度的料柱。与此同时,受抽风机的负压影响,盘冷机附近的空气会经由百叶进风装置被吸入料柱内,从下往上穿过料柱与之换热,换热完毕后的空气从料柱顶面穿出进入出风口,被送往重力除尘器与余热锅炉,最后经过抽风机后被外排。被空气冷却后的烧结料在盘冷机下部托盘处形成横截面为37度堆积角三角形的环形堆积区,当被转动至卸料区时,烧结料被刮料板装置刮落,完成冷却工序进入下一个工序环节。JP2008232519A (Mitsubishi Hitachi and Zhongsheng Iron and Steel, hereinafter referred to as D1) discloses the ventilation type longitudinal plate cooling technology, see Figure 1 in it: hot sintered ore falls from the tail of the sintering machine into the feed chute, and accumulates in the chute to form a certain height of material Column, on the one hand, it can play the role of uniform feeding, on the other hand, it can play the role of material sealing to prevent the air from passing through the feeding port. The mineral material continues to pass through the hood and then enters the cooler box, pushing it into a material column of a certain height. At the same time, affected by the negative pressure of the exhaust fan, the air near the plate cooler will be sucked into the material column through the louver air intake device, and pass through the material column from bottom to top to exchange heat with it. The top surface of the material column passes through the air outlet, is sent to the gravity dust collector and waste heat boiler, and finally is discharged outside after passing through the exhaust fan. After being cooled by air, the sintered material forms an annular accumulation area with a cross-section of a 37-degree accumulation angle triangle at the lower tray of the plate cooler. When it is rotated to the unloading area, the sintered material is scraped off by the scraper device to complete the cooling process. Enter the next process link.
三菱日立与中盛钢铁的“抽风式纵向盘冷技术”虽然较常规技术有显著进步,但仍然存在以下五点缺陷:Although Mitsubishi Hitachi and Zhongsheng Steel's "ventilated longitudinal plate cooling technology" has made significant progress compared with conventional technologies, it still has the following five defects:
1)装置整体高度要求过高:由于“抽风式纵向盘冷技术”采取抽风方式,所以必须在进料口位置设置料封,也就是D1的图1中在进料溜槽内堆积的料柱,料封高度以盘冷机箱体内料柱高度的1.2~1.5倍为标准。这样就无形中增高了整套盘冷装置的高度,在施工安装时要么就需要将整台烧结机标高上升,要么就需要将盘冷机的土建平面往下挖。不管选择哪种方式,都会造成高昂的一次投资成本,在经济指标上很不划算;1) The overall height requirement of the device is too high: since the "ventilated longitudinal plate cooling technology" adopts the draft method, it is necessary to install a material seal at the position of the feed inlet, that is, the material column accumulated in the feed chute in Figure 1 of D1, The height of the material seal is 1.2 to 1.5 times the height of the material column in the cooler box as the standard. In this way, the height of the entire set of plate coolers is virtually increased. During construction and installation, either the elevation of the entire sintering machine needs to be raised, or the civil engineering plane of the plate cooler needs to be dug down. No matter which way you choose, it will cause a high investment cost, which is not cost-effective in terms of economic indicators;
2)风流开路循环导致余热利用率低且污染环境:由于“抽风式纵向盘冷技术”的风流为开路循环,从余热锅炉出来的空气直接外排并未回收利用,这样造成了还有100多度的空气显热被浪费,而且外排的空气内含有大量小颗粒粉尘,对于大气造成一定程度的颗粒物污染;2) The open circulation of the air flow leads to low utilization rate of waste heat and pollutes the environment: Since the air flow of the "extraction type longitudinal plate cooling technology" is an open circuit circulation, the air from the waste heat boiler is directly exhausted and not recycled, resulting in more than 100 Sensible heat of the air at a high temperature is wasted, and the discharged air contains a large amount of small particles of dust, causing a certain degree of particle pollution to the atmosphere;
3)进料口处物料磨损严重:由于“抽风式纵向盘冷技术”在进料溜槽处设置料封,故料封下部与盘冷机箱体内料面上层之间会有一段摩擦距离。此时烧结料在高温与上部料柱挤压的双层恶劣工况下,被摩擦时很容易粉化变碎,从而降低烧结机的成品率;3) The material at the feed inlet is severely worn: due to the "ventilated longitudinal plate cooling technology" that sets the material seal at the feed chute, there will be a friction distance between the lower part of the material seal and the upper layer of the material surface in the plate cooler box. At this time, the sintered material is easily pulverized and broken when it is rubbed under the double-layer harsh working conditions of high temperature and upper material column extrusion, thereby reducing the yield of the sintering machine;
4)环境污染较严重:由于“抽风式纵向盘冷技术”采取的负压抽风技术,所以它在箱体下部托盘处未设置密封罩装置。这样当烧结矿被刮刀装置刮落时,容易造成大量细微颗粒与粉尘飞溅。且一旦抽风机出现故障检修,盘冷机周围推挤的物料粉尘全部会进入大气,对机旁的操作环境造成及其恶劣的影响。4) The environmental pollution is serious: due to the negative pressure ventilation technology adopted in the "ventilation type longitudinal plate cooling technology", it does not set a sealing cover device at the lower tray of the box body. In this way, when the sintered ore is scraped off by the scraper device, it is easy to cause a large number of fine particles and dust to splash. And once the exhaust fan breaks down, all the material dust pushed around the plate cooler will enter the atmosphere, causing extremely bad influence on the operating environment next to the machine.
5)余热锅炉热效率未达到最高:由于“抽风式纵向盘冷技术”未把穿出料层的空气按照风温精准分级,而是全部混合进入到余热锅炉,这样当低温段出口风温过低时,势必会拉低进入余热锅炉的空气温度,从而降低余热锅炉的热效率值。5) The thermal efficiency of the waste heat boiler has not reached the highest level: because the "draft-type longitudinal plate cooling technology" does not accurately classify the air passing through the material layer according to the air temperature, but mixes it all into the waste heat boiler, so when the outlet air temperature of the low-temperature section is too low , it will inevitably lower the temperature of the air entering the waste heat boiler, thereby reducing the thermal efficiency value of the waste heat boiler.
目前,烧结矿冷却主要采用的是基于大风快冷、一次性装卸冷却原理的传统带式冷却机或环式冷却机。不管采用哪种冷却方式,冷却机都存在漏风率大,风机耗电高,显热回收率低,锅炉热效率低等问题。换言之,在当前市场对烧结生产节能降耗与绿色制造要求越来越严格的大环境下,原来设备结构已经很难实现烧结矿显热高效回收与利用。At present, the sinter cooling mainly adopts the traditional belt cooler or ring cooler based on the principle of high wind quick cooling and one-time loading and unloading cooling. No matter which cooling method is used, the cooling machine has problems such as large air leakage rate, high power consumption of the fan, low recovery rate of sensible heat, and low thermal efficiency of the boiler. In other words, in the current environment where the market has increasingly stringent requirements for energy saving and green manufacturing in sintering production, it is difficult for the original equipment structure to realize efficient recovery and utilization of sensible heat of sintering ore.
因此,突破传统环式冷却或带式冷却的局限,开发出一种烧结矿显热高效回收的工艺和技术装备,已是烧结行业节能环保的必由之路。Therefore, it is the only way for the sinter industry to save energy and protect the environment by breaking through the limitations of traditional ring cooling or belt cooling and developing a process and technical equipment for efficient recovery of sinter sensible heat.
发明内容Contents of the invention
因此,通过对国内外烧结矿显热回收方面大量的研究工作,提出了一种基于小风慢冷烧结矿逆流厚料层冷却工艺。该工艺具有烧结矿冷却速度慢,吨耗冷却风量小,废气量相对较小,废气温度高,锅炉热效率高,冷却废气全部可被锅炉利用,烧结矿显热回收率一般可达70%左右的冷却特点。Therefore, through a large amount of research work on the recovery of sensible heat of sinter at home and abroad, a cooling process based on small wind and slow cooling of sinter countercurrent thick material layer is proposed. This process has the advantages of slow sinter cooling speed, small cooling air volume per ton consumption, relatively small waste gas volume, high waste gas temperature, high boiler thermal efficiency, all cooling waste gas can be used by the boiler, and the sensible heat recovery rate of sinter can generally reach about 70%. cooling features.
根据烧结矿逆流厚料层冷却工艺,发明了一种立式烧结矿冷却机(简称立式冷却机),该立式冷却机具有布料均匀,排料均匀,布风均匀的特点,还可根据冷却效果进行区域排料调节功能,故该冷却机冷却效果好,热风温度高,符合烧结矿逆流厚料层冷却工艺的要求。According to the sinter countercurrent thick material layer cooling process, a vertical sinter cooler (vertical cooler for short) was invented. The vertical cooler has the characteristics of uniform material distribution, uniform discharge, and uniform air distribution. The cooling effect is adjusted by regional discharge, so the cooling effect of the cooler is good, and the temperature of the hot air is high, which meets the requirements of the sinter countercurrent thick material layer cooling process.
该发明立式冷却机与原环冷机相比,结构简单,密封可靠,没有漏风,设备维护量小,余热回收效率高。Compared with the original ring cooler, the vertical cooler of the invention has simple structure, reliable sealing, no air leakage, less equipment maintenance, and high waste heat recovery efficiency.
根据本发明的目的是提供用于冷却烧结矿的一种立式冷却机,它为塔式结构,因此,也可称作塔式冷却机。The object of the present invention is to provide a vertical cooling machine for cooling sintered ore, which has a tower structure, so it can also be called a tower cooling machine.
