CN108312551B - Ultrasonic composite system - Google Patents

Ultrasonic composite system Download PDF

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Publication number
CN108312551B
CN108312551B CN201810142522.3A CN201810142522A CN108312551B CN 108312551 B CN108312551 B CN 108312551B CN 201810142522 A CN201810142522 A CN 201810142522A CN 108312551 B CN108312551 B CN 108312551B
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CN
China
Prior art keywords
ultrasonic
roller
mounting plate
guide rail
mounting
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CN201810142522.3A
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Chinese (zh)
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CN108312551A (en
Inventor
徐毅
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Zuiko (shanghai) Corp
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Zuiko (shanghai) Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/086Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary anvil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/002Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line

Abstract

The invention discloses an ultrasonic wave compounding system, which comprises a plurality of material uncoiling devices, an ultrasonic wave device, a drawable driving roller device, a constant reference roller device, a material coiling device and a tension control device, wherein the material uncoiling devices are arranged on the upstream side of the ultrasonic wave device, and materials uncoiled by the material uncoiling devices enter a station of the ultrasonic wave device for compounding; the composite points of the ultrasonic device are matched with the composite points of the extractable driving roller device, and a gap for passing through materials is reserved between the two composite points; the constant reference roller device and the material winding device are sequentially arranged on the downstream side of the ultrasonic device; tension control devices are arranged on stations between the material uncoiling device and the ultrasonic device and stations between the constant reference roller device and the material coiling device. The invention has the advantages of compact structure, reasonable arrangement, capability of controlling the tension of the materials before and after compounding in real time, ensuring the optimal tightness state of the materials during compounding, and the like.

Description

Ultrasonic composite system
Technical Field
The invention belongs to the technical field of manufacturing equipment of disposable sanitary products, in particular to the fields of sanitary napkins, paper diapers, pull-up pants, sanitary pants and the like, and particularly relates to an ultrasonic composite system.
Background
With the continuous development of the disposable sanitary articles industry, in order to improve the comfort, softness and beauty of the products, more and more ultrasonic composite systems are used to perform composite embossing on multiple layers of different or same materials on the manufacturing equipment for producing the disposable sanitary articles. However, in the process of setting up the ultrasonic composite process flow, various difficulties are encountered, because of the multiple layers of various different materials, the tension of each material is different, especially the elastic materials such as elastic films, if the tension control numerical control of each material is not good, the optimal effect of composite embossing is difficult to achieve by the ultrasonic composite system, thus greatly reducing the equipment performance and affecting the product quality.
In order to achieve the best effect of composite embossing of multiple layers of different materials, not only an ultrasonic device but also an ultrasonic bottom roller can be accurately adjusted in multiple directions, and various materials, an ultrasonic composite position and the composite material have better wrap angle adjustment on the ultrasonic bottom roller, so that good composite embossing effect is obtained, meanwhile, stable tension of the composite material can be maintained, the requirements cannot be met in the existing ultrasonic composite flow, and the application range and performance of the device are greatly reduced.
On the other hand, the ultrasonic bottom roller is a patterned roller with a patterned surface, the rear end of the patterned roller is directly connected with the driving device, and the driving force directly acts on the rear end of the patterned roller, so that the phenomenon that the welding head of the ultrasonic device and the ultrasonic bottom roller are positioned inaccurately due to vibration of the patterned roller in the operation process can occur, and the effect of composite embossing of a plurality of materials is affected. In addition, to different market demands or different materials, can often change the pattern, when changing, need carry out the whole change to the ultrasonic wave backing roll, traditional ultrasonic wave backing roll mechanism is fixed to be set up in ultrasonic wave bonding tool below, and the space is little between the two, and the change operation is restricted by the space, and the operation is difficult to show, has reduced work efficiency to a great extent. In addition to the devices, space, rationality and other issues are considered in the overall process, so improvements in the individual devices of the ultrasound composite system and their process flows are highly desirable.
Disclosure of Invention
Aiming at the defects or shortcomings of the prior art, the invention aims to provide an ultrasonic composite system which has compact structure, reasonable arrangement, can control the tension of each material before and after the composite in real time, ensures the optimal tightness state of a plurality of materials during the composite, and can utilize the precise adjustment of a plurality of positions of each device to ensure that the plurality of materials can achieve the optimal composite embossing effect and stable tension output at a composite station.
In order to solve the technical problems, the invention comprises the following components:
the ultrasonic wave compounding system comprises a plurality of material uncoiling devices, an ultrasonic wave device, a drawable driving roller device, a constant reference roller device, a material coiling device and a tension control device, wherein the material uncoiling devices are arranged on the upstream side of the ultrasonic wave device, and materials uncoiled by the material uncoiling devices enter a station of the ultrasonic wave device to be compounded; the composite points of the ultrasonic device and the extractable driving roller device are matched with each other, and a gap for passing through a material is reserved between the two composite points; the constant reference roller device and the material winding device are sequentially arranged on the downstream side of the ultrasonic device; tension control devices are arranged on stations between the material uncoiling device and the ultrasonic device and stations between the constant reference roller device and the material coiling device.
The tension control device comprises a first rotating shaft, a first free roller and a first driving component, wherein the surface of the first free roller is provided with conveyed materials, one end of the first rotating shaft is provided with the first free roller through a first handle arm, and the other end of the first rotating shaft is provided with the first driving component for driving the first rotating shaft to rotate.
The first driving assembly comprises a first connecting plate, a first air cylinder connecting piece, a first driving air cylinder and a first mounting shaft, and one end of the first connecting plate is mounted on the first rotating shaft through a clamp; a first cylinder connecting piece is arranged at the piston end of the first driving cylinder and is rotationally connected with the other end of the first connecting plate; the cylinder body end of the first driving cylinder is rotationally connected with one end of a first installation shaft, and the other end of the first installation shaft is fixedly installed on the back surface of the installation panel.
The end part of the first rotating shaft is further provided with an encoder electrically connected with the control unit, signals are fed back to the control unit by the encoder, and the control unit controls the rotating speed of an uncoiling motor in the material uncoiling device or a coiling motor in the material coiling device.
At least one of the front and rear stations of the first free roller in the tension control device is provided with a third free roller.
The ultrasonic device comprises an ultrasonic mechanism, a first mounting plate, a second mounting plate and a mounting frame, wherein the ultrasonic mechanism is fixedly arranged on the first mounting plate, a horizontal moving mechanism is arranged between the first mounting plate and the second mounting plate, and the ultrasonic mechanism arranged on the first mounting plate horizontally moves relative to the second mounting plate under the driving action of the horizontal moving mechanism; and a vertical moving mechanism is arranged between the second mounting plate and the mounting frame, and the second mounting plate drives the first mounting plate to vertically move relative to the mounting frame under the driving action of the vertical moving mechanism.
The horizontal moving mechanism comprises a first sliding block, a first guide rail, a first handle, a connecting shaft, an adjusting screw rod and an adjusting nut, wherein the first sliding block is arranged on the first mounting plate, the first guide rail matched with the first sliding block is transversely arranged on the second mounting plate, the connecting shaft penetrates through a waist-shaped hole in the mounting frame, one end of the connecting shaft is connected with the first handle, and the other end of the connecting shaft is connected with the optical axis end of the adjusting screw rod; the threaded end of the adjusting screw rod is in threaded connection with the adjusting nut, and the adjusting nut is connected with the first mounting plate through a first rectangular hole penetrating through the second mounting plate and through an adjusting part.
The horizontal moving mechanism further comprises a sliding bar and a sliding groove matched with the sliding bar, the sliding groove is transversely formed in the second mounting plate, and the sliding bar is installed in the sliding groove of the second mounting plate and connected with the first mounting plate.
The vertical moving mechanism comprises a second sliding block, a second guide rail, a second handle, a second installation shaft and a first regulator, wherein the second sliding block is arranged in a matched mode with the second guide rail, the second sliding block is arranged on the guide rail installation plate, the second guide rail is vertically arranged on the second installation plate, and the guide rail installation plate is installed between the installation frame and the main panel; one end of the second mounting shaft penetrates through the mounting frame and is connected with the second handle, and the other end of the second mounting shaft is connected with the first regulator; the screw rod end of the first regulator is fixedly connected with a second connecting plate, and the second connecting plate penetrates through a second rectangular hole formed in the guide rail mounting plate and is fixedly connected with the second mounting plate.
