CN108286446A - A kind of secondary lining band is molded into slurry monitoring system - Google Patents

A kind of secondary lining band is molded into slurry monitoring system Download PDF

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Publication number
CN108286446A
CN108286446A CN201810130460.4A CN201810130460A CN108286446A CN 108286446 A CN108286446 A CN 108286446A CN 201810130460 A CN201810130460 A CN 201810130460A CN 108286446 A CN108286446 A CN 108286446A
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CN
China
Prior art keywords
molded
monitoring system
trolley
secondary lining
protection shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810130460.4A
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Chinese (zh)
Other versions
CN108286446B (en
Inventor
谭鹏
贺建亮
肖昌
罗杰
尹华开
肖军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Second Bureau Construction Co.,Ltd.
China Railway No 2 Engineering Group Co Ltd
China Railway Erju 5th Engineering Co Ltd
Original Assignee
China Railway No 2 Engineering Group Co Ltd
China Railway Erju 5th Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by China Railway No 2 Engineering Group Co Ltd, China Railway Erju 5th Engineering Co Ltd filed Critical China Railway No 2 Engineering Group Co Ltd
Priority to CN201810130460.4A priority Critical patent/CN108286446B/en
Publication of CN108286446A publication Critical patent/CN108286446A/en
Application granted granted Critical
Publication of CN108286446B publication Critical patent/CN108286446B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

Abstract

The present invention relates to construction monitoring system regions, and in particular to a kind of secondary lining band is molded into slurry monitoring system.It is used to monitor the filling concrete process of tunnel lining trolley, and trolley is equipped with working window, and it includes main camera, monitoring device and fixing device that secondary lining band, which is molded into slurry monitoring system,;Main camera is connected with monitoring device, and monitoring device is used to show the image of main camera shooting;Main camera is connected with fixing device, and fixing device with trolley for being connected;Main camera can coordinate with the working window on trolley.The secondary lining band provided through the invention is molded into slurry monitoring system, in the construction process, main camera is transmitted to monitoring device by the image that working window is shot, construction personnel can realize real time monitoring by the condition of construction in monitoring device monitoring work window to be molded into slurry process to secondary lining band.

