CN208035409U - Ultrasonic wave hybrid system - Google Patents

Ultrasonic wave hybrid system Download PDF

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Publication number
CN208035409U
CN208035409U CN201820248571.0U CN201820248571U CN208035409U CN 208035409 U CN208035409 U CN 208035409U CN 201820248571 U CN201820248571 U CN 201820248571U CN 208035409 U CN208035409 U CN 208035409U
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China
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ultrasonic wave
mounting plate
hybrid system
roller arrangement
guide rail
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CN201820248571.0U
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Chinese (zh)
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徐毅
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Burghardt (shanghai) Electric Equipment Co Ltd
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Burghardt (shanghai) Electric Equipment Co Ltd
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Abstract

The utility model discloses ultrasonic wave hybrid systems, including multiple material uncoiling devices, ultrasonic unit, withdrawable drive roller arrangement, constant reference roller arrangement, material wound device and tenslator, the upstream side in ultrasonic unit is arranged in material uncoiling device, and it is compound that the material after material uncoiling device uncoiling enters the progress of ultrasonic unit station；The spot of ultrasonic unit matches setting with the spot of withdrawable drive roller arrangement, be reserved between two spots for material by gap；Constant reference roller arrangement and material wound device are successively set on the downstream side of ultrasonic unit；It is equipped with tenslator on the station between station and constant reference roller arrangement and material wound device between material uncoiling device and ultrasonic unit.The utility model has the advantages that compact-sized, it is reasonable to lay, the tension before and after energy real-time control Material cladding, the best elastic state of guarantee compound tense material.

Description

Ultrasonic wave hybrid system
Technical field
The utility model belongs to disposable sanitary articles manufacturing equipment technical field more particularly to sanitary napkin, paper diaper, drawing Draw the fields such as trousers, sweat pants, specially a kind of ultrasonic wave hybrid system.
Background technology
As the continuous development of disposable sanitary articles industry is producing to improve the comfortable, soft and beautiful of product It is more and more in the manufacturing equipment of disposable sanitary articles to use ultrasonic wave hybrid system similar and different materials a variety of to multilayer Material carries out composite embossed.But a variety of difficulties can be encountered during ultrasonic wave combination process flow is set, due to there is multilayer more Kind of different materials, and the tension of each material is also different, the especially elastic material such as elastic membrane, if each material The tension force Numerical Control of material is bad, then ultrasonic wave hybrid system is difficult to reach the optimal effect of composite embossed, this Sample greatly reduces equipment performance, influences product quality.
In order to reach the optimum efficiency of a variety of different materials composite embosseds of multilayer, it is desirable to be not only ultrasonic unit still Ultrasonic wave bottom roller can be adjusted accurately in a plurality of directions, multiple material and the compound position of ultrasonic wave, the compound position of ultrasonic wave with Material after compound will have preferable cornerite to adjust on ultrasonic wave bottom roller, while obtaining good composite embossed effect also The tension of compound rear material settling out can be kept, cannot meet such demand in existing ultrasonic wave complex flow, substantially reduce The scope of application and performance of device.
On the other hand, usual ultrasonic wave bottom roller is the flower roller that surface carries flower pattern, and the rear end of flower roller and driving device are direct Connection will appear colored roller and generate vibrations and cause ultrasonic wave in the process of running since driving force directly acts on colored roller rear end The soldering tip of the device phenomenon inaccurate with the positioning of ultrasonic wave bottom roller, to affect the effect of multiple Material cladding embossing.In addition, needle To the different market demands or different materials, flower pattern can be often replaced, when replacement, need to carry out integral replacing to ultrasonic wave bottom roller, pass The ultrasonic wave bottom roller mechanism of system is fixed at below wave welding head of ultrasonic wave, and space is small between the two, and replacement operation is limited by space System, operation are difficult to put to good use, largely reduce working efficiency.Among other apparatuses, it is also contemplated that when laying whole flow process The problems such as space, reasonability, therefore each device of ultrasonic wave hybrid system and its technological process improvement are to be highly desirable 's.
Utility model content
For the above-mentioned prior art the shortcomings that or deficiency, the technical problem to be solved by the present invention is to provide a kind of structures Compact, it is reasonable to lay, and the tension before and after the energy each Material cladding of real-time control ensures the best elastic shape of the multiple materials of compound tense The ultrasonic wave hybrid system of state, and the fine adjustment of the multiple positions of each device can be utilized, so that multiple materials is reached in multi-procedure Tension to best composite embossed effect and stabilization exports.
In order to solve the above technical problems, the utility model has following constitute：
Ultrasonic wave hybrid system, the hybrid system include multiple material uncoiling devices, ultrasonic unit, withdrawable drive Driven roller device, constant reference roller arrangement, material wound device and tenslator, the material uncoiling device are arranged in institute The upstream side for stating ultrasonic unit, it is compound that the material after material uncoiling device uncoiling enters the progress of ultrasonic unit station；Institute The spot for stating the spot of ultrasonic unit and the withdrawable drive roller arrangement cooperates and is arranged, two spots it Between be reserved with for material by gap；The constant reference roller arrangement and material wound device are successively set on the ultrasound The downstream side of wave apparatus；Station between the material uncoiling device and the ultrasonic unit and constant reference roller dress It sets and is equipped with tenslator on the station between material wound device.
The tenslator includes the first rotation axis, the first free roll and the first drive component, and described first certainly Transported material is equipped with by the surface of roller, the first free roll is installed in one end of first rotation axis by the first shaft arm, separately First drive component of one driving of one end installation the first rotation axis rotation.
First drive component includes the first connecting plate, the first cylinder connection piece, the first driving cylinder and the first peace Axis is filled, one end of first connecting plate is mounted on by fixture in first rotation axis；The work of the first driving cylinder Plug end is equipped with the first cylinder connection piece, and the other end of first cylinder connection piece and first connecting plate is rotatablely connected； One end of the cylinder body end and the first installation axle of the first driving cylinder is rotatablely connected, and the other end of first installation axle is fixed Mounted on the back side of the installation panel.
First rotation axis end is additionally provided with the encoder being electrically connected with control unit, and the encoder feedback signal is given Control unit, control unit control the uncoiling motor in the material uncoiling device or the winding electricity in the material wound device The rotating speed of machine.
Third is equipped at least on a station in the front and back station of the first free roll in the tenslator Free roll.
The ultrasonic unit includes ultrasonic wave mechanism, the first mounting plate, the second mounting plate and installation frame, described super Sound wave mechanism is fixedly mounted on first mounting plate, is equipped with and is moved horizontally between first mounting plate and the second mounting plate Mechanism, under the driving effect of the horizontal mobile mechanism, the ultrasonic wave mechanism relatively described that is mounted on the first mounting plate Two mounting plates move horizontally；It is equipped with vertical movement mechanism between second mounting plate and the installation frame, hangs down described Under the driving effect of straight mobile mechanism, second mounting plate drives the relatively described installation frame of the first mounting plate to do vertical fortune It is dynamic.
The horizontal mobile mechanism includes the first sliding block, the first guide rail, first handle, connecting shaft, adjusts lead screw and tune Nut is saved, first sliding block is arranged on first mounting plate, and described first that setting is matched with first sliding block is led Rail is horizontally installed on second mounting plate, and the connecting shaft passes through the waist-shaped hole setting on the installation frame, wherein institute The one end for stating connecting shaft is connect with first handle, and the other end is connect with the optical axis end for adjusting lead screw；The screw thread for adjusting lead screw End is threadedly coupled with the adjusting nut, and the adjusting nut passes through the first slot on second mounting plate by one And it is connect with first mounting plate by the regulating member of setting.
The horizontal mobile mechanism further includes slider bar and matches the sliding groove of setting, the sliding with the slider bar Slot is horizontally installed on second mounting plate, and the slider bar is mounted in the sliding groove of the second mounting plate and with described first Mounting plate connects.
The vertical movement mechanism includes the second sliding block, the second guide rail, second handle, the second installation axle and the first adjusting Device, second sliding block are arranged with second guide rail, and second sliding block is arranged on the guide rail mounting plate, described Second guide rail is vertically set on the second mounting plate, and the guide rail mounting plate is mounted between installation frame and main panel；It is described One end of second installation axle passes through installation frame and is connect with second handle, and the first adjuster described in the other end connects；It is described The screw rod end of first adjuster is fixedly connected with the second connecting plate, and second connecting plate passes through and is arranged on guide rail mounting plate The second slot and be fixedly connected with the second mounting plate.
