CN108286446B - A kind of secondary lining band is molded into slurry monitoring system - Google Patents

A kind of secondary lining band is molded into slurry monitoring system Download PDF

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Publication number
CN108286446B
CN108286446B CN201810130460.4A CN201810130460A CN108286446B CN 108286446 B CN108286446 B CN 108286446B CN 201810130460 A CN201810130460 A CN 201810130460A CN 108286446 B CN108286446 B CN 108286446B
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China
Prior art keywords
molded
trolley
monitoring system
secondary lining
slurry
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CN201810130460.4A
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CN108286446A (en
Inventor
谭鹏
贺建亮
肖昌
罗杰
尹华开
肖军
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China Railway Second Bureau Construction Co.,Ltd.
China Railway No 2 Engineering Group Co Ltd
China Railway Erju 5th Engineering Co Ltd
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China Railway No 2 Engineering Group Co Ltd
China Railway Erju 5th Engineering Co Ltd
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Priority to CN201810130460.4A priority Critical patent/CN108286446B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The present invention relates to construction monitoring system regions, and in particular to a kind of secondary lining band is molded into slurry monitoring system.Its filling concrete process for being used to monitor tunnel lining trolley, trolley are equipped with working window, and it includes main camera, monitoring device and fixed device that secondary lining band, which is molded into slurry monitoring system,;Main camera is connected with monitoring device, and monitoring device is used to show the image of main camera shooting;Main camera is connected with fixed device, and fixed device with trolley for being connected;Main camera can cooperate with the working window on trolley.The secondary lining band provided through the invention is molded into slurry monitoring system, in the construction process, main camera is transmitted to monitoring device by the image that working window is shot, construction personnel can be by the condition of construction in monitoring device monitoring work window, so that being molded into slurry process to secondary lining band realizes real time monitoring.

