CN108295795B - A low-loss stirring reactor heated by heat conduction oil - Google Patents
A low-loss stirring reactor heated by heat conduction oil Download PDFInfo
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- 238000003756 stirring Methods 0.000 title claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 43
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- 239000000498 cooling water Substances 0.000 claims abstract description 9
- 239000000110 cooling liquid Substances 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000010410 layer Substances 0.000 abstract description 17
- 230000008859 change Effects 0.000 abstract description 4
- 239000011229 interlayer Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 description 7
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000012824 chemical production Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
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- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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Abstract
本发明公开一种导热油加热低损耗搅拌反应釜,包括釜体、夹层板、加热油循环装置与冷却水箱,所述釜体内转动安装有搅拌轴,搅拌轴上套接有叶片固定环,所述叶片固定环上连接有短叶片与长叶片;所述釜体与夹层板之间形成储油层,储油层内充满导热油,储油层内铺设热油盘管,热油盘管的两端与加热油循环装置接通,所述储油层内铺设有冷却液盘管。本发明所述的一种导热油加热低损耗搅拌反应釜,工作时物料搅拌均匀,有利于反应的快速充分进行,同时通过同时设置热油盘管与冷却液盘管,可以根据需要对釜体内的温度进行快速调节,同时通过间接的对储油层中的导热油加热,使温度变化更加温和。
The invention discloses a low-loss stirring reaction kettle heated by heat conduction oil, which comprises a kettle body, a sandwich plate, a heating oil circulation device and a cooling water tank. A stirring shaft is installed in rotation in the kettle body, and a blade fixing ring is sleeved on the stirring shaft. The blade fixing ring is connected with short blades and long blades; an oil storage layer is formed between the kettle body and the interlayer plate, and the oil storage layer is filled with heat transfer oil, and a thermal oil coil is laid in the oil storage layer, and the two ends of the thermal oil coil are connected to the The heating oil circulation device is connected, and a cooling liquid coil is laid in the oil storage layer. The low-loss stirring reaction kettle heated by heat conduction oil according to the present invention can stir the materials evenly during operation, which is conducive to the rapid and sufficient reaction. The temperature can be quickly adjusted, and at the same time, the temperature change can be made more moderate by indirectly heating the heat transfer oil in the oil reservoir.
Description
技术领域technical field
本发明属于化工生产机械设备领域,具体的,涉及一种导热油加热低损耗搅拌反应釜。The invention belongs to the field of chemical production machinery and equipment, and in particular relates to a low-loss stirring reaction kettle heated by heat conduction oil.
背景技术Background technique
反应釜是化工生产中一种最常见的生产机械,它作为化工原料的反应容器,通过改变反应釜内部的条件来使反应向着人们所期望的方向进行,其根据所生产物料的不同会有一些结构上的调整,但是其主体结构与生产原理是一致的。Reactor is one of the most common production machinery in chemical production. It is used as a reaction vessel for chemical raw materials. By changing the conditions inside the reactor, the reaction will proceed in the direction that people expect. There will be some differences according to the different materials produced. Structural adjustments, but its main structure is consistent with the production principle.
反应釜作为生产原料的反应容器,在反应进行前或者反应进行中的某一阶段需要对反应釜进行加热来促进反应的进行,其中利用导热油加热反应釜具有难腐蚀、加热速度快以及加热温度高的特点,但是同时由于导热油的比热容低,温度变化较大,工作时温度控制不够及时,常常会带来意想不到的麻烦,同时在反应釜工作时,为了促进反应的进行,需要在反应进行的过程中通过搅拌的方式让原料获得充分混合,为了保证混合的均匀程度,在搅拌时常常是改变搅拌轴的转速与旋转方向,这种搅拌方法会对电机、搅拌轴与联轴器造成较大的负担,长时间下去造成搅拌轴的变形,为了解决这一问题,本发明提供了以下技术方案。The reaction kettle is used as a reaction vessel for producing raw materials. Before the reaction is carried out or at a certain stage during the reaction, the reaction kettle needs to be heated to promote the reaction. The use of heat transfer oil to heat the reaction kettle has the characteristics of corrosion resistance, fast heating speed and high heating temperature. High characteristics, but at the same time, due to the low specific heat capacity of the heat transfer oil, the temperature changes greatly, and the temperature control is not timely enough during work, which often brings unexpected troubles. At the same time, when the reactor is working, in order to promote the reaction. In the process of stirring, the raw materials are fully mixed. In order to ensure the uniformity of mixing, the speed and direction of rotation of the stirring shaft are often changed during stirring. This stirring method will cause serious damage to the motor, stirring shaft and coupling. A large burden will cause the deformation of the stirring shaft for a long time. In order to solve this problem, the present invention provides the following technical solutions.