The withdrawable drive roller arrangement includes ultrasonic wave bottom roller, third mounting plate, bottom roller mounting plate, motor and can Extracted movable mechanism；The ultrasonic wave bottom roller is mounted on by the support shaft member that both sides are arranged on the bottom roller mounting plate, wherein One end of the ultrasonic wave bottom roller is connect by expansion sleeve with terminal pad；The drive shaft of the motor passes through the 4th mounting plate and method Blue disk connection, by a shaft coupling by the ring flange and terminal pad detachable connection, wherein the 4th mounting plate is fixed On the third mounting plate；The withdrawable mobile mechanism is arranged in the third mounting plate and bottom roller mounting plate Bottom.
The withdrawable mobile mechanism includes third stick, third guide rail, third sliding block and mounting base, described Third stick is axially laid in the bottom of the third mounting plate and bottom roller mounting plate, and the third guide rail is mounted on the third The bottom of stick, the third sliding block are mounted on the mounting base, and the third sliding block and the third guide rail Setting.
Brake block matching and on the mounting base is also set on the third guide rail, the brake block Installation position is arranged between the third sliding block；The brake block is also configured with the air source of setting in communication, the brake block On spring clamped with the third guide rail or separately positioned；When the brake block is to die state, on the brake block Third guide rail described in spring clamp；When the brake block is aeration status, the spring on the brake block is released to described the The clamping force of three guide rails.
The hybrid system further includes that displacement formula clamps roller arrangement, and the displacement formula clamps roller arrangement setting and exists On station after the withdrawable drive roller arrangement；It includes the first nip roll, that the displacement formula, which clamps roller arrangement, Two driving cylinders and connecting plate component, the piston end of the second driving cylinder and the side of the connecting plate component are fixed and are connected It connects, the cylinder body end of the second driving cylinder is fixedly mounted on the 5th mounting plate；First nip roll is rotatably installed in institute The other side for stating connecting plate component, under the driving effect of the second driving cylinder, first nip roll and ultrasonic wave bottom Roller contact or separately positioned.
It is also equipped with guideway, gear pair and the Handleset being connect with the gear pair on 5th mounting plate, The guideway includes the 4th guide rail and the Four-slider that is arranged with the 4th guide rail, and the Four-slider, which is fixed, to be connected It is connected on installation frame, the 4th guide rail is fixedly connected on the 5th mounting plate；Rack in the gear pair is fixed on institute It states on the 5th mounting plate, is connect with the Handleset by third installation axle with the axle center of the rack meshed gears；Institute It includes third handle and the second adjuster being fixedly mounted on bracket to state Handleset, wherein the bracket is mounted on peace It frames up on frame, the third handle is connect with second adjuster, and second adjuster is arranged with installation frame is passed through Third installs axis connection.
The hybrid system further includes tension real-time monitoring device, and the tension real-time monitoring device setting is taken out described Go out on the station between formula drive roller arrangement and the constant reference roller arrangement, second is equipped in the tension real-time monitoring device Rotation axis, the surface of second rotation axis are equipped with transported material, the both ends of second rotation axis be separately installed with The tensometer of control unit electrical connection.
The hybrid system further includes the cramping roller arrangement being arranged on the material wound device station, the nip roll Third nip roll in device is arranged with the winding material on the material wound device.
The hybrid system further includes that free roller arrangement is adjusted, and the adjustable free roller arrangement is arranged in the ultrasound A upper station for wave apparatus or withdrawable drive roller arrangement, the adjustable free roller arrangement include the second free roll and right The surface of the adjusting part that the installation position of second free roll is adjusted, second free roll is equipped with transported material Material.
The height installed after the adjusting of second free roll is not higher than the ultrasonic unit or withdrawable driven roller The setting height of the compound position of device.
The material uncoiling device includes the inflatable axle unit being connected with uncoiling motor, the uncoiling motor and control unit Electrical connection, the outside of the inflatable axle unit are equipped with the material material volume being uncoiled；The material wound device includes and winding is electric The connected inflatable axle unit of machine, the winding motor are electrically connected with control unit, and the outside of the inflatable axle unit, which is equipped with, is received The material material volume of volume.
Compared with prior art, the utility model has the following technical effect that：
The utility model is suitable for the ultrasonic wave combination process flow of multiple and different materials/identical material, compact-sized, cloth If rationally, can ensure the best elastic shape of the multiple materials of compound tense to compound preceding preferable tension force after each material uncoiling State；Coordinate each setting position of ultrasonic unit compound tense fine adjustment and material cornerite adjustment, make multiple materials into While row composite embossed reaches optimum efficiency, moreover it is possible to which keep composite material tension stablizes output；And it is right after Material cladding Material after compound carries out implementing tension value monitoring and can timely feedback to adjust；It is multiple that the utility model efficiently solves material The tension force and combination misalignment problem of conjunction, greatly improve the performance and its utilization rate of hybrid system.
Description of the drawings
By reading a detailed description of non-restrictive embodiments in the light of the attached drawings below, the application's is other Feature, objects and advantages will become more apparent upon：
Fig. 1：The utility model ultrasonic wave hybrid system structural schematic diagram；
Fig. 2：Tension schematic diagram of first free roll of tenslator under three kinds of different conditions in the utility model；
Fig. 3：The side view of tenslator in the utility model；
Fig. 4：The front view of ultrasonic unit in the utility model；
Fig. 5：The side view of ultrasonic unit in the utility model；
Fig. 6：The stereogram of withdrawable drive roller arrangement in the utility model；
Fig. 7：The front view of withdrawable drive roller arrangement in the utility model；
Fig. 8：The side view of withdrawable drive roller arrangement in the utility model；
Fig. 9：Displacement formula clamps the stereogram of roller arrangement in the utility model.
Specific implementation mode
The technique effect of the design of the utility model, concrete structure and generation is made furtherly below with reference to attached drawing It is bright, to be fully understood from the purpose of this utility model, feature and effect.
As shown in Figure 1, the present embodiment ultrasonic wave hybrid system, the hybrid system include multiple material uncoiling devices 10, Ultrasonic unit 20, withdrawable drive roller arrangement 30, constant reference roller arrangement 40, material wound device 50 and tension force The upstream side in the ultrasonic unit 20 is arranged in device 70, the material uncoiling device 10, through 10 uncoiling of material uncoiling device Material enter 20 station of ultrasonic unit carry out it is compound；The spot of the ultrasonic unit 20 and the withdrawable driving The spot of roller arrangement 30 cooperates setting, be reserved between two spots for material by gap, wherein ultrasonic wave The wave welding head of ultrasonic wave of device 20 is opposite with about 31 ultrasonic wave bottom roller in withdrawable drive roller arrangement 30 described below to be set Set, and be reserved between it for material by gap；The constant reference roller arrangement 40 and material wound device 50 are successively Downstream side in the ultrasonic unit 20 is set；Work between the material uncoiling device 10 and the ultrasonic unit 20 It is equipped with tenslator 70 on position and the station between constant reference roller arrangement 40 and material wound device 50.It is described Constant reference roller arrangement 40 is made of constant reference roller 41 and matched nip roll 42, the constant reference roller 41 be with The connected driven roller of motor, the two coordinate to carry out driving cramping to material after composite embossed.The constant reference roller arrangement 40 Match with the linear velocity of ultrasonic wave bottom roller 31, when ultrasonic unit 20 is far from ultrasonic wave bottom roller 31, by the constant base Quasi- roller arrangement 40 positions position of each material on each device, is returned in order to the operating position of ultrasonic unit 20 Return and the operation again of equipment.
The material uncoiling device 10 includes the inflatable axle unit 11 being connected with uncoiling motor, the uncoiling motor and control Unit is electrically connected, and the outside of the inflatable axle unit 11 is equipped with the material material volume being uncoiled.In the present embodiment, the material is opened The setting quantity of winding apparatus 10 is 3, i.e., 3 kinds of materials of this system completion is compound；The present embodiment is not limited to above-mentioned 3 kinds of materials That expects is compound, can suitably increase and decrease the setting quantity of material uncoiling device 10 according to actually required situation.In the type of material On also can be applicable not only to the compound of various nonwoven cloth materials depending on actual conditions, be also applicable to non-woven fabrics with elasticity Material it is compound.