Description

A kind of secondary lining band is molded into slurry monitoring system
Technical field
The present invention relates to a kind of construction monitoring system, especially a kind of secondary lining band is molded into slurry monitoring system.
Background technique
The building of tunnel be generally divided into the processes such as excavation, preliminary bracing, spray anchor, secondary lining, and wherein secondary lining is applied Work majority is carried out using tunnel lining trolley, and the sequence of two lining construction concrete perfusions is left-right balance from bottom to top, due to Lining trolley and excavated country rock formation be an enclosure space, inside concrete perfusion bottom and two sides are by trolley Working window, be finally by the way that the grouting mouth at the top of trolley is arranged in.When using grouting mouth concrete perfusion, due to right Perfusion situation can not be observed, and perfusion is few, be easy to form cavity at top and circumferential weld, and be perfused mostly, due to concrete pump Pressure is very big, and is easy to quick-fried slurry even damage lining trolley, therefore need one kind and can be realized to constructing tunnel progress in real time The system of monitoring.
Summary of the invention
Goal of the invention of the invention is: in view of the problems of the existing technology, providing one kind and can be realized and apply to tunnel The secondary lining band of work real time monitoring is molded into slurry monitoring system.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of secondary lining band is molded into slurry monitoring system, for monitoring the filling concrete process of tunnel lining trolley, platform Vehicle is equipped with working window, and it includes main camera, monitoring device and fixed device that secondary lining band, which is molded into slurry monitoring system,;Main camera shooting Head is connected with monitoring device, and monitoring device is used to show the image of main camera shooting;Main camera is connected with fixed device, Gu Device is determined for being connected with trolley;Main camera can cooperate with the working window on trolley.
The secondary lining band provided through the invention is molded into slurry monitoring system, and in the construction process, main camera passes through work The image for making window shooting is transmitted to monitoring device, construction personnel can by the condition of construction in monitoring device monitoring work window, Real time monitoring is realized to be molded into slurry process to secondary lining band.
It as a preferred solution of the present invention, further include protection shell, main camera is fixed in protection shell.
The protection shell provided through the invention can be avoided to provide main camera and protect protection, make during the work time Main camera keeps better clean condition, additionally it is possible to the generation of the other parts of main camera and surrounding be avoided directly to touch It hits.
As a preferred solution of the present invention, it protects on shell for surface corresponding with the working window of trolley by transparent material It is made.
It is made of clear material on protective shell for surface corresponding with the working window of trolley, convenient for observation accurate observation platform Interior casting situation.Further, protect on shell selected for surface corresponding with the working window of trolley it is transparent organic Plastics.Organic plastics will not condense mutually with concrete, convenient for protecting the cleaning of shell.
As a preferred solution of the present invention, fixed device includes elevating mechanism and bindiny mechanism;Bindiny mechanism is used for and guarantor It protects shell to be connected, elevating mechanism is connected with protection shell.
Elevating mechanism is set on the securing means, convenient for adjusting the height of main camera in use, makes main camera shooting Head can be with working window accurate fit.
As a preferred solution of the present invention, elevating mechanism includes the first connector and connecting plate, and connecting plate is used for and trolley It is connected;Connecting plate is equipped with connecting hole, and connecting hole is long hole, and the length direction of connecting hole is used for the short transverse cloth along trolley It sets.
It is designed using above-mentioned structure, by being slidably connected for the first connector and connecting hole, to realize protection shell Lifting.This connection type structure is simple, easy to use, low cost.Secondary lining band mould grouting system is installed on simultaneously The enterprising enforcement of different trolleys is used, and the scope of application is wider.
It as a preferred solution of the present invention, further include rotating mechanism, rotating mechanism is connected with protection shell, rotating mechanism energy It is enough to drive protection shell rotation.
Designed using above-mentioned structure, the presence of rotating mechanism, convenient for changing the position of protection shell, avoid with trolley it Between interfere.
As a preferred solution of the present invention, rotating mechanism includes lower panel, top panel and link block;Top panel with connect Block is fixedly linked, and link block is hinged with lower panel.
When in use, lower panel is fixedly linked with elevating mechanism, controls rotating mechanism and protection shell by elevating mechanism Synchronization lifting.When protection shell is adjusted to proper height, top panel is rotated, until top panel is abutted with lower panel, Wu Faji Continuous rotation, at this point, main camera and working window cooperate.
After use, rotating mechanism rotation top panel and protection shell are first passed through, main camera and working window point are made From, then adjust elevating mechanism, make protect shell playback.
As a preferred solution of the present invention, bindiny mechanism includes bottom plate, and bottom plate is connected with top panel, and bottom plate is equipped with clamping Slot;Shell is protected to be equipped with clamping block, clamping block is adapted to clamping groove.
It is designed using above-mentioned structure, the clamping groove on bottom plate is adapted to the clamping block on protection shell, outer convenient for protection The connection and disassembly of shell and bindiny mechanism.
As a preferred solution of the present invention, bottom plate side is equipped with a clamping groove, and the bottom plate other side is equipped with a clamping groove; Shell side is protected to be equipped with a clamping block, the protection shell other side is equipped with clamping block, and clamping block is in the height direction Size is greater than protection shell, and when so that protection shell being placed on bottom plate, clamping block can cooperate with clamping groove.
It is designed using above-mentioned structure, protects the position of shell that can stablize, protection shell is avoided to drop out.
As a preferred solution of the present invention, it further includes the first secondary camera that secondary lining band, which is molded into slurry monitoring system, and first Secondary camera is connected with monitoring device, and the first secondary camera is used to shoot the tunnel picture in trolley direction of advance.
First secondary camera is used to shoot the tunnel picture in trolley direction of advance, and construction personnel is enabled to pass through monitoring Device grasps the situation outside trolley, it is ensured that construction safety.
It as a preferred solution of the present invention, further include the second secondary camera, the second secondary camera is connected with monitoring device, the Second mate's camera is used to shoot the grouting port on trolley.
Second secondary camera is used to shoot the grouting port on trolley, in order to which construction personnel is confirmed whether there is spillage situation hair It is raw.
Further, main camera has infrared night viewing function.
Due to being enclosure space inside trolley, the dark inside trolley, being equipped with, there is the master of infrared night viewing function to take the photograph As head, guarantee that the situation inside trolley can be clearly viewed in construction personnel.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1. the monitoring to trolley inner case can be realized by the cooperation of main camera and working window, avoid slip casting insufficient Or slip casting is excessive, to guarantee construction quality;
2. the structure that the secondary lining band is molded into slurry monitoring system is simple and convenient to operate, cost is lower, additionally it is possible to be mounted Operation, wide adaptation range are realized on to different trolleys.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that secondary lining band provided by the invention is molded into slurry monitoring system and trolley cooperation.
