CN112774610B - Chemical dyeing raw material rapid reaction device and working method - Google Patents

Abstract

The invention relates to the field of chemical production equipment, in particular to a chemical dyeing raw material rapid reaction device and a working method, and the chemical dyeing raw material rapid reaction device comprises a reaction kettle, a controller, a cleaning mechanism, a temperature control mechanism, a temperature adjusting mechanism and a stirring mechanism, wherein the stirring mechanism comprises a rotating shaft and a stirring component, the cleaning mechanism comprises a spray head, a water supply component and an angle adjusting component, the temperature control mechanism comprises a plurality of heating components, the temperature adjusting mechanism comprises a cooling component and a heating component, the cooling component and the heating component are symmetrically arranged in the reaction kettle, and a first temperature sensor, the stirring component, the water supply component, the angle adjusting component, the cooling component, the heating component and the plurality of heating components are electrically connected with the controller.

Description

A rapid reaction device and working method for chemical dyeing raw materials

technical field

The invention relates to the field of chemical production equipment, in particular to a rapid reaction device and working method for chemical dyeing raw materials.

Background technique

Inorganic masterbatch is a commonly used raw material for plastic dyeing. In the production process, various raw materials need to be mixed and stirred, and the resulting mixture is extruded, cooled and sheared to obtain masterbatch. But the existing reaction device also has the following disadvantages when in use. First, in the existing reaction device, a large amount of heat will be generated at the stirring shaft due to mechanical friction during the stirring process, and the temperature control system of the reaction device is mostly arranged in the side wall, which is difficult to affect the temperature at the middle stirring shaft. Therefore, it is difficult for the existing equipment to control the temperature in the raw material to a uniform degree during work, thereby affecting the quality of the product. Second, the existing reaction device is inconvenient to clean, and the cleaning solution is used for high-pressure flushing during cleaning. However, since the interior is difficult to observe, it is easy to cause dead angles that cannot be washed, resulting in unclean cleaning inside the reaction device and affecting the quality of subsequent products. processing effect.

my country's patent application number: CN202010701011.8; publication date: 20201120 discloses an inorganic color masterbatch additive reaction device, which involves the field of chemical production equipment, including a reaction tank, a stirring mechanism, a temperature control mechanism and a cleaning mechanism. The cleaning mechanism includes a transmission component , a cleaning assembly and a control assembly, the cleaning assembly is connected to the stirring mechanism, the transmission assembly is arranged between the cleaning assembly and the stirring mechanism, the control assembly is arranged in the cleaning assembly, the temperature control mechanism includes a first control assembly and a second control assembly, the first The control component is set in the reaction tank, the second control component is set in the stirring mechanism, the reaction tank is provided with a feed port communicating with the inside, and the lower end of the reaction tank is provided with a discharge port. The present invention can make the internal and external temperature of the raw material reaction more uniform through the work of the first control component and the second control component, improve product quality, and realize automatic cleaning through the setting of the cleaning mechanism, and the cleaning effect is better.

There are following deficiencies in the structure of above two inventions:

1. Use the control liquid to cool down and heat up the raw material, and discharge it after achieving the effect. The consumption of water source is relatively large, and more sewage is generated at the same time, which is easy to cause pollution.

2. The nozzle is designed in the inside of the reaction tank, the number of applications is large, the cost of cleaning is high, and it is inconvenient to replace when it is damaged, and the inner wall is easy to adhere to the raw material. When flushing, it cannot be completely removed by using only water flow wash away.

According to the deficiencies of the prior art, it is necessary to design a kind of water resource consumption less, avoiding waste, and not easy to produce pollution, and the number of nozzles is small, which is beneficial to cleaning costs, and can remove the raw materials adhered to the inner wall during flushing. A fast reaction device and working method for chemical dyeing raw materials that are fully washed out.

Contents of the invention

The purpose of the present invention is to provide a chemical dyeing raw material rapid reaction device and working method.

For reaching this purpose, the present invention adopts following technical scheme:

A rapid reaction device for chemical dyeing raw materials is provided, including a reaction kettle, the reaction kettle is fixed by a support frame, the bottom of the reaction kettle is a funnel structure, and also includes a controller, a cleaning mechanism, a temperature control mechanism, a temperature adjustment mechanism and a stirring mechanism , the controller is fixed on the outer wall of the reaction kettle, the stirring mechanism is arranged inside the reaction kettle to stir the raw materials, the stirring mechanism includes a rotating shaft and a stirring assembly, and the top and bottom of the reaction kettle are fixed There is a first bearing, the rotating shaft is inserted between the two first bearings, a first temperature sensor is inserted on the top inner wall of the reactor near the rotating shaft, and the rotating shaft is in a hollow state, and the stirring assembly is sleeved On the outer wall of the rotating shaft, the cleaning mechanism is arranged inside the reactor to clean the inner wall of the reactor. The cleaning mechanism includes a nozzle, a water supply assembly and an angle adjustment assembly. The upper half of the outer wall of the rotating shaft is fixed with a A disc, the water supply assembly is arranged on the top of the reaction kettle, an installation groove is opened on the disk, the angle adjustment assembly is arranged inside the installation groove, and the temperature control mechanism is arranged on the outer wall of the reaction kettle in the circumferential direction It is used to heat the raw materials. The temperature control mechanism includes several heating components. The temperature adjustment mechanism is arranged on the outer wall of the reaction kettle to ensure that the raw materials are heated evenly. The temperature components are arranged symmetrically inside the reactor, and the first temperature sensor, stirring component, water supply component, angle adjustment component, cooling component, temperature increasing component and several heating components are electrically connected to the controller.

Further, the angle adjustment assembly includes a micromotor, a connecting rod, a rotary rod and a drawbar, the micromotor is fixed inside the installation groove, the connecting rod is sleeved on the output end of the micromotor, and the rotary The rod is hingedly arranged on the inner wall of the installation groove, a slider is slidably arranged on the outer wall of the rotary rod, and the end of the connecting rod far away from the micro-motor is hinged with the slider. There is a chute, the end of the rotating rod close to the draw bar is fixed with an insertion rod, the insertion rod is inserted into the chute, and the end of the insertion rod far away from the rotation rod is fixed with an anti-falling column, and the nozzle is fixed on the side far away from the draw rod. One end of the rotary rod, the micro-motor is electrically connected with the controller.

Further, the cooling assembly includes a first box, an air pump, a first spiral tube and a first conveying pipe, the first box is fixed on the outer wall of the reaction kettle, and the inside of the first box is fixed with a second A partition, the air pump is fixed below the partition, the first spiral tube is fixed on the top of the first partition, and one end of the air pump is provided with a first adsorption tube, the other end of the air pump is connected to the first spiral A first connecting pipe is fixedly arranged between the pipes, and the first conveying pipe is fixedly arranged at the end of the first helical pipe away from the air pump, and the air pump is electrically connected with the controller.