The material wound device 50 includes the inflatable axle unit 11 being connected with winding motor, the winding motor and control Unit is electrically connected, and the outside of the inflatable axle unit 11 is equipped with the material material volume wound.
As shown in Figure 1, in different stations, situation setting third free roll 75 can be flowed to according to material, third is certainly It is unrestricted within the scope of flow direction by the installation position and setting quantity of roller 75.
The hybrid system further includes the cramping roller arrangement 90 being arranged on 50 station of material wound device, described Clamp the third nip roll 91 in roller arrangement 90 and winding material setting on the material wound device 50.The nip roll Device 90 makes third nip roll 91 wind the contact position of material with it and also follows according to the variation of the winding coil diameter of composite material Variation remains third nip roll 91 and winding material setting on material wound device 50.The material wound device 50 rear end is further equipped with winding motor, and winding motor can individually adjust the rotating speed of material wound device 50 in real time.
The hybrid system further includes tension real-time monitoring device 80, and the tension real-time monitoring device 80 is arranged in institute It states on the station between withdrawable drive roller arrangement 30 and the constant reference roller arrangement 40, the tension real-time monitoring device The second rotation axis 81 is equipped in 80, the surface of second rotation axis 81 is equipped with transported material, second rotation axis 81 Both ends be separately installed with the tensometer being electrically connected with control unit.In the present embodiment, the tensometer and control unit it Between be additionally provided with amplifier.The tensometer can monitor the tension value of material on compound rear station in real time, can make operating personnel The tension value size of ultrasonic unit 20 and material when ultrasonic wave 31 composite embossed of bottom roller is more intuitively well understood, in order to The numerical value of ideal compound tense is compared and corresponding adjustment can be done.
The hybrid system further includes adjustable free roller arrangement 100, and the adjustable setting of free roller arrangement 100 exists A upper station for the ultrasonic unit 20 or withdrawable drive roller arrangement 30, the adjustable free roller arrangement 100 include Second free roll 101 and the adjusting part 102 that the installation position of second free roll 101 is adjusted, described second certainly Transported material is equipped with by the surface of roller 101.The adjustable free roller arrangement 100 can be to that can take out before multiple Material claddings Go out under the driving of formula driving device 31 to draw material to transmit to the multi-procedure of ultrasonic unit 20 and ultrasonic wave bottom roller 31, and energy The upper and lower position for adjusting the second free roll 101 makes cornerite angle of the material on ultrasonic wave bottom roller 31 change.Cornerite is multiple The central angle corresponding to contact arc length that material is formed with material after composite embossed on ultrasonic wave bottom roller 31 before combined pressure is spent, therefore The upper and lower adjustable setting for the second free roll 101 being adjusted in free roller arrangement 100 makes the position of cornerite a side have change Change, that is, has directly influenced the cornerite angle of each material and ultrasonic wave bottom roller 31.For different materials, different grammes per square metres and different layers Several influence factors, the adjustable free roller arrangement 100 can individually search out each material best compound before compound Cornerite, to ensure that the composite effect of multilayer material provides precondition.
The mounting height of second free roll 101 is not higher than the ultrasonic unit 20 or withdrawable drive roller arrangement The setting height of 30 compound positions.The set-up mode is to ensure that each material is in contact with ultrasonic wave bottom roller 31, will not cause The effect of second free roll 101 is failed.Cornerite is smaller under normal circumstances, i.e., material after each material, composite embossed before composite embossed Smaller with the contact range of ultrasonic wave bottom roller 31, composite effect is bad.It is conversely, cornerite is bigger, i.e., material before composite embossed, compound The contact range of material and ultrasonic wave bottom roller 31 is larger after embossing, and composite effect is preferable.
In the present embodiment, it is additionally provided in the constant reference roller arrangement 40 and is used cooperatively with the constant reference roller 41 The second nip roll 42, which carries out driving cramping to material after composite embossed.Perseverance in the constant reference roller arrangement 40 The rotational speed matches for determining the rotating speed and ultrasonic wave bottom roller 31 of reference roller 41, when wave welding head of ultrasonic wave and ultrasonic wave bottom roller 31 far from when, The constant reference device 40 is used for the positioning of each material, to prevent material from shifting or be detached from its station.
As shown in Figures 2 and 3, tenslator 70 described in the present embodiment includes the first rotation axis 71, the first free roll 72 and first drive component 73, the surface of first free roll 72 be equipped with transported material, first rotation axis 71 One end the first free roll 72 is installed by the first shaft arm 74, one driving first rotation axis 71 of other end installation rotate the One drive component 73.First free roll 72 is mounted on the fore side of the installation panel 736 by mounting assembly, and installation is more Firm stable, the first free roll 72 is added to be installed down vertically by gravity direction by the first shaft arm 74, therefore there is no the Equilibrium problem under its own gravity of one free roll 72 can ensure to make the tension of material under the premise of device balance itself More precisely adjust.
First drive component 73 includes the first connecting plate 731, the first cylinder connection piece 732, first driving cylinder 733 And first installation axle 734, one end of first connecting plate 731 are mounted on first rotation axis 71 by fixture 735 On；The piston end of the first driving cylinder 733 is equipped with the first cylinder connection piece 732, first cylinder connection piece 732 with The other end of first connecting plate 731 is rotatablely connected；The cylinder body end and the first installation axle 734 of the first driving cylinder 733 One end rotation connection, the other end of first installation axle 734 is fixedly mounted on the back side of the installation panel 736.At this In embodiment, first drive component 73 is mounted on the back side (not operation side) of the installation panel 736, such laying side Formula makes the operating space bigger of fore side, is conducive to the layout requirements of compact device.
First rotation axis, 71 end is additionally provided with the encoder 76 being electrically connected with control unit, and the encoder 76 is fed back For signal to control unit, control unit controls uncoiling motor or the material wound device 50 in the material uncoiling device 10 In winding motor rotating speed.Specifically, the encoder 76 is connect with control unit, described control unit and upstream side Uncoiling motor connection in material uncoiling device 10.The swing angle of first free roll 72 is detected by encoder 76, by The swing offset that encoder 76 obtains is converted into analog and digital signal to feed back to control unit, then controls upstream by control unit The material uncoiling speed of uncoiling motor in the material uncoiling device 10 of side, to realize the swing angle of the first free roll 72 with right Material tension is adjusted, and the backfeed loop being closed in real time is formed in material transmission process.
Further, the front and back station of the first free roll 72 in the tenslator 70 is respectively equipped with third freedom Roller 75.On the station setting of third free roll 75 be according to for material movement direction, it is opposite in material movement direction In the case of, the installation position of third free roll 75 is on the contrary, action is also opposite.
As shown in Figure 4 and Figure 5, the ultrasonic unit 20 includes ultrasonic wave mechanism 21, the installation of the first mounting plate 22, second Plate 23 and installation frame 24, the ultrasonic wave mechanism 21 are fixedly mounted on first mounting plate 22, first installation It is mounted under the driving effect of the horizontal mobile mechanism equipped with horizontal mobile mechanism between plate 22 and the second mounting plate 23 Ultrasonic wave mechanism 21 on first mounting plate 22 second mounting plate 23 relatively moves horizontally；Second mounting plate, 23 He Vertical movement mechanism is equipped between the installation frame 24, under the driving effect of the vertical movement mechanism, second peace Loading board 23 drives the first mounting plate 22 installation frame 24 relatively to move vertically.In the present embodiment, horizontal direction refers to Perpendicular direction, the as directions CD, vertical direction upper and lower directions as shown in Figure 4 with equipment flowsheet direction (directions MD)；Water The setting of flat mobile mechanism and vertical movement mechanism can make ultrasonic drilling machine structure 21 in horizontal and vertical two freedom degree directions Flexible modulation meet precision of the entire combination process flow to Material cladding to realize the accuracy of Material cladding point position It is required that.
