CN210947710U - Synchronous sliding mode system for multiple special-shaped cabin bodies of underground shaft - Google Patents
Synchronous sliding mode system for multiple special-shaped cabin bodies of underground shaft Download PDFInfo
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- CN210947710U CN210947710U CN201920918428.2U CN201920918428U CN210947710U CN 210947710 U CN210947710 U CN 210947710U CN 201920918428 U CN201920918428 U CN 201920918428U CN 210947710 U CN210947710 U CN 210947710U
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Abstract
The utility model provides a synchronous slipform system in a plurality of special-shaped storehouse bodies of underground shaft, it includes the template, still include the surrounding ring, the truss roof beam, the bed board, the hoisting frame, punching jack and bracing piece, the template passes through the fixed storehouse body that forms of surrounding ring, the storehouse body includes outer storehouse body and interior storehouse body, interior storehouse body includes a plurality of special-shaped storehouse bodies, a plurality of special-shaped storehouse bodies pass through the truss roof beam and set up in outer storehouse body, be provided with the bed board on the truss roof beam, outer storehouse body, interior storehouse body and truss roof beam junction evenly are provided with a plurality of hoisting frames, be provided with punching jack on the hoisting frame, punching portion of punching jack is provided with the bracing piece. Compared with the prior art, the system can be rapidly assembled on a construction site platform, a scaffold platform is not needed when the system is erected, the danger of high-altitude operation is avoided, the requirement of concrete uniform warehousing is met, concrete segregation is avoided, the manual construction strength is reduced, the construction speed is accelerated, the verticality and the levelness of the integral slip form during sliding are improved, and the engineering quality is ensured.
Description
Technical Field
The utility model belongs to building construction field, especially a synchronous slipform system in a plurality of special-shaped storehouse bodies of underground shaft.
Background
Because of the particularity of the underground shaft structure, the slip-form construction only relates to the slip-form construction of single shaft wall concrete in the past, and the technology of erecting full framing scaffolds in the large-diameter (more than 20 m) shaft with a complex structure by adopting the rollover construction is characterized in that: the high-altitude operation amount is large, the potential safety hazard is many, the construction period is long, the slab staggering slurry leakage is serious, the construction strength is large, and the construction requirements of the existing concrete project are difficult to meet. Therefore, how to manufacture the synchronous sliding-mode system with the plurality of special-shaped cabin bodies for the underground shaft, which can solve the problems in the prior art, is a technical problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just based on above-mentioned technical problem, provided a plurality of special-shaped storehouse body synchronous slipforms systems of underground shaft, compared with the prior art, the utility model discloses reduce construction strength, increased the efficiency of construction, reduced the potential safety hazard, guaranteed construction quality.
In view of this, the utility model provides a synchronous slipform system in a plurality of special-shaped storehouse bodies of underground shaft, it includes: the template still includes surround, truss girder, bed board, hoisting frame, punching jack and bracing piece, the template pass through the fixed storehouse body that forms of surround, the storehouse body include outer storehouse body and interior storehouse body, interior storehouse body include a plurality of special-shaped storehouse bodies, it is a plurality of the special-shaped storehouse body pass through truss girder setting be in outer storehouse body, truss girder on be provided with the bed board, outer storehouse body the interior storehouse body with truss girder junction evenly be provided with a plurality of the hoisting frame, the hoisting frame on be provided with the punching jack, the punching portion of punching jack be provided with the bracing piece.
In the technical scheme, the concrete feeding device further comprises a concrete conveying device and a blanking warehousing platform, the concrete conveying device comprises a hopper, a buffering chute, an H-shaped buffer, a circumferential radiation chute and a chute barrel which are sequentially arranged from top to bottom, the feeding end of the circumferential radiation chute is arranged on the truss girder through the blanking warehousing platform, the discharging end of the circumferential radiation chute is arranged on a pouring space formed by the outer silo body, and the discharging end of the chute barrel is arranged on a pouring space formed by the inner silo body.
In the above technical solution, preferably, the device further comprises an auxiliary plate and a safety net, the auxiliary plate is arranged along the lower portion of the template, and the safety net is arranged on two sides of the auxiliary plate.
In the above technical solution, preferably, the hydraulic jack further comprises a hydraulic control console and an oil pipe, wherein the hydraulic control console is arranged on the truss girder, and the hydraulic control console is connected to the through jack through the oil pipe.