Further, the temperature increasing assembly includes a second box body, a booster pump, a second spiral pipe, a second conveying pipe and two electric heating plates, the second box body is fixed on the outer wall of the reaction kettle, and the second box body is fixed on the outer wall of the reaction kettle. The inside of the second box is fixed with a second partition, the bottom of the second box is fixed with a second adsorption tube, the booster pump is fixed at one end of the second adsorption tube, and the second spiral tube fixedly arranged on the top of the second partition, a second connecting pipe is fixedly arranged between the second adsorption pipe and the second spiral pipe, and the second conveying pipe is fixedly arranged at the end of the second spiral pipe away from the second adsorption pipe, Two electric heating plates are symmetrically arranged on the inner wall of the second box, and a second temperature sensor is inserted on the inner wall of the second box, and the tops of the first box and the second box are provided with injection ports. The injection port is provided with a sealing plug, and shutters are provided on the outer walls of the first box body and the second box body, and the booster pump, the second temperature sensor and each electric heating plate are electrically connected to the controller.

Further, the stirring assembly includes a scraper, two stirring plates and several thinning plates, the scraper is fixed at one end of the bottom of the disc, and the end of the scraper is attached to the inner wall of the reaction kettle, Two stirring plates are symmetrically arranged on the bottom outer wall of the rotating shaft, several thinning plates are arranged symmetrically on the upper half outer wall of the rotating shaft, and each thinning plate is provided with several square cutting holes at equal intervals.

Further, the water supply assembly includes a storage tank, a water suction pump and a silicone hose, the storage tank is fixed on the top of the reactor, the water suction pump is fixed on the top of the reactor, and one end of the water suction pump communicates with the storage tank , the top of the reaction kettle is symmetrically provided with two support plates, and a sleeve rod is installed between the two support plates through a hinged shaft. The silicone hose is fixed between the other end of the suction pump and the nozzle, and the silicone soft The tube is socketed with the sleeve rod, and a stepping motor is fixed on the outer wall of one of the supporting plates, and the output end of the stepping motor is fixedly connected with one end of the hinge shaft, and both the stepping motor and the water suction pump are connected with the controller electric connect.

Further, the heating assembly includes several electric heating tubes and several heat conduction blocks, and several installation holes are equally spaced on the inner wall of the reaction kettle in the circumferential direction, and each electric heating tube is inserted into one of the installation holes. Inside, each heat conduction block is inserted beside an electric heating tube, and each electric heating tube is electrically connected with the controller.

Further, a flywheel is set on the top outer wall of the rotating shaft, a drive motor is fixed on the outer wall of the reaction kettle, and a runner is set on the output end of the drive motor, and the runner and the flywheel pass through a belt sleeve. Then, the top of the rotating shaft is provided with a slot, and the center of the slot is provided with an air inlet, and the inside of the slot is fixed with a second bearing, and an introduction tube is inserted on the second bearing, and the introduction tube The top of the top communicates with an air intake hood, the first delivery pipe and the second delivery pipe communicate with the air intake hood respectively, and the outer walls of the first delivery pipe and the second delivery pipe near the end of the air intake hood are fixed with a first electromagnetic valve, and two sockets are symmetrically arranged on the inner wall of the bottom of the rotating shaft, a piston rod is inserted inside each socket, and a bottom cover is fixed at the bottom of the two piston rods, and a bottom cover is fixed on the inner wall of each socket Both are vertically provided with telescopic springs, and the top of each piston rod and the inner bottom of each jack are in conflict with the two ends of a telescopic spring respectively, and the drive motor and each first electromagnetic valve are electrically connected to the controller.

Further, the top of the reaction kettle is provided with a discharge port, the discharge port is provided with a screw cap, and the bottom of the reaction kettle is symmetrically provided with two discharge pipes, each of which is fixed on the outer wall of the discharge pipe. There are second solenoid valves, each second solenoid valve is electrically connected to the controller.

A working method of a quick reaction device for chemical dyeing raw materials, comprising the following steps:

S1: Temperature control and stirring of various raw materials:

Pour various raw materials into the interior of the reaction kettle through the pouring port, and then close the screw cap. When the screw cap is closed tightly, several electric heating tubes are activated through the controller, and the four motor heat tubes transfer heat to the heat conduction block. In this way, various raw materials in the circumferential direction of the kettle body are heated through the heat conduction block to keep various raw materials at a reasonable temperature, thereby facilitating the stirring and mixing of various raw materials more fully, and then starting the drive motor through the controller to drive The runner on the output end rotates, and because the flywheel is socketed with the rotating shaft, the runner and the flywheel are socketed through a belt, thereby driving the rotating shaft to rotate.

Since the two stirring plates are fixedly connected to the outer wall of the lower half of the rotating shaft, various raw materials located in the lower half of the inner side of the reactor are stirred, and because the structures of the two stirring plates are both linear at the bottom and oblique at the top Therefore, when stirring, the raw materials close to the rotation axis inside the reactor will be stroked to both sides, and at the same time, when the raw materials reach the position far away from the rotation axis inside the reactor, they will be turned from bottom to top, and then completed Circular stirring of various raw materials in different positions. At the same time, several thinning plates will cut various raw materials during circulation to prevent agglomeration and improve the mixing effect. The combination of the two can achieve the mixing effect and further improve the mixing efficiency. When the plate is stirring the raw materials, it can scrape off the raw materials adhering to the inner wall of the reactor to avoid waste. When cleaning the inner wall of the reactor, it can cooperate with the nozzle to thoroughly rinse the inner wall of the reactor, which is beneficial to improve the cleaning efficiency.

S2: Temperature regulation during the processing of various raw materials:

Due to mechanical friction at the stirring shaft, a large amount of heat will be generated. The first temperature sensor will detect in real time. When it is found that the heat generated is higher than the heat in the inner circumferential direction of the reactor, it means that the various raw materials in the reactor near the rotating shaft The temperature of the reactor is higher than the temperature of various raw materials far away from the rotating shaft inside the reactor. At this time, the first temperature sensor sends this signal to the controller, so that the air pump is activated by the controller to pump the outside air into the first spiral tube. The upper half of the first box is used to store the ice-water mixture, and the first spiral tube is soaked in it. When the outside air is pumped into the first spiral tube, it is transported to the first delivery tube. The mixture affects the automatic cooling and turns into cold air. When the temperature is automatically cooled to cold air, the controller activates the first electromagnetic valve on the first delivery pipe, so that the cold air enters the inside of the intake hood from the first delivery pipe. The cover, the introduction pipe and the rotating shaft are connected in sequence, so that the cold air is sent to the inside of the rotating shaft until it runs through the entire inside of the rotating shaft, and then the temperature of the various raw materials near the rotating shaft inside the reactor is cooled to ensure that each inside of the reactor The raw materials in the position are heated evenly, which improves the product quality.

When it is found that the heat generated at the axis of rotation is lower than the heat in the circumferential direction inside the reactor, it means that the temperature of the various raw materials in the reactor near the axis of rotation is lower than the temperature of the various materials in the reactor far away from the axis of rotation. At this time, the first temperature sensor sends this signal to the controller, thereby starting two electric heating plates through the controller, thereby heating the water source injected into the upper half of the second box body, and the second temperature sensor detects the heating temperature in real time. When the heating value is met, the two electric heating plates are automatically powered off to avoid excessive power loss, and then the booster pump is started by the controller. At this time, the external air is drawn into the second spiral tube through the second adsorption tube, and the second box The heated water in the upper part of the body heats the outside air in the second spiral tube, turns into hot air and then transports it to the second delivery tube. The second solenoid valve, so that the hot air enters the inside of the intake hood from the second delivery pipe. Since the intake hood, the introduction pipe and the rotating shaft are connected in sequence, the hot air is delivered to the inside of the rotating shaft until it runs through the entire rotation. The inside of the shaft, and then heat up the various raw materials inside the reactor near the rotating shaft to ensure that the raw materials in each position inside the reactor are heated evenly and improve product quality.