The ultrasonic wave bottom roller that setting one is used in conjunction with each other with it below wave welding head of ultrasonic wave in the ultrasonic wave mechanism 21 31, the raised pattern designed by rule is generally distributed in the surface of ultrasonic wave bottom roller 31, will at least two layers of disposable sanitary articles The semi-finished product of raw material or disposable sanitary articles, by between the raised pattern on wave welding head of ultrasonic wave and ultrasonic wave bottom roller 31, Complete the composite embossed process of raw material or semi-finished product.
By ultrasonic wave mechanism 21 and ultrasonic wave bottom roller 31, after the ultrasonic wave composite embossed for completing raw material or semi-finished product, It is also contacted or separately positioned one first nip roll 61 in next station of the ultrasonic wave bottom roller 31, passes through and change first and clamp The contact position of roller 61 and ultrasonic wave bottom roller 31, to change it is described it is compound after cornerite of the material on ultrasonic wave bottom roller 31, The final stable output for making the composite embossed effect of raw material or semi-finished product reach optimum state and tension；When first cramping When roller 61 is separately positioned with ultrasonic wave bottom roller 31, is conducive to wear raw material or semi-finished product in this process or multiple material is multiple Combined pressure is not needed when spending in the scene that the first nip roll 61 is clamped with ultrasonic wave bottom roller 31.
The horizontal mobile mechanism includes the first sliding block 201, the first guide rail 202, first handle 203, connecting shaft 204, adjusts Lead screw 205 and adjusting nut 206 are saved, first sliding block 201 is arranged on first mounting plate 22, is slided with described first First guide rail 202 of the matching setting of block 201 is horizontally installed on second mounting plate 23, and the connecting shaft 204 passes through Waist-shaped hole setting on the installation frame 24, which is conducive to the adjusting parts such as first handle 203 can be with second Mounting plate 23 realizes under the action of vertical movement mechanism freely up and down moving in vertical direction relative to installation frame 24, Wherein, one end of the connecting shaft 204 is connect with first handle 203, and the other end is connect with the optical axis end for adjusting lead screw 205；Institute The end of thread for stating adjusting lead screw 205 is threadedly coupled with the adjusting nut 206, and the adjusting nut 206 passes through described by one The first slot on second mounting plate 23 is simultaneously connect by the regulating member of setting with first mounting plate 22, this first The set-up mode of slot is in order to ensure that the regulating member being mounted on the first mounting plate 22 is opposite with the first mounting plate 22 Realize that the when of moving in the horizontal direction can pass through the second installation under the action of horizontal mobile mechanism in the second mounting plate 23 Plate 23.It ensure that the stability of horizontal direction movement by the cooperation of the first sliding block 201 and the first guide rail 202, it is final to make Ultrasonic wave mechanism 21 on the first mounting plate 22 realizes that the fine adjustment in horizontal direction, i.e. the accurate of flow center are adjusted Section.
The horizontal mobile mechanism further includes slider bar 207 and matches the sliding groove of setting with the slider bar 207 208, the sliding groove 208 is horizontally installed on second mounting plate 23, and the slider bar 207 is mounted on the second mounting plate It is connect in 23 sliding groove 208 and with first mounting plate 22.Wherein, the setting of the slider bar 207 and sliding groove 208, It is positioned conducive to the initial stage for carrying out flow center size in the horizontal direction to ultrasonic wave mechanism 21 before device operation.Also it can carry out Size by a relatively large margin is adjusted, to meet the case where flow center needed to be replaced frequently under material context often needs to change, Equally also early-stage preparations are carried out for the fine adjustment in later stage.Wherein, the slider bar 207 is T-type structure, and sliding groove 208 is also The T-type structure to match therewith, under concrete condition, the setting of 208 structure of slider bar 207 and sliding groove can according to actual conditions and Make change of different shapes.The structure setting ensure that device in the process of running will not convenient for locking the slider bar 207 It is influenced by the factors such as shaking, it is ensured that stability of the ultrasonic wave mechanism 21 when to Material cladding.
The vertical movement mechanism includes the second sliding block 201 ', the second guide rail 202 ', second handle 203 ', the second installation axle 204 ' and first adjuster 205 ', second sliding block 201 ' setting is matched with second guide rail 202 ', described second slides Block 201 ' is arranged on the guide rail mounting plate 206 ', and second guide rail 202 ' is vertically set on second mounting plate 23 On, the guide rail mounting plate 206 ' is mounted between installation frame 24 and main panel；It wears one end of second installation axle 204 ' It crosses installation frame 24 and is connect with second handle 203 ', the other end is connect with first adjuster 205 '；Described first adjusts The screw rod end of section device 205 ' is fixedly connected with the second connecting plate 207 ', and second connecting plate 207 ' passes through setting to pacify in guide rail Second party type hole in loading board 206 ' is simultaneously fixedly connected with the second mounting plate 23, and the setting of second slot ensure that The second connecting plate 207 ' can pass through guide rail mounting plate 206 ' when two mounting plates 23 move in vertical direction.Above waist type The length range in hole, the first slot and the second slot can be depending on the range that horizontal, vertical direction is adjusted.It is logical Rotation second handle 203 ' is crossed, first adjuster 205 ' makes the conversion that power occurs 90 °, to keep the second mounting plate 23 opposite The installation frame 24 moves up and down, and during moving up and down, the cooperation of the second sliding block 201 ' and the second guide rail 202 ' ensures The stability of vertical direction movement.Further, deceleration is set by a certain percentage in 205 ' internal part of the first adjuster Than the adjusting screw pitch of the number of turns and screw thread rotated when second handle 203 ' being made to adjust is proportional so that adjust more effortless, more Precisely.The final ultrasonic wave mechanism 21 for so that the second mounting plate 23 drives on the first mounting plate 22 realizes the precision in vertical direction It adjusts.
As shown in Figure 6 to 8, the withdrawable drive roller arrangement 30 include ultrasonic wave bottom roller 31, third mounting plate 32, Bottom roller mounting plate 321, motor 33 and withdrawable mobile mechanism 34；The support axis that the ultrasonic wave bottom roller 31 is arranged by both sides Part 311 is mounted on the bottom roller mounting plate 321, wherein one end of the ultrasonic wave bottom roller 31 passes through expansion sleeve and terminal pad 35 connections；The drive shaft of the motor 33 is connect across the 4th mounting plate 36 with ring flange 37, by a shaft coupling by the method Blue disk 37 and 35 detachable connection of terminal pad, wherein the 4th mounting plate 36 is fixedly mounted on the third mounting plate 32 On；The bottom in the third mounting plate 32 and bottom roller mounting plate 321 is arranged in the withdrawable mobile mechanism 34.Ultrasonic wave The rear end of bottom roller 31 is connected with motor 33, provides driving force for spot, ultrasonic wave bottom roller 31 is flower pattern roller, can be according to different Material sets different flower pattern.Since driven ultrasonic wave bottom roller 31 will be replaced often, when ultrasonic wave bottom roller 31 needs replacing When, ultrasonic wave bottom roller 31 and the component being connect with the ultrasonic wave bottom roller 31 are pulled out using withdrawable mobile mechanism 34 Come, then removes the screw that shaft coupling is connected with terminal pad 35, ultrasonic wave bottom roller 31 can be replaced.
The withdrawable mobile mechanism 34 includes third stick 341, third guide rail 342, third sliding block 343, Yi Jian Bottom plate 344 is filled, the third stick 341 is axially laid in the bottom of the third mounting plate 32 and bottom roller mounting plate 321, The third guide rail 342 is mounted on the bottom of the third stick 341, and the third sliding block 343 is mounted on the mounting base On 344, and the third sliding block 343 matches setting with the third guide rail 342.Third guide rail 342 is 2 in the present embodiment, 2 third sliding blocks 343, the laying of the third guide rail 342 and third sliding shoe 343 are respectively configured on each third guide rail 342 Quantity is depending on actual conditions.When replacing ultrasonic wave bottom roller 31, third sliding block 343 is fixed, and third guide rail 342 is Sliding makes ultrasonic wave bottom roller 31 relative to below wave welding head of ultrasonic wave to extract entire 31 part of ultrasonic wave bottom roller out in three sliding blocks 343 Position relative misalignment, provide a broader space for the replacement of ultrasonic wave bottom roller 31, also allow for replacement operation, improve Working efficiency.