Fig. 2 is knot when secondary lining band provided by the invention is molded into slurry monitoring system and trolley cooperation under another visual angle Structure schematic diagram.
Fig. 3 is the structural schematic diagram of protection shell provided by the invention.
Fig. 4 is the partial enlarged view in the portion V in Fig. 1.
Fig. 5 is the partial enlarged view in the portion VI in Fig. 2.
Fig. 6 is the structural schematic diagram of bindiny mechanism provided by the invention.
Structural schematic diagram when Fig. 7 is bindiny mechanism provided by the invention and protection cage connection.
Icon: 1- trolley;9- secondary lining band is molded into slurry monitoring system;5- elevating mechanism;11- connecting hole;12- first connects Fitting;The main camera of 3-;8- protects shell;6- rotating mechanism;22- top panel;21- lower panel;23- link block;24- is hinged Axis;31- bottom plate;33- clamping block;7- bindiny mechanism;The first mounting hole of 3122-;312- clamping groove;The second mounting hole of 82-.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Embodiment
Please refer to Fig. 1-Fig. 7.The present invention provides a kind of secondary lining bands to be molded into slurry monitoring system 9, this secondary lining Band is molded into the filling concrete process that slurry monitoring system 9 is used to monitor tunnel lining trolley 1.Trolley 1 is equipped with working window.
It includes main camera 3, monitoring device and fixed dress that secondary lining band provided in this embodiment, which is molded into slurry monitoring system 9, It sets;Main camera 3 is connected with monitoring device, and monitoring device is used to show the image that main camera 3 is shot;Main camera 3 with it is solid Determine device to be connected, fixed device with trolley 1 for being connected;Main camera 3 can cooperate with the working window on trolley 1.
Preferably, it further includes protection shell 8 that secondary lining band, which is molded into slurry monitoring system 9, and it is outer that main camera 3 is fixed on protection In shell 8.
Preferably, it protects on shell 8 and is made of clear material for surface corresponding with the working window of trolley 1.
Preferably, it protects on shell 8 and is made for surface corresponding with the working window of trolley 1 of transparent organic glass.
Preferably, fixed device includes elevating mechanism 5 and bindiny mechanism 7;Bindiny mechanism 7 is used to be connected with protection shell 8, Elevating mechanism 5 is connected with protection shell 8.
Preferably, elevating mechanism 5 includes the first connector 12 and connecting plate, and connecting plate with trolley 1 for being connected;Connecting plate It is equipped with connecting hole 11, connecting hole 11 is long hole, and the length direction of connecting hole 11 is used to arrange along the short transverse of trolley 1.
Preferably, the first connector 12 includes bolt and nut.Bolt can pass through connecting hole 11 and be connected with nut.
Preferably, it further includes rotating mechanism 6, rotating mechanism 6 and protection shell 8 that secondary lining band, which is molded into slurry monitoring system 9, It is connected, rotating mechanism 6 is able to drive protection shell 8 and rotates.
Preferably, rotating mechanism 6 includes lower panel 21, top panel 22 and link block 23;Top panel 22 and link block 23 It is fixedly linked, link block 23 and lower panel 21 are hinged;Lower panel 21 is fixedly linked with elevating mechanism 5.
Preferably, bindiny mechanism 7 includes bottom plate 31, and bottom plate 31 is connected with top panel 22, and bottom plate 31 is equipped with clamping groove 312;Shell 8 is protected to be equipped with clamping block 33, clamping block 33 is adapted to clamping groove 312.
Preferably, 31 side of bottom plate is equipped with a clamping groove 312, and 31 other side of bottom plate is equipped with a clamping groove 312;Protection 8 side of shell is equipped with a clamping block 33, and protection 8 other side of shell is equipped with a clamping block 33, and protection shell 8 is placed in bottom plate 31 When upper, clamping block 33 can cooperate with clamping groove 312.
Preferably, the cross sectional dimensions of clamping block 33 is less than the cross sectional dimensions of clamping groove 312.
Preferably, the cell wall of clamping groove 312 is equipped with the first mounting hole 3122, and clamping block 33 is equipped with the second mounting hole 82, so that the connectors such as bolt is once passed through the first mounting hole 3122 and the second mounting hole 82, can make to protect shell 8 and clamping groove 312 are connected.
Preferably, the first mounting hole 3122 is slotted hole, and protection shell 8 is adjusted relative to the position of top panel 22 Section.
Preferably, it further includes the first secondary camera, the first secondary camera and monitoring that secondary lining band, which is molded into slurry monitoring system 9, Device is connected, and the first secondary camera is used to shoot the tunnel picture in 1 direction of advance of trolley.
Preferably, it further includes the second secondary camera, the second secondary camera and monitoring that secondary lining band, which is molded into slurry monitoring system 9, Device is connected, and the second secondary camera is used to shoot the grouting port on trolley 1.
Preferably, main camera 3 has infrared night viewing function.
Preferably, main camera 3 is wirelessly connect with monitoring system.
Preferably, main camera 3 is connect with monitoring system by bluetooth or WIFI.
Connection type between main camera 3 and the structure and main camera 3 and monitoring system of monitoring system is existing There is technology, it will not go into details in the present embodiment.
The working principle that secondary lining band provided in this embodiment is molded into slurry monitoring system 9 is:
In use, main camera 3 is increased to a set high position using elevating mechanism 5, even if on main camera 3 and trolley 1 Working window height it is consistent, in this way, main camera 3 can be taken the photograph to imaging in the closing template on trolley 1, while by master The image taken the photograph as first 3 passes to monitoring device, using monitoring device can it is long-range or it is short-range observe perfusion in Situation, thus preferably construct to tunnel, better concrete perfusion.After casting concrete finishes and condenses, utilize Main camera 3 is disengaged it from trolley 1 by rotating mechanism 6, then drops to certain position using elevating mechanism 5.Later will Trolley 1 is advanced to next station, can carry out concreting next time again.
When adjusting the position of protection shell 8 by elevating mechanism 5, if desired make to protect shell 8 relative to connecting hole 11 Sliding, then separate the screw bolt and nut in the first connector 12, if desired makes to protect shell 8 solid relative to connecting hole 11 It is fixed, then the screw bolt and nut in the first connector 12 is placed in 11 two sides of connecting hole, and screw bolt and nut is made to be connected and the company of compression Fishplate bar.
After adjusting main camera 3 to certain altitude, top panel 22 is rotated, and closes top panel 22 and lower panel 21 one Rise, at this moment since lower panel 21 is fixed, top panel 22 no longer rotates, protect this when one end transparent on shell 8 and The working window opened up on trolley 1 is just combined.
The beneficial effect that secondary lining band provided by the invention is molded into slurry monitoring system 9 is:
1. a kind of constructing tunnel real-time monitoring system of the invention can carry out timely long-range prison to constructing tunnel Control has its clever structure, cheap, easy to operate, to the adaptable of environment, feature low in cost;
2. not needing to observe slip casting situation above special messenger to trolley 1 using monitoring system, directly there is camera to be connected to prison Control system, operator can from monitoring system slip casting situation, also save the time while saving manpower;
3. monitoring system has infrared night viewing function, and camera is effectively protected using being wirelessly connected, It can reuse, and make using simple, safety durable;
4. the process that is molded into of tunnel double-lining is completed together with lining cutting vault filling and injecting slurry process set, can effectively improve Tunnel-liner quality, and therefore avoid later independent lining cutting vault filling and injecting slurry process, can significantly save the cost.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (9)