Description

A kind of secondary lining band is molded into slurry monitoring system
Technical field
The present invention relates to a kind of construction monitoring system, especially a kind of secondary lining band is molded into slurry monitoring system.
Background technology
The building of tunnel be generally divided into the processes such as excavation, preliminary bracing, spray anchor, secondary lining, and wherein secondary lining is applied Work majority is carried out using tunnel lining trolley, and the sequence of two lining construction concrete perfusions is left-right balance from bottom to top, due to Lining trolley and excavated country rock formation be an enclosure space, inside concrete perfusion bottom and both sides are by trolley Working window, be finally the grouting mouth by being arranged at the top of trolley.When using grouting mouth concrete perfusion, due to right Perfusion situation can not be observed, and perfusion is few, is easy to form cavity at top and circumferential weld, and be perfused mostly, due to concrete pump Pressure is very big, and is easy to quick-fried slurry even damage lining trolley, therefore can realize there is an urgent need for one kind and be carried out in real time to constructing tunnel The system of monitoring.
Invention content
The goal of the invention of the present invention is:In view of the problems of the existing technology, it one kind is provided can realize and tunnel is applied The secondary lining band of work real time monitoring is molded into slurry monitoring system.
To achieve the goals above, the technical solution adopted by the present invention is:
A kind of secondary lining band is molded into slurry monitoring system, the filling concrete process for monitoring tunnel lining trolley, platform Vehicle is equipped with working window, and it includes main camera, monitoring device and fixing device that secondary lining band, which is molded into slurry monitoring system,;Main camera shooting Head is connected with monitoring device, and monitoring device is used to show the image of main camera shooting;Main camera is connected with fixing device, Gu Device is determined for being connected with trolley;Main camera can coordinate with the working window on trolley.
The secondary lining band provided through the invention is molded into slurry monitoring system, and in the construction process, main camera passes through work The image for making window shooting is transmitted to monitoring device, construction personnel can by the condition of construction in monitoring device monitoring work window, Real time monitoring is realized to be molded into slurry process to secondary lining band.
Further include protection shell as the preferred embodiment of the present invention, main camera is fixed in protection shell.
The protection shell provided through the invention can avoid providing main camera and protect protection, make during the work time Main camera keeps better clean condition, additionally it is possible to the generation of the other parts of main camera and surrounding be avoided directly to touch It hits.
As the preferred embodiment of the present invention, protect on shell for surface corresponding with the working window of trolley by transparent material It is made.
It is made of clear material for surface corresponding with the working window of trolley on protective shell, convenient for observation accurate observation platform Interior cast situation.Further, protect on shell selected for surface corresponding with the working window of trolley it is transparent organic Plastics.Organic plastics will not mutually be condensed with concrete, convenient for the cleaning of protection shell.
As the preferred embodiment of the present invention, fixing device includes elevating mechanism and bindiny mechanism;Bindiny mechanism is used for and guarantor It protects shell to be connected, elevating mechanism is connected with protection shell.
Elevating mechanism is set on the securing means, convenient for adjusting the height of main camera in use, makes main camera shooting Head can be with working window accurate fit.
As the preferred embodiment of the present invention, elevating mechanism includes the first connector and connecting plate, and connecting plate is used for and trolley It is connected;Connecting plate is equipped with connecting hole, and connecting hole is slot hole, and the length direction of connecting hole is used for the short transverse cloth along trolley It sets.
Using above-mentioned structure design, by being slidably connected for the first connector and connecting hole, to realize protection shell Lifting.This connection type is simple in structure, easy to use, low cost.Secondary lining band mould filling system is installed on simultaneously The enterprising enforcement of different trolleys is used, and the scope of application is wider.
Further include rotating mechanism as the preferred embodiment of the present invention, rotating mechanism is connected with protection shell, rotating mechanism energy It is enough to drive protection shell rotation.
Using above-mentioned structure design, the presence of rotating mechanism, convenient for changing the position of protection shell, avoid with trolley it Between interfere.
As the preferred embodiment of the present invention, rotating mechanism includes lower panel, top panel and link block;Top panel with connect Block is fixedly linked, and link block is hinged with lower panel.
When in use, lower panel is fixedly linked with elevating mechanism, and rotating mechanism and protection shell are controlled by elevating mechanism Synchronization lifting.When protection shell is adjusted to proper height, top panel is rotated, until top panel is abutted with lower panel, Wu Faji Continuous rotation, at this point, main camera coordinates with working window.
After use, rotating mechanism rotation top panel and protection shell are first passed through, main camera and working window point are made From, then adjust elevating mechanism, make protection shell playback.
As the preferred embodiment of the present invention, bindiny mechanism includes bottom plate, and bottom plate is connected with top panel, and bottom plate is equipped with clamping Slot;Shell is protected to be equipped with clamping block, clamping block is adapted to buckling groove.
Using above-mentioned structure design, the buckling groove on bottom plate is adapted to the clamping block on protection shell, outer convenient for protection The connection and dismounting of shell and bindiny mechanism.
As the preferred embodiment of the present invention, bottom plate side is set there are one buckling groove, and the bottom plate other side sets that there are one buckling grooves; Protection shell side is set there are one clamping block, the protection shell other side is set there are one clamping block, and clamping block is in the height direction Size is more than protection shell so that when protection shell is placed on bottom plate, clamping block can coordinate with buckling groove.
It using above-mentioned structure design, protects the position of shell that can stablize, protection shell is avoided to drop out.
As the preferred embodiment of the present invention, it further includes the first secondary camera that secondary lining band, which is molded into slurry monitoring system, and first Secondary camera is connected with monitoring device, and the first secondary camera is used to shoot the tunnel picture in trolley direction of advance.
First secondary camera is used to shoot the tunnel picture in trolley direction of advance so that construction personnel can pass through monitoring Device grasps the situation outside trolley, it is ensured that construction safety.
Further include the second secondary camera as the preferred embodiment of the present invention, the second secondary camera is connected with monitoring device, the Second mate's camera is used to shoot the grouting port on trolley.
Second secondary camera is used to shoot the grouting port on trolley, in order to which construction personnel is confirmed whether there is spillage situation hair It is raw.
Further, main camera has infrared night viewing function.
Due to being enclosure space inside trolley, the dark inside trolley, being equipped with, there is the master of infrared night viewing function to take the photograph As head, ensure that the situation inside trolley can be clearly viewed in construction personnel.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
1. the monitoring to trolley inner case can be realized by the cooperation of main camera and working window, avoid slip casting insufficient Or slip casting is excessive, to ensure construction quality;
2. the secondary lining band be molded into slurry monitoring system structure it is simple, easy to operate, cost is relatively low, additionally it is possible to be mounted Operation, wide adaptation range are realized on to different trolleys.
