CN108297260A - A kind of modularization complete set of equipments suitable for the production of PC components - Google Patents
A kind of modularization complete set of equipments suitable for the production of PC components Download PDFInfo
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- CN108297260A CN108297260A CN201810045517.0A CN201810045517A CN108297260A CN 108297260 A CN108297260 A CN 108297260A CN 201810045517 A CN201810045517 A CN 201810045517A CN 108297260 A CN108297260 A CN 108297260A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000012423 maintenance Methods 0.000 claims abstract description 57
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 27
- 230000003028 elevating effect Effects 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 3
- 239000004567 concrete Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000002411 adverse Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Jib Cranes (AREA)
Abstract
The present invention relates to machinery fields, and in particular to PC component production equipments.A kind of modularization complete set of equipments suitable for the production of PC components, including a hoistable platform, a maintenance bin, hoistable platform includes a crane pedestal, and crane pedestal is equipped with a crane, the top of crane is equipped at least four first traveling wheels, and a die station is equipped with above the first traveling wheel;Maintenance bin includes a maintenance door moving up and down, and crane is equipped with a push cylinder for die station to be pushed into maintenance bin, and push cylinder setting is in maintenance door side.The present invention while reduction founds the factory floor space with capital construction cost, ensures that production efficiency maintains an equal level with conventional production lines by optimizing apparatus and process flow.
Description
Technical field
The present invention relates to machinery fields, and in particular, to PC component production equipments.
Background technology
Traditional mode of construction has gone through too long, with flourishing for Chinese architectural trade, building industrialization, assembly
New terms, the newly-built modes such as formula building have come into the building trade of China.Assembled architecture includes:Concrete structure, steel
Structure, timber structure etc..Wherein it is based on PC components in concrete structure, PC components, i.e. precast concrete are in the factory
Pass through the concrete component product of standardization, mechanized manner processing.PC components refer to the agent structure of assembled architecture,
Such as the components such as exterior wall, stair, corridor need to be pulled to building-site, and the floor assembled to needs is lifted by lifting equipment, it is complete
At Assembling, building construction is completed just as " playing with building blocks ".PC components assembly building is the important of China's housing industry
Approach has the requirement of housing industry " four change ", as:Design standard, production plant, construction assembling and finishing one
The feature of body and message tube physics and chemistry.
It is with PC component production equipments for the main tool of production in market today, apparatus-form is broadly divided into plane circulation
Three kinds of production line, stereo circulating production line and nomadic PC production equipments:
Plane circulation production line:With taking up an area, big, input is high, the period is long, the adverse effects such as more than bottleneck.It founds the factory and needs 80-100 mus
Soil, equipment requirement plant area reaches 20000 ㎡ or more, and to promote input cost to greatly increase, the construction period generally exists
6-10 months, the construction period was longer.It must cause production line that can not recycle when a station goes wrong, eventually lead to halt production.
While influencing production efficiency, the integral manufacturing quality of component is also reduced.
Stereo circulating production line:The adverse effects such as, maintenance difficulty difficult with construction.Requirement for entire factory is slightly dropped
It is low, but in construction period, equipment needs to excavate a large amount of melt pit making concrete foundation, to meet device requirement.Die station simultaneously
After completing the work of preset various functions on the station channel of ground, underground maintenance channel need to be entered and be conserved, but due to
It is conserved for multilayer die station superposing type in maintenance bin, is unfavorable for single component and integrally conserves, and conserved die station in cabin and head on die station row
It walks, is unfavorable for overhaul of the equipments and safeguards.It must cause production line that can not recycle when a station goes wrong, eventually lead to and stop
Production.While influencing production efficiency, the integral manufacturing quality of component is also reduced.
Nomadic PC equipment:Take up an area the adverse effects such as big, maintenance hardly possible, big energy-consuming.Such mode promotes whole compared with above two
Body input is greatly reduced, but since die station needs are individually put, promotes the area needed larger, simultaneously because operation of scattering, nothing
Method, which is realized, concentrates maintenance, therefore also results in a large amount of energy consumption waste.
Invention content
The object of the present invention is to provide it is a kind of suitable for PC components production modularization complete set of equipments, with solve it is above-mentioned at least
One technical problem.