The extractable driving roller device comprises an ultrasonic bottom roller, a third mounting plate, a bottom roller mounting plate, a motor and an extractable moving mechanism; the ultrasonic bottom roller is arranged on the bottom roller mounting plate through shaft supporting pieces arranged on two sides, and one end of the ultrasonic bottom roller is connected with the connecting disc through an expanding sleeve; the driving shaft of the motor penetrates through a fourth mounting plate to be connected with the flange plate, and the flange plate is detachably connected with the connecting disc through a coupler, wherein the fourth mounting plate is fixedly mounted on the third mounting plate; the extractable moving mechanism is arranged at the bottoms of the third mounting plate and the bottom roller mounting plate.
The extractable moving mechanism comprises a third block, a third guide rail, a third sliding block and an installation bottom plate, wherein the third block is axially arranged at the bottoms of the third installation plate and the bottom roller installation plate, the third guide rail is installed at the bottom of the third block, the third sliding block is installed on the installation bottom plate, and the third sliding block is matched with the third guide rail.
A brake block which is matched with the third guide rail and is arranged on the mounting bottom plate is also arranged on the third guide rail, and the mounting position of the brake block is arranged between the third sliding blocks; the brake block is also provided with an air source communicated with the brake block, and a spring on the brake block is clamped with or separated from the third guide rail; when the brake block is in an air-break state, a spring on the brake block clamps the third guide rail; and when the brake block is in a ventilation state, the spring on the brake block releases the clamping force on the third guide rail.
The compound system further comprises a directional movable pinch roller device, wherein the directional movable pinch roller device is arranged on a station behind the extractable driving roller device; the directional movable clamping and pressing roller device comprises a first clamping and pressing roller, a second driving cylinder and a connecting plate assembly, wherein the piston end of the second driving cylinder is fixedly connected with one side of the connecting plate assembly, and the cylinder body end of the second driving cylinder is fixedly arranged on a fifth mounting plate; the first clamping and pressing roller is rotatably arranged on the other side of the connecting plate assembly, and is in contact with or separated from the ultrasonic bottom roller under the driving action of the second driving cylinder.
The fifth mounting plate is also provided with a guide rail pair, a gear pair and a handle assembly connected with the gear pair, wherein the guide rail pair comprises a fourth guide rail and a fourth sliding block matched with the fourth guide rail, the fourth sliding block is fixedly connected to the mounting frame, and the fourth guide rail is fixedly connected to the fifth mounting plate; the rack in the gear pair is fixed on the fifth mounting plate, and the axle center of the gear meshed with the rack is connected with the handle assembly through a third mounting shaft; the handle assembly comprises a third handle and a second regulator fixedly mounted on a bracket, wherein the bracket is mounted on a mounting frame, the third handle is connected with the second regulator, and the second regulator is connected with a third mounting shaft which is arranged through the mounting frame.
The compound system further comprises a tension real-time monitoring device, the tension real-time monitoring device is arranged on a station between the extractable driving roller device and the constant reference roller device, a second rotating shaft is arranged in the tension real-time monitoring device, the surface of the second rotating shaft is provided with a conveyed material, and tension meters electrically connected with the control unit are respectively arranged at two ends of the second rotating shaft.
The composite system further comprises a clamping and pressing roller device arranged on the station of the material winding device, and a third clamping and pressing roller in the clamping and pressing roller device is in contact with winding materials on the material winding device.
The compound system further comprises an adjustable free roller device, wherein the adjustable free roller device is arranged at the last station of the ultrasonic device or the extractable driving roller device, the adjustable free roller device comprises a second free roller and an adjusting component for adjusting the installation position of the second free roller, and the surface of the second free roller is provided with conveyed materials.
The height of the second free roller after adjustment is not higher than the setting height of the composite position of the ultrasonic device or the extractable driving roller device.
The material uncoiling device comprises an air expansion shaft unit connected with an uncoiling motor, the uncoiling motor is electrically connected with a control unit, and a coiled material coiled by uncoiling is arranged outside the air expansion shaft unit; the material winding device comprises an air inflation shaft unit connected with a winding motor, the winding motor is electrically connected with a control unit, and a wound material roll is arranged outside the air inflation shaft unit.
Compared with the prior art, the invention has the following technical effects:
the invention is suitable for ultrasonic composite process flow of a plurality of different materials/the same materials, has compact structure and reasonable arrangement, can control better tension before the composite after uncoiling each material, and ensures the optimal tightness state of a plurality of materials during the composite; the precise adjustment of the positions of the devices and the wrap angle adjustment of the materials are matched when the ultrasonic devices are combined, so that the composite embossing is carried out on a plurality of materials to achieve the best effect, and meanwhile, the stable output of the tension of the composite materials can be maintained; after the materials are compounded, the compounded materials are subjected to tension value monitoring and can be fed back in time for adjustment; the invention effectively solves the problems of tension control and composite deviation of material composite, and greatly improves the performance and the utilization rate of a composite system.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings in which:
fig. 1: the ultrasonic composite system structure of the application is schematically shown;
fig. 2: the tension of the first free roller of the tension control device is shown in three different states;
fig. 3: a side view of the tension control device of the present application;
fig. 4: front view of the ultrasonic device in the application;
fig. 5: side view of the ultrasonic device of the present application;
fig. 6: a perspective view of the extractable drive roller assembly of the present application;
fig. 7: front view of the extractable driving roller device;
fig. 8: a side view of the extractable drive roller assembly of the present application;
fig. 9: the application discloses a perspective view of a directional movable pinch roller device.
Detailed Description
The conception, specific structure, and technical effects of the present application will be further described with reference to the accompanying drawings to fully understand the objects, features, and effects of the present application.
As shown in fig. 1, the ultrasonic compounding system of the present embodiment includes a plurality of material unwinding devices 10, an ultrasonic device 20, a extractable driving roller device 30, a constant reference roller device 40, a material winding device 50, and a tension control device 70, wherein the material unwinding devices 10 are disposed on the upstream side of the ultrasonic device 20, and the material unwound by the material unwinding devices 10 enters the station of the ultrasonic device 20 for compounding; the compounding point of the ultrasonic device 20 and the compounding point of the extractable driving roller device 30 are mutually matched, a gap for passing materials is reserved between the two compounding points, wherein an ultrasonic welding head of the ultrasonic device 20 and an ultrasonic bottom roller 31 in the extractable driving roller device 30 are arranged in a vertically opposite manner, and a gap for passing materials is reserved between the ultrasonic welding head and the ultrasonic bottom roller 31; the constant reference roller device 40 and the material winding device 50 are sequentially arranged on the downstream side of the ultrasonic device 20; tension control devices 70 are provided at the stations between the material unwinding device 10 and the ultrasonic device 20 and between the constant reference roller device 40 and the material winding device 50. The constant reference roller device 40 is composed of a constant reference roller 41 and a clamping and pressing roller 42 matched with the constant reference roller 41, wherein the constant reference roller 41 is a driving roller connected with a motor, and the constant reference roller 41 and the driving roller are matched with each other to carry out driving clamping and pressing on the material after composite embossing. The constant reference roller device 40 is matched with the linear speed of the ultrasonic bottom roller 31, and when the ultrasonic device 20 is far away from the ultrasonic bottom roller 31, the position of each material on each device is positioned by the constant reference roller device 40 so as to facilitate the regression of the working position of the ultrasonic device 20 and the re-operation of the equipment.
The material uncoiling device 10 comprises an inflatable shaft unit 11 connected with an uncoiling motor, the uncoiling motor is electrically connected with a control unit, and a coiled material coiled by uncoiling is arranged outside the inflatable shaft unit 11. In this embodiment, the number of the material unwinding devices 10 is 3, that is, the system completes the compounding of 3 materials; the present embodiment is not limited to the compounding of the above 3 materials, and the number of the material unwinding devices 10 may be increased or decreased as appropriate according to the actual needs. The material type can be determined according to the actual situation, and the method is not only suitable for compounding various non-woven fabrics, but also suitable for compounding non-woven fabrics and elastic materials.
The material winding device 50 comprises an air inflation shaft unit 11 connected with a winding motor, the winding motor is electrically connected with a control unit, and a wound material roll is arranged outside the air inflation shaft unit 11.
