CN108286113A - A kind of preparation method without latex woven carpet - Google Patents
A kind of preparation method without latex woven carpet Download PDFInfo
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- CN108286113A CN108286113A CN201810137372.7A CN201810137372A CN108286113A CN 108286113 A CN108286113 A CN 108286113A CN 201810137372 A CN201810137372 A CN 201810137372A CN 108286113 A CN108286113 A CN 108286113A
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- yarn
- meldable fibre
- carpet
- clad
- fibre
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/04—Weft pile fabrics
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
- D10B2321/041—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polyvinyl chloride or polyvinylidene chloride
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of preparation methods without latex woven carpet,It is the fiber of the different melting points and melt index of two or more specification to make the meldable fibre in clad,The fibre melt flow of low melting point high fusion index is good in hot pressing,Easily penetrate pile yams,High-melting-point low melt index fiber melt depends on weft yarn with coated,Since low melting point and high-melting-point meldable fibre are similar high molecular material,Therefore compatibility is good,Without sharp interface or split-phase after resolidification after melting,Bonding effect has been effectively ensured,When especially double-contracting is covered or is coated more,High-melting-point meldable fibre abuts heart yarn,Low melting point meldable fibre abuts pile yams,More conducively melt flows with it is Nian Jie,Pile yams and weft yarn after the solidification of meldable fibre melt-flow,Weft yarn is effectively consolidated with warp thread,It enhances pile and extracts strength and the conformality of carpet and the stability of size,And the gum process in carpet preparation process is omitted.
Description
Technical field
The present invention relates to field of sanitary equipment more particularly to a kind of preparation methods without latex woven carpet.
Background technology
With the raising of modern life level, to the comfort of part public place and house fitting-up, fashion, environmental protection
The requirements such as property are also higher and higher.The utilization rate of carpet accounts for greatly in part public place and house ornamentation.Carpet has
The function of warming adjusting, in large area place mat carpet can reduce indoor by ground dispersed heat, block ground cold air
Invasion make one to bask comfortable.There is sound absorption function simultaneously, the surface that the abundant quality of carpet is stood with lint cluster has well
Sound-absorbing effect, and can suitably reduce influence of noise, due to the fabric that carpet is high resilience fiber, have plentiful, thick and solid, soft
Quality, so above walk when will produce preferable screen resilience, be comfortable on softness.Carpet has both aesthetic function simultaneously,
Quality is plentiful, and ground can seem dignified gorgeous after the magnificent laying carpet of appearance, obtain fabulous decorative effect.
Carpet is had by type point：Wool carpet, chemical fibre carpet, cortex carpet, rubber carpet, natural fiber carpet etc..
Respectively there are the characteristics and advantages of oneself.
Carpet can be divided into woven carpet and hand-made carpet by production method difference.Woven carpet includes tufted carpet and machine again
Knit Wilden carpet, woven Axminster carpet.Woven Wilden carpet is interweaved by warp thread, weft yarn, pile yams, through upper
The later process such as glue, shorn velvet are arranged and are made, and warp thread, weft yarn, pile yams mechanical adhesion, woven Axminster carpet is made to be also
Interweaved by warp thread, weft yarn, pile yams, arranged by processes such as gluing, shorn velvets, wherein being needed using organic in gluing program
Solvent has the following problems by glue dissolved dilution, therefore in upper glue process：(1) during gluing, volatilization pernicious gas pollution
Environment influences worker's health；(2) gluing and dry solidification technological process are long, of long duration, limit speed of production, equipment accounts for
Big with space, glue consumption is big, high energy consumption, and then increases the production cost of carpet；(3) traditional carpet uses embryo blanket backsizing
Mode, glue need to infiltrate to pile yams by embryo blanket base cloth, due to the presence of embryo blanket base cloth, are easy to make pile yams by seldom glue
It is deadlocked, cause pile yams to extract strength insufficient, poor dimensional stability, it is yielding the problems such as.Meanwhile to reduce cost and raising
The problem of stiffness of carpet generally uses glue bond layer with during gluing together with calcium carbonate, and this method is brought is not
Easy reuse, and when burning waste, fire retardant filler material is contained in waste.