Two piston rods and two telescopic springs cooperate to give the bottom cover an elastic function. When the gas pumped by the air pump and the booster pump enter the interior of the rotating shaft, the pressure generated is greater than the pressure required by the two springs to push the bottom cover open. It will press the bottom cover to pop open, so as to release a small amount of gas. On the one hand, it can ensure that the temperature-regulating gas in the rotating shaft stays in the rotating shaft for a period of time to ensure the temperature-regulating effect. On the other hand, it is to ensure that the temperature-regulating gas is too fast. Drain, avoid waste.

S3: Discharge of finished products:

The two solenoid valves are activated by the controller, so that the two discharge pipes are opened to discharge the stirred chemical raw materials.

S4: Cleaning of the inner wall of the reactor:

The drive motor is started by the controller, thereby driving the rotating shaft and the disk on the outer wall to rotate, and then the water suction pump is started by the controller, so that the cleaning liquid in the storage tank is sucked into the water suction pump, because the other end of the water suction pump is connected to the water suction pump. The nozzles are respectively socketed with the two ends of the silicone hose, so that the cleaning liquid is delivered to the nozzle, and then the inner wall of the reaction kettle is washed by the nozzle. During the cleaning process, the sleeve rod rotates, so that the silicone hose is released to ensure the silicone softness The stability of the pipe and the nozzle follows, and when the cleaning is over, the suction pump is powered off through the controller to stop the delivery of cleaning fluid, and then the stepper motor is started through the controller. Since its output end is fixedly connected to the hinge shaft, the sleeve rod and the hinge The shaft is socketed, and then the silicone hose is rolled up to reset it so as to meet the next cleaning requirement.

During the cleaning process, the micro-motor is activated by the controller, thereby driving the connecting rod to rotate. Since a section of the rotating rod is hinged with the installation groove, the slider is slidably connected with the rotating rod, and the end of the connecting rod away from the micro-motor is hinged with the slider, thereby driving The hinge point of the rotary rod is the center of the circle for arc movement, and because the insertion rod is fixedly connected with the end of the rotary rod close to the draw bar, the insert rod is inserted into the chute, the end of the draw bar close to the connecting rod is hinged with the installation groove, and the draw bar The other end is fixedly connected with the nozzle, and then drives the water outlet end of the nozzle to move in an arc from top to bottom, that is, the nozzle is inclined from top to bottom, thereby washing the entire inner wall of the reactor. In the process of following the rotation of the rotating shaft, by adjusting the spray angle of the nozzle, different positions of the inner wall of the reactor can be rinsed, which can effectively avoid the dead angle of washing and improve the washing efficiency. At the same time, only one nozzle can be used to complete the cleaning of the reactor Requirements, no need to use multiple nozzles, which is conducive to reducing the overall number of cleaning parts and further reducing cleaning costs.

Beneficial effects of the present invention:

1. The present invention cools down or heats up the inside of the rotating shaft through the design of cooling components and heating components, and uses the method of heating or cooling the outside air, and then heats up various raw materials in the reactor near the rotating shaft, In order to ensure that the raw materials in each position of the reactor are heated evenly and improve the product quality, at the same time, after the effect is achieved, the gas is discharged instead of sewage, which is relatively clean, and at the same time, the waste of water resources can be avoided to the greatest extent.

2. The present invention provides the bottom cover with an elastic function by designing two piston rods and two telescopic springs. When the gas pumped by the air pump and the booster pump enter the interior of the rotating shaft, the pressure value generated is greater than that required by the two springs to open the bottom cover. When the pressure value is higher, the bottom cover will be forced to pop open, so as to release a small amount of gas. On the one hand, it can ensure that the temperature-regulating gas in the rotating shaft stays in the rotating shaft for a period of time to ensure the temperature-regulating effect. On the other hand, it is for Ensure that the temperature-regulating gas does not lose too quickly to avoid waste.

3. The present invention designs the nozzle, the water supply component and the angle adjustment component. During the cleaning process, the angle adjustment component of the controller drives the water outlet end of the nozzle to move in an arc from top to bottom, that is, the nozzle tilts from top to bottom. , so as to flush the entire inner wall of the reactor. Compared with the prior art, in the process of the nozzle rotating with the rotating shaft, by adjusting the spray angle of the nozzle, different positions of the inner wall of the reactor can be flushed, effectively avoiding flushing The dead angle improves the flushing efficiency. At the same time, only one nozzle can be used to complete the cleaning requirements of the reactor without using multiple nozzles, which is conducive to reducing the overall number of cleaning parts and further reducing cleaning costs. The nozzles are installed on the disc. When it is damaged, it is easy to replace.

4. The present invention uses the stirring assembly. When the rotating shaft rotates, since the two stirring plates are fixedly connected with the outer wall of the lower half of the rotating shaft, various raw materials located in the lower half of the inner side of the reaction kettle are stirred. The structure of each stirring plate is a plate design with a straight line at the bottom and a slanted top at the top. Therefore, when stirring, the raw materials near the rotation axis inside the reactor will be stroked to both sides, and at the same time, when the raw materials reach the inside of the reactor far away from the rotation axis position, it will tumbling from bottom to top, and then complete the circular mixing of various raw materials in different positions. At the same time, several thinning plates will cut various raw materials during circulation to prevent agglomeration and improve the mixing effect. The two cooperate to achieve the mixing effect and further improve the mixing efficiency. When the scraper is stirring the raw materials, it can scrape off the raw materials adhered to the inner wall of the reactor to avoid waste. When cleaning the inner wall of the reactor, it can cooperate with the nozzle to scrape the The inner wall of the reactor is thoroughly rinsed, which is beneficial to improve the cleaning efficiency.

Description of drawings

In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings in the embodiments of the present invention are briefly introduced below.

Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

Figure 2 is an enlarged view of A in Figure 1;

Fig. 3 is the three-dimensional exploded schematic view of reactor of the present invention;

Figure 4 is an enlarged view of the B place in Figure 3;

Fig. 5 is the sectional view of reactor of the present invention;

Fig. 6 is an enlarged view at C in Fig. 5;

Figure 7 is an enlarged view of D in Figure 5;

Figure 8 is an enlarged view of the E place in Figure 5;

Fig. 9 is a top view of the rotating shaft of the present invention;

Fig. 10 is a plane sectional view along the F-F line in Fig. 9;

Figure 11 is an enlarged view of G in Figure 10;

Figure 12 is an enlarged view at H in Figure 10;

In the figure: reaction kettle 1, first temperature sensor 10, sleeve rod 11, stepper motor 110, drive motor 12, runner 120, discharge pipe 121, second solenoid valve 122, controller 2, cleaning mechanism 3, nozzle 30, water supply assembly 31, storage tank 310, suction pump 311, silicone hose 312, angle adjustment assembly 32, micro motor 320, connecting rod 321, rotary rod 322, traction rod 323, slider 324, insertion rod 325, temperature control Mechanism 4, heating component 40, electric heating tube 400, heat conduction block 401, temperature adjustment mechanism 5, cooling component 50, first box body 500, air pump 501, first spiral tube 502, first delivery tube 503, first adsorption tube 504, the first solenoid valve 505, the warming assembly 51, the second box body 510, the booster pump 511, the second spiral tube 512, the second delivery tube 513, the electric heating plate 514, the second adsorption tube 515, the second temperature Sensor 516, stirring mechanism 6, rotating shaft 60, disc 600, flywheel 601, belt 602, introduction pipe 603, air intake cover 604, piston rod 605, bottom cover 606, telescopic spring 607, stirring assembly 61, scraper 610, Stirring plate 611, refinement plate 612.

detailed description

The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

Wherein, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, rather than physical drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, Enlarged or reduced, does not represent actual product size.