The matching brake block 345 being mounted on the mounting base 344, institute are also set on the third guide rail 342 The installation position for stating brake block 345 is arranged between the third sliding block 343；The brake block 345 is also configured in communication set The air source set, the spring on the brake block 345 clamp or separately positioned with the third guide rail 342；When the brake block 345 For die state when, third guide rail 342 described in the spring clamp on the brake block 345, in order in ultrasonic wave bottom roller In 31 operation process, damping is carried out to it, ensures the positioning of the wave welding head of ultrasonic wave and ultrasonic wave bottom roller 31 in ultrasonic wave mechanism 21 Precisely；When the brake block 345 is aeration status, the spring on the brake block 345 is released to the third guide rail 342 Clamping force.When needing to carry out replacement operation to ultrasonic wave bottom roller 31, brake block 345 is aeration status, and brake block 345 is to the The active force of spring releases on three guide rails 342, and ultrasonic wave bottom roller 31 is fast under the action of third guide rail 342 and third sliding block 343 Speed extraction ultrasonic wave bottom roller 31.Usually in replacement operation, ultrasonic wave bottom roller 31 only needs to pull out the position of half, at this time again Using the state of dying of brake block 345, third guide rail 342 is clamped by the active force of spring, ultrasonic wave bottom roller 31 is made to play Fixed and positioning action, prevents during replacing ultrasonic wave bottom roller 31, third guide rail 342 is altered on third sliding block 343 Dynamic phenomenon provides safety guarantee and the convenience of operation for replacement operation, improves work efficiency.
Further, it is equipped with a mounting base 346 in the bottom of the mounting base 344, wherein in the mounting base Another guideway 348 being arranged along the directions MD, under external force, the mounting base are additionally provided between 344 and mounting base 346 344 and its installing component that is arranged on mounting base 344 moved in the MD direction relative to the mounting base 346；In order to Fine adjustment in the MD direction is further increased, a regulating mechanism 347 is also equipped in the side of the mounting base 344, By adjusting the regulating mechanism 347, it can be achieved that the mounting base 344 and its mounting portion being arranged on mounting base 344 The part fine adjustment of the mounting base 346 in the MD direction relatively.
As shown in figure 9, the hybrid system, which further includes displacement formula, clamps roller arrangement 60, the displacement formula clamps Roller arrangement 60 is arranged on the station after the withdrawable drive roller arrangement 30；The displacement formula clamps roller arrangement 60 Drive cylinder 62 and connecting plate component 63 including the first nip roll 61, second, the piston end of the second driving cylinder 62 with The side of the connecting plate component 63 is fixedly connected, and first nip roll 61 is rotatably installed in the another of the connecting plate component 63 Side；On the 5th mounting plate 67 that the cylinder body end installation of the second driving cylinder 62 is described below.
Displacement formula clamp roller arrangement 60 to after composite embossed material or semi-finished product according to demand in wave welding head of ultrasonic wave It is clamped with after 31 composite embossed of ultrasonic wave bottom roller.When ultrasonic wave complex flow needs the first nip roll 61 and ultrasonic wave bottom roller 31 when being clamped, and first nip roll 61 contacts simultaneously under the action of the second driving cylinder 62 with ultrasonic wave bottom roller 31 The cornerite of certain angle is formed with contact position of the material on ultrasonic wave bottom roller 31 by the first nip roll 61；When ultrasonic wave is compound When flow does not need the first nip roll 61 and clamped with ultrasonic wave bottom roller 31, first nip roll 61 is in second driving With 31 quick separating of ultrasonic wave bottom roller to release cramping state under the action of cylinder 62.When first nip roll 61 with it is described When ultrasonic wave bottom roller 31 is separately positioned, it is also beneficial to wear material.First nip roll 61 is with the ultrasonic wave bottom roller 31 The mode of contact or separation can require according to different materials, different composite embosseds and select different modes, practical application mistake In journey flexibly, conveniently.
The connecting plate component 63 includes third connecting plate 631 and the second shaft arm 632, between two the second shaft arms 632 First nip roll 61 is installed, the other end of the second shaft arm 632 is fixedly mounted in third rotation axis 611；Second driving The piston end of cylinder 62 is rotatablely connected by one end of the second cylinder connection piece 621 and third connecting plate 631, third connecting plate 631 other end is mounted in the third rotation axis 611；And 611 and the 5th mounting plate 67 of the third rotation axis rotation connects It connects, link position is additionally provided with rolling bearing.In the present embodiment, the piston end of the second driving cylinder 62 passes through the second gas Cylinder connector 621 and one end of third connecting plate 631 are rotatablely connected, and ensure that the flexible of 62 course of work of the second driving cylinder Degree, prevents situations such as stuck from occurring.The cylinder body end of the second driving cylinder 62 is fixedly mounted on the 5th mounting plate 67.
Guideway 65, gear pair 66 and the hand being connect with the gear pair 66 are also equipped on the 5th mounting plate 67 Handle component 64.The guideway 65 includes the 4th guide rail 651 and matches the Four-slider of setting with the 4th guide rail 651 652, the Four-slider 652 is fixedly connected on installation frame 24, and the 4th guide rail 651 is fixedly connected on the 5th mounting plate On 67.Wherein, the Four-slider 652 is fixedly connected on by the first stick on the installation frame 24, the 4th guide rail 651 are fixedly connected on by the second stick on the 5th mounting plate 67, specifically, the 5th peace being connected with the 4th guide rail 651 Loading board 67 and the first nip roll 61 etc. do the linear motion in the directions MD along the Four-slider 652 on installation frame 24.
Rack 661 in the gear pair 66 is fixed on the 5th mounting plate 67, the tooth engaged with the rack 661 The axle center of wheel 662 is connect by third installation axle with the Handleset 64.In the cooperation of the guideway 65 and gear pair 66 Under effect, gear 662, as the 4th guide rail 651 does stable linear motion in Four-slider 652, makes with carry-over bar 661 One nip roll 61 installation frame 24 relatively realizes fine adjustment in the MD direction, realizes the first nip roll 61 at ultrasonic wave bottom The position clamped on roller 31 a little is changed, to change cornerite angle of the material on ultrasonic wave bottom roller 31 after composite embossed.Institute It states the first nip roll 61 and realizes that fine adjustment makes the position of another side of cornerite have variation, that is, directly influences in the MD direction The cornerite angle of each material and ultrasonic wave bottom roller 31.It is directed to different materials compound tense to require the difference of cornerite, make compound Embossing effects reach optimum state and stablizing for tension are kept to export；Also, the guideway 65 and matching for gear pair 66 cooperate With making the fine adjustment process more stably and controllable.
The Handleset 64 includes third handle 641 and the second adjuster 642 being fixedly mounted on bracket, In, the bracket is mounted on installation frame 24, and the third handle 641 is connect with second adjuster 642, and described second Adjuster 642 installs axis connection with the third being arranged across installation frame 24.The Handleset 64, gear pair 66 and guideway 65 combination makes the rotary motion to third handle 641 pass through the transition of gear pair 66, is effectively converted into guideway 65 Linear motion.Reduction ratio is arranged in the internal part of second adjuster 642 by a certain percentage, when third handle 641 being made to adjust The number of turns of rotation and the adjusting screw pitch of screw thread are proportional, keep adjusting more laborsaving with it is accurate, to needing the field of fine adjustment Conjunction provides precondition.
During above-mentioned cramping, third handle 641 can also be rotated to drive guideway 65 and gear pair 66 to work, By the mating reaction of guideway 65 and gear pair 66, make the entire clamping and pressing device being connected with the 4th guide rail 651 in the MD direction Movement change material that is, so that the first nip roll 61 installation frame 24 relatively realizes fine adjustment in the MD direction and exist Cornerite on ultrasonic wave bottom roller 31 is particularly suitable for so that the composite embossed effect of material reaches optimum state in high-speed cruising, Real-time online when material tension changes precisely is adjusted；In addition, being also applied in the often scene of more conversion materials；Above-mentioned During fine adjustment, and within the scope of the impulse stroke of the second driving cylinder 62, the guideway 65, gear pair 66 are also It can be linked with the second driving cylinder 62, make the first nip roll 61 and cramping point of the material on ultrasonic wave bottom roller 31 It adjusts to optimum position, realizes the optimum efficiency of ultrasonic wave composite embossed.