根据本发明,提供一种具有料位调节装置的立式冷却机,该立式冷却机包括:料仓,物料高度调节装置,由塔体顶盖和塔壁构成的塔体,位于塔壁下方的多个排料锥斗,风环,风帽以及设置在塔壁上部或塔体顶盖上的热风出口;According to the present invention, a vertical cooler with a material level adjustment device is provided, the vertical cooler includes: a silo, a material height adjustment device, a tower body composed of a tower body top cover and a tower wall, located below the tower wall Multiple discharge cones, wind rings, wind caps and hot air outlets arranged on the upper part of the tower wall or on the top cover of the tower body;
其中,顶盖与塔壁的上端固定连接,料仓设置在顶盖的上方,物料高度调节装置的上端与料仓的底部连接,物料高度调节装置的下端伸入到顶盖的下方,Wherein, the top cover is fixedly connected with the upper end of the tower wall, the feed bin is arranged above the top cover, the upper end of the material height adjusting device is connected with the bottom of the feed bin, and the lower end of the material height adjusting device extends under the top cover,
所述多个排料锥斗在塔壁的下端呈现环形分布或沿着圆周方向均匀地分布,The plurality of discharge cones are distributed annularly or uniformly along the circumferential direction at the lower end of the tower wall,
在塔壁的下部与多个排料锥斗的顶部之间形成一周的固定间隙作为风环(用于输入冷风),A round fixed gap is formed between the lower part of the tower wall and the tops of multiple discharge cones as a wind ring (for inputting cold wind),
塔体的底部中心位置设有向上伸入塔体内部空间的风帽At the center of the bottom of the tower body, there is a hood extending upward into the inner space of the tower body
在本发明中,所述料仓的末端设置有直管,物料高度调节装置套在直管上。In the present invention, a straight pipe is arranged at the end of the silo, and the material height adjusting device is set on the straight pipe.
优选的,直管的长度为600~2000mm,优选为800-1800mm,更优选为1000-1600mm。Preferably, the length of the straight pipe is 600-2000 mm, preferably 800-1800 mm, more preferably 1000-1600 mm.
在本发明中,该立式冷却机还包括:支座、齿轮支架、从动轮、链条。其中:所述物料高度调节装置的外侧设有支座;顶盖上设有齿轮支架,齿轮支架上设有从动轮,链条的一端连接支座,链条的另一端穿过顶盖与从动轮连接。In the present invention, the vertical cooling machine also includes: a support, a gear bracket, a driven wheel, and a chain. Wherein: the outer side of the material height adjustment device is provided with a support; the top cover is provided with a gear bracket, and the gear bracket is provided with a driven wheel, one end of the chain is connected to the support, and the other end of the chain passes through the top cover to connect with the driven wheel .
优选的是,齿轮支架上还设有传动齿轮,传动齿轮和从动轮配合连接。Preferably, a transmission gear is also provided on the gear bracket, and the transmission gear and the driven wheel are mated and connected.
在本发明中,所述传动齿轮为传动齿轮减速机。In the present invention, the transmission gear is a transmission gear reducer.
优选的是,传动齿轮与手动摇杆或者电机连接,手动摇杆或者电机驱动传动齿轮;更优选的是,传动齿轮上设有逆止器。Preferably, the transmission gear is connected with the manual rocker or the motor, and the manual rocker or the motor drives the transmission gear; more preferably, the transmission gear is provided with a backstop.
在本发明中,该立式冷却机还包括:钢管,钢管的一端连接支座,钢管的另一端穿过顶盖连接链条,链条的另一端与从动轮连接。In the present invention, the vertical cooling machine further includes: a steel pipe, one end of the steel pipe is connected to the support, the other end of the steel pipe is connected to the chain through the top cover, and the other end of the chain is connected to the driven wheel.
优选的是,钢管伸出顶盖,钢管伸出顶盖的长度为0~1000mm,优选10~1000mm,优选为100-800mm,更优选为200-600mm。Preferably, the steel pipe protrudes from the top cover, and the length of the steel pipe protruding from the top cover is 0-1000 mm, preferably 10-1000 mm, preferably 100-800 mm, more preferably 200-600 mm.
在本发明中,支座的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座的正上方设置有一个齿轮支架。每一个齿轮支架上设有一个从动轮。每一根链条的一端连接支座,链条的另一端与从动轮连接。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6. A gear bracket is arranged directly above each support. Each gear bracket is provided with a driven wheel. One end of each chain is connected with the support, and the other end of the chain is connected with the driven wheel.
在本发明中,每一根钢管的一端连接支座。钢管的另一端连接链条,链条的另一端与从动轮连接。In the present invention, one end of each steel pipe is connected to the support. The other end of the steel pipe is connected to the chain, and the other end of the chain is connected to the driven wheel.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本发明中,该立式冷却机还包括:支座、链条、葫芦支架、葫芦。其中:所述物料高度调节装置的外侧设有支座。顶盖上设有葫芦支架。葫芦设置在葫芦支架上。链条的一端连接支座,链条的另一端穿过顶盖与葫芦的吊钩连接。In the present invention, the vertical cooling machine further includes: a support, a chain, a gourd support, and a gourd. Wherein: the outer side of the material height adjustment device is provided with a support. A gourd bracket is arranged on the top cover. The gourd is arranged on the gourd support. One end of the chain is connected to the support, and the other end of the chain passes through the top cover and is connected with the hook of the gourd.
优选的是,该立式冷却机还包括:钢管。用钢管替代链条。钢管的一端连接支座,钢管的另一端穿过顶盖与葫芦的吊钩连接。Preferably, the vertical cooler further includes: steel pipes. Replace chains with steel pipes. One end of the steel pipe is connected to the support, and the other end of the steel pipe passes through the top cover and is connected with the hook of the gourd.
优选的是,所述葫芦为手动葫芦或电动葫芦。Preferably, the hoist is a manual hoist or an electric hoist.
优选的是,钢管伸出顶盖,钢管伸出顶盖的长度为0~1000mm,优选10~1000mm,优选为100-800mm,更优选为200-600mm。Preferably, the steel pipe protrudes from the top cover, and the length of the steel pipe protruding from the top cover is 0-1000 mm, preferably 10-1000 mm, preferably 100-800 mm, more preferably 200-600 mm.
在本发明中,支座的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座的正上方设置有一个葫芦支架。每一个葫芦支架上设有一个葫芦。每一根链条的一端连接支座。链条的另一端与葫芦连接。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6. A gourd support is arranged directly above each support. Each gourd bracket is provided with a gourd. One end of each chain is connected to the support. The other end of the chain is connected to the gourd.
在本发明中,每一根钢管的一端连接支座,钢管的另一端连接葫芦。In the present invention, one end of each steel pipe is connected to the support, and the other end of the steel pipe is connected to the gourd.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本发明中,该立式冷却机还包括:支座、钢管、升降装置。其中:所述物料高度调节装置的外侧设有支座。顶盖上设有升降装置,钢管的一端连接支座,钢管的另一端穿过顶盖与升降装置连接。In the present invention, the vertical cooling machine also includes: a support, a steel pipe, and a lifting device. Wherein: the outer side of the material height adjustment device is provided with a support. The top cover is provided with a lifting device, one end of the steel pipe is connected to the support, and the other end of the steel pipe passes through the top cover to connect with the lifting device.
在本发明中,支座的个数为2-10个,优选为3-8个,更优选为4-6个,每一个支座的正上方设置有一个升降装置。每一根钢管的一端连接支座,钢管的另一端连接升降装置。In the present invention, the number of supports is 2-10, preferably 3-8, more preferably 4-6, and a lifting device is provided directly above each support. One end of each steel pipe is connected to the support, and the other end of the steel pipe is connected to the lifting device.
优选的是,多个支座对称的设置在物料高度调节装置的外侧。Preferably, a plurality of supports are arranged symmetrically on the outside of the material height adjusting device.
在本发明中,多个升降装置通过连接杆和传动箱与升降电机连接。In the present invention, a plurality of lifting devices are connected with the lifting motor through connecting rods and transmission boxes.
优选的的是,还包括计数器。计数器与升降电机连接。更优选的是,所述升降装置为丝杆升降机。Preferably, a counter is also included. The counter is connected with the lifting motor. More preferably, the lifting device is a screw lift.
在本发明中,每一个排料锥斗下方设有排料设备。In the present invention, a discharge device is provided below each discharge cone.
在本发明中,每一个排料锥斗下方设有板式给矿机。In the present invention, a plate feeder is provided below each discharge cone.
在本申请中,塔体的底部由位于底部中心位置的风帽和环形分布的多个排料锥斗构成。也就是说,在塔壁下部有一圈的排料锥斗(即,多个排料锥斗排列成一圈)。In this application, the bottom of the tower body is composed of a wind cap located at the center of the bottom and a plurality of circularly distributed discharge cones. That is to say, there is a circle of discharge cones at the lower part of the tower wall (that is, a plurality of discharge cones are arranged in a circle).
优选的是,该立式冷却机还包括风环供风装置。该风环供风装置包括风环风道和在风环风道上所连接的风环风管,该风环风道环绕该风环并与其相连通。Preferably, the vertical cooling machine also includes an air ring air supply device. The wind ring air supply device includes a wind ring air channel and an air ring air pipe connected to the air ring air channel, and the air ring air channel surrounds the air ring and communicates with it.
优选,该立式冷却机还包括风帽供风装置。该风帽供风装置包括多个风帽支管、环形或“C”形的风帽风道和与风帽风道连接的风帽风管,每一个风帽支管的一端与风帽风道连通和另一端与风帽的底部连通。Preferably, the vertical cooling machine also includes a wind cap air supply device. The hood air supply device includes a plurality of hood branch pipes, an annular or "C" shaped hood air duct and a hood air duct connected to the hood air duct, one end of each hood branch pipe communicates with the hood air duct and the other end connects with the bottom of the hood connected.
一般来说,排料设备末端的下方设有冷烧结矿运输装置。Generally, a cold sinter conveyor is provided below the end of the discharge equipment.
或者,板式给矿机的出料口下方设有冷烧结矿运输装置。优选的是:板式给矿机的出料口下方设有排料溜槽或卸料斗,排料溜槽或卸料斗的下方设有冷烧结矿运输装置。Alternatively, a cold sintered ore transport device is provided below the discharge port of the plate feeder. Preferably, a discharge chute or a discharge hopper is provided below the discharge port of the apron feeder, and a cold sinter transport device is provided below the discharge chute or discharge hopper.