1. a kind of secondary lining band is molded into slurry monitoring system, described for monitoring the filling concrete process of tunnel lining trolley Trolley is equipped with working window, which is characterized in that it includes main camera, monitoring device that the secondary lining band, which is molded into slurry monitoring system, With fixed device;
The main camera is connected with the monitoring device, and the monitoring device is used to show the figure of the main camera shooting Picture;
The main camera is connected with the fixed device, and the fixed device with trolley for being connected;
The main camera can cooperate with the working window on the trolley;
It further include protection shell, the main camera is fixed in the protection shell;
It further include rotating mechanism, the rotating mechanism is connected with the protection shell, and the rotating mechanism is able to drive the guarantor Protect shell rotation.
2. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that used on the protection shell It is made of clear material in surface corresponding with the working window of trolley.
3. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that fixed device includes lifting Mechanism and bindiny mechanism;
The bindiny mechanism is used to be connected with protection shell, and the elevating mechanism is connected with the protection shell.
4. secondary lining band according to claim 3 is molded into slurry monitoring system, which is characterized in that the elevating mechanism includes First connector and connecting plate, the connecting plate with the trolley for being connected;
The connecting plate is equipped with connecting hole, and the connecting hole is long hole, and the length direction of the connecting hole is used for along described The short transverse of vehicle is arranged.
5. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that the rotating mechanism includes Lower panel, top panel and link block;
The top panel is fixedly linked with the link block, and the link block and the lower panel are hinged;
The lower panel is fixedly linked with the elevating mechanism.
6. secondary lining band according to claim 5 is molded into slurry monitoring system, which is characterized in that the bindiny mechanism includes Bottom plate, the bottom plate are connected with the top panel, and the bottom plate is equipped with clamping groove;
The protection shell is equipped with clamping block, and the clamping block is adapted to the clamping groove.
7. secondary lining band according to claim 6 is molded into slurry monitoring system, which is characterized in that the bottom plate side is equipped with One clamping groove, the bottom plate other side are equipped with a clamping groove;
The protection shell side is equipped with a clamping block, and the protection shell other side is equipped with a clamping block, the clamping The size of block in the height direction is greater than the protection shell, when so that the protection shell being placed on the bottom plate, the card Connecing block can cooperate with the clamping groove.
8. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that further include the first secondary camera shooting Head, the described first secondary camera are connected with the monitoring device, and the described first secondary camera is for shooting trolley direction of advance Tunnel picture.
9. secondary lining band according to claim 1 is molded into slurry monitoring system, which is characterized in that further include the second secondary camera shooting Head, the described second secondary camera are connected with the monitoring device, and the described second secondary camera is used to shoot the grouting port on trolley.
CN201810130460.4A 2018-02-08 2018-02-08 A kind of secondary lining band is molded into slurry monitoring system Active CN108286446B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026069B (en) * 2018-08-17 2020-01-03 中铁隧道局集团建设有限公司 Tape mould slip casting system
CN110455915A (en) * 2019-08-09 2019-11-15 西南交通大学 Tunnel Second Lining supplements grouting method
CN111692979B (en) * 2020-06-17 2021-11-05 中交一公局厦门工程有限公司 System and method for detecting height of tunnel secondary lining cloth based on thermal imaging