As shown in fig. 1, at different stations, the third free roller 75 may be provided according to the flow direction of the material, and the setting position and the setting number of the third free roller 75 are not limited in the range of the flow direction.
The composite system further comprises a clamping and pressing roller device 90 arranged on a station of the material winding device 50, and a third clamping and pressing roller 91 in the clamping and pressing roller device 90 is in contact with the winding material on the material winding device 50. The nip roller device 90 changes the contact position of the third nip roller 91 and the winding material according to the change of the winding diameter of the composite material, and always keeps the contact setting of the third nip roller 91 and the winding material on the material winding device 50. The rear end of the material winding device 50 is also provided with a winding motor, and the winding motor can independently adjust the rotating speed of the material winding device 50 in real time.
The compound system further comprises a tension real-time monitoring device 80, the tension real-time monitoring device 80 is arranged on a station between the extractable driving roller device 30 and the constant reference roller device 40, a second rotating shaft 81 is arranged in the tension real-time monitoring device 80, materials to be conveyed are arranged on the surface of the second rotating shaft 81, and tensiometers electrically connected with the control unit are respectively arranged at two ends of the second rotating shaft 81. In this embodiment, an amplifier is further provided between the tensiometer and the control unit. The tensiometer can monitor the tension value of the material on the post-compounding station in real time, so that operators can more intuitively and clearly know the tension value of the material when the ultrasonic device 20 and the ultrasonic bottom roller 31 compound embossing, and the values of ideal compounding can be conveniently compared and correspondingly adjusted.
The compound system further comprises an adjustable free roller device 100, wherein the adjustable free roller device 100 is arranged at the last station of the ultrasonic device 20 or the extractable driving roller device 30, the adjustable free roller device 100 comprises a second free roller 101 and an adjusting component 102 for adjusting the installation position of the second free roller 101, and the surface of the second free roller 101 is provided with conveyed materials. The adjustable free roller device 100 can pull the material to the composite station of the ultrasonic device 20 and the ultrasonic bottom roller 31 under the driving of the extractable driving device 31 before compositing a plurality of materials, and can adjust the up-down position of the second free roller 101 so as to change the wrap angle of the material on the ultrasonic bottom roller 31. The wrap angle is the central angle corresponding to the contact arc length formed by the material before composite embossing and the material after composite embossing on the ultrasonic bottom roller 31, so that the position of one side of the wrap angle is changed by the up-down adjustable setting of the second free roller 101 in the adjustable free roller device 100, namely, the wrap angle of each material and the ultrasonic bottom roller 31 is directly influenced. The adjustable free roller device 100 can independently find the optimal composite wrap angle for each material before the materials are compounded according to the influencing factors of different materials, different gram weights and different layers, and provides preconditions for ensuring the composite effect of the multi-layer materials.
The installation height of the second free roller 101 is not higher than the installation height of the composite position of the ultrasonic device 20 or the extractable driving roller device 30. This arrangement is to ensure that the materials contact the ultrasound backing roll 31 and do not cause failure of the second free roll 101. In general, the smaller the wrap angle, i.e., the smaller the contact range between each material before the composite embossing and the material after the composite embossing and the ultrasonic bottom roller 31, the poor the composite effect. On the contrary, the larger the wrap angle is, the larger the contact range between the material before composite embossing and the material after composite embossing and the ultrasonic bottom roller 31 is, and the better the composite effect is.
In this embodiment, the constant reference roller device 40 is further provided with a second nip roller 42 that cooperates with the constant reference roller 41, and drives and nips the material after composite embossing. The rotation speed of the constant reference roller 41 in the constant reference roller device 40 is matched with that of the ultrasonic bottom roller 31, and when the ultrasonic welding head is far away from the ultrasonic bottom roller 31, the constant reference roller device 40 is used for positioning each material so as to prevent the material from deviating or separating from the station.
As shown in fig. 2 and 3, the tension control device 70 of the present embodiment includes a first rotating shaft 71, a first free roller 72, and a first driving assembly 73, where the surface of the first free roller 72 is provided with the conveyed material, one end of the first rotating shaft 71 is installed with the first free roller 72 through a first handle arm 74, and the other end is installed with the first driving assembly 73 that drives the first rotating shaft 71 to rotate. The first free roller 72 is installed on the operation side of the installation panel 736 through the installation component, the installation is firmer and more stable, and the first free roller 72 is installed vertically downwards in the gravity direction through the first handle arm 74, so that the balance problem of the first free roller 72 under the self gravity is avoided, and the tension of the material can be adjusted more accurately on the premise of ensuring the balance of the device.
The first driving assembly 73 includes a first connection plate 731, a first cylinder connector 732, a first driving cylinder 733, and a first mounting shaft 734, and one end of the first connection plate 731 is mounted on the first rotating shaft 71 by a jig 735; a first cylinder connector 732 is installed at the piston end of the first driving cylinder 733, and the first cylinder connector 732 is rotatably connected with the other end of the first connecting plate 731; the cylinder end of the first driving cylinder 733 is rotatably connected to one end of a first mounting shaft 734, and the other end of the first mounting shaft 734 is fixedly mounted on the back surface of the mounting panel 736. In this embodiment, the first driving assembly 73 is mounted on the back (non-operating side) of the mounting panel 736, so that the operating space on the operating side is larger, which is beneficial to the layout requirements of the compact device.
The end of the first rotating shaft 71 is further provided with an encoder 76 electrically connected with the control unit, and the encoder 76 feeds back a signal to the control unit, and the control unit controls the rotating speed of the unwinding motor in the material unwinding device 10 or the winding motor in the material winding device 50. Specifically, the encoder 76 is connected to a control unit, which is connected to an unwinding motor in the upstream-side material unwinding device 10. The swinging angle of the first free roller 72 is detected by the encoder 76, the rotational displacement obtained by the encoder 76 is converted into an analog-digital signal to be fed back to the control unit, and then the control unit controls the material unwinding speed of the unwinding motor in the upstream material unwinding device 10 to realize the swinging angle of the first free roller 72 so as to adjust the material tension, thereby forming a real-time closed feedback loop in the material conveying process.
Further, the front and rear stations of the first free roller 72 in the tension control device 70 are respectively provided with a third free roller 75. The third free roller 75 is disposed at the station according to the material flow direction, and when the material flow direction is opposite, the disposition position and the operation of the third free roller 75 are opposite.
As shown in fig. 4 and 5, the ultrasonic device 20 includes an ultrasonic mechanism 21, a first mounting plate 22, a second mounting plate 23, and a mounting frame 24, where the ultrasonic mechanism 21 is fixedly mounted on the first mounting plate 22, a horizontal moving mechanism is disposed between the first mounting plate 22 and the second mounting plate 23, and the ultrasonic mechanism 21 mounted on the first mounting plate 22 moves horizontally relative to the second mounting plate 23 under the driving action of the horizontal moving mechanism; a vertical moving mechanism is arranged between the second mounting plate 23 and the mounting frame 24, and the second mounting plate 23 drives the first mounting plate 22 to vertically move relative to the mounting frame 24 under the driving action of the vertical moving mechanism. In this embodiment, the horizontal direction refers to a direction perpendicular to the device flow direction (MD direction), that is, the CD direction, and the vertical direction is the up-down direction shown in fig. 4; the arrangement of the horizontal moving mechanism and the vertical moving mechanism can flexibly adjust the ultrasonic mechanism 21 in the directions of two degrees of freedom, namely horizontal and vertical, so as to realize the accuracy of the position of the material compounding point and meet the precise requirement of the whole compounding process flow on material compounding.
An ultrasonic bottom roller 31 which is matched with the ultrasonic bottom roller is arranged below the ultrasonic welding head on the ultrasonic mechanism 21, protruding patterns which are designed according to a rule are generally distributed on the surface of the ultrasonic bottom roller 31, and at least two layers of disposable sanitary product raw materials or semi-finished products of the disposable sanitary products are subjected to a composite embossing process of the raw materials or the semi-finished products through the space between the ultrasonic welding head and the protruding patterns on the ultrasonic bottom roller 31.