优选,在塔壁的下部或下方以及在排料锥斗的上方,进一步设置了一个塔壁过渡段。这样,在塔壁的下部更方便安装排料锥斗。在这种情况下,由塔体顶盖、塔壁和下部的(倒锥筒形的)塔壁过渡段构成了塔体。塔壁过渡段呈现倒锥筒形或倒圆锥筒形,即,它的下部的内直径小于它的上部的内直径。也可以称作过渡斗或称作上部锥斗。倒(圆)锥筒形的塔壁过渡段的锥角一般是60-75度,优选是>63.5度。Preferably, a tower wall transition section is further provided at the lower part or below the tower wall and above the discharge cone. In this way, it is more convenient to install the discharge cone bucket at the lower part of the tower wall. In this case, the tower body is formed by the tower head, the tower wall and the lower (inverted cone-shaped) tower wall transition section. The transition section of the tower wall is in the shape of an inverted cone or an inverted cone, ie, the inner diameter of its lower part is smaller than that of its upper part. It can also be called transition bucket or upper cone bucket. The cone angle of the inverted (circular) cone-shaped tower wall transition section is generally 60-75 degrees, preferably >63.5 degrees.
优选,在塔壁的下部或在塔壁过渡段上,优选沿着其圆周方向,设有多个测温探头;优选的是,所述测温探头为热电偶温度传感器。Preferably, a plurality of temperature measuring probes are provided on the lower part of the tower wall or on the transition section of the tower wall, preferably along its circumferential direction; preferably, the temperature measuring probes are thermocouple temperature sensors.
优选,排料锥斗的中部或下部设有调节棒。通过调节调节棒插入料层中的深度来调节排料锥斗的排料速度。Preferably, the middle or lower part of the discharge cone is provided with an adjusting rod. The discharge speed of the discharge cone is adjusted by adjusting the depth of the adjusting rod inserted into the material layer.
优选,立式冷却机中,排料锥斗的高度h1大于塔壁的堆料高度h2。Preferably, in the vertical cooler, the height h1 of the discharge cone is greater than the stacking height h2 of the tower wall.
一般,排料锥斗的个数为4-12个,优选为6-10个,6-8个。这些排料锥斗的顶部的横截面彼此邻接,构成一个环。Generally, the number of discharge cones is 4-12, preferably 6-10, 6-8. The cross-sections of the tops of these discharge cones adjoin each other forming a ring.
优选,风帽支管为1-12根,优选为2-10根,更优选为4-8根,更优选6-8根;优选的是,每一根风帽支管位于相邻的两个排料锥斗之间的间隙中。Preferably, there are 1-12 hood branch pipes, preferably 2-10 pieces, more preferably 4-8 pieces, more preferably 6-8 pieces; preferably, each hood branch pipe is located in two adjacent discharge cones in the gap between buckets.
优选,所述风帽包括支撑架、风帽顶盖、多个锥形盖板和风帽风管,其中多个锥形盖板依次设置在支撑架上,风帽顶盖设置在最顶部锥形盖板的上方,风管设置在支撑架的下方并且与支撑架连接;优选的是,所述风帽顶盖为锥形结构。Preferably, the hood includes a support frame, a hood top cover, a plurality of conical cover plates and a hood air duct, wherein a plurality of conical cover plates are sequentially arranged on the support frame, and the hood top cover is arranged on the top of the top conical cover plate. Above, the air duct is arranged below the support frame and connected with the support frame; preferably, the top cover of the air cap is a tapered structure.
一般,上下相邻的所述锥形盖板之间形成气流通道。Generally, an air flow channel is formed between the upper and lower adjacent tapered cover plates.
所述风帽顶盖的锥角大于锥形盖板的锥角。风帽坐落在塔体的底部的中心位置并向上伸入塔体内,使得进风途径的长短与塔体内的物料堆积厚度的形态保持一致,确保不同部位的气流阻力大约一致。The cone angle of the top cover of the wind cap is larger than the cone angle of the conical cover plate. The air cap is located at the center of the bottom of the tower body and extends upwards into the tower body, so that the length of the air inlet path is consistent with the shape of the material accumulation thickness in the tower body, ensuring that the airflow resistance at different parts is about the same.
优选,排料设备为振动给料机。更优选,排料设备为双层振动给料机,该双层振动给料机包括机体支架、上层振动槽、下层振动槽、振动器;上层振动槽和下层振动槽设置在机体支架上,上层振动槽位于下层振动槽的上方,上层振动槽和下层振动槽分别与振动器连接。优选的是,上层振动槽和/或下层振动槽上设有调节装置,调节装置调节下层振动槽的底板倾角。本发明的这一排料设备能够很好地控制排料速度。Preferably, the discharge device is a vibrating feeder. More preferably, the discharge equipment is a double-layer vibrating feeder, which includes a body support, an upper vibrating tank, a lower vibrating tank, and a vibrator; the upper vibrating tank and the lower vibrating tank are arranged on the body support, and the upper vibrating tank The vibrating tank is located above the lower vibrating tank, and the upper vibrating tank and the lower vibrating tank are respectively connected with the vibrator. Preferably, an adjustment device is provided on the upper vibration tank and/or the lower vibration tank, and the adjustment device adjusts the inclination angle of the bottom plate of the lower vibration tank. This discharge device of the present invention can control the discharge speed very well.
优选,振动器包括上层振动器和下层振动器,上层振动器与上层振动槽连接,下层振动器与下层振动槽连接。优选的是,上层振动槽和下层振动槽通过弹簧设置在机体支架上。Preferably, the vibrator includes an upper-layer vibrator and a lower-layer vibrator, the upper-layer vibrator is connected to the upper-layer vibration tank, and the lower-layer vibrator is connected to the lower-layer vibration tank. Preferably, the upper vibrating tank and the lower vibrating tank are arranged on the frame of the body through springs.
优选,该立式冷却机还包括控制系统。控制系统与高度调节装置、电机、葫芦、升降装置、风环供风装置、风帽供风装置、测温探头、调节棒、冷烧结矿运输装置、排料设备、板式给矿机连接,并控制高度调节装置、电机、葫芦、升降装置、风环供风装置、风帽供风装置、测温探头、调节棒、冷烧结矿运输装置、排料设备、板式给矿机的操作。Preferably, the vertical cooler also includes a control system. The control system is connected with the height adjustment device, motor, hoist, lifting device, air ring air supply device, hood air supply device, temperature measuring probe, adjustment rod, cold sinter transport device, discharge equipment, plate feeder, and controls Operation of height adjustment device, motor, hoist, lifting device, air ring air supply device, hood air supply device, temperature measuring probe, adjustment rod, cold sinter transport device, discharge equipment, plate feeder.
在本申请中,塔壁是圆柱形或方形桶状结构。即,塔壁的横截面是圆、椭圆、正方形或长方形。In this application, the tower wall is a cylindrical or square barrel structure. That is, the cross-section of the tower wall is circular, elliptical, square or rectangular.
根据本发明,还提供一种烧结矿冷却方法或使用以上所述的一种立式冷却机来冷却烧结矿的方法,该方法包括以下步骤:According to the present invention, there is also provided a method for cooling sintered ore or a method for cooling sintered ore by using the above-mentioned vertical cooler, the method comprising the following steps:
(1)烧结矿进入立式冷却机的料仓内,在重力的作用下自上而下连续流动,物料在自由堆积情况下,在物料高度调节装置下端口处往四周填充,物料高度调节装置上下移动来实现物料高度变化;(1) The sintered ore enters the silo of the vertical cooler and flows continuously from top to bottom under the action of gravity. When the material is free to accumulate, it is filled around the lower port of the material height adjustment device. The material height adjustment device Move up and down to realize the material height change;
(2)立式冷却机的风环供风装置和风帽供风装置分别输送冷却气体(例如空气)通过风环和风帽进入塔体内,冷却气体(即冷风或冷却空气)自下而上穿过堆积在塔体内的烧结矿料层,并与烧结矿进行逆流热交换,热交换后冷却气体温度逐渐升高,经立式冷却机塔内烧结矿料面排出,形成高温热风,高温热风经热风出口排出;优选的是,高温热风被输送到余热利用系统中;(2) The wind ring air supply device and the wind cap air supply device of the vertical cooler respectively transport cooling gas (such as air) into the tower body through the wind ring and wind cap, and the cooling gas (ie cold wind or cooling air) passes through from bottom to top The layer of sintered ore accumulated in the tower body conducts countercurrent heat exchange with the sintered ore. After the heat exchange, the temperature of the cooling gas gradually rises, and is discharged through the surface of the sintered ore in the vertical cooling tower to form high-temperature hot air. The high-temperature hot air passes through the hot air Exhausted from the outlet; preferably, the high-temperature hot air is transported to the waste heat utilization system;
(3)堆积在冷却机的塔体内的烧结矿与自下而上的冷却气体进行逆流热交换而被冷却,进入到立式冷却机下部的排料锥斗中,然后由排料设备或板式给矿机排出(例如排出到冷烧结矿输送机上)。(3) The sinter accumulated in the tower body of the cooling machine is cooled by countercurrent heat exchange with the cooling gas from bottom to top, and enters the discharge cone bucket at the lower part of the vertical cooler, and then is discharged by the discharge equipment or plate type Feed machine discharge (e.g. discharge onto cold sinter conveyor).
优选,在上述方法中,根据测温探头所检测的温度,控制系统控制高度调节装置、电机、葫芦、升降装置、风环供风装置、风帽供风装置、调节棒、冷烧结矿运输装置、排料设备、板式给矿机的操作。Preferably, in the above method, according to the temperature detected by the temperature measuring probe, the control system controls the height adjustment device, the motor, the hoist, the lifting device, the air ring air supply device, the hood air supply device, the adjustment rod, the cold sinter transport device, Operation of discharge equipment and apron feeder.
优选,与每一个排料锥斗相对应设置测温探头,根据每一个测温探头所检测的温度,控制系统控制相对应的排料设备或板式给矿机的操作。Preferably, a temperature measuring probe is set corresponding to each discharge cone, and the control system controls the operation of the corresponding discharge equipment or apron feeder according to the temperature detected by each temperature measuring probe.