Therefore, the prior art needs further improvement and develops.
Invention content
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of preparations without latex woven carpet
Method enhances the conformality and dimensional stability of carpet under the premise of ensureing that pile extracts strength and omits coating process,
And reduce the lower machine broadwise crimp after braiding carpet.
In order to solve the above-mentioned technical problem, the present invention program includes：
A kind of preparation method without latex woven carpet, the carpet include base fabric, pile yams, weft yarn and warp thread, wherein
The weft yarn includes hanging pile filling and not hanging pile filling, and it is 1 to hang pile filling and do not hang the ratio of pile filling:1-1:4, when
It so can also suitably be adjusted to hanging pile filling and not hanging the ratio of pile filling according to needs of production, for example may be used also
All to be constituted above-mentioned weft yarn using extension pile filling, that is, cancels and do not hang pile filling, to further increase the items of carpet
Energy.The extension pile filling is composite yarn, and composite yarn is made of heart yarn and clad, which is meldable fibre long filament, hot melt
One or more in staple-yarns, meldable fibre wrap yarn, wrap yarn accounts for the composite yarn gross mass in the composite yarn
30%-60%；
Above-mentioned extension pile filling is the composite yarn being machined into using coating machine or fancy twist yarn, using single cladding side
Formula, double-contracting cover mode or more cladding modes are coated；
Wherein, double-contracting covers mode and is：With the meldable fibre long filament or the short fibre of meldable fibre that fusing point is 115 DEG C of -130 DEG C of specifications
Yarn is the first clad with the same or analogous fiber filament of meldable fibre molecule segment or spun yarn, with fusing point be 95 DEG C-
The meldable fibre long filament or meldable fibre spun yarn or meldable fibre wrap yarn of 115 DEG C of specifications are the second clad, the second cladding
The mass ratio of layer and the first clad is 1-3:1；
It is 1 centimetre -15 centimetres that when coating the second clad, the seal wire of coating machine or Novelty twisters, which hooks distance, is being coated
It is 10 centimetres -20 centimetres that the seal wire of coating machine or Novelty twisters, which hooks distance, when the first clad, and seal wire when second layer cladding
Low 5 centimetres of the distance or more that seal wire hooks when the distance of hook is coated than first layer；
First clad is wrapped in compact state on heart yarn, and the second clad is wrapped in the first clad in soft fluffy state
Above-mentioned extension pile filling is made after carrying out first layer cladding and second layer cladding to the heart yarn for hanging pile filling in surface.
The preparation method, wherein press the advance structure design of carpet, be made after pile yams, weft yarn and warp thread are interweaved
Embryo blanket makes the fusing flowing of the second clad to embryo blanket hot-pressing processing, through cooling and solidifying, bonding pile yams and weft yarn and weft yarn with
Warp thread, then above-mentioned carpet is obtained after subsequent processing.
The preparation method, wherein above-mentioned meldable fibre is copolyamide fibre, copolyester fiber, low-density polyene
One kind in vinyl fiber, EVA fibers, polyvinyl chloride fibre.
The preparation method, wherein it is above-mentioned list cladding mode be：It is first the hot melt of 95 DEG C of -115 DEG C of specifications by fusing point
Fiber filament or meldable fibre spun yarn and fusing point are the meldable fibre long filament or meldable fibre spun yarn of 115 DEG C of -130 DEG C of specifications
Or with the same or analogous fiber filament of meldable fibre molecule segment or spun yarn with mass ratio it is 1-3:1 ratio is in two-for-one twister
Upper carry out double twisting, the twist is 100 twists/m -200 twists/m, using the stock yarn after double twisting as clad, then to hanging pile filling
Above-mentioned extension pile filling is made after being coated in heart yarn.
The preparation method, wherein above-mentioned meldable fibre wrap yarn is process for use match network cored spinning equipment, or
It is made using coating machine or Novelty twisters.
The preparation method, wherein above-mentioned hot using being carried out after far infrared or hot-air preheating to embryo blanket hot-pressing processing
Roller pressurizes.