Referring to a quick reaction device for chemical dyeing raw materials shown in Figures 1 to 12, it includes a reaction kettle 1, which is fixedly arranged by a support frame, and the bottom of the reaction kettle 1 is a funnel structure, and also includes a controller 2, a cleaning Mechanism 3, temperature control mechanism 4, temperature regulating mechanism 5 and stirring mechanism 6, described controller 2 is fixedly arranged on the outer wall of reactor 1, and described stirring mechanism 6 is arranged on the inside of reactor 1 to be used for stirring raw materials, The stirring mechanism 6 includes a rotating shaft 60 and a stirring assembly 61. The top and bottom of the reactor 1 are fixed with first bearings, the rotating shaft 60 is inserted between the two first bearings, and the reactor 1 rotates close to The first temperature sensor 10 is inserted on the top inner wall of the shaft 60, and the rotating shaft 60 is in a hollow state, the stirring assembly 61 is sleeved on the outer wall of the rotating shaft 60, and the cleaning mechanism 3 is arranged inside the reaction kettle 1 Used to clean the inner wall of the reaction kettle 1, the cleaning mechanism 3 includes a nozzle 30, a water supply assembly 31 and an angle adjustment assembly 32, and a disc 600 is fixed on the outer wall of the upper half of the rotating shaft 60, and the water supply assembly 31 is located at On the top of the reaction kettle 1, an installation groove is provided on the disc 600, the angle adjustment assembly 32 is arranged inside the installation groove, and the temperature control mechanism 4 is arranged on the outer wall of the reaction kettle 1 in the circumferential direction for heating Raw materials, the temperature control mechanism 4 includes several heating assemblies 40, and the temperature regulation mechanism 5 is arranged on the outer wall of the reaction kettle 1 to ensure that the raw materials are heated evenly. The temperature regulation mechanism 5 includes a cooling assembly 50 and a temperature increasing assembly 51. The assembly 50 and the warming assembly 51 are arranged symmetrically inside the reactor 1, the first temperature sensor 10, the stirring assembly 61, the water supply assembly 31, the angle adjustment assembly 32, the cooling assembly 50, the warming assembly 51 and several heating assemblies 40 It is electrically connected with the controller 2.

The angle adjustment assembly 32 includes a micromotor 320, a connecting rod 321, a rotary rod 322 and a draw bar 323, the micromotor 320 is fixed inside the installation groove, and the connecting rod 321 is sleeved on the output end of the micromotor 320 Above, the rotating rod 322 is hingedly arranged on the inner wall of the installation groove, and a slider 324 is slidingly arranged on the outer wall of the rotating rod 322. The end of the connecting rod 321 away from the micro-motor 320 is hinged with the slider 324, and the traction rod 323 is hinged. Set on the side of the rotating rod 322, the drawing rod 323 is provided with a chute, the end of the rotating rod 322 close to the drawing rod 323 is fixed with an insertion rod 325, and the insertion rod 325 is plugged into the chute, and the insertion rod 325 is away from the rotating rod 323. One end of the rod 322 is fixedly provided with an anti-off column, and the nozzle 30 is fixed on the end of the traction rod 323 away from the rotary rod 322. The micro-motor 320 is electrically connected to the controller 2, and is activated by the controller 2 during the cleaning process. The micro motor 320 drives the connecting rod 321 to rotate. Since a section of the rotating rod 322 is hinged with the installation groove, the slider 324 is slidably connected with the rotating rod 322, and the end of the connecting rod 321 away from the micro motor 320 is hinged with the slider 324, thereby driving the rotating A hinge point of the rod 322 is the center of a circle and moves in an arc circle, and because the insertion rod 325 is fixedly connected with the end of the rotary rod 322 near the draw bar 323, the insert rod 325 is inserted into the chute, and the end of the draw rod 323 near the connecting rod 321 is connected with the installation The groove is hinged, and the other end of the traction rod 323 is fixedly connected with the nozzle 30, and then drives the water outlet end of the nozzle 30 to move in an arc from top to bottom, that is, the nozzle 30 is inclined from top to bottom, so that the entire inner wall of the reactor 1 is Flushing, compared with the prior art, when the nozzle 30 rotates with the rotating shaft 60, by adjusting the spray angle of the nozzle 30, different positions of the inner wall of the reaction kettle 1 can be flushed, effectively avoiding the dead angle of flushing, and improving the flushing efficiency. At the same time, only one nozzle 30 can be used to complete the cleaning requirements of the reactor 1, without using multiple nozzles 30, which is beneficial to reduce the overall number of cleaning parts and further reduce cleaning costs.

The cooling assembly 50 includes a first box body 500, an air pump 501, a first spiral tube 502 and a first conveying pipe 503, the first box body 500 is fixed on the outer wall of the reaction kettle 1, and the first box body 500 A first partition is fixed inside, the air pump 501 is fixed below the partition, the first spiral tube 502 is fixed on the top of the first partition, and one end of the air pump 501 is provided with a first adsorption tube 504 A first connection pipe is fixed between the other end of the air pump 501 and the first spiral pipe 502, and the first delivery pipe 503 is fixed at the end of the first spiral pipe 502 away from the air pump 501. The air pump 501 and the controller 2 electrical connection, during the stirring process, a large amount of heat will be generated at the stirring shaft due to mechanical friction, and the first temperature sensor 10 will detect in real time, when the heat generated is found to be higher than the heat in the inner circumferential direction of the reaction kettle 1, it means The temperature of the various raw materials near the rotating shaft 60 in the reactor 1 is higher than the temperature of the various raw materials in the reactor 1 away from the rotating shaft 60. At this time, the first temperature sensor 10 sends this signal to the controller 2, Thus, the air pump 501 is activated by the controller 2, and the outside air is pumped into the first spiral tube 502. The upper half of the first box body 500 is used to store the ice-water mixture, and the first spiral tube 502 is soaked in it. When it is in the first spiral tube 502, it is transported to the first transport tube 503. During the transport process, it is automatically cooled by the ice-water mixture to form cold air.