In order to achieve the above object, the present invention uses following technical proposals:
A kind of modularization complete set of equipments suitable for the production of PC components, which is characterized in that including a hoistable platform, a maintenance bin,
The hoistable platform includes a crane pedestal, and the crane pedestal is equipped with a crane, and the top of the crane is set
There are at least four first traveling wheels, a die station is equipped with above first traveling wheel;
The maintenance bin includes a maintenance door moving up and down, and the crane is equipped with one for the die station to be pushed into
The push cylinder of the maintenance bin, the push cylinder are arranged in the maintenance door side.
The hoistable platform is three, and the maintenance bin is two, and the both sides of the maintenance bin are equipped with the maintenance bin
Door, and then three hoistable platforms are intervally arranged with two maintenance bins, it is described between two maintenance bins
There are two the push cylinder for peace on hoistable platform.
The top of the crane is equipped with a motor, the driving for being used to drive die station equipped with one in the shaft of the motor
Wheel, the driving wheel are arranged in first traveling wheel side.
The motor is three, and three motors include first motor, the second motor, third motor, the crane
Top side equipped with the first motor, third motor, the other side on the crane top is equipped with second motor, institute
The distance for stating first motor to second motor is equal at a distance from the third motor to second motor.
It is solid for fixing the first traveling wheel of the first walking pulley position that the top of the crane is equipped at least four
Reservation, at least four first walking pulley fixed seats are evenly spaced in the both sides on the crane top;
The first walking pulley fixed seat is the first hollow walking pulley fixed seat, the first walking pulley fixed seat
Cross section is rectangle, and the lower part of the first walking pulley fixed seat is fixed on the crane;
First traveling wheel, the top of the first walking pulley fixed seat are equipped in the first walking pulley fixed seat
Equipped with an opening, the top of first traveling wheel is stretched out from the opening.
The motor is arranged in a motor fixing seat, and the motor fixing seat includes a upper mounted plate, a bottom plate,
The motor is arranged on fixed plate, and the bottom plate is fixed on the crane;
Fixed plate is equipped at least two bolts hole, passes through a bolt, the lower part of the bolt solid in the bolt hole
It is scheduled on the bottom plate, the top twist-on of the bolt has nut, the nut to be arranged in the top of fixed plate;
The outer sheath of the bolt is equipped with a spring, and the spring is arranged between fixed plate and the bottom plate.
The crane pedestal uses the crane pedestal that I-steel is built.
The top of the crane includes a rectangular frame, and first traveling wheel, institute are equipped on the frame
It states and is equipped at least two supporting rods being laterally arranged in frame, the both ends of the supporting rod are each attached on the frame, described
The both ends of supporting rod are located at the lower section for pacifying first traveling wheel of both sides on said frame.
The crane includes at least one jacking system for being used to support the frame, and the jacking system is arranged described
Below frame, the jacking system includes at least one elevating mechanism;
The elevating mechanism includes four hounds for tilting arrangement, and every two hounds are staggered to be formed one and be "X" shape
End wall bracket, four hounds form two end wall brackets;
Two end wall brackets are oppositely arranged on the both sides of the crane pedestal, and a shaft, institute are equipped between two end wall brackets
State the middle part that shaft passes through the end wall bracket;
A hydraulic stem is equipped on the crane pedestal, one end of the hydraulic stem is fixed on the crane pedestal, described
The other end of hydraulic stem is fixed in the shaft.
A maintenance bin frame is equipped in the maintenance bin, the maintenance bin frame includes at least four columns being oppositely arranged, institute
It states and is equipped at least two the second traveling wheels being arranged above and below on column, and then form at least two layers storehouse for placing die station
Position.
The present invention while reduction founds the factory floor space with capital construction cost, ensures life by optimizing apparatus and process flow
It produces efficiency with conventional production lines to maintain an equal level, has the characteristics that efficient, mechanization production, modular combination, it can be at the scene or fixed
Plant produced;Reliability is high:Using mechanization production mode, reduce automated procedures control, lifting means reliability;It puts into back
Report rate is high;Low input cost:Entire factory floor space is reduced, using steel structure base, basic making amount is reduced, without excavating
Melt pit can be produced on tamping smooth ground, convenient for resettlement, convenient, flexible, substantially reduce input cost;Low operating charges
With low;Equipment is marched into the arena, and scene meets mounting condition, and installation is fast, because complete equipment uses modular mode, substantially reduces installation
Period.