发明内容Contents of the invention
本发明的目的在于提供一种导热油加热低损耗搅拌反应釜。The object of the present invention is to provide a low-loss stirring reactor heated by heat conduction oil.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种导热油加热低损耗搅拌反应釜,包括釜体、夹层板、加热油循环装置与冷却水箱,所述釜体内转动安装有搅拌轴,搅拌轴上套接有叶片固定环,所述叶片固定环上连接有短叶片与长叶片;A low-loss stirring reaction kettle heated by heat conduction oil, including a kettle body, a sandwich plate, a heating oil circulation device, and a cooling water tank. A stirring shaft is installed in rotation in the kettle body, and a blade fixing ring is sleeved on the stirring shaft, and the blade is fixed Short blades and long blades are connected on the ring;
所述搅拌轴包括短径轴与长径轴,短径轴与长径轴交错连接,短径轴上安装有两个第一固定片,第一固定片上开有固定螺孔;The stirring shaft includes a short-diameter shaft and a long-diameter shaft, the short-diameter shaft and the long-diameter shaft are connected alternately, two first fixed pieces are installed on the short-diameter shaft, and fixed screw holes are opened on the first fixed piece;
所述叶片固定环包括圆环架,圆环架的两端通过弹簧连接有第二固定片,第二固定片上开有固定螺孔,两个圆环架套在短径轴上,通过螺栓将第二固定片与第一固定片固定在一起;The blade fixing ring includes a ring frame, and the two ends of the ring frame are connected with a second fixed piece through a spring, and a fixing screw hole is opened on the second fixed piece, and the two ring frames are sleeved on the short-diameter shaft, and the bolts are used to connect The second fixed piece is fixed together with the first fixed piece;
所述釜体与夹层板之间形成储油层,储油层内充满导热油,储油层内铺设热油盘管,热油盘管的两端与加热油循环装置接通;An oil storage layer is formed between the kettle body and the interlayer plate, the oil storage layer is filled with heat transfer oil, and a hot oil coil is laid in the oil storage layer, and the two ends of the hot oil coil are connected to the heating oil circulation device;
所述加热油循环装置包括加热罐、热油储罐与气体增压泵,加热罐与热油储罐通过导油管连通,加热罐内设置有加热装置,热油储罐与气体增压泵接通;The heating oil circulation device includes a heating tank, a thermal oil storage tank and a gas booster pump. The heating tank and the thermal oil storage tank are connected through an oil guide pipe. A heating device is arranged in the heating tank, and the thermal oil storage tank is connected to the gas booster pump. Pass;
所述储油层内铺设有冷却液盘管,冷却液盘管的两端分别通过进液管与出液管与冷却水箱接通。A cooling liquid coil is laid in the oil storage layer, and the two ends of the cooling liquid coil are respectively connected to the cooling water tank through a liquid inlet pipe and a liquid outlet pipe.
作为本发明的进一步方案,所述长径轴在与短径轴连接的一端上开有限位圆槽,所述圆环架上设置有圆环凸起,圆环凸起插入限位圆槽中。As a further solution of the present invention, the long-diameter shaft has a limiting circular groove on the end connected to the short-diameter shaft, and the circular ring frame is provided with a ring protrusion, and the circular ring protrusion is inserted into the limiting circular groove .
作为本发明的进一步方案,所述加热罐的安装高度大于热油储罐的安装高度。As a further solution of the present invention, the installation height of the heating tank is greater than that of the thermal oil storage tank.
作为本发明的进一步方案,所述热油盘管的一端通过进油管与热油储罐接通,热油盘管的另一端通过出油管与加热罐接通。As a further solution of the present invention, one end of the thermal oil coil is connected to the thermal oil storage tank through an oil inlet pipe, and the other end of the thermal oil coil is connected to the heating tank through an oil outlet pipe.
作为本发明的进一步方案,所述釜体的内壁上安装有扰流板,扰流板上开有波浪状的凹槽。As a further solution of the present invention, a spoiler is installed on the inner wall of the kettle body, and a wavy groove is opened on the spoiler.
作为本发明的进一步方案,所述加热油循环装置的工作方法如下所示:先通过加热罐对导热油进行加热,加热完成后,打开导油管上的阀门将热油导入热油储罐中,关闭导油管上的阀门,打开进油管上的阀门,通过气体增压泵向热油储罐内输入高压气体,将高温导热油输入热油盘管中,通过热油盘管加热储油层内的导热油。As a further solution of the present invention, the working method of the heating oil circulation device is as follows: first heat the heat conduction oil through the heating tank, after the heating is completed, open the valve on the oil guide pipe to import the heat oil into the heat oil storage tank, Close the valve on the oil guide pipe, open the valve on the oil inlet pipe, input high-pressure gas into the thermal oil storage tank through the gas booster pump, input high-temperature heat transfer oil into the thermal oil coil, and heat the oil in the oil storage layer through the thermal oil coil. heat transfer oil.