Description of the drawings
Fig. 1 is the structural schematic diagram that secondary lining band provided by the invention is molded into slurry monitoring system and trolley cooperation.
Fig. 2 is that secondary lining band provided by the invention is molded into the knot under another visual angle when slurry monitoring system coordinates with trolley Structure schematic diagram.
Fig. 3 is the structural schematic diagram of protection shell provided by the invention.
Fig. 4 is the partial enlarged view in the portions V in Fig. 1.
Fig. 5 is the partial enlarged view in the portions VI in Fig. 2.
Fig. 6 is the structural schematic diagram of bindiny mechanism provided by the invention.
Fig. 7 is bindiny mechanism provided by the invention and structural schematic diagram when protection cage connection.
Icon:1- trolleys;9- secondary lining bands are molded into slurry monitoring system;5- elevating mechanisms;11- connecting holes;12- first connects Fitting;The main cameras of 3-;8- protects shell;6- rotating mechanisms;22- top panels;21- lower panels;23- link blocks;24- is hinged Axis;31- bottom plates;33- clamping blocks;7- bindiny mechanisms;The first mounting holes of 3122-;312- buckling grooves;The second mounting holes of 82-.
Specific implementation mode
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Embodiment
Please refer to Fig.1-Fig. 7.The present invention provides a kind of secondary lining bands to be molded into slurry monitoring system 9, this secondary lining Band is molded into the filling concrete process that slurry monitoring system 9 is used to monitor tunnel lining trolley 1.Trolley 1 is equipped with working window.
It includes main camera 3, monitoring device and fixed dress that secondary lining band provided in this embodiment, which is molded into slurry monitoring system 9, It sets;Main camera 3 is connected with monitoring device, and monitoring device is used to show the image that main camera 3 is shot;Main camera 3 with it is solid Determine device to be connected, fixing device with trolley 1 for being connected;Main camera 3 can coordinate with the working window on trolley 1.
Preferably, it further includes protection shell 8 that secondary lining band, which is molded into slurry monitoring system 9, and it is outer that main camera 3 is fixed on protection In shell 8.
Preferably, it protects and is made of clear material for surface corresponding with the working window of trolley 1 on shell 8.
Preferably, it protects and is made of transparent organic glass for surface corresponding with the working window of trolley 1 on shell 8.
Preferably, fixing device includes elevating mechanism 5 and bindiny mechanism 7;Bindiny mechanism 7 is used to be connected with protection shell 8, Elevating mechanism 5 is connected with protection shell 8.
Preferably, elevating mechanism 5 includes the first connector 12 and connecting plate, and connecting plate with trolley 1 for being connected;Connecting plate It is equipped with connecting hole 11, connecting hole 11 is slot hole, and the length direction of connecting hole 11 is used to arrange along the short transverse of trolley 1.
Preferably, the first connector 12 includes bolt and nut.Bolt can be connected across connecting hole 11 with nut.
Preferably, it further includes rotating mechanism 6, rotating mechanism 6 and protection shell 8 that secondary lining band, which is molded into slurry monitoring system 9, It is connected, rotating mechanism 6 can drive protection shell 8 to rotate.
Preferably, rotating mechanism 6 includes lower panel 21, top panel 22 and link block 23;Top panel 22 and link block 23 It is fixedly linked, link block 23 is hinged with lower panel 21;Lower panel 21 is fixedly linked with elevating mechanism 5.
Preferably, bindiny mechanism 7 includes bottom plate 31, and bottom plate 31 is connected with top panel 22, and bottom plate 31 is equipped with buckling groove 312;Shell 8 is protected to be equipped with clamping block 33, clamping block 33 is adapted to buckling groove 312.
Preferably, 31 side of bottom plate is set there are one buckling groove 312, and 31 other side of bottom plate sets that there are one buckling grooves 312;Protection 8 side of shell is set there are one clamping block 33, and 8 other side of protection shell is set there are one clamping block 33, and protection shell 8 is placed in bottom plate 31 When upper, clamping block 33 can coordinate with buckling groove 312.
Preferably, the cross sectional dimensions of clamping block 33 is less than the cross sectional dimensions of buckling groove 312.
Preferably, the cell wall of buckling groove 312 is equipped with the first mounting hole 3122, and clamping block 33 is equipped with the second mounting hole 82, so that the connectors such as bolt is once passed through the first mounting hole 3122 and the second mounting hole 82, protection shell 8 and buckling groove can be made 312 are connected.
Preferably, the first mounting hole 3122 is slotted hole so that protection shell 8 can be adjusted relative to the position of top panel 22 Section.
Preferably, it further includes the first secondary camera, the first secondary camera and monitoring that secondary lining band, which is molded into slurry monitoring system 9, Device is connected, and the first secondary camera is used to shoot the tunnel picture in 1 direction of advance of trolley.
Preferably, it further includes the second secondary camera, the second secondary camera and monitoring that secondary lining band, which is molded into slurry monitoring system 9, Device is connected, and the second secondary camera is used to shoot the grouting port on trolley 1.
Preferably, main camera 3 has infrared night viewing function.
Preferably, main camera 3 is wirelessly connect with monitoring system.
Preferably, main camera 3 is connect with monitoring system by bluetooth or WIFI.
Connection type between main camera 3 and the structure and main camera 3 and monitoring system of monitoring system is existing There is technology, it will not go into details in the present embodiment.
The operation principle that secondary lining band provided in this embodiment is molded into slurry monitoring system 9 is:
In use, main camera 3 is increased to a set high position using elevating mechanism 5, even if on main camera 3 and trolley 1 Working window it is highly consistent, in this way, main camera 3 can to being imaged in the closing template on trolley 1, while by master take the photograph The image taken the photograph as first 3 passes to monitoring device, using monitoring device can it is long-range or it is short-range observe perfusion in Situation, to preferably construct to tunnel, better concrete perfusion.After casting concrete finishes and condenses, utilize Main camera 3 is disengaged it from trolley 1 by rotating mechanism 6, then drops to certain position using elevating mechanism 5.Later will Trolley 1 is advanced to next station, can carry out concreting next time again.
When adjusting the position of protection shell 8 by elevating mechanism 5, if desired make protection shell 8 relative to connecting hole 11 Sliding, then make the screw bolt and nut in the first connector 12 detach, and if desired makes protection shell 8 solid relative to connecting hole 11 It is fixed, then the screw bolt and nut in the first connector 12 is placed in 11 both sides of connecting hole, and screw bolt and nut is made to be connected and the company of compression Fishplate bar.
After adjusting main camera 3 to certain altitude, top panel 22 is rotated, and top panel 22 is made to be closed one with lower panel 21 Rise, at this moment since lower panel 21 is fixed, top panel 22 no longer rotates, protect this when one end transparent on shell 8 and The working window opened up on trolley 1 is just combined.
The advantageous effect that secondary lining band provided by the invention is molded into slurry monitoring system 9 is:
1. a kind of constructing tunnel real-time monitoring system of the present invention can carry out constructing tunnel in timely long-range prison Control has its clever structure, cheap, easy to operate, to the adaptable of environment, feature of low cost;
2. not needing observation slip casting situation above special messenger to trolley 1 using monitoring system, directly there is camera to be connected to prison Control system, operating personnel can from monitoring system slip casting situation, also save the time while saving manpower;
3. monitoring system carries infrared night viewing function, and be effectively protected to camera using being wirelessly connected, It can reuse, and make using simple, safety durable;
4. tunnel double-lining be molded into process and lining cutting vault filling and injecting slurry process gathers together completion, can effectively improve Tunnel-liner quality, and later independent lining cutting vault filling and injecting slurry process is therefore avoided, it can be significantly cost-effective.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (11)