The warming assembly 51 includes a second box body 510, a booster pump 511, a second spiral pipe 512, a second delivery pipe 513 and two electric heating plates 514, and the second box body 510 is fixed on the reactor 1 On the outer wall of the second box 510, a second partition is fixed inside, the bottom of the second box 510 is fixed with a second adsorption pipe 515, and the booster pump 511 is fixed on the second adsorption pipe. 515, the second helical tube 512 is fixed on the top of the second partition, a second connecting tube is fixed between the second adsorption tube 515 and the second helical tube 512, and the second delivery tube 513 is fixed Located at the end of the second helical tube 512 away from the second adsorption tube 515, two electric heating plates 514 are symmetrically arranged on the inner wall of the second box body 510, and the inner wall of the second box body 510 is inserted with a second temperature Sensor 516, the tops of the first box body 500 and the second box body 510 are provided with an injection port, the injection port is provided with a sealing plug, and the outer walls of the first box body 500 and the second box body 510 are provided with The blinds, the booster pump 511, the second temperature sensor 516 and each electric heating plate 514 are electrically connected to the controller 2. When it is found that the heat generated at the rotating shaft 60 is lower than the heat on the inner circumference of the reactor 1, That is to say, the temperature of various raw materials near the rotating shaft 60 inside the reactor 1 is lower than the temperature of various raw materials inside the reactor 1 far away from the rotating shaft 60. At this time, the first temperature sensor 10 sends this signal to the controller 2, so that the two electric heating plates 514 are activated by the controller 2, thereby heating the water source injected into the upper half of the second tank 510, the second temperature sensor 516 detects the heating temperature in real time, and automatically cuts off the power when the heating value is met. an electric heating plate 514 to avoid excessive loss of electricity, and then start the booster pump 511 through the controller 2, at this time, the outside air is drawn into the second spiral tube 512 through the second adsorption tube 515, and on the second box body 510 The heated water in the half heats the outside air in the second helical tube 512 , turns into hot air and transports it to the second delivery tube 513 .

The stirring assembly 61 includes a scraper 610, two stirring plates 611 and several thinning plates 612, the scraper 610 is fixed at one end of the bottom of the disc 600, and the end of the scraper 610 is connected to the bottom of the reaction kettle 1 The inner wall is attached and connected, two stirring plates 611 are symmetrically arranged on the bottom outer wall of the rotating shaft 60, and several thinning plates 612 are symmetrically arranged on the upper half outer wall of the rotating shaft 60, and each thinning plate 612 is Several square cutting holes are arranged at equal intervals. When the rotating shaft 60 rotates, since the two stirring plates 611 are fixedly connected with the outer wall of the lower half of the rotating shaft 60, various raw materials located in the lower half of the inner side of the reaction kettle 1 Stirring, and because the structure of the two stirring plates 611 is a plate design with a straight line at the bottom and a slanted top at the top, when stirring, the raw materials near the rotating shaft 60 inside the reaction kettle 1 will be stroked to both sides, and at the same time When the raw material arrives at a position far away from the rotating shaft 60 inside the reactor 1, it will surge from bottom to top, thereby completing the circulation and stirring of various raw materials at different positions. The raw materials are cut to prevent agglomeration and improve the mixing effect. The two cooperate to achieve the mixing effect and further improve the mixing efficiency. When the scraper 610 is stirring the raw materials, it can scrape off the raw materials adhered to the inner wall of the reaction kettle 1 to avoid waste , and when cleaning the inner wall of the reaction kettle 1, the nozzle 30 can be used to thoroughly rinse the inner wall of the reaction kettle 1, which is beneficial to improve the cleaning efficiency.

The water supply assembly 31 includes a storage tank 310, a water suction pump 311 and a silicone hose 312, the storage tank 310 is fixed on the top of the reactor 1, the water suction pump 311 is fixed on the top of the reactor 1, and the water suction pump 311 One end of the reactor is connected to the storage tank 310, and the top of the reaction kettle 1 is symmetrically provided with two support plates, and a sleeve rod 11 is arranged between the two support plates through a hinge shaft, and the silicone hose 312 is fixed on the water suction pump 311 between the other end of the nozzle and the nozzle 30, and the silicone hose 312 is socketed with the sleeve rod 11, and a stepper motor 110 is fixed on the outer wall of one of the support plates, and the output end of the stepper motor 110 is connected to one end of the hinge shaft Fixedly connected, the stepping motor 110 and the water suction pump 311 are electrically connected to the controller 2. After the mixed chemical raw materials are discharged, the drive motor 12 is first started by the controller 2, thereby driving the rotating shaft 60 to rotate and its outer wall. The disc 600 rotates, and then starts the water suction pump 311 through the controller 2, thereby sucking the cleaning liquid in the storage tank 310 into the water suction pump 311, because the other end of the water suction pump 311 and the nozzle 30 are respectively connected to the two ends of the silicone hose 312 socket, so that the cleaning liquid is delivered to the nozzle 30, and then the nozzle 30 is used to flush the inner wall of the reactor 1. During the cleaning process, the sleeve rod 11 rotates, so that the silicone hose 312 is released, ensuring that the silicone hose 312 is in contact with the The stability of the nozzle 30 follows, and when the cleaning is over, the controller 2 powers off the water suction pump 311 to stop the delivery of the cleaning fluid, and then starts the stepping motor 110 through the controller 2. Since its output end is fixedly connected to the hinge shaft, the sleeve The rod 11 is socketed with the hinged shaft, and then the silicone hose 312 is rolled up to reset it so as to meet the next cleaning requirement.

The heating assembly 40 includes several electric heating tubes 400 and several heat conduction blocks 401, and several installation holes are opened at equal intervals on the inner wall of the reaction kettle 1 in the circumferential direction, and each electric heating tube 400 is inserted into a mounting hole. Inside the hole, each heat conduction block 401 is inserted on the side of an electric heating tube 400, and each electric heating tube 400 is electrically connected to the controller 2. When the screw cap is tightly closed, several The electric heating tube 400 and the four motor heat pipes transfer heat to the heat conduction block 401, so that various raw materials in the inner circumferential direction of the kettle body are heated through the heat conduction block 401, so as to keep various raw materials at a reasonable temperature, thereby facilitating various Stirring and mixing of ingredients is more thorough.