In the above technical solution, preferably, the safety cage further includes an equipment hoist, a personnel hoist, and a safety cage.
In the above technical solution, preferably, the system further comprises a concrete trailer pump and a pump pipe, wherein the concrete trailer pump is connected to the hopper through the pump pipe.
In the above technical solution, preferably, the truss girder is provided with a reinforcing rib and a hanging hole.
In the above technical solution, preferably, the outer cartridge body is annular.
In the above technical solution, preferably, the paving plate is a pavement slab with a thickness of 5 cm.
In the above technical solution, preferably, the template is a steel template.
The utility model provides a plurality of special-shaped storehouse body synchronous slipforms system of underground shaft, compared with the prior art, the utility model has the advantages of it is following: 1. the system can be quickly assembled on a construction site platform, so that the erection time is saved; 2. a scaffold platform is not needed during erection, and the construction integrity is strong; 3. the upper part of the working face is covered by the floor plate, so that the danger of high-altitude operation is avoided; 4. the concrete blanking meets the requirement of uniform warehousing through a buffer chute and a multi-stage annular radiation chute, avoids concrete segregation, reduces the manual warehousing strength, and accelerates the warehousing speed of the concrete; 5. the verticality and levelness of the integral slip form during sliding are improved, the construction strength is reduced, the construction efficiency is improved, the construction period is shortened, the construction safety is ensured, the concrete structure precision is improved, and the engineering quality is ensured.
Drawings
Fig. 1 shows a top view of the structure of the present invention;
fig. 2 shows a cross-sectional view of the overall structure of the present invention;
FIG. 3 shows an enlarged view at a in FIG. 2;
in the figure, a vertical shaft 1, an outer bin body 2, a truss girder 3, a lifting frame 4, a feed-through jack 5, a support rod 6, a reinforcing rib 7, a paving plate 8, an auxiliary plate 9, a safety net 10, a hanging hole 11, a hydraulic control console 12, an oil pipe 13, a hopper 14, a buffering chute 15, a 16H-shaped buffer, a blanking and warehousing platform 17, an annular radiation chute 18, a chute 19 and an inner bin body 20 are arranged.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the disclosure below.
The technical solution of the present invention is further explained below with reference to fig. 1, fig. 2 and fig. 3.
A first embodiment, as shown in fig. 1, 2 and 3, is a synchronous sliding formwork system for multiple special-shaped cabin bodies in an underground shaft, which comprises a formwork, a surrounding ring, a truss beam 3, a floor 8, a lifting frame 4, a penetrating jack 5 and a support rod 6, wherein the formwork is fixed by the surrounding ring to form a cabin body, the cabin body comprises an outer cabin body 2 and an inner cabin body 20, the inner cabin body 20 comprises multiple special-shaped cabin bodies, the multiple special-shaped cabin bodies are arranged in the outer cabin body 2 through the truss beam 3, the floor 8 is arranged on the truss beam 3, the lifting frame 4 is uniformly arranged at the joint of the outer cabin body 2 and the inner cabin body 20 and the truss beam 3 respectively, the penetrating jack 5 is arranged on the lifting frame 4, the penetrating portion of the penetrating jack 5 is provided with the support rod 6, the formwork is a small steel die, the supporting rod is made of the surrounding ring, the steel pipe is welded with the truss beam 356 mm, and the steel pipe is welded with the steel pipe spacing of 356 mm, the steel pipe spacing of the truss beam is equal to 857 mm, the steel pipe spacing of the steel pipe welded with the steel pipe spacing of 356, the steel pipe of 355, the steel pipe, and the steel pipe spacing is equal to.
The concrete conveying device comprises a hopper 14, a buffer chute 15, an H-shaped buffer 16, a circumferential radiation chute 18 and a chute 19 which are sequentially arranged from top to bottom, the feeding end of the circumferential radiation chute 18 is arranged on the truss girder 3 through the blanking warehousing platform 17, the discharging end of the circumferential radiation chute 18 is arranged on a pouring space formed by the outer bin body 2, and the discharging end of the chute 19 is arranged on a pouring space formed by the inner bin body 20. Still include auxiliary tray 9 and safety net 10, auxiliary tray 9 follow the template lower part set up, auxiliary tray 9 both sides be provided with safety net 10. Concrete feeding is arranged along the well wall, and a small amount of simple scaffolds are erected on the operation platform to form a feeding and warehousing platform 17.