1. a kind of secondary lining band is molded into slurry monitoring system, the filling concrete process for monitoring tunnel lining trolley, described Trolley is equipped with working window, which is characterized in that it includes main camera, monitoring device that the secondary lining band, which is molded into slurry monitoring system, And fixing device;
The main camera is connected with the monitoring device, and the monitoring device is used to show the figure of the main camera shooting Picture;
The main camera is connected with the fixing device, and the fixing device with trolley for being connected;
The main camera can coordinate with the working window on the trolley.
2. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that further include protection shell, The main camera is fixed in the protection shell.
3. secondary lining band according to claim 2 is molded into slurry monitoring system, which is characterized in that used on the protection shell It is made of clear material in surface corresponding with the working window of trolley.
4. secondary lining band according to claim 2 is molded into slurry monitoring system, which is characterized in that fixing device includes lifting Mechanism and bindiny mechanism;
The bindiny mechanism is used to be connected with protection shell, and the elevating mechanism is connected with the protection shell.
5. secondary lining band according to claim 4 is molded into slurry monitoring system, which is characterized in that the elevating mechanism includes First connector and connecting plate, the connecting plate with the trolley for being connected;
The connecting plate is equipped with connecting hole, and the connecting hole is slot hole, and the length direction of the connecting hole is used for along described The short transverse of vehicle is arranged.
6. secondary lining band according to claim 4 is molded into slurry monitoring system, which is characterized in that further include rotating mechanism, The rotating mechanism is connected with the protection shell, and the rotating mechanism can drive the protection shell to rotate.
7. secondary lining band according to claim 6 is molded into slurry monitoring system, which is characterized in that the rotating mechanism includes Lower panel, top panel and link block;
The top panel is fixedly linked with the link block, and the link block is hinged with the lower panel;
The lower panel is fixedly linked with the elevating mechanism.
8. secondary lining band according to claim 7 is molded into slurry monitoring system, which is characterized in that the bindiny mechanism includes Bottom plate, the bottom plate are connected with the top panel, and the bottom plate is equipped with buckling groove;
The protection shell is equipped with clamping block, and the clamping block is adapted to the buckling groove.
9. secondary lining band according to claim 8 is molded into slurry monitoring system, which is characterized in that the bottom plate side is equipped with One buckling groove, the bottom plate other side are set there are one buckling groove;
The protection shell side is set there are one clamping block, the protection shell other side set there are one clamping block, the clamping The size of block in the height direction is more than the protection shell so that when the protection shell is placed on the bottom plate, the card Connecing block can coordinate with the buckling groove.
10. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that further include that the first pair is taken the photograph As head, the described first secondary camera is connected with the monitoring device, and the described first secondary camera is for shooting trolley direction of advance On tunnel picture.
11. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that further include that the second pair is taken the photograph As head, the described second secondary camera is connected with the monitoring device, and the described second secondary camera is used to shoot the slip casting on trolley Mouthful.
CN201810130460.4A 2018-02-08 2018-02-08 A kind of secondary lining band is molded into slurry monitoring system Active CN108286446B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026069A (en) * 2018-08-17 2018-12-18 中铁隧道集团四处有限公司 Band mould grouting system
CN110455915A (en) * 2019-08-09 2019-11-15 西南交通大学 Tunnel Second Lining supplements grouting method
CN111692979A (en) * 2020-06-17 2020-09-22 中交一公局厦门工程有限公司 System and method for detecting height of tunnel secondary lining cloth based on thermal imaging