在本发明中,一般而言,该立式冷却机主要由料仓、物料高度调节装置、顶盖、塔壁、风环、风环供风装置、风帽、风帽供风装置、排料锥斗、排料设备、热风出口组成。料仓、物料高度调节装置组成均匀进料系统,热烧结矿进入料仓后,在重力作用下进入物料高度调节装置,然后从物料高度调节装置流出,物料在自由堆积情况下,在物料高度调节装置下端口处往四周填充,物料高度调节装置上下移动来实现物料高度变化;进入顶盖和塔壁组成的塔体内,在塔体内自然堆积;冷却风通过风环供风装置均匀吹入风环,再通过风环均匀吹入塔体堆积的烧结矿内,对烧结矿进行冷却;冷却风还可以通过风帽供风装置均匀吹入风帽,再通过风帽均匀吹入塔体堆积的烧结矿内,对烧结矿进行冷却;冷却后的烧结矿在重力作用下流入到排料锥斗内,排料锥斗沿圆周方向均匀布置若干个,保证了通过排料锥斗的烧结矿可以均匀地向下流动;每个排料锥斗下端都连接一排料设备,通过排料设备可以控制每个排料锥斗的排料速度。进入塔体的冷却风经过与热烧结矿的换热之后,将热烧结矿冷却至150℃以下,而自身被加热到较高的温度成为热风,热风穿过料层后通过料层顶端的料面,进入顶盖与塔壁形成的塔体的上端的无料区,然后再经过热风出口排出,进入后续余热发电系统。In the present invention, generally speaking, the vertical cooling machine is mainly composed of a silo, a material height adjustment device, a top cover, a tower wall, an air ring, an air ring air supply device, a wind cap, an air cap air supply device, and a discharge cone. , discharge equipment, hot air outlet. The silo and the material height adjustment device form a uniform feeding system. After the hot sintered ore enters the silo, it enters the material height adjustment device under the action of gravity, and then flows out from the material height adjustment device. The lower port of the device is filled to the surroundings, and the material height adjustment device moves up and down to realize the change of material height; it enters the tower body composed of the top cover and the tower wall, and naturally accumulates in the tower body; the cooling air is evenly blown into the air ring through the air ring air supply device , and then evenly blown into the sintered ore accumulated in the tower body through the wind ring to cool the sintered ore; Cool the sinter; the cooled sinter flows into the discharge cone under the action of gravity, and several discharge cones are evenly arranged along the circumferential direction to ensure that the sinter passing through the discharge cone can be evenly downward Flow; the lower end of each discharge cone is connected to a discharge device, through which the discharge speed of each discharge cone can be controlled. After the cooling air entering the tower body undergoes heat exchange with the hot sinter, it cools the hot sinter to below 150°C, and itself is heated to a higher temperature to become hot air. The hot air passes through the material layer and then passes through the material layer at the top It enters the material-free area at the upper end of the tower body formed by the top cover and the tower wall, and then is discharged through the hot air outlet and enters the subsequent waste heat power generation system.
料仓是一圆柱形或方形桶状结构,用于缓冲盛放输送机运输过来的热烧结矿,料仓底部固定连接在顶盖上。物料高度调节装置是一圆柱形或方形桶状结构,位于料仓底部,其上端与料仓底部固定连接,下端伸入顶盖下方,位于顶盖和塔壁构成的塔体内部,其中,烧结矿可以从料仓的底部在重力作用下进入到物料高度调节装置内部,并可以在重力的作用下从物料高度调节装置下部开口自由流出;物料高度调节装置上下移动来实现物料高度变化。塔壁是一圆柱形或方形桶状结构,其上端与顶盖固定连接,下端与排料锥斗之间形成一周的固定间隙,即是风环,在其中间某个部位固定在基础上,顶盖的重量承接在塔壁一周。风环即是塔壁与排料锥斗之间形成的一周空腔,冷却风可以均匀地通过一圈风环向塔体内的烧结矿吹入,进行烧结矿的冷却。风环供风装置,可以向风环一周供风。风帽位于塔壁内部下部位置,坐落在排料锥斗之上,冷却风可以均匀通过风帽一周向塔体内的烧结矿吹入,进行烧结矿的冷却。排料锥斗位于塔壁下端,与基础固定,同时与塔壁之间形成风环,风帽固定在其上端,排料锥斗沿圆周方向均匀布置若干个,一般为4-8个,其形状为上大下小的异形或圆形或锥形结构。冷却后的烧结矿在重力作用下流入到排料锥斗内。每个排料锥斗下端都连接一排料设备,通过排料设备可以控制每个排料锥斗的排料速度。热风出口位于塔壁上部,与塔壁固定连接,并且与塔体内部连通,热风穿过料层后通过料层顶端的料面,进入顶盖与塔壁形成的塔体的上端的无料区,然后再经过热风出口排出,进入后续余热发电系统。The silo is a cylindrical or square barrel structure, which is used to buffer the hot sinter transported by the conveyor, and the bottom of the silo is fixedly connected to the top cover. The material height adjustment device is a cylindrical or square barrel-shaped structure, which is located at the bottom of the silo. The ore can enter the material height adjustment device from the bottom of the silo under the action of gravity, and can freely flow out from the lower opening of the material height adjustment device under the action of gravity; the material height adjustment device moves up and down to realize the material height change. The tower wall is a cylindrical or square barrel-shaped structure, its upper end is fixedly connected to the top cover, and a fixed gap is formed between the lower end and the discharge cone, which is the air ring, and a certain part in the middle is fixed on the foundation. The weight of the top cover is carried around the tower wall. The air ring is a circular cavity formed between the tower wall and the discharge cone. The cooling air can be evenly blown into the sintered ore in the tower body through the air ring to cool the sintered ore. The wind ring air supply device can supply wind to the wind ring. The air cap is located at the lower part of the tower wall, and is located on the discharge cone. The cooling air can be evenly blown into the sinter in the tower body through the air cap to cool the sinter. The discharge cone is located at the lower end of the tower wall and is fixed to the foundation. At the same time, a wind ring is formed between the tower wall and the wind cap is fixed on its upper end. Several discharge cones are evenly arranged along the circumferential direction, generally 4-8. It is a special-shaped or circular or conical structure with a large top and a small bottom. The cooled sinter flows into the discharge cone under the action of gravity. A discharge device is connected to the lower end of each discharge cone, and the discharge speed of each discharge cone can be controlled by the discharge device. The hot air outlet is located on the upper part of the tower wall, fixedly connected with the tower wall, and communicated with the inside of the tower body. After passing through the material layer, the hot air passes through the material surface at the top of the material layer and enters the material-free area at the upper end of the tower body formed by the top cover and the tower wall. , and then discharged through the hot air outlet and enter the subsequent waste heat power generation system.
优选地,在塔壁下部沿周向均匀布置若干个测温探头,其位置位于风环上部,固定在塔壁上,其一端伸入到塔体内一小段,用于检测此处的烧结矿的温度,优选地,测温探头可以为热电偶温度传感器。当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备或排料出口,进行正常排料,反之,则相应对降低排料设备的排料速度或关闭排料设备,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,在进行正常排料。Preferably, several temperature measuring probes are evenly arranged along the circumference at the lower part of the tower wall, which are located at the upper part of the wind ring, fixed on the tower wall, and one end of which extends into the tower body for a short period to detect the temperature of the sintered ore here. Temperature, preferably, the temperature measuring probe can be a thermocouple temperature sensor. When the detected sinter temperature at a certain position in the circumferential direction reaches the cooling effect, the discharge equipment or discharge outlet under the discharge cone corresponding to the area is normally opened to carry out normal discharge, otherwise, the corresponding reduction Increase the discharge speed of the discharge equipment or close the discharge equipment, let the sinter in this area cool down for a period of time, and when the temperature of the sinter reaches the cooling effect, the normal discharge is carried out.
优选地,排料锥斗可以起到料封的作用。通过风环和风帽进入塔体的冷却风要想穿过烧结矿料层,就必须有一定的压力,在压力的作用下,冷却风也会向下穿过排料锥斗,此时为了尽量地减少冷却风从排料锥斗下方排出,就需要适当地提高排料锥斗的高度,而此时,排料锥斗就起到了料封的作用。优选地,排料锥斗的高度H1要大于料层高度H2。Preferably, the discharge cone can function as a material seal. The cooling air entering the tower body through the air ring and wind cap must have a certain pressure if it wants to pass through the sintered material layer. To minimize the discharge of cooling air from the bottom of the discharge cone, it is necessary to properly increase the height of the discharge cone, and at this time, the discharge cone acts as a material seal. Preferably, the height H1 of the discharge cone is greater than the height H2 of the material layer.
优选地,在每个排料锥斗的侧壁上可以设置调节棒。调节棒设置在排料锥斗侧壁上,可以沿横向移动,通过调节棒也可以调节相应排料锥斗的排料速度。Preferably, an adjusting rod can be arranged on the side wall of each discharge cone. The adjusting rod is arranged on the side wall of the discharge cone and can move laterally, and the discharge speed of the corresponding discharge cone can also be adjusted through the adjusting rod.
优选地,排料锥斗上端,相邻排料锥斗之间相互连接在一起,再向下分开为若干个结构。Preferably, the upper ends of the discharge cones and the adjacent discharge cones are connected together, and then separated downwards into several structures.
优选地,风环供风装置由风环风道和风环风管组成,风环风道设置在风环外侧,将风环一周包围起来,冷却风可以通过风环风道均匀地向风环供风,风环风管与风环风道连通,向风环风道供风。Preferably, the wind ring air supply device is composed of an air ring air channel and an air ring air pipe. The air ring air channel is arranged on the outside of the air ring to surround the air ring. The cooling air can be evenly supplied to the air ring through the air ring air channel. Wind, the air ring air pipe is connected with the air ring air duct, and supplies wind to the air ring air duct.
优选地,风帽供风装置由风帽支管、风帽风道和风帽风管组成。风帽支管沿周向均匀布置若干个,优选地,风帽支管穿过相邻排料锥斗之间,位于烧结矿物流之外,不受烧结矿的摩擦。每个风帽支管都一端与风帽连通,另一段与风帽风道连通。风帽风道负责均匀地向各个风帽支管供风。风帽风管负责向风帽风道供风。Preferably, the hood air supply device is composed of a hood branch pipe, a hood air duct and a hood air duct. Several hood branch pipes are evenly arranged along the circumferential direction. Preferably, the hood branch pipes pass between adjacent discharge cones, are located outside the flow of sintered ore, and are free from friction of sintered ore. One end of each hood branch pipe is communicated with the hood, and the other section is communicated with the air duct of the hood. The hood duct is responsible for uniformly supplying air to each hood branch. The hood duct is responsible for supplying air to the hood duct.