The top outer wall of the rotating shaft 60 is provided with a flywheel 601, the outer wall of the reaction kettle 1 is fixed with a drive motor 12, and the output end of the drive motor 12 is provided with a runner 120, and the runner 120 and The flywheel 601 is socketed through the belt 602, and the top of the rotating shaft 60 is provided with a slot, and the center of the slot is provided with an air inlet hole, and the inside of the slot is fixed with a second bearing, and the second bearing is inserted with a The introduction pipe 603, the top of the introduction pipe 603 is communicated with an air inlet cover 604, the first delivery pipe 503 and the second delivery pipe 513 communicate with the air intake cover 604 respectively, and the first delivery pipe 503 and the second delivery pipe 513 A first solenoid valve 505 is fixed on the outer wall near the end of the air intake cover 604, and two sockets are symmetrically arranged on the bottom inner wall of the rotating shaft 60, and a piston rod 605 is inserted inside each socket. The bottoms of the two piston rods 605 are fixedly provided with a bottom cover 606, and the inner wall of each jack is vertically provided with a telescopic spring 607, and the top of each piston rod 605 and the inner bottom of each jack are respectively connected with a telescopic The two ends of the spring 607 are in conflict, and the drive motor 12 and each first electromagnetic valve 505 are electrically connected to the controller 2, and then the drive motor 12 is started by the controller 2, thereby driving the runner 120 on its output end to rotate, because the flywheel 601 is socketed with the rotating shaft 60, and the runner 120 and the flywheel 601 are socketed through the belt 602, thereby driving the rotating shaft 60 to rotate. When the temperature is automatically cooled to cold air, the controller 2 activates the first electromagnetic valve on the first conveying pipe 503. Valve 505, so that the cold air enters the inside of the intake cover 604 from the first delivery pipe 503, and since the intake cover 604, the introduction tube 603 and the rotation shaft 60 are connected in sequence, the cold air is delivered to the inside of the rotation shaft 60 until it passes through The inside of the entire rotating shaft 60, and then cool down the various raw materials inside the reactor 1 close to the rotating shaft 60, so as to ensure that the raw materials in each position inside the reactor 1 are heated evenly and improve product quality. , the second electromagnetic valve 122 on the second delivery pipe 513 is activated by the controller 2, so that the hot air enters the inside of the air intake cover 604 from the second delivery pipe 513, because the air intake cover 604, the introduction pipe 603 and the rotating shaft 60 Connected in sequence, so that the hot air is transported to the inside of the rotating shaft 60 until it runs through the entire inside of the rotating shaft 60, and then the temperature of various raw materials near the rotating shaft 60 inside the reactor 1 is raised to ensure that each position inside the reactor 1 The raw materials are evenly heated to improve product quality. Two piston rods 605 cooperate with two telescopic springs 607 to give the bottom cover 606 an elastic function. When the gas pumped by the air pump 501 and the booster pump enter the interior of the rotating shaft 60, the pressure value generated is greater than Only when the pressure value required by the two springs to open the bottom cover 606, the bottom cover 606 will be forced to pop open, thereby releasing a small amount of gas. Time, to ensure the temperature adjustment effect, on the other hand, to ensure that the temperature adjustment gas does not Drain too quickly to avoid waste.

The top of the reactor 1 is provided with a discharge port, the discharge port is provided with a screw cap, and the bottom of the reactor 1 is symmetrically provided with two discharge pipes 121, each of which is fixed on the outer wall of the discharge pipe 121. A second electromagnetic valve 122 is provided, and each second electromagnetic valve 122 is electrically connected to the controller 2. When performing mixing and stirring work, firstly, various raw materials are poured into the interior of the reactor 1 through the pouring port, and then combined. Tighten the cap, when the work is over, start two solenoid valves through the controller 2 to discharge the stirred chemical raw materials.

A working method of a quick reaction device for chemical dyeing raw materials, comprising the following steps:

S1: Temperature control and stirring of various raw materials:

Pour various raw materials into the interior of the reaction kettle 1 through the pouring port, and then close the screw cap. When the screw cap is closed, start several electric heating tubes 400 through the controller 2, and the four motor heat tubes transfer heat to The heat conduction block 401, so that the various raw materials in the inner circumferential direction of the kettle body are heated through the heat conduction block 401, so as to keep various raw materials at a reasonable temperature, thereby facilitating the stirring and mixing of various raw materials more fully, and then through the controller 2 Start the driving motor 12 to drive the rotating wheel 120 on its output end to rotate. Since the flywheel 601 is socketed with the rotating shaft 60, the rotating wheel 120 and the flywheel 601 are socketed through the belt 602, thereby driving the rotating shaft 60 to rotate.

Since the two stirring plates 611 are fixedly connected to the outer wall of the lower half of the rotating shaft 60, various raw materials located in the lower half of the inner side of the reactor 1 are stirred, and because the structures of the two stirring plates 611 are all linear at the bottom The top slanted plate design, so when stirring, the raw materials near the rotating shaft 60 inside the reactor 1 will be stroked to both sides, and at the same time, when the raw materials reach the position inside the reactor 1 far away from the rotating shaft 60, they will automatically Tumbling from bottom to top, and then complete the circular stirring of various raw materials in different positions. At the same time, several thinning plates 612 will cut various raw materials during circulation to prevent agglomeration and improve the stirring effect. The two cooperate to realize The mixing effect further improves the mixing efficiency. When the scraper 610 is stirring the raw materials, it can scrape off the raw materials adhered to the inner wall of the reaction kettle 1 to avoid waste. When cleaning the inner wall of the reaction kettle 1, it can cooperate with the nozzle 30 to react The inner wall of the kettle 1 is thoroughly rinsed, which is beneficial to improve the cleaning efficiency.

S2: Temperature regulation during the processing of various raw materials:

A large amount of heat is generated at the stirring shaft due to mechanical friction, and the first temperature sensor 10 detects in real time. When it is found that the heat generated is higher than the heat in the inner circumferential direction of the reactor 1, it means that the inside of the reactor 1 is close to the rotating shaft 60 The temperature of the various raw materials in the reactor 1 is higher than the temperature of the various raw materials in the reactor 1 away from the rotating shaft 60. At this time, the first temperature sensor 10 sends this signal to the controller 2, thereby starting the air pump 501 through the controller 2, The outside air is pumped into the first spiral tube 502, the upper half of the first box body 500 is used to store the ice-water mixture, the first spiral tube 502 is soaked in it, when the outside air is pumped into the first spiral tube 502, the The first conveying pipe 503 carries out conveying. During the conveying process, it is affected by the ice-water mixture and automatically cools down to form cold air. After the automatic cooling into cold air, the first electromagnetic valve 505 on the first conveying pipe 503 is activated by the controller 2 , so that the cold air enters the inside of the air intake cover 604 from the first conveying pipe 503, and since the air intake cover 604, the introduction pipe 603 and the rotating shaft 60 communicate in sequence, the cold air is transported to the inside of the rotating shaft 60 until it runs through the entire rotation The inside of the shaft 60, and then cool down the various raw materials inside the reactor 1 near the rotating shaft 60, so as to ensure that the raw materials at each position inside the reactor 1 are evenly heated and improve product quality.

When it is found that the heat generated at the rotating shaft 60 is lower than the heat generated in the inner circumferential direction of the reactor 1, it means that the temperature of various raw materials at the inside of the reactor 1 near the rotating shaft 60 is lower than that of the various materials at the inside of the reactor 1 far away from the rotating shaft 60. At this time, the first temperature sensor 10 sends this signal to the controller 2, thereby starting the two electric heating plates 514 through the controller 2, so as to control the water source injected into the upper half of the second box body 510 Heating, the second temperature sensor 516 detects the heating temperature in real time, and when the heating value is met, the two electric heating plates 514 are automatically powered off to avoid excessive loss of electricity, and then the booster pump 511 is started by the controller 2. At this time, the external air Through the second adsorption pipe 515, it is drawn into the second spiral pipe 512, and the heated water in the upper half of the second box body 510 heats the outside air in the second spiral pipe 512, becomes hot air, and then is transported to the second spiral pipe 512. pipe 513 for conveying, when the temperature is automatically raised into hot air, the second electromagnetic valve 122 on the second conveying pipe 513 is activated by the controller 2, so that the hot air enters the inside of the intake hood 604 from the second conveying pipe 513, due to The air inlet cover 604, the introduction pipe 603 and the rotating shaft 60 are connected in sequence, so that the hot air is transported to the inside of the rotating shaft 60 until it runs through the entire inside of the rotating shaft 60, and then the various components near the rotating shaft 60 inside the reactor 1 are Raw materials are heated to ensure uniform heating of raw materials at various positions inside the reactor 1 and improve product quality.