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JPH08199988A (en) * 1995-01-20 1996-08-06 P S Co Ltd Filling method of filler and confirmation device thereof
CN103114863A (en) * 2013-02-28 2013-05-22 长业建设集团有限公司 Tunnel secondary lining back arch grouting pipe reserving system
CN104007737A (en) * 2014-06-09 2014-08-27 武汉大学 Automatic control system for distorted concrete grouting and vibrating device
CN205638482U (en) * 2016-04-21 2016-10-12 中铁十二局集团第二工程有限公司 Be used for tunnel concrete secondary lining to take template slip casting device
CN106014454A (en) * 2016-07-11 2016-10-12 北京鸿锐嘉科技发展有限公司 Grouting device and grouting technique for tunnel lining vault with mould
CN106381871A (en) * 2016-08-31 2017-02-08 西安长庆科技工程有限责任公司 Anchor cable secondary grouting control system and method
CN107060826A (en) * 2017-05-09 2017-08-18 北京鸿锐嘉科技发展有限公司 A kind of tunnel trolley auxiliary milk injector and grouting process

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Publication number Priority date Publication date Assignee Title
JPH08199988A (en) * 1995-01-20 1996-08-06 P S Co Ltd Filling method of filler and confirmation device thereof
CN103114863A (en) * 2013-02-28 2013-05-22 长业建设集团有限公司 Tunnel secondary lining back arch grouting pipe reserving system
CN104007737A (en) * 2014-06-09 2014-08-27 武汉大学 Automatic control system for distorted concrete grouting and vibrating device
CN205638482U (en) * 2016-04-21 2016-10-12 中铁十二局集团第二工程有限公司 Be used for tunnel concrete secondary lining to take template slip casting device
CN106014454A (en) * 2016-07-11 2016-10-12 北京鸿锐嘉科技发展有限公司 Grouting device and grouting technique for tunnel lining vault with mould
CN106381871A (en) * 2016-08-31 2017-02-08 西安长庆科技工程有限责任公司 Anchor cable secondary grouting control system and method
CN107060826A (en) * 2017-05-09 2017-08-18 北京鸿锐嘉科技发展有限公司 A kind of tunnel trolley auxiliary milk injector and grouting process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026069A (en) * 2018-08-17 2018-12-18 中铁隧道集团四处有限公司 Band mould grouting system
CN109026069B (en) * 2018-08-17 2020-01-03 中铁隧道局集团建设有限公司 Tape mould slip casting system
CN110455915A (en) * 2019-08-09 2019-11-15 西南交通大学 Tunnel Second Lining supplements grouting method
CN111692979A (en) * 2020-06-17 2020-09-22 中交一公局厦门工程有限公司 System and method for detecting height of tunnel secondary lining cloth based on thermal imaging

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