The preparation method, wherein before embryo blanket enters heat roller tube surface, first use far infrared or hot-air to embryo blanket
Preheated, heat roller tube surface be provided with 1-3 pressure roller, heat roller tube is dynamic for main turn, and pressure roller is driven rotation, embryo blanket be from
Dynamic transmission, hot-rolling drum surface temperature are 120 DEG C -160 DEG C, and embryo blanket carries out hot pressurization by different pressure rollers successively；Embryo blanket leaves heat
Enter after roller and carries out isothermal crystal in heat preservation zone.
The preparation method, wherein above-mentioned carpet is woven Wilden carpet or woven Axminster carpet.
A kind of preparation method without latex woven carpet provided by the invention, it is two kinds to make the meldable fibre in clad
Or the different melting points of two or more specifications and the fiber of melt index, the fiber of low melting point high fusion index is molten in hot pressing
Liquid flowability is good, easily penetrates pile yams, high-melting-point low melt index fiber melt depends on weft yarn to coat dress, due to eutectic
Point and high-melting-point meldable fibre are similar high molecular material, therefore compatibility is good, are melted after resolidification without sharp interface or split-phase,
When bonding effect, especially double-contracting has been effectively ensured covering or coat more, high-melting-point meldable fibre abuts heart yarn, and low melting point hot melt is fine
Dimension abut pile yams, more conducively melt flows with it is Nian Jie, meldable fibre melt-flow cure after weft yarn and warp thread progress it is effectively solid
Knot, the gum process for enhancing the conformality of carpet and the stability of size, and being omitted in carpet preparation process.
Especially, so that the surface of weft yarn is still kept smoothness in mode using the present invention, ensure that the stream of braiding carpet
Smooth property, and the first clad is wrapped in compact state on heart yarn, and heart yarn surface is wound in a manner of arranged in parallel, arrangement
Regularity it is preferable, regular arrangement can enhance between the first clad filament fiber or spun yarn and long filament or spun yarn fiber
Between capillary effect, be conducive to enhance meldable fibre heating melting when melt Wicking effect, increase melt solidification after with
The cohesive force of first clad improves the stiffness of weft yarn, makes manufactured carpet still with the stiffness after gum, the second packet
Coating is wrapped in soft fluffy state on heart yarn, and meldable fibre is conducive to increase hot melt fibre along more sprawling perpendicular to the direction of heart yarn
The contact area of melt and pile after dimension melting, enhancing melt permeate the infiltration of pile, and the extraction for increasing pile after solidification is strong
Power makes to make the knot of carpet after the melting of the second clad with pile yams, the contact area bigger of warp thread in clad fusion process
Right higher.
Weft yarn is divided into the normal weft for not hanging pile and hangs the composite yarn of pile, can reduce meldable fibre dosage, ensure
Under the premise of suede cluster withdrawal force, production cost is reduced；Using meldable fibre is directly placed in embryo blanket in the fabrication process, can have
Effect solves the problems, such as that traditional handicraft gum process glue is not easy to permeate, while reducing gum process；Using meldable fibre without adding
It added with solvent, reduces environmental pollution, ensures everyone's health；Multiple hot pressing can enhance fluidity of molten and to pile
Permeability improves suede cluster and extracts strength, and the uniformity of embryo blanket heating can be improved in hot pressing preheating, while improving hot pressing production effect
Rate, the crystallinity of high molecular material can be improved in heat preservation after hot-pressing, and then improves and extract strength.
Description of the drawings
Fig. 1 is the structural schematic diagram of the heat roller tube in autoclaving process in the present invention.
Specific implementation mode
The present invention provides a kind of preparation methods without latex woven carpet, to make the purpose of the present invention, technical solution
And effect is clearer, clear, the present invention is described in more detail below.It should be appreciated that specific implementation described herein
Example is only used to explain the present invention, is not intended to limit the present invention.