经过单辊破碎机破碎后的热烧结矿,由热烧结矿输送装置运输到立式冷却机顶部,进入到立式冷却机料仓内,烧结矿在重力作用下自上而下连续流动,物料在自由堆积情况下,在物料高度调节装置下端口处往四周填充,物料高度调节装置上下移动来实现物料高度变化,与机内自下而上的冷却风进行逆流热交换,烧结矿温度冷却至150℃以下后,经过立式冷却机下部的排料锥斗,然后由排料设备排出到冷烧结矿输送机上,再由冷烧结矿输送机将冷却后的烧结矿运输到下一工序。The hot sinter crushed by the single-roller crusher is transported to the top of the vertical cooler by the hot sinter conveying device, and then enters the bin of the vertical cooler. The sinter flows continuously from top to bottom under the action of gravity, and the material In the case of free accumulation, the lower port of the material height adjustment device is filled to the surroundings, and the material height adjustment device moves up and down to realize the change of material height, and conducts countercurrent heat exchange with the bottom-up cooling air in the machine, and the sinter temperature is cooled to After the temperature is below 150°C, it passes through the discharge cone at the lower part of the vertical cooler, and then is discharged to the cold sinter conveyor by the discharge equipment, and then the cooled sinter is transported to the next process by the cold sinter conveyor.
冷却气体在循环风机的作用下,从立式冷却机风环供风装置和风帽供风装置以一定的压力通过风环和(经由风帽支管)风帽供入机体内,自下而上穿过烧结矿料层,并与烧结矿进行逆流热交换。热交换后冷却气体温度逐渐升高,经立式冷却机塔内烧结矿料面排出,形成高温热风。高温热风经立式冷却机上部的热风出口排出。排出的高温热风进入到后续的余热发电系统。Under the action of the circulating fan, the cooling gas is supplied into the body through the air ring and (via the air cap branch pipe) air cap at a certain pressure from the air ring air supply device and the air cap air supply device of the vertical cooler, and passes through the sintering process from bottom to top. ore bed, and conduct countercurrent heat exchange with sinter. After the heat exchange, the temperature of the cooling gas rises gradually, and it is discharged from the surface of the sintered ore material in the vertical cooling tower to form a high-temperature hot air. The high-temperature hot air is discharged through the hot air outlet on the upper part of the vertical cooler. The discharged high-temperature hot air enters the subsequent waste heat power generation system.
优选地,该装备还具有自反馈排料调节功能。通过测温探头检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备,进行正常排料,反之,则相应对降低排料设备的排料速度或关闭排料设备,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,在进行正常排料。同时,也可以通过调节调节棒的插入深度进行排料速度的调节。Preferably, the equipment also has a self-feedback discharge adjustment function. The temperature of the sinter in the corresponding area is detected by the temperature measuring probe. When the temperature of the detected sinter in a certain position in the circumferential direction reaches the cooling effect, the discharge equipment under the discharge cone corresponding to the area is normally opened for normal discharge. On the contrary, reduce the discharge speed of the discharge equipment or close the discharge equipment accordingly, let the sinter in this area cool down for a period of time, when the sinter temperature reaches the cooling effect, the normal discharge is carried out. At the same time, the discharge speed can also be adjusted by adjusting the insertion depth of the adjusting rod.
高温的球团形烧结矿的表面有粘性,一旦冷却,彼此粘结在一起,现有技术的设备常常造成排料困难,但是,本发明的设备很好地解决了这一问题。The surface of high-temperature pellet-shaped sintered ore is viscous, and once cooled, it is bonded to each other. The equipment in the prior art often causes difficulty in discharge, but the equipment of the present invention solves this problem well.
一般,由顶盖和塔壁组成的塔体的高度一般是5-18米,优选,5.5-17米,优选6-15米,更优选7-12米。塔体的外直径一般为8-30米,优选8.5-29米,优选9-27米,优选10-25米,优选11-22米,更优选12-20米。Generally, the height of the tower body consisting of the top cover and the tower wall is generally 5-18 meters, preferably 5.5-17 meters, preferably 6-15 meters, more preferably 7-12 meters. The outer diameter of the tower body is generally 8-30 meters, preferably 8.5-29 meters, preferably 9-27 meters, preferably 10-25 meters, preferably 11-22 meters, more preferably 12-20 meters.
在本申请中,风帽的直径一般是1.5-4米,优选1.8-3.5米,更优选2-3米,更优选2.2-2.8米,例如2.5米。In the present application, the diameter of the hood is generally 1.5-4 meters, preferably 1.8-3.5 meters, more preferably 2-3 meters, more preferably 2.2-2.8 meters, for example 2.5 meters.
在本申请中,风环的直径或内直径一般是7-26米,优选8-24米,优选9-22米,优选10-20米,更优选12-15米。In the present application, the diameter or inner diameter of the wind ring is generally 7-26 meters, preferably 8-24 meters, preferably 9-22 meters, preferably 10-20 meters, more preferably 12-15 meters.
风环的直径或内直径一般是塔体的外直径的0.65-0.96倍,优选0.68-0.94倍,优选0.70-0.92倍,更优选0.73-0.9倍,更优选0.78-0.88倍,更优选0.8-0.86倍。The diameter or inner diameter of the air ring is generally 0.65-0.96 times the outer diameter of the tower body, preferably 0.68-0.94 times, preferably 0.70-0.92 times, more preferably 0.73-0.9 times, more preferably 0.78-0.88 times, more preferably 0.8-0.8 times 0.86 times.
与现有技术相比较,本发明具有以下有益技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
本发明设备中设有物料高度调节装置,物料在自由堆积情况下,在物料高度调节装置下端口处往四周填充,物料高度调节装置上下移动来实现物料高度变化;可操作性强。The equipment of the present invention is equipped with a material height adjustment device. When the material is free to accumulate, it is filled around the lower port of the material height adjustment device, and the material height adjustment device moves up and down to realize the change of material height; the operability is strong.
本发明设备中布料均匀,排料均匀,布风均匀。还可根据冷却效果进行区域排料调节功能,故该冷却机冷却效果好,热风温度高,符合烧结矿逆流厚料层冷却工艺的要求。In the equipment of the present invention, the material distribution is uniform, the material discharge is uniform, and the air distribution is uniform. It can also adjust the area discharge according to the cooling effect, so the cooling effect of the cooler is good, and the temperature of the hot air is high, which meets the requirements of the sinter countercurrent thick material layer cooling process.
该发明立式冷却机与现有技术的环冷机相比,结构简单,密封可靠,没有漏风,设备维护量小,余热回收效率高。烧结矿显热回收率一般可达70%左右的冷却特点。Compared with the annular cooler in the prior art, the vertical cooler of the invention has simple structure, reliable sealing, no air leakage, less equipment maintenance, and high waste heat recovery efficiency. The sensible heat recovery rate of sinter can generally reach about 70% cooling characteristics.
该工艺还可以克服烧结矿在立式冷却装置内的二次烧结问题,防止立式冷却装置出现卡堵现象。This process can also overcome the problem of secondary sintering of sintered ore in the vertical cooling device and prevent the vertical cooling device from being blocked.
1、结构简单,减少设备投资,而且降低了设备的操作成本;1. The structure is simple, reducing equipment investment, and reducing the operating cost of the equipment;
2、装置的密封性好,烧结矿的热量回收效率高并且获得高温的废气(热风)用于产生蒸汽,并且以高温蒸汽形式用于发电,发电效能更高;2. The sealing of the device is good, the heat recovery efficiency of sinter is high, and high-temperature waste gas (hot air) is obtained to generate steam, which is used for power generation in the form of high-temperature steam, and the power generation efficiency is higher;
3、排料无堵塞现象,显著降低停机、检修的频率;3. There is no clogging phenomenon in the discharge, which significantly reduces the frequency of shutdown and maintenance;
4、连续操作,塔体内的物料上层始终是刚刚加入的热的烧结矿,使得穿过上层物料的热风具有高温。高温热风用于产生高温蒸汽,高温蒸汽带动汽轮机快速运转,使得发电机的发电效率显著提高。4. Continuous operation, the upper layer of the material in the tower is always the hot sinter that has just been added, so that the hot air passing through the upper material has a high temperature. The high-temperature hot air is used to generate high-temperature steam, and the high-temperature steam drives the steam turbine to run rapidly, which significantly improves the power generation efficiency of the generator.
5、根据所检测的各个排料锥斗的上方物料的温度,能够通过独立地控制各个排料锥斗的排料速度,来调节所述温度。5. According to the detected temperature of the material above each discharge cone, the temperature can be adjusted by independently controlling the discharge speed of each discharge cone.
附图说明Description of drawings
图1为本发明一种立式冷却机的结构示意图;Fig. 1 is the structural representation of a kind of vertical cooling machine of the present invention;
图2为本发明另一种立式冷却机的结构示意图;Fig. 2 is the structural representation of another kind of vertical cooling machine of the present invention;
图3为本发明设有物料高度调节装置的立式冷却机局部放大图;Fig. 3 is a partial enlarged view of a vertical cooler provided with a material height adjusting device in the present invention;
图4为本发明第一种设计的物料高度调节装置结构示意图;Fig. 4 is the structural representation of the material height adjusting device of the first kind of design of the present invention;
图5为本发明第二种设计的物料高度调节装置结构示意图;Fig. 5 is the structural representation of the material height adjusting device of the second kind of design of the present invention;
图6为本发明第一种设计的物料高度调节装置仰视图;Fig. 6 is the bottom view of the material height adjusting device of the first design of the present invention;
图7为本发明第三种设计的物料高度调节装置结构示意图;Fig. 7 is the structural representation of the material height adjusting device of the third kind of design of the present invention;
图8为本发明第四种设计的物料高度调节装置结构示意图;Fig. 8 is the structure schematic diagram of the material height adjusting device of the fourth kind of design of the present invention;
图9为本发明第五种设计的物料高度调节装置结构示意图;Fig. 9 is a structural schematic diagram of a material height adjusting device of a fifth design of the present invention;
图10为本发明第五种设计的物料高度调节装置仰视图;Fig. 10 is a bottom view of the material height adjusting device of the fifth design of the present invention;
图11为本发明风环和风环供风装置结构示意图;Fig. 11 is a structural schematic diagram of the wind ring and the wind ring air supply device of the present invention;
图12为本发明风帽和风帽供风装置结构示意图;Fig. 12 is a structural schematic diagram of the hood and the hood air supply device of the present invention;
图13为本发明排料锥斗布置图;Fig. 13 is a layout diagram of the discharge cone of the present invention;
图14为本发明测温探头布置图;Fig. 14 is a layout diagram of the temperature measuring probe of the present invention;
图15为本发明调节棒布置图;Figure 15 is a layout diagram of the adjusting rod of the present invention;
图16为本发明风帽的结构示意图;Fig. 16 is a schematic structural view of the wind cap of the present invention;
图17为本发明双层振动给料机设有两个振动器的机构示意图;Fig. 17 is a schematic diagram of the mechanism of the double-layer vibrating feeder of the present invention provided with two vibrators;
图18为本发明双层振动给料机设有一个振动器的机构示意图;Fig. 18 is a schematic diagram of a mechanism of a vibrator for a double-layer vibrating feeder of the present invention;
图19为本发明板式给矿机布局示意图;Fig. 19 is a schematic diagram of the layout of the plate feeder of the present invention;
图20为本发明一种立式冷却机的控制系统示意图。Fig. 20 is a schematic diagram of a control system of a vertical cooling machine according to the present invention.