After the ultrasonic composite embossing of the raw materials or the semi-finished products is finished through the ultrasonic mechanism 21 and the ultrasonic bottom roller 31, a first clamping and pressing roller 61 is arranged at the next station of the ultrasonic bottom roller 31 in a contact or separation mode, and the contact position of the first clamping and pressing roller 61 and the ultrasonic bottom roller 31 is changed, so that the wrap angle of the composite material on the ultrasonic bottom roller 31 is changed, and finally the composite embossing effect of the raw materials or the semi-finished products reaches the optimal state and stable output of tension; when the first nip roller 61 is separately disposed from the ultrasonic bottom roller 31, it is advantageous to use the first nip roller 61 in a scene where the first nip roller 61 is not required to nip the ultrasonic bottom roller 31 when the raw material or the semi-finished product or the multiple materials are compositely embossed in the process.
The horizontal moving mechanism comprises a first sliding block 201, a first guide rail 202, a first handle 203, a connecting shaft 204, an adjusting screw rod 205 and an adjusting nut 206, wherein the first sliding block 201 is arranged on the first mounting plate 22, the first guide rail 202 which is matched with the first sliding block 201 is transversely arranged on the second mounting plate 23, the connecting shaft 204 passes through a waist-shaped hole on the mounting frame 24, the arrangement mode is beneficial to the adjustment components such as the first handle 203 and the like to freely move up and down in the vertical direction along with the second mounting plate 23 under the action of the vertical moving mechanism relative to the mounting frame 24, one end of the connecting shaft 204 is connected with the first handle 203, and the other end is connected with the optical axis end of the adjusting screw rod 205; the threaded end of the adjusting screw rod 205 is in threaded connection with the adjusting nut 206, and the adjusting nut 206 is connected with the first mounting plate 22 through a first rectangular hole penetrating through the second mounting plate 23 and through an adjusting component, and the first rectangular hole is arranged in a manner to ensure that the adjusting component mounted on the first mounting plate 22 can smoothly penetrate through the second mounting plate 23 when moving in the horizontal direction along with the first mounting plate 22 relative to the second mounting plate 23 under the action of the horizontal moving mechanism. The matching of the first slider 201 and the first guide rail 202 ensures the stability of the horizontal movement, and finally the ultrasonic mechanism 21 mounted on the first mounting plate 22 realizes the precise adjustment in the horizontal direction, namely the precise adjustment of the flow center.
The horizontal moving mechanism further comprises a sliding bar 207 and a sliding groove 208 matched with the sliding bar 207, the sliding groove 208 is transversely arranged on the second mounting plate 23, and the sliding bar 207 is installed in the sliding groove 208 of the second mounting plate 23 and connected with the first mounting plate 22. The sliding bar 207 and the sliding groove 208 are arranged to facilitate initial positioning of the flow center dimension of the ultrasonic mechanism 21 in the horizontal direction before the device is operated. The method can also be used for large-amplitude size adjustment so as to meet the condition that a process center needs to be changed frequently under the condition that materials are required to be replaced frequently, and also provide early preparation for later precise adjustment. The sliding bar 207 has a T-shaped structure, and the sliding groove 208 has a T-shaped structure matching with the T-shaped structure, and in particular, the arrangement of the sliding bar 207 and the sliding groove 208 may be changed in different shapes according to the actual situation. This structural arrangement facilitates locking of the slider 207, ensures that the device is not affected by factors such as vibration during operation, and ensures stability of the ultrasonic mechanism 21 in compounding the material.
The vertical moving mechanism comprises a second slider 201', a second guide rail 202', a second handle 203', a second mounting shaft 204' and a first adjuster 205', wherein the second slider 201' is matched with the second guide rail 202', the second slider 201' is arranged on the guide rail mounting plate 206', the second guide rail 202' is vertically arranged on the second mounting plate 23, and the guide rail mounting plate 206' is arranged between the mounting frame 24 and the main panel; one end of the second mounting shaft 204' passes through the mounting frame 24 and is connected to the second handle 203', and the other end thereof is connected to the first adjuster 205 '; the screw end of the first adjuster 205 'is fixedly connected with the second connecting plate 207', and the second connecting plate 207 'passes through a second square hole formed on the guide rail mounting plate 206' and is fixedly connected with the second mounting plate 23, and the arrangement of the second square hole ensures that the second connecting plate 207 'can smoothly pass through the guide rail mounting plate 206' when the second mounting plate 23 moves in the vertical direction. The length ranges of the waist-shaped holes, the first rectangular holes and the second rectangular holes can be determined according to the adjusting ranges in the horizontal direction and the vertical direction. By rotating the second handle 203', the first adjuster 205' converts the force by 90 ° so that the second mounting plate 23 moves up and down relative to the mounting frame 24, and the cooperation of the second slider 201 'and the second guide rail 202' ensures the stability of the vertical movement during the up and down movement. Further, the reduction ratio is set in the internal components of the first adjuster 205 'according to a certain proportion, so that the number of turns of the second handle 203' when adjusted is in a certain proportion to the adjusting pitch of the screw thread, and the adjustment is more labor-saving and more accurate. Finally, the second mounting plate 23 drives the ultrasonic mechanism 21 on the first mounting plate 22 to realize precise adjustment in the vertical direction.
As shown in fig. 6 to 8, the extractable driving roller device 30 includes an ultrasonic bottom roller 31, a third mounting plate 32, a bottom roller mounting plate 321, a motor 33, and an extractable moving mechanism 34; the ultrasonic bottom roller 31 is mounted on the bottom roller mounting plate 321 through shaft supporting pieces 311 arranged on two sides, wherein one end of the ultrasonic bottom roller 31 is connected with the connecting disc 35 through an expansion sleeve; the driving shaft of the motor 33 passes through a fourth mounting plate 36 to be connected with a flange plate 37, and the flange plate 37 is detachably connected with a connecting disc 35 through a coupling, wherein the fourth mounting plate 36 is fixedly mounted on the third mounting plate 32; the extractable moving mechanism 34 is disposed at the bottom of the third mounting plate 32 and the bottom roller mounting plate 321. The rear end of the ultrasonic bottom roller 31 is connected with a motor 33 to provide driving force for the composite point, the ultrasonic bottom roller 31 is a pattern roller, and different patterns can be set according to different materials. Since the driven ultrasonic bottom roller 31 is frequently replaced, when the ultrasonic bottom roller 31 needs to be replaced, the ultrasonic bottom roller 31 and the components connected with the ultrasonic bottom roller 31 are pulled out by using the drawable moving mechanism 34, and then the screw connected with the coupling and the connecting disc 35 is removed, so that the ultrasonic bottom roller 31 can be replaced.
The extractable moving mechanism 34 includes a third block 341, a third guide rail 342, a third slider 343, and a mounting plate 344, where the third block 341 is axially disposed at the bottoms of the third mounting plate 32 and the bottom roller mounting plate 321, the third guide rail 342 is mounted at the bottom of the third block 341, the third slider 343 is mounted on the mounting plate 344, and the third slider 343 is disposed in a matching manner with the third guide rail 342. In this embodiment, the number of the third guide rails 342 is 2, and 2 third sliding blocks 343 are respectively disposed on each third guide rail 342, and the number of the third guide rails 342 and the third sliding blocks 343 is determined according to the actual situation. When the ultrasonic bottom roller 31 is replaced, the third slide block 343 is fixed, and the third guide rail 342 slides in the third slide block 343 to draw out the whole ultrasonic bottom roller 31, so that the position of the ultrasonic bottom roller 31 relative to the lower part of the ultrasonic welding head is staggered relatively, a wider space is provided for replacing the ultrasonic bottom roller 31, the replacement operation is also facilitated, and the working efficiency is improved.
A brake block 345 which is matched with the third guide rail 342 and mounted on the mounting base plate 344 is also arranged on the third guide rail 342, and the mounting position of the brake block 345 is arranged between the third sliding blocks 343; the brake block 345 is also provided with an air source communicated with the brake block 345, and a spring on the brake block 345 is clamped with or separated from the third guide rail 342; when the brake block 345 is in an air-break state, the spring on the brake block 345 clamps the third guide rail 342, so as to absorb shock during the operation of the ultrasonic bottom roller 31, and ensure the accurate positioning of the ultrasonic welding head on the ultrasonic mechanism 21 and the ultrasonic bottom roller 31; when the brake block 345 is in the ventilated state, the spring on the brake block 345 releases the clamping force on the third rail 342. When the replacement operation of the ultrasonic bottom roller 31 is required, the brake block 345 is in a ventilation state, the brake block 345 releases the acting force of the spring on the third rail 342, and the ultrasonic bottom roller 31 is rapidly pulled out of the ultrasonic bottom roller 31 by the third rail 342 and the third slider 343. In the replacement operation, the ultrasonic bottom roller 31 only needs to be pulled out to a half position, at this time, the third guide rail 342 is clamped by the air-break state of the brake block 345 again and by means of the acting force of the spring, so that the ultrasonic bottom roller 31 has the fixing and positioning functions, the phenomenon that the third guide rail 342 moves on the third slide block 343 in the process of replacing the ultrasonic bottom roller 31 is prevented, the safety guarantee and the operation convenience are provided for the replacement operation, and the working efficiency is improved.