The two piston rods 605 cooperate with the two telescopic springs 607 to give the bottom cover 606 an elastic function. When the gas pumped by the air pump 501 and the booster pump enter the interior of the rotating shaft 60, the pressure generated is greater than that required by the two springs to open the bottom cover 606. When the pressure value is higher, the bottom cover 606 will be forced to pop open, so as to release a small amount of gas. On the one hand, it can ensure that the temperature-regulating gas in the rotating shaft 60 stays in the rotating shaft 60 for a period of time to ensure the temperature-regulating effect. , in order to ensure that the temperature-regulating gas does not lose too quickly and avoid waste.

S3: Discharge of finished products:

The two solenoid valves are activated by the controller 2, so that the two discharge pipes 121 are opened to discharge the stirred chemical raw materials.

S4: cleaning of the inner wall of the reactor 1:

The drive motor 12 is started by the controller 2, thereby driving the rotating shaft 60 to rotate and the disc 600 on the outer wall to rotate, and then the water suction pump 311 is started by the controller 2, so that the cleaning liquid in the storage tank 310 is sucked into the water suction pump 311 Since the other end of the suction pump 311 and the nozzle 30 are respectively socketed with the two ends of the silicone hose 312, the cleaning liquid is delivered to the nozzle 30, and then the inner wall of the reaction kettle 1 is rinsed by the nozzle 30. During the cleaning process, The sleeve rod 11 rotates, so that the silicone hose 312 is released, ensuring the stable follow-up of the silicone hose 312 and the nozzle 30, and when the cleaning is completed, the controller 2 powers off the suction pump 311 to stop the delivery of the cleaning liquid, and then, through the control Device 2 starts the stepper motor 110, and because its output end is fixedly connected with the hinged shaft, the sleeve rod 11 is socketed with the hinged shaft, and then the silicone hose 312 is rewound, causing it to reset, so as to meet the next cleaning requirement.

In the cleaning process, the micromotor 320 is activated by the controller 2, thereby driving the connecting rod 321 to rotate. Since a section of the rotating rod 322 is hinged with the installation groove, the slider 324 is slidingly connected with the rotating rod 322, and the connecting rod 321 is away from the position of the micromotor 320. One end is hinged with the slide block 324, thereby driving the rotary rod 322 to move in an arc with a hinge point as the center of circle, and because the insertion rod 325 is fixedly connected with the end of the rotation rod 322 near the draw bar 323, the insertion rod 325 is inserted into the chute, and the traction One end of the rod 323 close to the connecting rod 321 is hinged with the installation groove, and the other end of the traction rod 323 is fixedly connected with the nozzle 30, and then drives the water outlet end of the nozzle 30 to move in an arc from top to bottom, that is, the nozzle 30 is inclined from top to bottom in sequence , so as to flush the entire inner wall of the reactor 1. Compared with the prior art, when the nozzle 30 rotates with the rotating shaft 60, by adjusting the spray angle of the nozzle 30, different positions of the inner wall of the reactor 1 can be flushed. Flushing effectively avoids dead corners of flushing and improves flushing efficiency. At the same time, only one nozzle 30 can be used to complete the cleaning requirements of the reactor 1 without using multiple nozzles 30, which is beneficial to reduce the overall number of cleaning parts and further reduce cleaning costs.

The working principle of the present invention: when performing mixing and stirring work, first pour various raw materials into the interior of the reaction kettle 1 through the pouring port, and then close the screw cap, when the screw cap is tightly closed, start several An electric heating tube 400, and four motor heat pipes transfer heat to the heat conduction block 401, thereby heating various raw materials on the inner circumference direction of the kettle body through the heat conduction block 401, so as to keep various raw materials at a reasonable temperature, thereby facilitating each The agitation and mixing of the raw materials are more sufficient, and then the drive motor 12 is started by the controller 2, thereby driving the runner 120 on the output end to rotate. socket, so as to drive the rotating shaft 60 to rotate.

When the rotating shaft 60 rotated, because the two stirring plates 611 were fixedly connected with the outer wall of the lower half of the rotating shaft 60, various raw materials positioned at the lower half of the inner side of the reaction kettle 1 were stirred, and because the two stirring plates 611 The structures are all designed with a straight line at the bottom and a slanted top at the top. Therefore, when stirring, the raw materials that are close to the rotation axis 60 inside the reactor 1 will be stroked to both sides, and at the same time, when the raw materials reach the inside of the reactor 1, they will be far away from the rotation axis 60. When it is in the position, it will turn from bottom to top, and then complete the circulation and stirring of various raw materials at different positions. Effect, the two cooperate to achieve the mixing effect and further improve the mixing efficiency. When the scraper 610 is stirring the raw materials, it can scrape off the raw materials adhered to the inner wall of the reaction kettle 1 to avoid waste. When cleaning the inner wall of the reaction kettle 1, In addition, it can cooperate with the nozzle 30 to thoroughly rinse the inner wall of the reaction kettle 1, which is beneficial to improve the cleaning efficiency.

During the stirring process, a large amount of heat will be generated due to mechanical friction at the stirring shaft, and the first temperature sensor 10 will detect in real time. When the heat generated is found to be higher than the heat on the inner circumference of the reaction kettle 1, it means that the inside of the reaction kettle 1 is The temperature of the various raw materials near the rotating shaft 60 is higher than the temperature of the various raw materials inside the reactor 1 away from the rotating shaft 60. At this time, the first temperature sensor 10 sends this signal to the controller 2, thereby passing the controller 2 Start the air pump 501 to pump the outside air into the first spiral tube 502. The upper half of the first box 500 is used to store the ice-water mixture, and the first spiral tube 502 is soaked in it. When the outside air is pumped into the first spiral tube When in 502, it is transported to the first delivery pipe 503. During the delivery process, it is affected by the ice-water mixture and automatically cools down to form cold air. After the automatic cooling into cold air, the first delivery pipe 503 is activated by the controller 2 The first electromagnetic valve 505 allows the cold air to enter the interior of the intake cover 604 from the first delivery pipe 503, and since the intake cover 604, the introduction pipe 603 and the rotation shaft 60 communicate in sequence, the cold air is delivered to the interior of the rotation shaft 60 , until it runs through the entire interior of the rotating shaft 60, and then cools down the various raw materials inside the reactor 1 close to the rotating shaft 60, so as to ensure that the raw materials at various positions inside the reactor 1 are evenly heated and improve product quality.

When it is found that the heat generated at the rotating shaft 60 is lower than the heat in the inner circumferential direction of the reactor 1, it means that the temperature of the various raw materials at the inside of the reactor 1 near the rotating shaft 60 is lower than that at the inside of the reactor 1 away from the rotating shaft 60. The temperature of various raw materials. At this time, the first temperature sensor 10 sends this signal to the controller 2, thereby starting the two electric heating plates 514 through the controller 2, so that the water source injected into the upper half of the second box body 510 For heating, the second temperature sensor 516 detects the heating temperature in real time. When the heating value is met, the two electric heating plates 514 are automatically powered off to avoid excessive loss of electricity, and then the booster pump 511 is started by the controller 2. At this time, the external The air is drawn into the second helical tube 512 through the second adsorption tube 515, and the heated water in the upper half of the second box body 510 heats the outside air in the second helical tube 512, becomes hot air and then flows into the second helical tube 512. The conveying pipe 513 is conveyed, and when the temperature is automatically raised into hot air, the second electromagnetic valve 122 on the second conveying pipe 513 is activated by the controller 2, so that the hot air enters the inside of the intake hood 604 from the second conveying pipe 513, Since the air intake cover 604, the introduction pipe 603 and the rotating shaft 60 are connected in sequence, the hot air is conveyed to the inside of the rotating shaft 60 until it runs through the entire rotating shaft 60, and then to each part of the reactor 1 near the rotating shaft 60. The raw materials are heated up to ensure that the raw materials at various positions inside the reactor 1 are evenly heated and the product quality is improved.