附图标记:A1:立式冷却机;1:料仓;101:直管;2:物料高度调节装置;201:支座;3:顶盖;301:齿轮支架;302:从动轮;303:链条;304:传动齿轮;305:手动摇杆;306:电机;307:钢管;308:葫芦支架;309:葫芦;310:升降装置;311:连接杆;312:传动箱:313:升降电机;314:计数器;315:逆止器;4:塔体的塔壁;4a:塔体下部的倒锥筒形的塔壁过渡段;5:排料锥斗;6:风环供风装置;601:风环风道;602:风环风管;7:风帽供风装置;701:风帽支道;702:风帽风道;703:风帽风管;8:热风出口;9:测温探头;10:调节棒;11:冷烧结矿输送装置;12:板式给矿机;P:排料设备;P01:机体支架;P02:上层振动槽;P03:下层振动槽;P04:振动器;P0401:上层振动器;P0402:下层振动器;P05:调节装置;H:风环;M:风帽;M01:支撑架;M02:顶盖;M03:锥形盖板;M04:风管;h1:排料锥斗的高度;h2:塔体的塔壁堆料高度。K:控制系统。Reference signs: A1: vertical cooling machine; 1: feed bin; 101: straight pipe; 2: material height adjustment device; 201: support; 3: top cover; 301: gear bracket; 302: driven wheel; 303: Chain; 304: Transmission gear; 305: Manual rocker; 306: Motor; 307: Steel pipe; 308: Hoist bracket; 309: Hoist; 310: Lifting device; 311: Connecting rod; 312: Transmission box: 313: Lifting motor; 314: counter; 315: backstop; 4: tower wall of the tower body; 4a: inverted cone-shaped tower wall transition section at the lower part of the tower body; 5: discharge cone bucket; 6: wind ring air supply device; 601 : Wind ring duct; 602: Air ring duct; 7: Wind cap air supply device; 701: Wind cap branch; 702: Wind cap air duct; 703: Wind cap air duct; 8: Hot air outlet; 9: Temperature measuring probe; 10 : Adjusting rod; 11: Cold sinter conveying device; 12: Plate feeder; P: Discharging equipment; P01: Body support; P02: Upper vibration tank; P03: Lower vibration tank; P04: Vibrator; Vibrator; P0402: lower vibrator; P05: adjustment device; H: air ring; M: wind cap; M01: support frame; M02: top cover; M03: conical cover; M04: air duct; The height of the bucket; h2: the stacking height of the tower wall of the tower body. K: Control system.
具体实施方式Detailed ways
如图1-9中所示,根据本发明,提供一种具有料位调节装置的立式冷却机,该立式冷却机A1包括:料仓1,物料高度调节装置2,由塔体顶盖3和塔壁4构成的塔体,位于塔壁4下方的多个排料锥斗5,风环H,风帽M以及设置在塔壁4上部或塔体顶盖3上的热风出口8;As shown in Figures 1-9, according to the present invention, a vertical cooler with a material level adjustment device is provided. 3 and the tower body formed by the tower wall 4, a plurality of discharge cones 5 located below the tower wall 4, an air ring H, a wind cap M and a hot air outlet 8 arranged on the upper part of the tower wall 4 or on the top cover of the tower body 3;
其中,顶盖3与塔壁4的上端固定连接,料仓1设置在顶盖3的上方,物料高度调节装置2的上端与料仓1的底部连接,物料高度调节装置2的下端伸入到顶盖的下方,Wherein, the top cover 3 is fixedly connected with the upper end of the tower wall 4, the feed bin 1 is arranged above the top cover 3, the upper end of the material height adjusting device 2 is connected with the bottom of the feed bin 1, and the lower end of the material height adjusting device 2 extends into the top under the cover,
所述多个排料锥斗5在塔壁4的下端呈现环形分布或沿着圆周方向均匀地分布,The plurality of discharge cones 5 are distributed annularly or uniformly along the circumferential direction at the lower end of the tower wall 4,
在塔壁4的下部与多个排料锥斗5的顶部之间形成一周的固定间隙作为风环H,Between the bottom of the tower wall 4 and the tops of a plurality of discharge cones 5, a fixed gap of one week is formed as the wind ring H,
塔体的底部中心位置设有向上伸入塔体内部空间的风帽M。The central position of the bottom of the tower body is provided with a hood M extending upward into the inner space of the tower body.
在本发明中,所述料仓1的末端设置有直管101,物料高度调节装置2套在直管101上。In the present invention, a straight pipe 101 is provided at the end of the silo 1 , and the material height adjusting device 2 is set on the straight pipe 101 .
优选的,直管101的长度为600~2000mm,优选为800-1800mm,更优选为1000-1600mm。Preferably, the length of the straight pipe 101 is 600-2000 mm, preferably 800-1800 mm, more preferably 1000-1600 mm.
在本发明中,该立式冷却机还包括:支座201、齿轮支架301、从动轮302、链条303。其中:所述物料高度调节装置2的外侧设有支座201。顶盖3上设有齿轮支架301。齿轮支架301上设有从动轮302。链条303的一端连接支座201,链条303的另一端穿过顶盖3与从动轮302连接。In the present invention, the vertical cooling machine further includes: a support 201 , a gear bracket 301 , a driven wheel 302 , and a chain 303 . Wherein: the outer side of the material height adjusting device 2 is provided with a support 201 . The top cover 3 is provided with a gear bracket 301 . The gear bracket 301 is provided with a driven wheel 302 . One end of the chain 303 is connected to the support 201 , and the other end of the chain 303 passes through the top cover 3 and is connected to the driven wheel 302 .
优选的是,齿轮支架301上还设有传动齿轮304,传动齿轮304和从动轮302配合连接。Preferably, the gear bracket 301 is further provided with a transmission gear 304 , and the transmission gear 304 is mated with the driven wheel 302 .
在本发明中,所述传动齿轮304为传动齿轮减速机。In the present invention, the transmission gear 304 is a transmission gear reducer.
优选的是,传动齿轮304与手动摇杆305或者电机306连接,手动摇杆305或者电机306驱动传动齿轮304。Preferably, the transmission gear 304 is connected with the manual rocker 305 or the motor 306 , and the manual rocker 305 or the motor 306 drives the transmission gear 304 .
更优选的是,传动齿轮304上设有逆止器315。More preferably, the transmission gear 304 is provided with a backstop 315 .
在本发明中,该立式冷却机还包括:钢管307。钢管307的一端连接支座201,钢管307的另一端穿过顶盖3连接链条303。链条303的另一端与从动轮302连接。In the present invention, the vertical cooling machine further includes: a steel pipe 307 . One end of the steel pipe 307 is connected to the support 201 , and the other end of the steel pipe 307 passes through the top cover 3 and is connected to the chain 303 . The other end of the chain 303 is connected with the driven wheel 302 .
优选的是,钢管307伸出顶盖3。钢管307伸出顶盖3的长度为0~1000mm,优选10~1000mm,优选为100-800mm,更优选为200-600mm。Preferably, the steel pipe 307 protrudes from the top cover 3 . The length of the steel pipe 307 protruding from the top cover 3 is 0-1000 mm, preferably 10-1000 mm, preferably 100-800 mm, more preferably 200-600 mm.
在本发明中,支座201的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座201的正上方设置有一个齿轮支架301。每一个齿轮支架301上设有一个从动轮302。每一根链条303的一端连接支座201,链条303的另一端与从动轮302连接。In the present invention, the number of supports 201 is 2-10, preferably 3-8, more preferably 4-6. A gear bracket 301 is arranged directly above each support 201 . Each gear bracket 301 is provided with a driven wheel 302 . One end of each chain 303 is connected to the support 201 , and the other end of the chain 303 is connected to the driven wheel 302 .
在本发明中,每一根钢管307的一端连接支座201。钢管307的另一端连接链条303,链条303的另一端与从动轮302连接。In the present invention, one end of each steel pipe 307 is connected to the support 201 . The other end of the steel pipe 307 is connected to the chain 303 , and the other end of the chain 303 is connected to the driven wheel 302 .
优选的是,多个支座201对称的设置在物料高度调节装置2的外侧。Preferably, a plurality of supports 201 are arranged symmetrically on the outside of the material height adjusting device 2 .
在本发明中,该立式冷却机还包括:支座201、链条303、葫芦支架308、葫芦309。其中:所述物料高度调节装置2的外侧设有支座201。顶盖3上设有葫芦支架308。葫芦309设置在葫芦支架308上。链条303的一端连接支座201,链条303的另一端穿过顶盖3与葫芦309的吊钩连接。In the present invention, the vertical cooling machine further includes: a support 201 , a chain 303 , a gourd support 308 , and a gourd 309 . Wherein: the outer side of the material height adjusting device 2 is provided with a support 201 . A gourd support 308 is provided on the top cover 3 . The gourd 309 is set on the gourd support 308 . One end of the chain 303 is connected to the support 201 , and the other end of the chain 303 passes through the top cover 3 and is connected to the hook of the gourd 309 .