The present invention provides a kind of preparation method without latex woven carpet, which includes base fabric, pile yams, weft yarn
And warp thread, and the weft yarn includes hanging pile filling and not hanging pile filling, hangs pile filling and does not hang the ratio of pile filling
It is 1:1-1:2, meldable fibre dosage is reduced, under the premise of ensureing suede cluster withdrawal force, reduces production cost.The extension pile
Weft yarn is composite yarn, and composite yarn is made of heart yarn and clad, the clad be meldable fibre long filament, meldable fibre spun yarn,
One or more in meldable fibre wrap yarn, meldable fibre accounts for the 30%-60% of the composite yarn gross mass in the composite yarn；Packet
Meldable fibre in coating is the fiber of the different melting points and melt index of two or more specification, low in hot pressing
The fibre melt flow of fusing point high fusion index is good, easily penetrates pile yams, high-melting-point low melt index fiber melt is to wrap
It covers dress and depends on weft yarn, since low melting point and high-melting-point meldable fibre are similar high molecular material, compatibility is good, and melting is again
The gum process that without sharp interface or split-phase after solidification, bonding effect has been effectively ensured, and has been omitted in carpet preparation process.
Above-mentioned extension pile filling is the composite yarn being machined into using coating machine or fancy twist yarn, using single cladding side
Formula, double-contracting cover mode or more cladding modes are coated；
Wherein, double-contracting covers mode and is：With the meldable fibre long filament or the short fibre of meldable fibre that fusing point is 115 DEG C of -130 DEG C of specifications
Yarn is the first clad with the same or analogous fiber filament of meldable fibre molecule segment or spun yarn, with fusing point be 95 DEG C-
The meldable fibre long filament or meldable fibre spun yarn or meldable fibre wrap yarn of 115 DEG C of specifications are the second clad, the second cladding
The mass ratio of layer and the first clad is 1-3:1；
It is 1 centimetre -15 centimetres that when coating the second clad, the seal wire of coating machine or Novelty twisters, which hooks distance, is being coated
It is 10 centimetres -20 centimetres that the seal wire of coating machine or Novelty twisters, which hooks distance, when the first clad, and seal wire when second layer cladding
Low 5 centimetres of the distance or more that seal wire hooks when the distance of hook is coated than first layer；
First clad is wrapped in compact state on heart yarn, and the second clad is wrapped in the first clad in soft fluffy state
Above-mentioned extension pile filling is made after carrying out first layer cladding and second layer cladding to the heart yarn for hanging pile filling in surface.First
Clad is wrapped in compact state on heart yarn, improves the stiffness of weft yarn, makes manufactured carpet still with hard after gum
Deflection, the second clad are wrapped in soft fluffy state on heart yarn, make in clad fusion process with pile yams, the contact surface of warp thread
Product bigger, to make the conjugation higher of carpet.
Then the advance structure design of carpet is pressed, embryo blanket is made after pile yams, weft yarn and warp thread are interweaved, at embryo blanket hot pressing
Reason makes the fusing flowing of the second clad, through cooling and solidifying, bonding pile yams and weft yarn and weft yarn and warp thread, then through subsequent processing
Above-mentioned carpet is obtained afterwards.
Further, above-mentioned meldable fibre be copolyamide fibre, copolyester fiber, low-density polyene vinyl fiber,
One kind in EVA fibers, polyvinyl chloride fibre, naturally it is also possible to which other hot melts for meeting braiding carpet requirement using other are fine
Dimension, will not enumerate herein.Such as when double-contracting is covered, the first clad selects the spun yarn made of nylon 6 or nylon66 fiber,
And the second clad selects the long filament made of hot melt copolyamide fibre, and then enhance hot melt make weft yarn and pile yams,
The degree of adhesion of warp thread.
Further, single cladding mode may be used in above-mentioned extension pile filling, mode is covered in double-contracting or more cladding modes into
Row cladding, enumerates single cladding mode again herein, coat modes be exactly using multiple clads coat its be analogous to it is double
Cladding, is no longer individually enumerated herein.
Single cladding mode is：It is first the meldable fibre long filament or meldable fibre spun yarn of 95 DEG C of -115 DEG C of specifications by fusing point
With meldable fibre long filament or meldable fibre spun yarn that fusing point is 115 DEG C of -130 DEG C of specifications or identical as meldable fibre molecule segment
Or similar general fibre long filament or spun yarn are 1-3 with mass ratio:1 ratio carries out double twisting, the twist 100 on two-for-one twister
It twists/m -200 twists/m, using the stock yarn after double twisting as clad, then is made after being coated to the heart yarn for hanging pile filling
State extension pile filling.