Still include hydraulic control platform 12 and oil pipe 13, hydraulic control platform 12 set up truss girder 3 on, hydraulic control platform 12 pass through oil pipe 13 connect feed-through jack 5, oil pipe 13 on be provided with the control valve, the control valve include single control valve and multichannel control valve. The safety cage also comprises an equipment winch, a personnel winch and a safety cage. The concrete trailer pump is connected with the hopper 14 through the pump pipe. The truss girder 3 is provided with a reinforcing rib 7 and a hanging hole 11. The outer bin body 2 is annular. The bed plate 8 is a pavement plate with the thickness of 5 cm. The template is a steel template.
The installation and use process is as follows: according to design requirements, the specifications and the number of the feed-through jacks 5, the support rods 6, the radiation truss girders 3 and the lifting frames 4 are determined through the construction load calculation result.
The material is hoisted on the main platform through the equipment hoist, workers are lifted up and down through the personnel hoist and the safety cage, the system is assembled by using the material, the sliding formwork assembly of a plurality of inner chamber bodies 20 (gate piers/columns/walls) in a shaft is firstly carried out (the sliding formwork assembly controls the position and the angle through a total station in the assembling process, the precision of the sliding formwork assembly is ensured), then the truss girder 3 is radiated to the periphery to the well wall outer chamber body 2, each assembly directly passes through the enclosure, the isolated template system is connected into a whole through the radiation truss girder 3, the penetrating jack 5 is fixed by using the lifting frame 4, and the penetrating jack 5 passes through the support rod 6. And finally, the whole assembly system acts on the through jack 5 through a hydraulic system to synchronously slide and pour concrete along the support rod 6 from bottom to top, so that the one-step forming of the structure of the vertical shaft 1 is realized.
Because the concrete storehouse body is big, concrete is put in storage and adopts two kinds of modes, and the upper reaches side adopts hopper 14+ buffering elephant trunk 15+ annular radiation chute 18 to put in storage, and the downstream side passes through concrete trailer pump + pump line + hopper 14+ buffering elephant trunk 15+ multistage annular radiation chute 18 to put in storage. The concrete warehousing system of the buffer chute 15+ the multistage annular radiation chute 18 effectively prevents concrete segregation, realizes quick and uniform distribution and ensures the quality of concrete lining.
After the warehousing concrete meets the requirement of lifting the formwork, high-pressure oil is delivered to each through-type jack 5 through an oil pipe 13 through a hydraulic control platform 12, a piston of each through-type jack 5 is continuously compressed and reset in the continuous oil supply and return process, and the whole sliding formwork connected with the lifting frame 4 is driven to slide upwards by climbing on the supporting rod 6 through the through-type jacks 5.
And after the sliding mode is assembled, checked and debugged, entering an initial sliding stage. When the height is raised to 2m, the auxiliary disc 9 starts to be erected to serve as a concrete repairing and maintaining platform. The staff on the auxiliary plate 9 inspects and observes the slipped concrete, performs over-repair if necessary, and performs timely maintenance. And the stability and operability of the whole die body and the sliding capacity of the feed-through jack 5 are checked during initial sliding, so that the relation between the concrete setting time and the pouring time, the control of the sliding height every time and the like are ensured. And (3) entering a normal sliding stage after initial sliding, distributing materials in layers, vibrating and sliding in layers according to shifts, wherein the time interval between two sliding times is generally controlled to be about 2 hours, and judgment and adjustment are carried out according to the concrete demolding strength or concrete penetration resistance value measurement and construction experience. The height of each pouring layer can be controlled to be 20cm, and the height of each lifting stroke is preferably controlled to be 5-8cm due to the fact that the air temperature in the vertical shaft 1 is constant and the mold body is large. All materials including steel bars, embedded parts and the like are hoisted to the operation platform from the bottom by the hoisting machine through the hoisting hole 11 until the sliding lifting is finished.