本发明的有益效果:本发明所述的一种导热油加热低损耗搅拌反应釜,工作时物料搅拌均匀,有利于反应的快速充分进行,同时通过同时设置热油盘管与冷却液盘管,可以根据需要对釜体内的温度进行快速调节,同时通过间接的对储油层中的导热油加热,使温度变化更加温和。Beneficial effects of the present invention: the low-loss stirring reaction kettle heated by heat conduction oil according to the present invention can stir the materials evenly during operation, which is conducive to the rapid and full progress of the reaction. The temperature in the kettle body can be quickly adjusted according to the needs, and at the same time, the temperature change is made more moderate by indirectly heating the heat transfer oil in the oil reservoir.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是搅拌轴的结构示意图;Fig. 2 is the structural representation of stirring shaft;
图3是叶片固定环的结构示意图。Fig. 3 is a schematic structural view of the blade fixing ring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
一种导热油加热低损耗搅拌反应釜,如图1所示,包括釜体1、夹层板6、加热油循环装置与冷却水箱2,所述釜体1上设置有进料口11与出料口12,所述釜体1内转动安装有搅拌轴7,搅拌轴7通过联轴器72与驱动电机71连接,搅拌轴7上套接有叶片固定环8,所述叶片固定环8上连接有短叶片81与长叶片82,通过在叶片固定环8上连接长度不同的叶片可以产生搅拌紊流,有一与反应原料的充分混合。A low-loss stirring reaction kettle heated by heat conduction oil, as shown in Figure 1, includes a kettle body 1, a sandwich plate 6, a heating oil circulation device and a
如图2所示,所述搅拌轴7包括短径轴73与长径轴76,短径轴73与长径轴76交错连接,短径轴73上安装有两个第一固定片75,第一固定片75上开有固定螺孔,长径轴76在与短径轴73连接的一端上开有限位圆槽74;如图3所示,所述叶片固定环8包括圆环架83,圆环架83的两端通过弹簧85连接有第二固定片86,第二固定片86上开有固定螺孔,圆环架83上还设置有圆环凸起84,安装时,将两个圆环架83套在短径轴73上,通过螺栓将两个第二固定片86与第一第一固定片75固定在一起,圆环凸起84插入限位圆槽74中,工作时,为了混合均匀,搅拌轴7会在驱动电机71的驱动下改变经常改变转速与旋转方向,这时弹簧85会对叶片、联轴器72起到缓冲作用,减小搅拌轴7在转速突然改变或者旋转方向突然改变时叶片、联轴器72等装置所受到的力,较小了装置的变形损耗。As shown in Figure 2, the stirring shaft 7 includes a
所述釜体1的外表面上安装有夹层板6,釜体1与夹层板6之间形成储油层63,储油层63内充满有导热油作为导热层,储油层63内还铺设有热油盘管61,热油盘管61的两端与加热油循环装置接通。An interlayer plate 6 is installed on the outer surface of the kettle body 1, and an
所述加热油循环装置包括加热罐3、热油储罐4与气体增压泵5,其中加热罐3与热油储罐4通过导油管32连通,导油管32上设置有阀门,加热罐3内设置有加热装置,通过加热装置对导热油进行加热,加热罐3的安装高度大于热油储罐4的安装高度,方便加热罐3中的导热油在重力作用下直接流入热油储罐4,热油储罐4与气体增压泵5接通,所述热油储罐4通过进油管41与热油盘管61的一端接通,所述加热罐3通过出油管31与热油盘管61的另一端接通,工作时,先通过加热罐3对导热油进行加热,加热完成后,打开导油管32上阀门将热油导入热油储罐4中,关闭导油管32上阀门,打开进油管41上阀门,通过气体增压泵5向热油储罐4内输入高压气体,将高温导热油输入热油盘管61中,通过热油盘管61加热储油层63内的导热油,从而实现对釜体1的加热。The heating oil circulation device includes a
所述储油层63内还铺设有冷却液盘管62,冷却液盘管62的两端分别通过进液管21与出液管22与冷却水箱2接通,通过冷却水箱2供给循环冷却水来对储油层63内的导热油进行降温冷却。The
作为本发明的进一步方案,所述釜体1的内壁上安装有扰流板13,扰流板13上开有波浪状的凹槽,当反应釜中为液体原料时,在搅拌过程中,液体原料会在波浪状凹槽的影响下呈现不规则流动,有利于原料的充分混合。As a further solution of the present invention, a
本发明所述的一种导热油加热低损耗搅拌反应釜,工作时物料搅拌均匀,有利于反应的快速充分进行,同时通过同时设置热油盘管61与冷却液盘管62,可以根据需要对釜体1内的温度进行快速调节,同时通过间接的对储油层63中的导热油加热,使温度变化更加温和。The heat-conducting oil heating and low-loss stirring reactor described in the present invention can stir the materials evenly during operation, which is conducive to the rapid and sufficient reaction. The temperature in the kettle body 1 is quickly adjusted, and at the same time, the temperature change is made more moderate by indirectly heating the heat transfer oil in the
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
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| CN111306200B (en) * | 2020-03-16 | 2021-09-28 | 威海化工机械有限公司 | Magnetic coupling transmission sealing device |
| CN112323591A (en) * | 2020-11-07 | 2021-02-05 | 安徽宜瑞达纸业有限公司 | Heating circulating device of crack pouring machine for road repair |
| CN112774610B (en) * | 2021-01-07 | 2023-01-06 | 南阳理工学院 | Chemical dyeing raw material rapid reaction device and working method |
| CN114130331B (en) * | 2021-11-19 | 2023-06-13 | 浙江圣效化学品有限公司 | Reaction kettle structure with high stirring efficiency for solid phase carboxylation |
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