Further, a mounting seat 346 is provided at the bottom of the mounting base 344, wherein another guide rail pair 348 is provided between the mounting base 344 and the mounting seat 346 along the MD direction, and the mounting base 344 and the mounting component provided on the mounting base 344 move relative to the mounting seat 346 along the MD direction under the action of external force; in order to further enhance the fine adjustment in the MD direction, an adjustment mechanism 347 is further provided on the side surface of the mounting base plate 344, and by adjusting the adjustment mechanism 347, the fine adjustment in the MD direction of the mounting base plate 344 and the mounting member provided on the mounting base plate 344 can be achieved with respect to the mounting base 346.
As shown in fig. 9, the composite system further includes a directional moving nip roller apparatus 60, the directional moving nip roller apparatus 60 being disposed at a station behind the extractable driving roller apparatus 30; the directional movable pinch roller device 60 comprises a first pinch roller 61, a second driving cylinder 62 and a connecting plate assembly 63, wherein the piston end of the second driving cylinder 62 is fixedly connected with one side of the connecting plate assembly 63, and the first pinch roller 61 is rotatably arranged on the other side of the connecting plate assembly 63; the cylinder end of the second driving cylinder 62 is mounted on a fifth mounting plate 67 described below.
The directional movable nip roller device 60 performs nip on the material or the semi-finished product subjected to composite embossing after the ultrasonic welding head and the ultrasonic bottom roller 31 are subjected to composite embossing according to requirements. When the ultrasonic wave compounding process requires the first clamping and pressing roller 61 to clamp and press the ultrasonic bottom roller 31, the first clamping and pressing roller 61 contacts with the ultrasonic bottom roller 31 under the action of the second driving cylinder 62, and a wrap angle with a certain angle is formed between the first clamping and pressing roller 61 and the contact position of the material on the ultrasonic bottom roller 31; when the ultrasonic wave compounding process does not need the first clamping roller 61 to clamp the ultrasonic wave bottom roller 31, the first clamping roller 61 is quickly separated from the ultrasonic wave bottom roller 31 under the action of the second driving cylinder 62 to release the clamping state. When the first nip roller 61 is disposed separately from the ultrasonic bottom roller 31, it is also advantageous to pass through the material. The first nip roller 61 and the ultrasonic bottom roller 31 are in contact or separation, and different modes can be selected according to different materials and different composite embossing requirements, so that the method is flexible and convenient in practical application process.
The connecting plate assembly 63 comprises a third connecting plate 631 and a second handle arm 632, a first clamping roller 61 is arranged between the two second handle arms 632, and the other end of the second handle arm 632 is fixedly arranged on the third rotating shaft 611; the piston end of the second driving cylinder 62 is rotatably connected with one end of a third connecting plate 631 through a second cylinder connecting piece 621, and the other end of the third connecting plate 631 is mounted on the third rotating shaft 611; and the third rotating shaft 611 is rotatably connected with the fifth mounting plate 67, and a rotating bearing is further disposed at the connection position. In this embodiment, the piston end of the second driving cylinder 62 is rotatably connected to one end of the third connecting plate 631 by the second cylinder connecting piece 621, which ensures flexibility in the working process of the second driving cylinder 62 and prevents the occurrence of seizing and the like. The cylinder end of the second driving cylinder 62 is fixedly mounted on a fifth mounting plate 67.
Also mounted on the fifth mounting plate 67 are a guide rail pair 65, a gear pair 66, and a handle assembly 64 connected to the gear pair 66. The guide rail pair 65 includes a fourth guide rail 651 and a fourth slider 652 disposed in matching with the fourth guide rail 651, the fourth slider 652 is fixedly connected to the mounting frame 24, and the fourth guide rail 651 is fixedly connected to the fifth mounting plate 67. The fourth slider 652 is fixedly connected to the mounting frame 24 through a first bar, the fourth guide rail 651 is fixedly connected to the fifth mounting plate 67 through a second bar, and specifically, the fifth mounting plate 67 connected to the fourth guide rail 651 and the first pinch roller 61 and the like do linear motion along the fourth slider 652 on the mounting frame 24 in the MD direction.
A rack 661 in the gear pair 66 is fixed to the fifth mounting plate 67, and the shaft center of a gear 662 meshed with the rack 661 is connected to the handle assembly 64 through a third mounting shaft. Under the cooperation of the guide rail pair 65 and the gear pair 66, the gear 662 drives the rack 661 to perform stable linear motion along with the fourth guide rail 651 in the fourth slider 652, so that the first pinch roller 61 can be precisely adjusted in the MD direction relative to the mounting frame 24, and the position of the pinch point of the first pinch roller 61 on the ultrasonic bottom roller 31 can be changed, so as to change the wrap angle of the material on the ultrasonic bottom roller 31 after the composite embossing. The first nip roller 61 is finely adjusted in the MD to change the position of the other side of the wrap angle, i.e., to directly affect the wrap angle of each material with the ultrasonic bottom roller 31. Aiming at different requirements on wrap angles when different materials are compounded, the compound embossing effect reaches the optimal state and keeps the stable output of tension; and, the cooperation of the guide rail pair 65 and the gear pair 66 makes the precise adjustment process more stable and controllable.
The handle assembly 64 includes a third handle 641 and a second adjuster 642 fixedly mounted on a bracket mounted on the mounting frame 24, the third handle 641 being coupled to the second adjuster 642, the second adjuster 642 being coupled to a third mounting shaft disposed through the mounting frame 24. The combination of the handle assembly 64, gear pair 66 and rail pair 65 effectively converts rotational motion to third handle 641 into linear motion of rail pair 65 through the transition of gear pair 66. The internal components of the second regulator 642 are provided with a reduction ratio according to a certain proportion, so that the number of turns of the third handle 641 when being regulated is in a certain proportion to the regulating pitch of the screw thread, the regulation is more labor-saving and accurate, and preconditions are provided for occasions requiring precise regulation.
In the above-mentioned clamping process, the third handle 641 may be rotated to drive the guide rail pair 65 and the gear pair 66 to work, and the whole clamping device connected with the fourth guide rail 651 is moved in the MD direction by the cooperation of the guide rail pair 65 and the gear pair 66, that is, the first clamping roller 61 is precisely adjusted in the MD direction relative to the mounting frame 24, so as to change the wrap angle of the material on the ultrasonic bottom roller 31, so that the composite embossing effect of the material reaches the optimal state, and the device is particularly suitable for real-time online precise adjustment when the tension of the material changes in high-speed operation; in addition, the method is also suitable for the scene of frequent material replacement; in the above precise adjustment process, and in the working stroke range of the second driving cylinder 62, the guide rail pair 65 and the gear pair 66 may also be in linkage fit with the second driving cylinder 62, so that the clamping points of the first clamping roller 61 and the material on the ultrasonic bottom roller 31 may be adjusted to the optimal position, thereby realizing the optimal effect of ultrasonic composite embossing.