A multi-way control valve and a single-way control valve (a single valve special for the through jack 5) are arranged on the oil pipe 13, the through jack 5 is controlled in a grading mode, and single accurate adjustment and correction are carried out, so that a construction process of slow sliding lift, multi-check and frequent correction is formed, and the stable and integral sliding lift of the sliding mode structure is realized through an operation principle of one valve special regulation and one pipe multi-control. If the phenomenon that one side is lower is found, the hydraulic control console 12 is used for fine adjustment correction by opening the one-way control valve of the lower side feed-through jack 5 only to overtake the higher feed-through jack 5, so that the purpose of correcting the deviation is achieved. In order to prevent the whole die body from deviating, a plurality of deviation monitoring measures are implemented, the leveling pipe, the hanging hammer and the total station are used for monitoring in real time, and deviation rectifying measures are implemented, so that the verticality and the levelness during integral sliding are improved, and the engineering quality is ensured.
The method comprises the steps of material hoisting, steel bar binding, embedded part arrangement, hole reservation, concrete warehousing, leveling vibration, concrete solidification, integral sliding lifting, inspection and deviation correction, repair and maintenance, and realizes streamlined operation until the sliding lifting is finished. And finally, the die body is disassembled by adopting a support method and matching with a winch, so that the die is safe and reliable.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, but is susceptible to various modifications and changes by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The synchronous sliding form system for the multiple special-shaped cabin bodies of the underground shaft comprises a template and is characterized by further comprising a surrounding ring, a truss beam, a floor plate, lifting frames, a penetrating type jack and a supporting rod, wherein the template is fixed through the surrounding ring to form a cabin body, the cabin body comprises an outer cabin body and an inner cabin body, the inner cabin body comprises multiple special-shaped cabin bodies, the multiple special-shaped cabin bodies are arranged in the outer cabin body through the truss beam, the floor plate is arranged on the truss beam, the lifting frames are uniformly arranged at the joints of the outer cabin body, the inner cabin body and the truss beam, the penetrating type jack is arranged on the lifting frames, and the supporting rod is arranged at the penetrating part of the penetrating type jack.
2. The multiple-shaped-bin-body synchronous sliding form system for the underground shaft according to claim 1, further comprising a concrete conveying device and a blanking warehousing platform, wherein the concrete conveying device comprises a hopper, a buffering chute, an H-shaped buffer, a circumferential radiation chute and a chute which are sequentially arranged from top to bottom, a feeding end of the circumferential radiation chute is arranged on the truss girder through the blanking warehousing platform, a discharging end of the circumferential radiation chute is arranged on a pouring space formed by the outer bin body, and a discharging end of the chute is arranged on a pouring space formed by the inner bin body.
3. The synchronous sliding form system for the multiple special-shaped cabin bodies of the underground shaft according to claim 1 or 2, further comprising an auxiliary plate and safety nets, wherein the auxiliary plate is arranged along the lower part of the formwork, and the safety nets are arranged on two sides of the auxiliary plate.
4. The multiple profiled bin synchronous sliding form system of the underground shaft according to claim 3, further comprising a hydraulic control console and an oil pipe, wherein the hydraulic control console is arranged on the truss girder and is connected with the through jack through the oil pipe.
5. The synchronous sliding form system for the multiple special-shaped cabin bodies of the underground shaft according to claim 1 or 4, characterized by further comprising an equipment winch, a personnel winch and a safety cage.
6. The multiple profiled bin synchronous sliding form system of the underground shaft according to claim 2, further comprising a concrete trailer pump and a pump pipe, wherein the concrete trailer pump is connected with the hopper through the pump pipe.
7. The multiple special-shaped bin synchronous sliding form system for the underground shaft according to claim 1 or 6, wherein the truss girder is provided with reinforcing ribs and object hanging holes.
8. The synchronous sliding form system for the multiple special-shaped bin bodies of the underground shaft according to claim 7, wherein the outer bin body is annular.
9. The synchronous sliding form system for the multiple special-shaped cabin bodies of the underground shaft according to claim 8 is characterized in that the paving plate is a pavement plate with the thickness of 5 cm.
10. The synchronous sliding form system for multiple special-shaped cabin bodies of the underground shaft according to claim 1 or 9, characterized in that the templates are steel templates.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114542079A (en) * | 2022-04-25 | 2022-05-27 | 北京市第三建筑工程有限公司 | Efficient shaft creeping formwork construction system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114542079A (en) * | 2022-04-25 | 2022-05-27 | 北京市第三建筑工程有限公司 | Efficient shaft creeping formwork construction system |
CN114542079B (en) * | 2022-04-25 | 2022-08-02 | 北京市第三建筑工程有限公司 | Efficient shaft creeping formwork construction system |
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