And above-mentioned meldable fibre wrap yarn may be used match network cored spinning equipment and be process, or use coating machine or flower
Formula twisting machine is made.
In order to further improve the performance of carpet, after being preheated using far infrared or hot-air to embryo blanket hot-pressing processing
Carry out hot-rolling pressurization.As shown in Figure 1, first far infrared or hot-air 4 can be used right before embryo blanket 3 enters 1 surface of heat roller tube
Embryo blanket is preheated, and 1 surface of heat roller tube is provided with 1-3 pressure roller 2, and heat roller tube 1 is dynamic for main turn, and pressure roller 2 is driven rotation,
Embryo blanket 3 is slave drive, and 1 surface temperature of heat roller tube is 120 DEG C -160 DEG C, and heat roller tube 1 generally uses 125 DEG C or 140 DEG C, to
The second clad is set to be in molten condition, and the first clad is in micro- molten or does not melt state, further improves carpet
The degree of adhesion of carpet pile and composite weft after hot pressing and the stiffness of carpet.Embryo blanket 3 is carried out by different pressure rollers 2 successively
Heat pressurization；Embryo blanket 3 under the collective effect of pressure roller 2 and heat roller tube 1, further improves the second packet during hot pressing
Seepage velocity and infiltration capacity after coating hot melt after so that the second clad is melted resolidification, are more conducively bonded pile yams and weft yarn
And weft yarn and warp thread, bonding effect has been effectively ensured.Embryo blanket 3 enters progress isothermal crystal in heat preservation zone after leaving hot-rolling, protects
The temperature of warm area is generally between 50 DEG C -90 DEG C.The crystallinity of high molecular material can be improved in heat preservation after hot-pressing, and then improves and pull out
Go out strength, improves the conformality of carpet and the stability of size.
Certainly in preparation process, above-mentioned carpet can be woven Wilden carpet or woven Axminster carpet, certainly
Carpet made of other modes can be applied.
Certainly, described above is only that presently preferred embodiments of the present invention is answered the present invention is not limited to enumerate above-described embodiment
When explanation, any technical person familiar with the field is all equivalent substitutes for being made, bright under the introduction of this specification
Aobvious variant, all falls within the essential scope of this specification, ought to be protected by the present invention.
Claims (8)
1. a kind of preparation method without latex woven carpet, which includes base fabric, pile yams, weft yarn and warp thread, feature
It is, which includes hanging pile filling and not hanging pile filling, which is composite yarn, and composite yarn is by heart yarn and packet
Coating forms, which is meldable fibre long filament, meldable fibre spun yarn, one or more in meldable fibre wrap yarn,
Meldable fibre accounts for the 30%-60% of the composite yarn gross mass in the composite yarn；
Above-mentioned extension pile filling is the composite yarn being machined into using coating machine or fancy twist yarn, using single cladding mode, double
Cladding mode or more cladding modes are coated；
Wherein, double-contracting covers mode and is：With meldable fibre long filament or meldable fibre spun yarn that fusing point is 115 DEG C of -130 DEG C of specifications or
It is the first clad with the same or analogous fiber filament of meldable fibre molecule segment or spun yarn, with fusing point for 95 DEG C -115 DEG C
The meldable fibre long filament or meldable fibre spun yarn or meldable fibre wrap yarn of specification are the second clad, the second clad and the
The mass ratio of one clad is 1-3:1；
It is 1 centimetre -15 centimetres that when coating the second clad, the seal wire of coating machine or Novelty twisters, which hooks distance, in cladding first
It is 10 centimetres -20 centimetres that the seal wire of coating machine or Novelty twisters, which hooks distance, when clad, and seal wire hook when second layer cladding
Low 5 centimetres of the distance or more that seal wire hooks when distance is coated than first layer；
First clad is wrapped in compact state on heart yarn, and the second clad is wrapped in the first clad table in soft fluffy state
Above-mentioned extension pile filling is made after carrying out first layer cladding and second layer cladding to the heart yarn for hanging pile filling in face.