When ultrasonic wave complex flow need the first nip roll 61 and ultrasonic wave bottom roller 31 to it is compound after material clamp When, the piston end of the second driving cylinder 62 stretches out, and the third connected with the piston end of the second driving cylinder 62 is connect Plate 631 makes the first nip roll 61 that rotation (the i.e. second driving cylinder of certain angle occur using the rotation of third rotation axis 611 62 transform linear motion is the rotary motion of third rotation axis 611), until the first nip roll 61 and the ultrasonic wave bottom roller 31 contact and clamp the material after composite embossed；When ultrasonic wave complex flow does not need the first nip roll 61 and ultrasonic wave bottom roller 31 When being clamped to the material after compound, the piston end of the second driving cylinder 62 is retracted, with the second driving cylinder 62 The connected third connecting plate 631 of piston end using the rotation of third rotation axis 611, make the first nip roll 61 that certain angle occur Reversion (stretching out state relative to the second driving cylinder 62), until the first nip roll 61 detaches with the ultrasonic wave bottom roller 31. Described second drives air inlet, outlet and its corresponding cramping, the separate mode of cylinder 62 that can be set according to actual conditions.First Nip roll 61 is the mode for contacting or detaching with ultrasonic wave bottom roller 31, can according to different materials, different composite embosseds require and Select no mode, in actual application flexibly, conveniently.The flow center of all devices described in above example is equal To be consistent, so-called flow center refer to each device in equipment flowsheet mounting surface to each device in width direction (directions CD) The distance of the heart.
The operation principle of the utility model is as follows：
Before the utility model hybrid system starts, the raw material material volume with certain diameter after measurement is installed on out first On 3 inflatable axle units 11 at winding apparatus 10, then by material coil diameter numerical value input panel, by control system automatically according to one Alignment speed converts the rotating speed of inflatable axle unit 11 automatically.Material is laid by different station manually in systems again, and is led to The adjusting part 102 for adjusting be adjusted in free roller arrangement 100 manually is crossed, above and below the second free roll of constantly regulate 101 Position can individually search out each material best compound cornerite before compound, to ensure that the composite effect of multilayer material provides Precondition.
Before starting for hybrid system, the thick of the directions MD need to be carried out using another guideway 348 to ultrasonic wave bottom roller 31 It adjusts, then recycles regulating mechanism 347 to carry out the accurate adjustment on the directions MD to ultrasonic wave bottom roller 31 again, can be extracted out after the completion of adjusting Formula drive roller arrangement 30 is positioned.It needs suitably to be adjusted to ensure that best answer to the installation position of ultrasonic unit 20 again Position is closed, so that ultrasonic wave mechanism 21 is carried out on the directions CD and vertical direction by adjusting horizontal mobile mechanism and vertical movement mechanism It is mobile, make the wave welding head of ultrasonic wave in ultrasonic wave mechanism 21 that can be obtained in above-below direction and on the directions CD relative to ultrasonic wave bottom roller 31 Obtain compound position most preferably.Under normal circumstances, the center of wave welding head of ultrasonic wave and the line at the center of ultrasonic wave bottom roller 31 be it is vertical to Under horizontal line (position as shown in fig. 1).But situation can also be debugged again by ultrasonic wave bottom roller 31 in MD according to practical Wave welding head of ultrasonic wave is arranged on the above-mentioned left side horizontal vertically downward or the right fine adjustment on direction, and above sets Determine mode and the composite embossed effect of material and the tension value of compound tense can be changed to a certain extent.Therefore ultrasonic unit 20 and can The joint adjusting of pull-out type drive roller arrangement 30 can meet simultaneously wave welding head of ultrasonic wave and ultrasonic wave bottom roller 31 vertical direction (on Under), the multidirectional adjusting on the directions CD (flow center) and the directions MD so that the performance and the scope of application of each device carry significantly It rises.
Then, the tension value of material itself before being operated based on the hybrid system, on the control flow of described control unit Preset the air pressure of the first driving 733 air inflow of cylinder under the material tension equilibrium in the corresponding tenslator 70 Value, and so that the atmospheric pressure value of the first driving cylinder 733 is reached preset value using electric Proportion valve；The hybrid system starts operating Afterwards, material is conveyed through the first free roll 72 to downstream side station after 10 uncoiling of material uncoiling device output, when the first shaft arm 74 When being in state vertically downward with the first coupled free roll 72, the tension value in material transmission process is perfect condition, It is i.e. consistent with the preset value of material tension.
When tension when material conveys is more than the first driving 733 preset pressure value of cylinder, the tension value of material at this time Excessive, material is in tension state, the first shaft arm 74 and the first coupled free roll 72 under the drive of the first drive component 73 Material to being relaxed side oscillation certain angle, encoder feedback signal to control unit, control unit according to the first shaft arm 74 with And the swing angle of the first coupled free roll 72 controls uncoiling motor or material wound dress in material uncoiling device 10 The winding motor set in 50 slows down, and the angle that the first shaft arm 74 and the first coupled free roll 72 are swung subtracts with uncoiling motor Rate is directly proportional, so that until tension value reaches perfect condition.
When tension value when material conveys is less than the first driving 733 preset pressure value of cylinder, the tension of material at this time It is worth too small, material was in loose state, and the first shaft arm 74 and the first coupled free roll 72 drive in the first drive component 73 Lower material is to side oscillation certain angle is tightened, and encoder feedback signal is to control unit, and control unit is according to the first shaft arm 74 And the swing angle of the first coupled free roll 72 controls uncoiling motor or material wound in material uncoiling device 10 Winding motor in device 50 accelerates, the angle and uncoiling motor that the first shaft arm 74 and the first coupled free roll 72 are swung Acceleration amount is directly proportional, so that until tension value reaches perfect condition.
The tenslator 70 is during system operation, tension that can be before and after real-time control Material cladding Value.When the tenslator 70 is arranged on the station before Material cladding, encoder feedback signal is to control unit, control Unit processed controls the uncoiling motor of upstream side according to the swing angle of the first shaft arm 74 and the first coupled free roll 72 Rotating speed；When the tenslator 70 is arranged on the station after Material cladding, encoder feedback signal is single to control Member, control unit control material wound device according to the swing angle of the first shaft arm 74 and the first coupled free roll 72 Winding motor rotating speed in 50.That tenslator 70 before the material wound device 50 is wound in same composite material Tension preset value will change according to the variation of winding material coil diameter during power control.Specifically, when winding coil diameter is small When, the tension value of composite embossed material is big, to roll tightly small coil diameter composite embossed material (rolling up tightlier)；When winding coil diameter When becoming larger, the tension value of composite embossed material accordingly becomes smaller and (rolls up more loose).Therefore the air-entry value of the first driving cylinder 733 Often can and then it change, the electric Proportion valve being equipped in tenslator 70 is quickly to composite embossed material tension control of the same race The air inflow of the first driving cylinder 733 when processed reaches preset accurate pressure value, i.e., is preset in operator control panel in advance a variety of The air-entry value of first driving cylinder 733 is rapidly selected in operator control panel when needing to change pressure value in production process Corresponding preset value.Since electric Proportion valve is instead of the adjusting of hand-operated valve, above-mentioned setting makes pressure control more accurate, greatly The error artificially adjusted is avoided greatly, is improved work efficiency, meets and needs often change pre-set tension value with material Situation and the scene for needing to be replaced frequently material.