When the ultrasonic compounding process requires the first clamping roller 61 and the ultrasonic bottom roller 31 to clamp the compounded material, the piston end of the second driving cylinder 62 extends out, and the third connecting plate 631 connected with the piston end of the second driving cylinder 62 rotates by using the third rotating shaft 611 to enable the first clamping roller 61 to rotate at a certain angle (that is, the linear motion of the second driving cylinder 62 is converted into the rotary motion of the third rotating shaft 611) until the first clamping roller 61 contacts with the ultrasonic bottom roller 31 and clamps the compounded and embossed material; when the ultrasonic compounding process does not require the first nip roller 61 and the ultrasonic bottom roller 31 to nip the compounded material, the piston end of the second driving cylinder 62 is retracted, and the third connecting plate 631 connected to the piston end of the second driving cylinder 62 rotates by the third rotating shaft 611, so that the first nip roller 61 is reversed by a certain angle (relative to the extended state of the second driving cylinder 62) until the first nip roller 61 is separated from the ultrasonic bottom roller 31. The air inlet and outlet of the second driving cylinder 62 and the corresponding clamping and separating modes thereof can be set according to practical situations. The first nip roller 61 and the ultrasonic bottom roller 31 are in contact or separation, and can be selected according to different materials and different composite embossing requirements, so that the method is flexible and convenient in practical application process. The flow centers of all the devices described in the above embodiments are identical, and the flow centers refer to distances from the mounting surface of each device to the center of each device in the width direction (CD direction) in the flow of the apparatus.
The working principle of the invention is as follows:
before the composite system is started, firstly, a raw material roll with a certain diameter after measurement is arranged on 3 inflatable shaft units 11 at an uncoiling device 10, then, the diameter value of the roll is input into a display screen, and the rotating speed of the inflatable shaft units 11 is automatically converted by a control system according to a certain linear speed. Materials are manually distributed at different stations in the system, and the adjusting assembly 102 in the adjustable free roller device 100 is manually adjusted, so that the optimal composite wrap angle can be independently found for each material before the materials are compounded by continuously adjusting the upper and lower positions of the second free roller 101, and preconditions are provided for ensuring the compounding effect of the multi-layer materials.
Before the composite system is started, the ultrasonic bottom roller 31 needs to be roughly adjusted in the MD direction by using the other guide rail pair 348, then the ultrasonic bottom roller 31 needs to be finely adjusted in the MD direction again by using the adjusting mechanism 347, and the extractable driving roller device 30 is positioned after the adjustment is completed. The mounting position of the ultrasonic device 20 needs to be appropriately adjusted to ensure the optimal combination position, and the horizontal movement mechanism and the vertical movement mechanism are adjusted to move the ultrasonic mechanism 21 in the CD direction and the vertical direction, so that the ultrasonic horn in the ultrasonic mechanism 21 can obtain the optimal combination position in the up-down direction and the CD direction with respect to the ultrasonic bottom roller 31. Typically, the line connecting the center of the ultrasonic horn and the center of the ultrasonic foot roll 31 is a vertically downward horizontal line (the position shown in fig. 1). However, the ultrasonic horn may be set to the left or right of the vertical-down horizontal line by precise adjustment of the ultrasonic bottom roller 31 in the MD direction again according to the actual adjustment, and the above setting mode may change the composite embossing effect and the tension value during the composite process of the material to some extent. Therefore, the joint adjustment of the ultrasonic device 20 and the extractable driving roller device 30 can simultaneously satisfy the multi-directional adjustment of the ultrasonic horn and the ultrasonic bottom roller 31 in the vertical direction (up and down), the CD direction (flow center) and the MD direction, so that the performance and the application range of each device are greatly improved.
Then, based on the tension value of the material before the operation of the composite system, presetting the air pressure value of the air inflow of the first driving cylinder 733 in the tension control device 70 corresponding to the tension balance of the material on a control screen of the control unit, and enabling the air pressure value of the first driving cylinder 733 to reach a preset value by utilizing an electric proportional valve; after the composite system is started to operate, the material is unwound and output from the material unwinding device 10 and then conveyed to the downstream side station through the first free roller 72, and when the first handle arm 74 and the first free roller 72 connected with the first handle arm are in a vertically downward state, the tension value in the material conveying process is in an ideal state, namely, is consistent with the preset value of the material tension.
When the tension force during material conveying is larger than the preset pressure value of the first driving cylinder 733, at this time, the tension force of the material is too large, the material is in an overtightening state, the first handle arm 74 and the first free roller 72 connected with the first handle arm are driven by the first driving component 73 to swing the material to the loosened side by a certain angle, the encoder feeds back signals to the control unit, and the control unit controls the uncoiling motor in the material uncoiling device 10 or the coiling motor in the material coiling device 50 to decelerate according to the swinging angles of the first handle arm 74 and the first free roller 72 connected with the first handle arm to enable the tension force to reach an ideal state.
When the tension value of the material during conveying is smaller than the preset pressure value of the first driving cylinder 733, the tension value of the material is too small, the material is in an excessively loose state, the first handle arm 74 and the first free roller 72 connected with the first handle arm are driven by the first driving component 73 to swing to the tightened side by a certain angle, the encoder feeds back signals to the control unit, and the control unit controls the uncoiling motor in the material uncoiling device 10 or the coiling motor in the material coiling device 50 to accelerate according to the swinging angles of the first handle arm 74 and the first free roller 72 connected with the first handle arm to enable the tension value to reach an ideal state.
The tension control device 70 can control the tension value before and after material compounding in real time during the running process of the system. When the tension control device 70 is arranged on a station before material compounding, an encoder feeds back a signal to a control unit, and the control unit controls the rotating speed of an uncoiling motor on the upstream side according to the swinging angle of the first handle arm 74 and the first free roller 72 connected with the first handle arm; when the tension control device 70 is arranged on the station after the materials are compounded, an encoder feeds back a signal to a control unit, and the control unit controls the rotating speed of a winding motor in the material winding device 50 according to the swinging angle of the first handle arm 74 and the first free roller 72 connected with the first handle arm. The tension control device 70 in front of the material winding device 50 changes the preset tension value according to the change of the diameter of the winding material roll in the process of controlling the tension of the same composite material winding. Specifically, when the winding diameter is small, the tension value of the composite embossed material is large so as to wind up the small-diameter composite embossed material (the winding is more compact); when the winding diameter becomes larger, the tension value of the composite embossed material becomes correspondingly smaller (the winding becomes loose). Therefore, the air intake value of the first driving cylinder 733 will also be changed frequently, and the electric proportional valve provided in the tension control device 70 can quickly reach the preset accurate pressure value for the air intake amount of the first driving cylinder 733 when the tension of the same kind of composite embossing material is controlled, that is, the air intake values of various first driving cylinders 733 are preset on the operation panel in advance, and when the pressure value needs to be changed in the production process, the corresponding preset value is quickly selected on the operation panel. Because the electric proportional valve replaces the regulation of a manual valve, the pressure control is more accurate due to the arrangement, the error of manual regulation is avoided greatly, the working efficiency is improved, and the conditions that the same material needs to change the preset tension value frequently and the scene that the material needs to be replaced frequently are met.