优选的是,该立式冷却机还包括:钢管307。用钢管307替代链条303。钢管307的一端连接支座201,钢管307的另一端穿过顶盖3与葫芦309的吊钩连接。Preferably, the vertical cooling machine further includes: a steel pipe 307 . Replace chain 303 with steel pipe 307. One end of the steel pipe 307 is connected to the support 201 , and the other end of the steel pipe 307 passes through the top cover 3 and is connected to the hook of the gourd 309 .
优选的是,所述葫芦309为手动葫芦或电动葫芦。Preferably, the hoist 309 is a manual hoist or an electric hoist.
优选的是,钢管307伸出顶盖3。钢管307伸出顶盖3的长度为0~1000mm,优选10~1000mm,优选为100-800mm,更优选为200-600mm。Preferably, the steel pipe 307 protrudes from the top cover 3 . The length of the steel pipe 307 protruding from the top cover 3 is 0-1000 mm, preferably 10-1000 mm, preferably 100-800 mm, more preferably 200-600 mm.
在本发明中,支座201的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座201的正上方设置有一个葫芦支架308。每一个葫芦支架308上设有一个葫芦309。每一根链条303的一端连接支座201,链条303的另一端与葫芦309连接。In the present invention, the number of supports 201 is 2-10, preferably 3-8, more preferably 4-6. A gourd support 308 is arranged directly above each support 201 . Each gourd bracket 308 is provided with a gourd 309 . One end of each chain 303 is connected to the support 201 , and the other end of the chain 303 is connected to the gourd 309 .
在本发明中,每一根钢管307的一端连接支座201,钢管307的另一端连接葫芦309。In the present invention, one end of each steel pipe 307 is connected to the support 201 , and the other end of the steel pipe 307 is connected to the gourd 309 .
优选的是,多个支座201对称的设置在物料高度调节装置2的外侧。Preferably, a plurality of supports 201 are arranged symmetrically on the outside of the material height adjusting device 2 .
在本发明中,该立式冷却机还包括:支座201、钢管307、升降装置310。其中:所述物料高度调节装置2的外侧设有支座201。顶盖3上设有升降装置310,钢管307的一端连接支座201,钢管307的另一端穿过顶盖3与升降装置310连接。In the present invention, the vertical cooling machine further includes: a support 201 , a steel pipe 307 , and a lifting device 310 . Wherein: the outer side of the material height adjusting device 2 is provided with a support 201 . The top cover 3 is provided with a lifting device 310 , one end of the steel pipe 307 is connected to the support 201 , and the other end of the steel pipe 307 passes through the top cover 3 and is connected to the lifting device 310 .
在本发明中,支座201的个数为2-10个,优选为3-8个,更优选为4-6个。每一个支座201的正上方设置有一个升降装置310。每一根钢管307的一端连接支座201,钢管307的另一端连接升降装置310。In the present invention, the number of supports 201 is 2-10, preferably 3-8, more preferably 4-6. An elevating device 310 is provided directly above each support 201 . One end of each steel pipe 307 is connected to the support 201 , and the other end of the steel pipe 307 is connected to the lifting device 310 .
优选的是,多个支座201对称的设置在物料高度调节装置2的外侧。Preferably, a plurality of supports 201 are arranged symmetrically on the outside of the material height adjusting device 2 .
在本发明中,多个升降装置310通过连接杆311和传动箱312与升降电机313连接。In the present invention, multiple lifting devices 310 are connected to lifting motors 313 through connecting rods 311 and transmission boxes 312 .
优选的的是,还包括计数器314。计数器314与升降电机313连接。Preferably, a counter 314 is also included. The counter 314 is connected with the lifting motor 313 .
更优选的是,所述升降装置310为丝杆升降机。More preferably, the lifting device 310 is a screw lift.
在本发明中,每一个排料锥斗5下方设有排料设备P。In the present invention, a discharge device P is provided below each discharge cone 5 .
在本发明中,每一个排料锥斗5下方设有板式给矿机12。In the present invention, a plate feeder 12 is provided below each discharge cone 5 .
在本申请中,塔体的底部由位于底部中心位置的风帽M和环形分布的多个排料锥斗5构成。也就是说,在塔壁4下部有一圈的排料锥斗5。In this application, the bottom of the tower body is composed of a wind cap M located at the center of the bottom and a plurality of discharge cones 5 distributed in a ring. That is to say, there is a circle of discharge cones 5 at the bottom of the tower wall 4 .
优选的是,该立式冷却机A1还包括风环供风装置6。该风环供风装置6包括风环风道601和在风环风道601上所连接的风环风管602,该风环风道601环绕该风环H并与其相连通(如图2中所示)。Preferably, the vertical cooling machine A1 also includes an air ring air supply device 6 . The wind ring air supply device 6 includes a wind ring air duct 601 and a wind ring air duct 602 connected to the wind ring air duct 601, the wind ring air duct 601 surrounds the wind ring H and communicates with it (as shown in Figure 2 shown).
优选,该立式冷却机A1还包括风帽供风装置7。该风帽供风装置7包括多个风帽支管701、环形或“C”形的风帽风道702和与风帽风道702连接的风帽风管703,每一个风帽支管701的一端与风帽风道702连通和另一端与风帽M的底部连通。Preferably, the vertical cooling machine A1 also includes a wind cap air supply device 7 . The hood air supply device 7 includes a plurality of hood branch pipes 701, an annular or "C" shaped hood air duct 702 and a hood air duct 703 connected to the hood air duct 702, and one end of each hood branch pipe 701 communicates with the hood air duct 702 And the other end communicates with the bottom of the hood M.
一般来说,排料设备P末端的下方设有冷烧结矿运输装置11。Generally speaking, a cold sinter transport device 11 is provided below the end of the discharge device P.
或者,板式给矿机12的出料口下方设有冷烧结矿运输装置11;优选的是:板式给矿机12的出料口下方设有排料溜槽或卸料斗13,排料溜槽或卸料斗13的下方设有冷烧结矿运输装置11。Alternatively, a cold sinter transport device 11 is provided below the discharge port of the apron feeder 12; preferably: a discharge chute or a discharge hopper 13 is provided below the discharge port of the apron feeder 12, and the discharge chute or discharge hopper Below the hopper 13 is provided a cold sinter transport device 11 .
优选,在塔壁4的下部或下方以及在排料锥斗5的上方,进一步设置了一个塔壁过渡段4a。这样,在塔壁4的下部更方便安装排料锥斗5。在这种情况下,由塔体顶盖3、塔壁4和下部的(倒锥筒形的)塔壁过渡段4a构成了塔体。塔壁过渡段4a呈现倒锥筒形,即,它的下部的内直径小于它的上部的内直径。也可以称作过渡斗或称作上部锥斗。倒锥筒形的塔壁过渡段4a的锥角一般是60-75度,优选是>63.5度。Preferably, a tower wall transition section 4 a is further provided at the lower part or below the tower wall 4 and above the discharge cone 5 . In this way, it is more convenient to install the discharge cone 5 at the bottom of the tower wall 4 . In this case, the tower body is formed by the tower head 3 , the tower wall 4 and the lower (inverted cone-shaped) tower wall transition section 4 a. The tower wall transition section 4a presents an inverted cone shape, ie its lower part has a smaller inner diameter than its upper part. It can also be called transition bucket or upper cone bucket. The cone angle of the inverted cone-shaped tower wall transition section 4a is generally 60-75 degrees, preferably >63.5 degrees.
优选,在塔壁4的下部或在塔壁过渡段4a上,优选沿着其圆周方向,设有多个测温探头9;优选的是,所述测温探头9为热电偶温度传感器。Preferably, a plurality of temperature measuring probes 9 are provided on the lower part of the tower wall 4 or on the tower wall transition section 4a, preferably along its circumferential direction; preferably, the temperature measuring probes 9 are thermocouple temperature sensors.
优选,排料锥斗5的中部或下部设有调节棒10。通过调节调节棒插入料层中的深度来调节排料锥斗5的排料速度。Preferably, the middle or lower part of the discharge cone 5 is provided with an adjusting rod 10 . The discharge speed of the discharge cone 5 is adjusted by adjusting the depth of the adjusting rod inserted into the material layer.
优选,立式冷却机A1中,排料锥斗5的高度h1大于塔壁4的堆料高度h2。Preferably, in the vertical cooler A1, the height h1 of the discharge cone 5 is greater than the stacking height h2 of the tower wall 4 .
一般,排料锥斗5的个数为4-12个,优选为6-10个,6-8个。这些排料锥斗5的顶部的横截面彼此邻接,构成一个环,如图4中所示。Generally, the number of discharge cones 5 is 4-12, preferably 6-10, 6-8. The cross-sections of the tops of these discharge cones 5 adjoin each other forming a ring, as shown in FIG. 4 .
优选,风帽支管701为1-12根,优选为2-10根,更优选为4-8根,更优选6-8根;优选的是,每一根风帽支管701位于相邻的两个排料锥斗5之间的间隙中,如图3中所示。Preferably, there are 1-12 hood branch pipes 701, preferably 2-10 pieces, more preferably 4-8 pieces, more preferably 6-8 pieces; preferably, each hood branch pipe 701 is located in two adjacent rows In the gap between the hoppers 5, as shown in Figure 3.
优选,所述风帽M包括支撑架M01、风帽顶盖M02、多个锥形盖板M03和风帽风管M04,其中多个锥形盖板M03依次设置在支撑架M01上,风帽顶盖M02设置在最顶部锥形盖板M03的上方,风管M04设置在支撑架M01的下方并且与支撑架M01连接;优选的是,所述风帽顶盖M02为锥形结构。Preferably, the hood M includes a support frame M01, a hood top cover M02, a plurality of conical cover plates M03 and a hood duct M04, wherein a plurality of conical cover plates M03 are sequentially arranged on the support frame M01, and the hood top cover M02 is arranged Above the topmost cone-shaped cover plate M03, the air duct M04 is arranged below the support frame M01 and connected to the support frame M01; preferably, the wind cap top cover M02 is a tapered structure.