Description of the drawings
Fig. 1 is the part-structure schematic diagram of the present invention;
Fig. 2 is the part-structure schematic diagram at the maintenance bin of the present invention;
Part-structure schematic diagram when Fig. 3 is present invention combination.
Specific implementation mode
The specific implementation mode of the present invention is further described below in conjunction with attached drawing.
As shown in Figure 1, Figure 2 and Figure 3, a kind of modularization complete set of equipments suitable for the production of PC components, including a lifting are flat
Platform, a maintenance bin 2, hoistable platform include a crane pedestal 1, and crane pedestal is equipped with a crane 5, the top of crane
Equipped at least four first traveling wheels 4, a die station is equipped with above the first traveling wheel;Maintenance bin includes one moving up and down
Door 3 is conserved, crane is equipped with a push cylinder 7 for die station to be pushed into maintenance bin, and push cylinder is arranged in maintenance bin
Door side.The present invention while reduction founds the factory floor space with capital construction cost, ensures production by optimizing apparatus and process flow
Efficiency maintains an equal level with conventional production lines.
The present invention, which is replaced by hoistable platform with maintenance bin, to be formed.When operation, PC components are carried out using both sides lifting platform
Pre-production, including die station cleaning, scribing line, oil spout, installation side touch, pouring for built-in fitting, assembling reinforcement and concrete be installed
With the work such as vibrate, after the completion die station lifted to vacant position in storehouse by crane and carry out component conservation, curing time is 8 hours,
Temperature is usually no more than 80 DEG C, and the component for conserving completion is taken out by intermediate lift platform, carries out form removal.Die station is pushed into maintenance bin
Distance be equal to the release distance of push cylinder, reduce automated procedures control, lifting means reliability.
Hoistable platform is three, and maintenance bin is two, and the both sides of maintenance bin are equipped with maintenance door, and then three liftings are flat
Platform is intervally arranged with two maintenance bins, and being located at peace on the hoistable platform between two maintenance bins, there are two push cylinder.Client can
Increase complete set of equipments according to production capacity.
The top of crane is equipped with a motor 6, the driving wheel for being used to drive die station equipped with one in the shaft of motor, driving wheel
It is arranged in the first traveling wheel side.Die station is driven using motor, reduces worker workload.
Motor is three, and three motors include first motor, the second motor, third motor, the top side peace of crane
Have first motor, a third motor, the other side on crane top is equipped with the second motor, the distance of first motor to the second motor with
The distance of third motor to the second motor is equal.Effect is preferably pushed convenient for providing, die station is made steadily to be pushed into maintenance bin.
The top of crane is equipped at least four the first walking pulley fixed seats for fixing the first walking pulley position,
At least four first walking pulley fixed seats are evenly spaced in the both sides on crane top;First walking pulley fixed seat is hollow
The first walking pulley fixed seat, the cross section of the first walking pulley fixed seat is rectangle, the first walking pulley fixed seat
Lower part is fixed on crane;The first traveling wheel is equipped in first walking pulley fixed seat, the first walking pulley fixed seat
Top is equipped with an opening, and the top of the first traveling wheel is stretched out from opening.The both sides on the top of the first walking pulley fixed seat
It is equipped with a through-hole, passes through a shaft, the both ends of shaft to be stretched out from through hole in the middle part of the first traveling wheel, and then the first walking is slided
Wheel is fixed in the first walking pulley fixed seat simultaneously rotatable.Pulley is fixed using pulley fixed seat, increases the load-bearing at pulley
Ability, in order to dispose die station.