The tension control device 70 in the invention has a compact structure, does not occupy installation space and does not need to consider the balance problem under the gravity of the first free roller 72, can accurately ensure the tension value of the material, the tension control device 70 arranged in front of the composite station can timely feed back with the uncoiling motor at the upstream side, and the uncoiling motor controls the rotating speed to realize the adjustment of the tension of the material, thereby forming a closed loop in the adjustment process and ensuring more accurate tension control before the material is compounded;
the second free roller 101 in the adjustable free roller device 100 arranged at the composite front station can adjust the upper and lower positions of the second free roller 101 under the adjusting action of the adjusting component 102, so that the wrap angle between the material and the ultrasonic bottom roller 31 is changed, and the optimal composite wrap angle when the ultrasonic device 20 and the ultrasonic bottom roller 31 are subjected to ultrasonic composite is found; the adjustment of the station can be operated before the system is started;
the ultrasonic mechanism 21 arranged in the ultrasonic device 20 of the compounding station can be flexibly adjusted in the directions of two degrees of freedom of the horizontal and vertical under the action of the horizontal moving mechanism and the vertical moving mechanism so as to match with the extractable driving roller device 30 arranged in a matched manner, find the most accurate position of a compounding point of the material and meet the precise requirement of the whole compounding process flow on the compounding of the material;
The extractable driving roller device 30 is arranged at the composite station and is matched with the ultrasonic device 20, wherein, when the driven ultrasonic bottom roller 31 is worn or the pattern needs to be replaced, the extractable moving mechanism 34 is utilized to extract the ultrasonic bottom roller 31 and the components connected with the ultrasonic bottom roller 31, and then the screw connected with the coupling and the connecting disc 35 is removed, so that the ultrasonic bottom roller 31 can be replaced; and by adjusting the adjusting mechanism 347 in the extractable driving roller device 30 and the other guide rail pair 348 cooperating therewith, precise adjustment of the mounting base 344 and its mounting parts (including the ultrasonic bottom roller 31) provided on the mounting base 344 with respect to the mounting seat 346 in the MD direction can be achieved;
the first clamping and pressing roller 61 arranged in the directional movable clamping and pressing roller device 60 at the composite rear station can clamp and press the composite embossed material or semi-finished product after the ultrasonic bottom roller 31 is at the composite station according to the requirement; and in cooperation with the adjustable free roller device 100, the whole wrap angle of the plurality of materials on the ultrasonic bottom roller 31 before and after the composite embossing can be adjusted in time. When the first nip roller 61 and the adjustable free roller device 100 are adjusted in a matched manner, the contact range between the material before composite embossing and the material after composite embossing and the ultrasonic bottom roller 31 is smaller (the wrap angle is small), and the composite embossing effect is poor; when the first nip roller 61 and the adjustable free roller device 100 are adjusted in a matched manner so that the contact range of the material before composite embossing and the material after composite embossing with the ultrasonic bottom roller 31 is large (the wrap angle is large), the composite embossing effect is better; the quantity ratio of the two regulation can be set according to the actual debugging condition. When the first nip roller 61 is separated from the ultrasonic bottom roller 31, it is also advantageous to pass through the material;
The tension meter in the tension real-time monitoring device 80 arranged on the post-compounding station can monitor the tension value of the material when the ultrasonic device 20 and the ultrasonic bottom roller 31 emboss compounding in real time so as to compare the values in ideal compounding; when the first clamping and pressing roller 61 is in contact with the ultrasonic bottom roller 31, the tension of the material can be changed according to the contact position of the first clamping and pressing roller 61 and the ultrasonic bottom roller 31, and the tension meter in the system can display the tension values under different action conditions in time according to the tension change, so that the whole tension monitoring process is more visual, and an operator can conveniently know the tension value of the material when the ultrasonic device 20 and the ultrasonic bottom roller 31 are in embossing and compounding in time;
the rotation speed of the constant reference roller 41 arranged in the constant reference roller device 40 of the composite post-station is matched with that of the ultrasonic bottom roller 31, and when the ultrasonic bottom roller 31 is separated from the ultrasonic bottom roller 31 due to the adjustment of the installation position of the ultrasonic bottom roller 31 or the replacement of the ultrasonic bottom roller 31, the constant reference roller 41 is used for positioning the material so as to prevent the material from deviating or separating from the station;
the tension control device 70 arranged behind the composite station can adjust the tension value of each stage according to the different sizes of the material coil diameter in the material coiling device 50 and timely feed back with the coiling motor of the material coiling device 50, and then the coiling motor controls the rotating speed to realize the adjustment of the material tension, thereby forming a closed loop in the adjustment process and being capable of more accurately controlling the tension after the material is compounded.
The invention is suitable for ultrasonic composite process flow of a plurality of different materials/the same materials, has compact structure and reasonable arrangement, can control better tension before the composite after uncoiling each material, and ensures the optimal tightness state of a plurality of materials during the composite; the precise adjustment of the positions of the devices and the wrap angle adjustment of the materials are matched when the ultrasonic devices are compounded, so that the materials are compounded and embossed to achieve the best effect and the stable output of tension; after the materials are compounded, the compounded materials are subjected to tension value monitoring and can be fed back in time for adjustment; the invention effectively solves the problems of tension control and composite deviation of material composite, and greatly improves the performance and the utilization rate of a composite system. The invention can be used as a testing machine for composite embossing test which often needs to change materials, and can also be applied to the application of complete machine equipment.
The above embodiments are only for illustrating the technical scheme of the present invention, but not for limiting the same, and the present invention is described in detail with reference to the preferred embodiments. It will be understood by those skilled in the art that various modifications and equivalent substitutions may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and it is intended to cover the scope of the claims of the present invention.

Claims (21)

1. An ultrasonic wave compound system is characterized in that,
the composite system comprises a plurality of material uncoiling devices (10), an ultrasonic device (20), a drawable driving roller device (30), a constant reference roller device (40), a material coiling device (50) and a tension control device (70),
the material uncoiling device (10) is arranged on the upstream side of the ultrasonic device (20), a material uncoiled by the material uncoiling device (10) enters a station of the ultrasonic device (20) for composite embossing, the ultrasonic device (20) comprises an ultrasonic mechanism (21), and an ultrasonic welding head is arranged on the ultrasonic mechanism (21);
the extractable drive roller device (30) comprises an ultrasonic bottom roller (31);
the ultrasonic bottom roller (31) which is matched with the ultrasonic welding head for use is arranged below the ultrasonic welding head; the ultrasonic bottom roller (31) is a pattern roller;
the compound points of the ultrasonic device (20) and the compound points of the extractable driving roller device (30) are mutually matched, and a gap for materials to pass through is reserved between the two compound points;
the constant reference roller device (40) and the material winding device (50) are sequentially arranged on the downstream side of the ultrasonic device (20) and used for driving and clamping the material after the composite embossing;
Tension control devices (70) are arranged on a station between the material uncoiling device (10) and the ultrasonic device (20) and a station between the constant reference roller device (40) and the material coiling device (50).
2. The ultrasonic compounding system of claim 1, wherein,
the tension control device (70) comprises a first rotating shaft (71), a first free roller (72) and a first driving component (73), wherein the surface of the first free roller (72) is provided with conveyed materials,
one end of the first rotating shaft (71) is provided with a first free roller (72) through a first handle arm (74), and the other end of the first rotating shaft is provided with a first driving component (73) for driving the first rotating shaft (71) to rotate.
3. The ultrasonic compounding system of claim 2, wherein the first drive assembly (73) includes a first connection plate (731), a first cylinder connection (732), a first drive cylinder (733), and a first mounting shaft (734),
one end of the first connecting plate (731) is installed on the first rotating shaft (71) through a clamp (735);
a first cylinder connecting piece (732) is arranged at the piston end of the first driving cylinder (733), and the first cylinder connecting piece (732) is rotationally connected with the other end of the first connecting plate (731);
The cylinder body end of the first driving cylinder (733) is rotatably connected with one end of a first mounting shaft (734), and the other end of the first mounting shaft (734) is fixedly arranged on the back surface of a mounting panel (736).
4. An ultrasound compounding system according to claim 2 or 3, characterized in that the end of the first rotation shaft (71) is further provided with an encoder (76) electrically connected to a control unit, the encoder (76) feeding back a signal to the control unit, the control unit controlling the rotation speed of an unwind motor in the material unwind (10) or a wind-up motor in the material wind-up (50).
5. An ultrasound compounding system according to claim 3, wherein a third free roller (75) is provided on at least one of the front and rear stations of the first free roller (72) in the tension control device (70).
6. The ultrasonic compounding system of claim 1, wherein,
the ultrasonic device (20) further comprises: a first mounting plate (22), a second mounting plate (23) and a mounting frame (24),
the ultrasonic wave mechanism (21) is fixedly arranged on the first mounting plate (22),
a horizontal moving mechanism is arranged between the first mounting plate (22) and the second mounting plate (23), and under the driving action of the horizontal moving mechanism, an ultrasonic wave mechanism (21) arranged on the first mounting plate (22) horizontally moves relative to the second mounting plate (23);
A vertical moving mechanism is arranged between the second mounting plate (23) and the mounting frame (24), and the second mounting plate (23) drives the first mounting plate (22) to vertically move relative to the mounting frame (24) under the driving action of the vertical moving mechanism.
7. The ultrasonic compounding system of claim 6, wherein the horizontal movement mechanism includes a first slider (201), a first rail (202), a first handle (203), a connecting shaft (204), an adjusting screw (205), and an adjusting nut (206), the first slider (201) is disposed on the first mounting plate (22),
the first guide rail (202) matched with the first sliding block (201) is transversely arranged on the second mounting plate (23),
the connecting shaft (204) passes through a waist-shaped hole on the mounting frame (24), wherein one end of the connecting shaft (204) is connected with the first handle (203), and the other end is connected with the optical axis end of the adjusting screw rod (205);
the threaded end of the adjusting screw rod (205) is in threaded connection with the adjusting nut (206),
the adjusting nut (206) is connected to the first mounting plate (22) by an adjusting element which is arranged through a first oblong hole in the second mounting plate (23).