70 compact structure of tenslator in the utility model, be not take up installation space and without consider first from By the equilibrium problem under 72 gravity of roller, it can accurately ensure the tension value of material, the tension force being arranged before multi-procedure Device 70 can be done with the uncoiling motor of upstream side in time to be fed back, then controls rotating speed by uncoiling motor to realize material tension Adjustment, forms closed loop so that the tension force before Material cladding is more accurate during the adjustment；
The second free roll 101 in the adjustable free roller arrangement 100 of compound preceding station is set in adjusting part 102 Under adjustment effect, the upper and lower position of the second free roll 101 can be adjusted, cornerite between material and ultrasonic wave bottom roller 31 is made to become Change, the best complex cornerite of ultrasonic wave compound tense is carried out to find ultrasonic unit 20 with ultrasonic wave bottom roller 31；The station Adjusting can be operated before system startup；
The ultrasonic wave mechanism 21 being arranged in the ultrasonic unit 20 of multi-procedure is in horizontal mobile mechanism and vertically moves Under the action of mechanism, flexible modulation can be carried out in horizontal and vertical two freedom degree directions, to coordinate matching setting Drawing out type drive roller arrangement 30, find most accurate Material cladding point position, meet entire combination process flow to material Compound rigorous；
It is arranged in multi-procedure and the withdrawable drive roller arrangement 30 that is used cooperatively with the ultrasonic unit 20, In, in the case that driven ultrasonic wave bottom roller 31 is due to wearing or needing replacing flower pattern, utilize withdrawable mobile mechanism 34 pull out ultrasonic wave bottom roller 31 and the component connecting with the ultrasonic wave bottom roller 31 to come, and then remove shaft coupling and connection The connected screw of disk 35, can replace ultrasonic wave bottom roller 31；And by adjusting in withdrawable drive roller arrangement 30 The regulating mechanism 347 and matched another guideway 348, it can be achieved that the mounting base 344 and its setting exist Installing component (including ultrasonic wave bottom roller 31) on mounting base 344 mounting base 346 relatively in the MD direction accurate is adjusted Section；
The first nip roll 61 in the displacement formula of compound rear station clamps roller arrangement 60 is set, it can be right according to demand Material or semi-finished product after composite embossed are clamped after 31 multi-procedure of ultrasonic wave bottom roller；And with above-mentioned adjustable free roll The cooperation of device 100, entire cornerite that can be to multiple materials before composite embossed and after composite embossed on ultrasonic wave bottom roller 31 Angle carries out timely adjustment.When the first nip roll 61 and the adjustable cooperation of free roller arrangement 100 adjust material before making composite embossed The contact range of material and ultrasonic wave bottom roller 31 is smaller (cornerite is small) after material, composite embossed, and composite embossed is ineffective；When first Nip roll 61 and the cooperation of adjustable free roller arrangement 100 adjust so that before composite embossed after material, composite embossed material with it is ultrasonic When the contact range of wave base roller 31 is big (cornerite is big), composite embossed effect is preferable；The specific amount ratio adjusted between the two can be according to reality Situation is debugged to set in border.When first nip roll 61 and the ultrasonic wave bottom roller 31 are separately positioned, it is also beneficial to wear Material；
The tensometer being arranged in the tension real-time monitoring device 80 on compound rear station can monitor ultrasonic wave dress in real time The 20 tension value sizes that compound tense material is embossed with ultrasonic wave bottom roller 31 are set, in order to which the numerical value to ideal compound tense compares Compared with；When above-mentioned first nip roll 61 contacts setting with ultrasonic wave bottom roller 31, according to the first nip roll 61 and ultrasonic wave bottom roller 31 The tension of the difference of contact position, material can also change, and the tensometer in system also can in due course be shown according to the variation of tension Show the tension value under different operation conditions so that entire tension monitoring process more visualizes, and is conveniently operated personnel and understands in due course Ultrasonic unit 20 is embossed the tension value of compound tense material with ultrasonic wave bottom roller 31；
The rotating speed and ultrasonic wave bottom roller of constant reference roller 41 in the constant reference roller arrangement 40 of compound rear station are set 31 rotational speed matches, caused by being adjusted when the installation position to wave welding head of ultrasonic wave or being replaced to ultrasonic wave bottom roller 31 When wave welding head of ultrasonic wave is detached from ultrasonic wave bottom roller 31, which is used for the positioning of material, inclined to prevent material from occurring Move or be detached from its station；
The tenslator 70 being arranged after multi-procedure can be according to material-coil coil-diameter size in material wound device 50 In the case of difference, the tension values in each stage are adjusted and are done instead with the winding motor of material wound device 50 in time Feedback, then rotating speed is controlled to realize the adjustment of material tension by winding motor, closed loop is formed during the adjustment, it can be more It is accurately controlled the tension after Material cladding.
The utility model is suitable for the ultrasonic wave combination process flow of multiple and different materials/identical material, compact-sized, cloth If rationally, can ensure the best elastic shape of the multiple materials of compound tense to compound preceding preferable tension force after each material uncoiling State；Coordinate each setting position of ultrasonic unit compound tense fine adjustment and material cornerite adjustment, make multiple materials into Row composite embossed reaches optimum efficiency and stablizing for tension exports；And the material after compound implement after Material cladding Force value is monitored and can be timely feedbacked and adjusts；The utility model efficiently solves the tension force and combination misalignment of Material cladding Problem greatly improves the performance and its utilization rate of hybrid system.The utility model can be used as being frequently necessary to the progress of more conversion materials The test machine of composite embossed test, is also applicable in the application of whole set equipment.
Above example is only to illustrate the technical solution of the utility model and non-limiting, with reference to preferred embodiment to this reality It is described in detail with novel.It will be understood by those of ordinary skill in the art that can be to the technical solution of the utility model It modifies or equivalent replacement should all cover new in this practicality without departing from the spirit and scope of technical solutions of the utility model In the right of type.

Claims (19)

1. ultrasonic wave hybrid system, which is characterized in that
The hybrid system includes multiple material uncoiling devices (10), ultrasonic unit (20), withdrawable drive roller arrangement (30), constant reference roller arrangement (40), material wound device (50) and tenslator (70),
Material uncoiling device (10) setting is opened in the upstream side of the ultrasonic unit (20) through material uncoiling device (10) It is compound that material after volume enters the progress of ultrasonic unit (20) station；
The spot of the ultrasonic unit (20) and the spot mutual cooperation of the withdrawable drive roller arrangement (30) are set Set, be reserved between two spots for material by gap；
The constant reference roller arrangement (40) and material wound device (50) are successively set on the ultrasonic unit (20) Downstream side；
Station between the material uncoiling device (10) and the ultrasonic unit (20) and constant reference roller arrangement (40) it is equipped with tenslator (70) on the station between material wound device (50).
2. ultrasonic wave hybrid system according to claim 1, which is characterized in that
The tenslator (70) includes the first rotation axis (71), the first free roll (72) and the first drive component (73), the surface of first free roll (72) is equipped with transported material, and one end of first rotation axis (71) passes through the One shaft arm (74) installs the first free roll (72), the first driving of one driving of other end installation the first rotation axis (71) rotation Component (73).
3. ultrasonic wave hybrid system according to claim 2, which is characterized in that
First drive component (73) includes the first connecting plate (731), the first cylinder connection piece (732), the first driving cylinder (733) and the first installation axle (734),
One end of first connecting plate (731) is mounted on by fixture (735) on first rotation axis (71)；
The piston end of the first driving cylinder (733) is equipped with the first cylinder connection piece (732), first cylinder connection piece (732) it is rotatablely connected with the other end of first connecting plate (731)；
One end of the cylinder body end and the first installation axle (734) of the first driving cylinder (733) is rotatablely connected, first installation The other end of axis (734) is fixedly mounted on the back side of installation panel (736).
4. ultrasonic wave hybrid system according to claim 2 or 3, which is characterized in that the first rotation axis (71) end It is additionally provided with the encoder (76) being electrically connected with control unit, encoder (76) feedback signal is to control unit, control unit Control the rotating speed of the uncoiling motor in the material uncoiling device (10) or the winding motor in the material wound device (50).
5. ultrasonic wave hybrid system according to claim 3, which is characterized in that in the tenslator (70) At least one of the front and back station of one free roll (72) station is equipped with third free roll (75).
6. ultrasonic wave hybrid system according to claim 1, which is characterized in that
The ultrasonic unit (20) includes ultrasonic wave mechanism (21), the first mounting plate (22), the second mounting plate (23) and peace Frame up frame (24),
The ultrasonic wave mechanism (21) is fixedly mounted on first mounting plate (22),
Horizontal mobile mechanism is equipped between first mounting plate (22) and the second mounting plate (23), in the horizontal mobile mechanism Driving effect under, be mounted on the first mounting plate (22) on relatively described second mounting plate (23) of ultrasonic wave mechanism (21) do water Translation is dynamic；
Vertical movement mechanism is equipped between second mounting plate (23) and the installation frame (24), in the vertical mover Under the driving effect of structure, second mounting plate (23) drives the first mounting plate (22) relatively described installation frame (24) to do vertically Movement.