Motor is arranged in a motor fixing seat, and motor fixing seat includes a upper mounted plate, a bottom plate, motor setting
On upper mounted plate, bottom plate is fixed on crane;Upper mounted plate is equipped at least two bolts hole, is passed through in bolt hole
The lower part of one bolt, bolt is fixed on bottom plate, and the top twist-on of bolt has nut, nut to be arranged in the upper of upper mounted plate
Side;The outer sheath of bolt is equipped with a spring, and spring is arranged between upper mounted plate and bottom plate.Damping effect is had reached, is subtracted
Few motor rotates the vibrations etc. brought, reduces motor and is damaged.
Crane pedestal uses the crane pedestal that I-steel is built.To ensure the firmness of crane pedestal.
Maintenance bin includes a maintenance bin pedestal, and maintenance bin pedestal uses the maintenance bin pedestal that H-shaped steel is built.Using steel construction base
Plinth reduces basic making amount, without excavating melt pit, can be produced on tamping smooth ground, convenient for moving, facilitating spirit
It is living, substantially reduce input cost.
The top of crane includes a rectangular frame, and the first traveling wheel is equipped on frame, is equipped at least in frame
Two supporting rods being laterally arranged, the both ends of supporting rod are each attached on frame, and the both ends of supporting rod are located at positioned on frame
The lower section of first traveling wheel of upper both sides.Due to bearing the weight of die station, PC components at pulley, at the frame below pulley
Extension supporting bar with the intensity of lift frame, and then improves the intensity of crane.
The frame that frame is built using cross section in the steel of " Contraband " shape.Convenient for building, cross section is in " Contraband " shape
Steel are convenient for the connection of joint.
Crane includes at least one jacking system for being used to support frame, and jacking system is arranged below frame, lifting system
System includes at least one elevating mechanism;Elevating mechanism includes four hounds for tilting arrangement, and every two hounds are staggered
An end wall bracket being "X" shape is formed, four hounds form two end wall brackets;Two end wall brackets are oppositely arranged on crane pedestal
Both sides, a shaft is equipped between two end wall brackets, shaft passes through the middle part of end wall bracket;A hydraulic pressure is equipped on crane pedestal
One end of bar, hydraulic stem is fixed on crane pedestal, and the other end of hydraulic stem is fixed in shaft.It is simple in structure, convenient for system
It makes, there is preferable intensity.
Jacking system is two, and two jacking systems are front and back arrangement.To increase the width of crane.
Elevating mechanism is two, and two elevating mechanisms are arrangement up and down, two end wall brackets of underlying elevating mechanism
Between be equipped with a fixed link, the both ends of fixed link are separately fixed at the top for two end wall brackets being oppositely arranged;It is located above
One end of the hydraulic stem of elevating mechanism is fixed in fixed link.And then connect elevating mechanism arranged up and down, it increases
The height of lifting.
A maintenance bin frame is equipped in maintenance bin, maintenance bin frame includes at least four columns 8 being oppositely arranged, and is equipped on column
At least two the second traveling wheels 9 being arranged above and below, and then form at least two layers position in storehouse for placing die station.Same maintenance
Multiple PC components being positioned in die station can be conserved in storehouse simultaneously.
The present invention has a three high, two low, fast three advantages by optimizing apparatus and process flow.High efficiency:Mechanization
Production, modular combination, can at the scene or fixed plant produced;It is highly reliable:Using mechanization production mode, reduce automation journey
Sequence controls, lifting means reliability;It is high to put into return rate.Low input cost:Entire factory floor space is reduced, occupation of land only needs 30
Mu improves complete machine integrated level, and equipment is taken up an area less than 500 ㎡, using steel structure base, basic making amount is reduced, without excavating ground
Hole can be produced on tamping smooth ground, convenient for resettlement, convenient, flexible, substantially reduce input cost;Low operating charges
With;Equipment is marched into the arena, and scene meets mounting condition, and installation is fast, because complete equipment uses modular mode, substantially reduces installation week
Phase.
Although present disclosure is discussed in detail by above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read the above, for the present invention's
A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. a kind of modularization complete set of equipments suitable for the production of PC components, which is characterized in that including a hoistable platform, a maintenance
Storehouse, the hoistable platform include a crane pedestal, and the crane pedestal is equipped with a crane, the top of the crane
Equipped at least four first traveling wheels, a die station is equipped with above first traveling wheel;
The maintenance bin includes a maintenance door moving up and down, and the crane is equipped with one for the die station to be pushed into
The push cylinder of the maintenance bin, the push cylinder are arranged in the maintenance door side.
2. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, the hoistable platform is three
A, the maintenance bin is two, and the both sides of the maintenance bin are equipped with the maintenance door, so three hoistable platforms with
Two maintenance bins are intervally arranged, and being located at peace on the hoistable platform between two maintenance bins, there are two the push-and-pulls
Oil cylinder.
3. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that the liter
The top for dropping frame is equipped with a motor, is set equipped with a driving wheel for driving die station, the driving wheel in the shaft of the motor
It sets in first traveling wheel side.
4. a kind of modularization complete set of equipments suitable for the production of PC components as claimed in claim 3, which is characterized in that the electricity
Machine is three, and three motors include first motor, the second motor, third motor, and the top side of the crane is equipped with
The other side of the first motor, third motor, the crane top is equipped with second motor, the first motor to institute
The distance for stating the second motor is equal at a distance from the third motor to second motor.
5. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that the liter
The top of drop frame is equipped at least four the first walking pulley fixed seats for fixing the first walking pulley position, at least four institutes
State the both sides that the first walking pulley fixed seat is evenly spaced in the crane top;
The first walking pulley fixed seat is the first hollow walking pulley fixed seat, the first walking pulley fixed seat
Cross section is rectangle, and the lower part of the first walking pulley fixed seat is fixed on the crane;
First traveling wheel, the top of the first walking pulley fixed seat are equipped in the first walking pulley fixed seat
Equipped with an opening, the top of first traveling wheel is stretched out from the opening.
6. a kind of modularization complete set of equipments suitable for the production of PC components as claimed in claim 3, which is characterized in that the electricity
Machine is arranged in a motor fixing seat, and the motor fixing seat includes a upper mounted plate, a bottom plate, and the motor setting exists
On fixed plate, the bottom plate is fixed on the crane;
Fixed plate is equipped at least two bolts hole, passes through a bolt, the lower part of the bolt solid in the bolt hole
It is scheduled on the bottom plate, the top twist-on of the bolt has nut, the nut to be arranged in the top of fixed plate;
The outer sheath of the bolt is equipped with a spring, and the spring is arranged between fixed plate and the bottom plate.
7. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that the liter
Drop frame pedestal uses the crane pedestal that I-steel is built.
8. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that the liter
The top for dropping frame includes a rectangular frame, and first traveling wheel is equipped on the frame, is equipped with extremely in the frame
Few two supporting rods being laterally arranged, the both ends of the supporting rod are each attached on the frame, the both ends point of the supporting rod
The lower section of first traveling wheel of both sides on said frame Wei Yu not pacified.
9. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that the liter
It includes at least one jacking system for being used to support the frame to drop frame, and the jacking system is arranged below the frame, described
Jacking system includes at least one elevating mechanism;
The elevating mechanism includes four hounds for tilting arrangement, and every two hounds are staggered to be formed one and be "X" shape
End wall bracket, four hounds form two end wall brackets;
Two end wall brackets are oppositely arranged on the both sides of the crane pedestal, and a shaft, institute are equipped between two end wall brackets
State the middle part that shaft passes through the end wall bracket;
A hydraulic stem is equipped on the crane pedestal, one end of the hydraulic stem is fixed on the crane pedestal, described
The other end of hydraulic stem is fixed in the shaft.
10. a kind of modularization complete set of equipments suitable for the production of PC components as described in claim 1, which is characterized in that described
A maintenance bin frame is equipped in maintenance bin, the maintenance bin frame includes at least four columns being oppositely arranged, and is equipped on the column
At least two the second traveling wheels being arranged above and below, and then form at least two layers position in storehouse for placing die station.
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CN201810045517.0A CN108297260A (en) | 2018-01-17 | 2018-01-17 | A kind of modularization complete set of equipments suitable for the production of PC components |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109267776A (en) * | 2018-08-21 | 2019-01-25 | 鼎宸建设管理有限公司 | A kind of nomadic PC component workshop convenient for fast assembling-disassembling |
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