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Publication number Priority date Publication date Assignee Title
JPH08199988A (en) * 1995-01-20 1996-08-06 P S Co Ltd Filling method of filler and confirmation device thereof
CN103114863A (en) * 2013-02-28 2013-05-22 长业建设集团有限公司 Tunnel secondary lining back arch grouting pipe reserving system
CN104007737A (en) * 2014-06-09 2014-08-27 武汉大学 Automatic control system for distorted concrete grouting and vibrating device
CN106014454A (en) * 2016-07-11 2016-10-12 北京鸿锐嘉科技发展有限公司 Grouting device and grouting technique for tunnel lining vault with mould
CN205638482U (en) * 2016-04-21 2016-10-12 中铁十二局集团第二工程有限公司 Be used for tunnel concrete secondary lining to take template slip casting device
CN106381871A (en) * 2016-08-31 2017-02-08 西安长庆科技工程有限责任公司 Anchor cable secondary grouting control system and method
CN107060826A (en) * 2017-05-09 2017-08-18 北京鸿锐嘉科技发展有限公司 A kind of tunnel trolley auxiliary milk injector and grouting process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08199988A (en) * 1995-01-20 1996-08-06 P S Co Ltd Filling method of filler and confirmation device thereof
CN103114863A (en) * 2013-02-28 2013-05-22 长业建设集团有限公司 Tunnel secondary lining back arch grouting pipe reserving system
CN104007737A (en) * 2014-06-09 2014-08-27 武汉大学 Automatic control system for distorted concrete grouting and vibrating device
CN205638482U (en) * 2016-04-21 2016-10-12 中铁十二局集团第二工程有限公司 Be used for tunnel concrete secondary lining to take template slip casting device
CN106014454A (en) * 2016-07-11 2016-10-12 北京鸿锐嘉科技发展有限公司 Grouting device and grouting technique for tunnel lining vault with mould
CN106381871A (en) * 2016-08-31 2017-02-08 西安长庆科技工程有限责任公司 Anchor cable secondary grouting control system and method
CN107060826A (en) * 2017-05-09 2017-08-18 北京鸿锐嘉科技发展有限公司 A kind of tunnel trolley auxiliary milk injector and grouting process

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Address after: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16

Co-patentee after: CHINA RAILWAY ERJU 5TH ENGINEERING Co.,Ltd.

Patentee after: China Railway Second Bureau Construction Co.,Ltd.

Address before: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16

Co-patentee before: CHINA RAILWAY ERJU 5TH ENGINEERING Co.,Ltd.

Patentee before: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd.

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Effective date of registration: 20190815

Address after: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16

Co-patentee after: CHINA RAILWAY ERJU 5TH ENGINEERING Co.,Ltd.

Patentee after: CHINA RAILWAY NO.2 ENGINEERING GROUP Co.,Ltd.

Address before: Jinniu District Kam Tong Road Chengdu city Sichuan province 610031 No. 16

Co-patentee before: CHINA RAILWAY ERJU 5TH ENGINEERING Co.,Ltd.

Patentee before: China Railway Second Bureau Construction Co.,Ltd.