7. ultrasonic wave hybrid system according to claim 6, which is characterized in that the horizontal mobile mechanism includes the first cunning Block (201), first handle (203), connecting shaft (204), adjusts lead screw (205) and adjusting nut at the first guide rail (202) (206), first sliding block (201) is arranged on first mounting plate (22),
First guide rail (202) that setting is matched with first sliding block (201) is horizontally installed on second mounting plate (23) on,
The connecting shaft (204) passes through the waist-shaped hole setting on the installation frame (24), wherein the connecting shaft (204) One end is connect with first handle (203), and the other end is connect with the optical axis end for adjusting lead screw (205)；
The end of thread for adjusting lead screw (205) is threadedly coupled with the adjusting nut (206),
The adjusting nut (206) passes through the adjustment portion of the first slot setting on second mounting plate (23) by one Part is connect with first mounting plate (22).
8. ultrasonic wave hybrid system according to claim 7, which is characterized in that the horizontal mobile mechanism further includes sliding Item (207) and the sliding groove (208) that setting is matched with the slider bar (207), the sliding groove (208) are horizontally installed on institute State on the second mounting plate (23), the slider bar (207) be mounted on the second mounting plate (23) sliding groove (208) in and with it is described First mounting plate (22) connects.
9. according to claim 6 to 8 any one of them ultrasonic wave hybrid system, which is characterized in that the vertical movement mechanism It is adjusted including the second sliding block (201 '), the second guide rail (202 '), second handle (203 '), the second installation axle (204 ') and first Device (205 '),
Second sliding block (201 ') matches setting with second guide rail (202 '), and the second sliding block (201 ') setting is being led On rail mounting plate (206 '), second guide rail (202 ') is vertically set on the second mounting plate (23), the guide rail mounting plate (206 ') installation frame (24) is mounted between main panel；
One end of second installation axle (204 ') passes through installation frame (24) and is connect with second handle (203 '), the other end First adjuster (205 ') connection；
The screw rod end of first adjuster (205 ') is fixedly connected with the second connecting plate (207 '), and second connecting plate (207 ') it passes through the second slot being arranged on guide rail mounting plate (206 ') and is fixedly connected with the second mounting plate (23).
10. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that the withdrawable driving Roller arrangement (30) includes ultrasonic wave bottom roller (31), third mounting plate (32), bottom roller mounting plate (321), motor (33) and can take out Chu Shi mobile mechanisms (34)；
The ultrasonic wave bottom roller (31) is mounted on by the support shaft member (311) that both sides are arranged on the bottom roller mounting plate (321), In, one end of the ultrasonic wave bottom roller (31) is connect by expansion sleeve with terminal pad (35)；
The drive shaft of the motor (33) is connect across the 4th mounting plate (36) with ring flange (37), will be described by a shaft coupling Ring flange (37) and terminal pad (35) detachable connection, wherein the 4th mounting plate (36) is fixedly mounted on the third On mounting plate (32)；
The withdrawable mobile mechanism (34) is arranged at the third mounting plate (32) and the bottom of bottom roller mounting plate (321) Portion.
11. ultrasonic wave hybrid system according to claim 10, which is characterized in that
The withdrawable mobile mechanism (34) includes third stick (341), third guide rail (342), multiple third sliding blocks (343) and mounting base (344),
The third stick (341) is axially laid in the bottom of the third mounting plate (32) and bottom roller mounting plate (321),
The third guide rail (342) is mounted on the bottom of the third stick (341),
The third sliding block (343) is mounted on the mounting base (344), and the third sliding block (343)
Setting is matched with the third guide rail (342).
12. ultrasonic wave hybrid system according to claim 11, which is characterized in that also set on the third guide rail (342) The installation position of matching brake block (345), the brake block (345) is arranged between the third sliding block (343)；
The brake block (345) is also configured with the air source of setting in communication, the spring on the brake block (345) and described the Three guide rails (342) clamping or separately positioned；
When the brake block (345) is to die state, third guide rail described in the spring clamp on the brake block (345) (342)；When the brake block (345) is aeration status, the brake block (345)
On spring release to the clamping force of the third guide rail (342).
13. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that
The hybrid system further includes that displacement formula clamps roller arrangement (60), and the displacement formula clamps roller arrangement (60) and sets It sets on the station after the withdrawable drive roller arrangement (30)；
It includes the first nip roll (61), the second driving cylinder (62) and connecting plate that the displacement formula, which clamps roller arrangement (60), Component (63),
The piston end of the second driving cylinder (62) is fixedly connected with the side of the connecting plate component (63), and described second drives The cylinder body end of cylinder (62) of taking offence is fixedly mounted on the 5th mounting plate (67)；
First nip roll (61) is rotatably installed in the other side of the connecting plate component (63),
Under the driving effect of the second driving cylinder (62), first nip roll (61) contacts with ultrasonic wave bottom roller (31) Or it is separately positioned.
14. ultrasonic wave hybrid system according to claim 13, which is characterized in that
It is also equipped with guideway (65), gear pair (66) on 5th mounting plate (67) and is connect with the gear pair (66) Handleset (64),
The guideway (65) includes the 4th guide rail (651) and matches the Four-slider of setting with the 4th guide rail (651) (652), the Four-slider (652) is fixedly connected on installation frame (24), and the 4th guide rail (651) is fixedly connected on On five mounting plates (67)；
Rack (661) in the gear pair (66) is fixed on the 5th mounting plate (67), is engaged with the rack (661) The axle center of gear (662) connect with the Handleset (64) by third installation axle；
The Handleset (64) includes third handle (641) and the second adjuster (642) being fixedly mounted on bracket, In, the bracket is mounted on installation frame (24), and the third handle (641) connect with second adjuster (642), institute It states the second adjuster (642) and axis connection is installed with the third across installation frame (24) setting.
15. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that
The hybrid system further includes tension real-time monitoring device (80), and the tension real-time monitoring device (80) is arranged described On station between withdrawable drive roller arrangement (30) and the constant reference roller arrangement (40),
The second rotation axis (81) is equipped in the tension real-time monitoring device (80), the surface of second rotation axis (81) is equipped with The both ends of transported material, second rotation axis (81) are separately installed with the tensometer being electrically connected with control unit.
16. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that the hybrid system is also wrapped Include the cramping roller arrangement (90) being arranged on material wound device (50) station, the third clamped in roller arrangement (90) Nip roll (91) and the winding material being wrapped on the material wound device (50) are arranged.
17. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that the hybrid system is also wrapped It includes and free roller arrangement (100) is adjusted, the adjustable free roller arrangement (100) is arranged in the ultrasonic unit (20) or can A upper station for pull-out type drive roller arrangement (30), the adjustable free roller arrangement (100) include the second free roll (101) with And to the adjusting part (102) that the installation position of second free roll (101) is adjusted, second free roll (101) Surface is equipped with transported material.
18. ultrasonic wave hybrid system according to claim 17, which is characterized in that the peace of second free roll (101) Dress height is not higher than the ultrasonic unit (20) or the setting height of withdrawable drive roller arrangement (30) compound position.
19. ultrasonic wave hybrid system according to any one of claims 1 to 3, which is characterized in that the material uncoiling device (10) include the inflatable axle unit (11) being connected with uncoiling motor, the uncoiling motor is electrically connected with control unit, the inflatable The outside of axle unit (11) is equipped with the material material volume being uncoiled；The material wound device (50) includes being connected with winding motor Inflatable axle unit (11), the winding motor are electrically connected with control unit, and the outside of the inflatable axle unit (11), which is equipped with, is received The material material volume of volume.
CN201820248571.0U 2018-02-11 2018-02-11 Ultrasonic wave hybrid system Active CN208035409U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312551A (en) * 2018-02-11 2018-07-24 瑞光（上海）电气设备有限公司 Ultrasonic wave hybrid system
TWI692398B (en) * 2019-02-20 2020-05-01 住華科技股份有限公司 Device for controlling warpage and method for controlling warpage of optical film

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312551A (en) * 2018-02-11 2018-07-24 瑞光（上海）电气设备有限公司 Ultrasonic wave hybrid system
CN108312551B (en) * 2018-02-11 2023-11-10 瑞光（上海）电气设备有限公司 Ultrasonic composite system
TWI692398B (en) * 2019-02-20 2020-05-01 住華科技股份有限公司 Device for controlling warpage and method for controlling warpage of optical film

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