一般,上下相邻的所述锥形盖板M03之间形成气流通道。Generally, an air flow channel is formed between the upper and lower adjacent tapered cover plates M03.
所述风帽顶盖M02的锥角大于锥形盖板M03的锥角。风帽M坐落在塔体的底部的中心位置并向上伸入塔体内,使得进风途径的长短与塔体内的物料堆积厚度的形态保持一致,确保不同部位的气流阻力大约一致。The cone angle of the wind cap top cover M02 is greater than the cone angle of the conical cover plate M03. The wind cap M is located at the center of the bottom of the tower body and extends upward into the tower body, so that the length of the air inlet path is consistent with the shape of the material accumulation thickness in the tower body, ensuring that the airflow resistance at different parts is about the same.
优选,排料设备P为振动给料机。更优选,排料设备P为双层振动给料机,该双层振动给料机包括机体支架P01、上层振动槽P02、下层振动槽P03、振动器P04;上层振动槽P02和下层振动槽P03设置在机体支架P01上,上层振动槽P02位于下层振动槽P03的上方,上层振动槽P02和下层振动槽P03分别与振动器P04连接。优选的是,上层振动槽P02和/或下层振动槽P03上设有调节装置P05,调节装置P05调节下层振动槽P03的底板倾角。本发明的这一排料设备能够很好地控制排料速度。Preferably, the discharge device P is a vibrating feeder. More preferably, the discharge device P is a double-layer vibrating feeder, which includes a body support P01, an upper vibrating tank P02, a lower vibrating tank P03, and a vibrator P04; the upper vibrating tank P02 and the lower vibrating tank P03 Set on the body support P01, the upper vibration tank P02 is located above the lower vibration tank P03, and the upper vibration tank P02 and the lower vibration tank P03 are respectively connected to the vibrator P04. Preferably, an adjustment device P05 is provided on the upper vibration tank P02 and/or the lower vibration tank P03, and the adjustment device P05 adjusts the inclination angle of the bottom plate of the lower vibration tank P03. This discharge device of the present invention can control the discharge speed very well.
优选,振动器P04包括上层振动器P0401和下层振动器P0402,上层振动器P0401与上层振动槽P02连接,下层振动器P0402与下层振动槽P03连接。优选的是,上层振动槽P02和下层振动槽P03通过弹簧设置在机体支架P01上。Preferably, the vibrator P04 includes an upper vibrator P0401 and a lower vibrator P0402, the upper vibrator P0401 is connected to the upper vibrating tank P02, and the lower vibrator P0402 is connected to the lower vibrating tank P03. Preferably, the upper vibration tank P02 and the lower vibration tank P03 are arranged on the body support P01 through springs.
优选,该立式冷却机A1还包括控制系统K,控制系统K与高度调节装置2、电机306、葫芦309、升降装置310、风环供风装置6、风帽供风装置7、测温探头9、调节棒10、冷烧结矿运输装置11、排料设备P、板式给矿机12连接,并控制高度调节装置2、电机306、葫芦309、升降装置310、风环供风装置6、风帽供风装置7、测温探头9、调节棒10、冷烧结矿运输装置11、排料设备P、板式给矿机12的操作。Preferably, the vertical cooling machine A1 also includes a control system K, the control system K and the height adjustment device 2, the motor 306, the hoist 309, the lifting device 310, the air ring air supply device 6, the air cap air supply device 7, and the temperature measuring probe 9 , adjusting rod 10, cold sinter transport device 11, discharge equipment P, plate feeder 12 are connected, and control height adjustment device 2, motor 306, hoist 309, lifting device 310, air ring air supply device 6, wind cap supply The operation of wind device 7, temperature measuring probe 9, regulating rod 10, cold sinter transport device 11, discharge equipment P, and plate feeder 12.
在本申请中,塔壁4是圆柱形或方形桶状结构。即,塔壁4的横截面是圆、椭圆、正方形或长方形。In this application, the tower wall 4 is a cylindrical or square barrel structure. That is, the cross-section of the tower wall 4 is a circle, an ellipse, a square or a rectangle.
根据本发明,还提供一种烧结矿冷却方法或使用以上所述的一种立式冷却机来冷却烧结矿的方法,该方法包括以下步骤:According to the present invention, there is also provided a method for cooling sintered ore or a method for cooling sintered ore by using the above-mentioned vertical cooler, the method comprising the following steps:
(1)烧结矿进入立式冷却机A1的料仓1内,在重力的作用下自上而下连续流动,物料在自由堆积情况下,在物料高度调节装置2下端口处往四周填充,物料高度调节装置3上下移动来实现物料高度变化;(1) The sintered ore enters the silo 1 of the vertical cooler A1, and flows continuously from top to bottom under the action of gravity. Under the condition of free accumulation, the sintered ore is filled around the lower port of the material height adjustment device 2, and the material The height adjustment device 3 moves up and down to realize the material height change;
(2)立式冷却机A1的风环供风装置6和风帽供风装置7分别输送冷却气体(例如空气)通过风环H和风帽M进入塔体内,冷却气体(即冷风或冷却空气)自下而上穿过堆积在塔体内的烧结矿料层,并与烧结矿进行逆流热交换,热交换后冷却气体温度逐渐升高,经立式冷却机A1塔内烧结矿料面排出,形成高温热风,高温热风经热风出口8排出;优选的是,高温热风被输送到余热利用系统中;(2) The air ring air supply device 6 and the wind cap air supply device 7 of the vertical cooler A1 transport cooling gas (such as air) into the tower body through the wind ring H and the wind cap M respectively, and the cooling gas (that is, cold wind or cooling air) automatically It passes through the layer of sintered ore accumulated in the tower from bottom to top, and conducts countercurrent heat exchange with the sinter. After the heat exchange, the temperature of the cooling gas gradually increases, and is discharged through the surface of the sintered ore in the vertical cooler A1 tower, forming a high temperature Hot air, the high-temperature hot air is discharged through the hot air outlet 8; preferably, the high-temperature hot air is transported to the waste heat utilization system;
(3)堆积在冷却机的塔体内的烧结矿与自下而上的冷却气体进行逆流热交换而被冷却,进入到立式冷却机A1下部的排料锥斗5中,然后由排料设备P或板式给矿机12排出(例如排出到冷烧结矿输送机11上)。(3) The sintered ore accumulated in the tower body of the cooling machine is cooled by countercurrent heat exchange with the cooling gas from bottom to top, and enters the discharge cone 5 at the bottom of the vertical cooler A1, and then is discharged by the discharge equipment P or plate feeder 12 is discharged (for example, discharged onto the cold sinter conveyor 11).
优选,在上述方法中,根据测温探头9所检测的温度,控制系统K控制高度调节装置2、电机306、葫芦309、升降装置310、风环供风装置6、风帽供风装置7、调节棒10、冷烧结矿运输装置11、排料设备P、板式给矿机12的操作。Preferably, in the above method, according to the temperature detected by the temperature measuring probe 9, the control system K controls the height adjustment device 2, the motor 306, the hoist 309, the lifting device 310, the air ring air supply device 6, the hood air supply device 7, the adjustment Operation of rod 10, cold sinter transport device 11, discharge equipment P, plate feeder 12.
优选,与每一个排料锥斗5相对应设置测温探头9,根据每一个测温探头9所检测的温度,控制系统K控制相对应的排料设备P或板式给矿机12的操作。Preferably, a temperature measuring probe 9 is set corresponding to each discharge cone 5 , and the control system K controls the operation of the corresponding discharge device P or apron feeder 12 according to the temperature detected by each temperature measuring probe 9 .
该装备还具有自反馈排料调节功能。通过测温探头检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的排料锥斗下方的排料设备,进行正常排料,反之,则相应对降低排料设备的排料速度或关闭排料设备,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,在进行正常排料。同时,也可以通过调节调节棒的插入深度进行排料速度的调节。The equipment also has a self-feedback discharge adjustment function. The temperature of the sinter in the corresponding area is detected by the temperature measuring probe. When the temperature of the detected sinter in a certain position in the circumferential direction reaches the cooling effect, the discharge equipment under the discharge cone corresponding to the area is normally opened for normal discharge. On the contrary, reduce the discharge speed of the discharge equipment or close the discharge equipment accordingly, let the sinter in this area cool down for a period of time, when the sinter temperature reaches the cooling effect, the normal discharge is carried out. At the same time, the discharge speed can also be adjusted by adjusting the insertion depth of the adjusting rod.
实施例1Example 1
由顶盖和塔壁组成的塔体的高度为9米,塔体的外直径为13米。排料锥斗的高度为7米。The height of the tower body consisting of the top cover and the tower wall is 9 meters, and the outer diameter of the tower body is 13 meters. The height of the discharge cone is 7 meters.
风帽的直径是2.5米。风环的内直径是约11米。The diameter of the hood is 2.5 meters. The inner diameter of the wind ring is about 11 meters.
烧结矿的日处理能力为8600吨/天。进入料仓中之前的烧结矿的温度为700℃左右,热风出口8的热风温度达到500℃左右。回收的热量用于发电,发电量大约是34度电。The daily processing capacity of sinter is 8600 tons/day. The temperature of the sintered ore before entering the silo is about 700°C, and the temperature of the hot air at the hot air outlet 8 reaches about 500°C. The recovered heat is used to generate electricity, and the power generation is about 34 kWh.
与现有技术的环冷机相比,优点是:发电量高、漏风率低、粉尘排放小,设备简单可靠,由于密封性更好,本发明的技术能够提供更高温度的热风用于产生高温蒸汽,显著提高了发电效能。Compared with the prior art annular cooler, the advantages are: high power generation, low air leakage rate, small dust emission, simple and reliable equipment, and because of better sealing, the technology of the present invention can provide higher temperature hot air for generating High-temperature steam significantly improves power generation efficiency.
该工艺还可以克服烧结矿在立式冷却装置内的二次烧结问题,防止立式冷却装置出现卡堵现象。装置运行6个月,没有出现堵料、卡死的问题。This process can also overcome the problem of secondary sintering of sintered ore in the vertical cooling device and prevent the vertical cooling device from being blocked. The device has been in operation for 6 months, and there is no problem of material blocking or jamming.
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