8. The ultrasonic compounding system of claim 7, wherein the horizontal movement mechanism further comprises a sliding bar (207) and a sliding groove (208) provided in match with the sliding bar (207),
the sliding groove (208) is transversely formed in the second mounting plate (23), and the sliding strip (207) is mounted in the sliding groove (208) of the second mounting plate (23) and connected with the first mounting plate (22).
9. The ultrasonic compounding system of any of claims 6-8, wherein the vertical movement mechanism includes a second slider (201 '), a second rail (202 '), a second handle (203 '), a second mounting shaft (204 '), and a first adjuster (205 '),
the second sliding block (201 ') is matched with the second guide rail (202'), the second sliding block (201 ') is arranged on a guide rail mounting plate (206'), the second guide rail (202 ') is vertically arranged on a second mounting plate (23), and the guide rail mounting plate (206') is arranged between a mounting frame (24) and a main panel;
one end of the second mounting shaft (204 ') penetrates through the mounting frame (24) and is connected with the second handle (203 '), and the other end of the second mounting shaft is connected with the first regulator (205 ');
The screw end of the first regulator (205 ') is fixedly connected with a second connecting plate (207'), and the second connecting plate (207 ') penetrates through a second rectangular hole arranged on the guide rail mounting plate (206') and is fixedly connected with the second mounting plate (23).
10. An ultrasound compounding system according to any of claims 1 to 3, wherein the extractable drive roller device (30) further comprises: a third mounting plate (32), an ultrasonic bottom roller mounting plate (321), a motor (33) and a withdrawable moving mechanism (34);
the ultrasonic bottom roller (31) is arranged on the bottom roller mounting plate (321) through shaft supporting pieces (311) arranged on two sides, wherein one end of the ultrasonic bottom roller (31) is connected with the connecting disc (35) through an expanding sleeve;
the driving shaft of the motor (33) penetrates through a fourth mounting plate (36) to be connected with a flange plate (37), the flange plate (37) is detachably connected with a connecting disc (35) through a coupler, and the fourth mounting plate (36) is fixedly mounted on the third mounting plate (32);
the extractable moving mechanism (34) is arranged at the bottoms of the third mounting plate (32) and the bottom roller mounting plate (321).
11. The ultrasonic compounding system of claim 10, wherein the ultrasonic wave is a wave,
the extractable moving mechanism (34) comprises a third block (341), a third guide rail (342), a plurality of third sliding blocks (343) and a mounting base plate (344),
the third strip block (341) is axially arranged at the bottoms of the third mounting plate (32) and the bottom roller mounting plate (321),
the third guide rail (342) is installed at the bottom of the third bar block (341),
the third sliding block (343) is installed on the installation base plate (344), and the third sliding block (343) is matched with the third guide rail (342).
12. The ultrasonic composite system according to claim 11, wherein a brake block (345) is further arranged on the third guide rail (342) and matched with the third guide rail, and the installation position of the brake block (345) is arranged between the third sliding blocks (343);
the brake block (345) is also provided with an air source communicated with the brake block, and a spring on the brake block (345) is clamped with or separated from the third guide rail (342);
when the brake block (345) is in an air-break state, a spring on the brake block (345) clamps the third guide rail (342); when the brake block (345) is in a ventilated state, a spring on the brake block (345) releases the clamping force on the third guide rail (342).
13. An ultrasonic compounding system according to any one of claims 1 to 3, wherein,
the composite system further comprises a directional movable pinch roller device (60), wherein the directional movable pinch roller device (60) is arranged at a station behind the extractable driving roller device (30);
the directional movable pinch roller device (60) comprises a first pinch roller (61), a second driving cylinder (62) and a connecting plate assembly (63),
the piston end of the second driving cylinder (62) is fixedly connected with one side of the connecting plate assembly (63), and the cylinder body end of the second driving cylinder (62) is fixedly arranged on a fifth mounting plate (67);
the first clamping and pressing roller (61) is rotatably arranged on the other side of the connecting plate assembly (63),
under the driving action of the second driving cylinder (62), the first clamping roller (61) is contacted with or separated from the ultrasonic bottom roller (31).
14. The ultrasonic compounding system of claim 13, wherein the ultrasonic wave is a wave,
the fifth mounting plate (67) is also provided with a guide rail pair (65), a gear pair (66) and a handle assembly (64) connected with the gear pair (66),
The guide rail pair (65) comprises a fourth guide rail (651) and a fourth sliding block (652) which is matched with the fourth guide rail (651), the fourth sliding block (652) is fixedly connected to the mounting frame (24), and the fourth guide rail (651) is fixedly connected to the fifth mounting plate (67);
a rack (661) in the gear pair (66) is fixed on the fifth mounting plate (67), and the axle center of a gear (662) meshed with the rack (661) is connected with the handle assembly (64) through a third mounting shaft;
the handle assembly (64) includes a third handle (641) and a second adjuster (642) fixedly mounted on a bracket, wherein the bracket is mounted on a mounting frame (24), the third handle (641) is connected with the second adjuster (642), and the second adjuster (642) is connected with a third mounting shaft disposed through the mounting frame (24).
15. An ultrasonic compounding system according to any one of claims 1 to 3, wherein,
the compound system also comprises a tension real-time monitoring device (80), wherein the tension real-time monitoring device (80) is arranged on a station between the extractable driving roller device (30) and the constant reference roller device (40),
The tension real-time monitoring device (80) is provided with a second rotating shaft (81), the surface of the second rotating shaft (81) is provided with a conveyed material, and two ends of the second rotating shaft (81) are respectively provided with a tension meter electrically connected with a control unit.
16. An ultrasound compounding system according to any of claims 1 to 3, characterised in that the compounding system further comprises a nip roller arrangement (90) arranged at the station of the material winding device (50), a third nip roller (91) in the nip roller arrangement (90) being arranged in contact with the winding material wound on the material winding device (50).
17. An ultrasound compounding system according to any of claims 1 to 3, wherein the compounding system further comprises an adjustable free-roll device (100), the adjustable free-roll device (100) being arranged at a station preceding the ultrasound device (20) or extractable-drive-roll device (30),
the adjustable free roller device (100) comprises a second free roller (101) and an adjusting assembly (102) for adjusting the installation position of the second free roller (101), and the surface of the second free roller (101) is provided with conveyed materials.
18. The ultrasonic compounding system of claim 17, wherein the second free roller (101) is mounted at a height not higher than the height at which the compounding position of the ultrasonic device (20) or the extractable drive roller device (30) is set.
19. An ultrasound compounding system according to any of claims 1-3, characterized in that the material unwinding device (10) comprises an inflatable shaft unit (11) connected to an unwinding motor, which is electrically connected to a control unit, the exterior of the inflatable shaft unit (11) being provided with a roll of material to be unwound; the material winding device (50) comprises an air inflation shaft unit (11) connected with a winding motor, the winding motor is electrically connected with a control unit, and a wound material roll is arranged outside the air inflation shaft unit (11).
20. -ultrasonic compounding system according to any one of claims 1 to 3, characterized in that the surface of the ultrasonic bottom roller (31) is distributed with protruding patterns designed regularly; the ultrasonic composite system is also used for completing the composite embossing process of the raw materials or the semi-finished products of the disposable sanitary products by passing at least two layers of the raw materials or the semi-finished products of the disposable sanitary products between the ultrasonic welding head and the raised patterns on the ultrasonic bottom roller (31).
21. An ultrasound compounding system according to any of claims 1 to 3, wherein the constant reference roller means (40) is also used to locate the position of the material on each device when the ultrasound device (20) is remote from the ultrasound bottom roller (31).
CN201810142522.3A 2018-02-11 2018-02-11 Ultrasonic composite system Active CN108312551B (en)

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CN109279427B (en) * 2018-10-19 2020-04-10 常州市新创智能科技有限公司 Automatic winding process for pultrusion composite material
CN113524856B (en) * 2021-07-07 2022-12-27 瑞光(上海)电气设备有限公司 Device for manufacturing composite stretchable sheet including ultrasonic composite device and elastic member guide device
CN115091742A (en) * 2022-05-26 2022-09-23 北京化工大学 Material increasing and decreasing composite processing equipment

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