2. preparation method according to claim 1, which is characterized in that the advance structure design of carpet is pressed, by pile yams, weft yarn
Embryo blanket is made after interweaving with warp thread, so that the fusing flowing of the second clad is bonded pile yams through cooling and solidifying embryo blanket hot-pressing processing
With weft yarn and weft yarn and warp thread, then above-mentioned carpet is obtained after subsequent processing.
3. preparation method according to claim 1, which is characterized in that above-mentioned meldable fibre is copolyamide fibre, copolymerization
One kind in ester fiber, low-density polyene vinyl fiber, EVA fibers, polyvinyl chloride fibre.
4. preparation method according to claim 1, which is characterized in that it is above-mentioned list cladding mode be：It is first 95 by fusing point
The meldable fibre long filament or meldable fibre spun yarn of DEG C of -115 DEG C specifications and the meldable fibre that fusing point is 115 DEG C of -130 DEG C of specifications are long
Silk or meldable fibre spun yarn with the same or analogous fiber filament of meldable fibre molecule segment or spun yarn are with mass ratio
1-3:1 ratio carries out double twisting on two-for-one twister, and the twist is 100 twists/m -200 twists/m, using the stock yarn after double twisting as cladding
Layer, then above-mentioned extension pile filling is made after being coated to the heart yarn for hanging pile filling.
5. preparation method according to claim 1, which is characterized in that above-mentioned meldable fibre wrap yarn is using match network cored
Spinning equipment is process, or is made using coating machine or Novelty twisters.
6. preparation method according to claim 2, which is characterized in that above-mentioned to use far infrared or heat to embryo blanket hot-pressing processing
Hot-rolling pressurization is carried out after air preheat.
7. preparation method according to claim 6, which is characterized in that before embryo blanket enters heat roller tube surface, first use remote
Infrared or hot-air preheats embryo blanket, heat roller tube surface is provided with 1-3 pressure roller, heat roller tube is dynamic for main turn, pressure roller
For driven rotation, embryo blanket is slave drive, and hot-rolling drum surface temperature is 120 DEG C -160 DEG C, embryo blanket pass through successively different pressure rollers into
Row heat pressurization；Embryo blanket enters progress isothermal crystal in heat preservation zone after leaving hot-rolling.
8. preparation method according to claim 1, which is characterized in that above-mentioned carpet be woven Wilden carpet or woven Ah
Gram Munster carpet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810137372.7A CN108286113A (en) | 2018-02-10 | 2018-02-10 | A kind of preparation method without latex woven carpet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810137372.7A CN108286113A (en) | 2018-02-10 | 2018-02-10 | A kind of preparation method without latex woven carpet |
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| CN108286113A true CN108286113A (en) | 2018-07-17 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1570236A (en) * | 2004-04-26 | 2005-01-26 | 明新弹性织物（中国）有限公司 | Resilient ribbon capable of preventing web contraction |
| JP2005152159A (en) * | 2003-11-21 | 2005-06-16 | Murakami Shikimono Kk | Woven carpet |
| CN106012217A (en) * | 2016-06-21 | 2016-10-12 | 滨州东方地毯有限公司 | Preparation method of latex-free woven carpet |
| CN107208364A (en) * | 2014-11-11 | 2017-09-26 | 洛博纳有限公司 | For the former carpet backing without latex tufted carpet |
| CN107460598A (en) * | 2017-08-21 | 2017-12-12 | 中山敦明纺织有限公司 | A kind of cored type low melting point fused yarns and tubing and manufacture method |
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2018
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005152159A (en) * | 2003-11-21 | 2005-06-16 | Murakami Shikimono Kk | Woven carpet |
| CN1570236A (en) * | 2004-04-26 | 2005-01-26 | 明新弹性织物（中国）有限公司 | Resilient ribbon capable of preventing web contraction |
| CN107208364A (en) * | 2014-11-11 | 2017-09-26 | 洛博纳有限公司 | For the former carpet backing without latex tufted carpet |
| CN106012217A (en) * | 2016-06-21 | 2016-10-12 | 滨州东方地毯有限公司 | Preparation method of latex-free woven carpet |
| CN107460598A (en) * | 2017-08-21 | 2017-12-12 | 中山敦明纺织有限公司 | A kind of cored type low melting point fused yarns and tubing and manufacture method |
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