The two piston rods 605 cooperate with the two telescopic springs 607 to give the bottom cover 606 an elastic function. When the gas pumped by the air pump 501 and the booster pump enter the interior of the rotating shaft 60, the pressure generated is greater than that required by the two springs to open the bottom cover 606. When the pressure value is higher, the bottom cover 606 will be forced to pop open, so as to release a small amount of gas. On the one hand, it can ensure that the temperature-regulating gas in the rotating shaft 60 stays in the rotating shaft 60 for a period of time to ensure the temperature-regulating effect. , in order to ensure that the temperature-regulating gas is lost too quickly and avoid waste.

When the work is over, the controller 2 activates two solenoid valves to discharge the stirred chemical raw materials.

After the mixed chemical raw materials are discharged, the controller 2 is used to start the driving motor 12, thereby driving the rotating shaft 60 to rotate and the disk 600 on the outer wall to rotate, and then the controller 2 is used to start the water suction pump 311, so that the storage tank 310 The cleaning liquid inside is sucked into the water suction pump 311, because the other end of the water suction pump 311 and the nozzle 30 are respectively connected to the two ends of the silicone hose 312, so the cleaning liquid is transported to the nozzle 30, and then the nozzle 30 is used to pair the reaction kettle 1 During the cleaning process, the sleeve rod 11 rotates, so that the silicone hose 312 is released, ensuring the stable follow-up of the silicone hose 312 and the nozzle 30, and when the cleaning is over, the controller 2 powers off the suction pump 311, Stop the delivery of cleaning fluid, and then start the stepper motor 110 through the controller 2. Since its output end is fixedly connected with the hinged shaft, the sleeve rod 11 is socketed with the hinged shaft, and then the silicone hose 312 is rewound to reset it. , so as to meet the next cleaning requirements.

In the cleaning process, the micromotor 320 is activated by the controller 2, thereby driving the connecting rod 321 to rotate. Since a section of the rotating rod 322 is hinged with the installation groove, the slider 324 is slidingly connected with the rotating rod 322, and the connecting rod 321 is away from the position of the micromotor 320. One end is hinged with the slide block 324, thereby driving the rotary rod 322 to move in an arc with a hinge point as the center of circle, and because the insertion rod 325 is fixedly connected with the end of the rotation rod 322 near the draw bar 323, the insertion rod 325 is inserted into the chute, and the traction One end of the rod 323 close to the connecting rod 321 is hinged with the installation groove, and the other end of the traction rod 323 is fixedly connected with the nozzle 30, and then drives the water outlet end of the nozzle 30 to move in an arc from top to bottom, that is, the nozzle 30 is inclined from top to bottom in sequence , so as to flush the entire inner wall of the reactor 1. Compared with the prior art, when the nozzle 30 rotates with the rotating shaft 60, by adjusting the spray angle of the nozzle 30, different positions of the inner wall of the reactor 1 can be flushed. Flushing effectively avoids dead corners of flushing and improves flushing efficiency. At the same time, only one nozzle 30 can be used to complete the cleaning requirements of the reactor 1 without using multiple nozzles 30, which is beneficial to reduce the overall number of cleaning parts and further reduce cleaning costs.

Claims (1)

1. A temperature adjustment method at the position of the rotating shaft (60) of the stirring mechanism of the chemical dyeing raw material rapid reaction device. When a large amount of heat is generated at the rotating shaft due to mechanical friction, the first temperature sensor (10) detects it in real time. When it is found that the heat generated is higher than the heat in the direction of the inner circumference of the reactor (1), it means that the temperature of the various raw materials in the reactor (1) near the axis of rotation (60) is higher than that in the reactor (1) farther away. The temperature of various raw materials on the rotating shaft (60), at this time, the first temperature sensor (10) sends this signal to the controller (2), so that the air pump (501) is activated by the controller (2), and the outside air Pumped into the first spiral tube (502), the upper half of the first box (500) is used to store the ice-water mixture, the first spiral tube (502) is soaked in it, when the outside air is pumped into the first spiral tube (502 ) to the first delivery pipe (503), during the delivery process, it is affected by the ice-water mixture and automatically cools down to form cold air. After the automatic cooling into cold air, the controller (2) starts the first delivery The first electromagnetic valve (505) on the pipe (503), so that the cold air enters the inside of the air intake cover (604) from the first delivery pipe (503), due to the air intake cover (604), the introduction pipe (603) and The rotating shafts (60) are connected in sequence, so that the cold air is delivered to the inside of the rotating shaft (60) until it runs through the entire inside of the rotating shaft (60), and then cools the various air in the reactor (1) near the rotating shaft (60). The raw materials are cooled to ensure that the raw materials in each position inside the reactor (1) are evenly heated and the product quality is improved; That is to say, the temperature of the various raw materials inside the reactor (1) close to the axis of rotation (60) is lower than the temperature of the various materials inside the reactor (1) far away from the axis of rotation (60). At this time, the first temperature sensor ( 10) Send this signal to the controller (2), so as to activate two electric heating plates (514) through the controller (2), thereby heating the water source injected into the upper half of the second box body (510). The second temperature sensor (516) detects the heating temperature in real time. When the heating value is met, the two electric heating plates (514) are automatically powered off to avoid excessive loss of power, and then the booster pump (511) is started by the controller (2). At this time, the outside air is extracted into the second spiral tube (512) through the second adsorption tube (515), and the heated water in the upper half of the second box body (510) is used for the outside air in the second spiral tube (512). The air is heated and turned into hot air to be transported to the second delivery pipe (513). When the temperature is automatically raised to hot air, the second solenoid valve (122) on the second delivery pipe (513) is activated by the controller (2). ), so that the hot air enters the inside of the intake hood (604) from the second conveying pipe (513), and the hot air To the axis of rotation (60) until it runs through the entire interior of the rotating shaft (60), and then heats up the various raw materials in the reactor (1) near the rotating shaft (60), so as to ensure the temperature of the raw materials at each position inside the reactor (1). Heating evenly improves product quality; two piston rods (605) cooperate with two telescopic springs (607) to give the bottom cover (606) an elastic function, when the gas pumped by the air pump (501) and booster pump enters the rotating shaft (60 ) is greater than the pressure required by the two springs to open the bottom cover (606), the bottom cover (606) will be forced to pop open, thereby releasing a small amount of gas. On the one hand, the rotation axis (606) can be guaranteed ) stays in the rotating shaft (60) for a period of time to ensure the effect of temperature regulation. On the other hand, it is to ensure that the temperature regulation gas is lost too quickly to avoid waste.

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