CN108284607A - A kind of ultrasonic wave automation rotating disc type plastic welder - Google Patents
A kind of ultrasonic wave automation rotating disc type plastic welder Download PDFInfo
- Publication number
- CN108284607A CN108284607A CN201711442279.9A CN201711442279A CN108284607A CN 108284607 A CN108284607 A CN 108284607A CN 201711442279 A CN201711442279 A CN 201711442279A CN 108284607 A CN108284607 A CN 108284607A
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- CN
- China
- Prior art keywords
- fixture
- turntable
- electric box
- plastics
- ultrasonic wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3044—Bumpers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of ultrasonic waves to automate rotating disc type plastic welder, including support component, weld assembly and fixation kit, the support component includes firm banking, column, bearing, supporting table, hydraulic pump, hydraulic pipeline, hydraulic cylinder and electric box, the firm banking is respectively fixedly connected in the hydraulic pump and the electric box, and the electric box is located at the top of the firm banking；When plastics are fixed on the turntable, first fixture and the second fixture can be separated by stirring the handle, unclamp the handle, plastics are fixed in first fixture and the second fixture by the torque spring for the turntable and the torsion support, so that the fixture is fixed to plastics more securely, prevent plastics when welding from shifting, influence welding effect, compared to more traditional for the fixing means of plastics, novel plastic welder also improves the yields after Product jointing while improving working efficiency.
Description
Technical field
The invention belongs to plastic welder technical fields, and in particular to a kind of ultrasonic wave automation rotating disc type plastic welder.
Background technology
Ultra sonic wave plastic welder is the abbreviation of ultrasonic plastic welder.Ultrasonic bonding is welding thermoplastic articles
High-tech technology, ultrasonic fusing processing can be used in various thermoplastic cement parts, without solubilizer, bonding agent or other auxiliary
Product.Its advantage is that increasing more times of productivities, reducing cost, product quality and safety in production are improved.
When in use when the plastics to be processed are fixed, fixation needs to adjust multiple existing ultra sonic wave plastic welder
Plastics are fixed in nut, and for current plastic welder when plastics are fixed, fixing means is more complicated, efficiency is low
Under, the time is expended, waste of manpower.
Invention content
The purpose of the present invention is to provide a kind of ultrasonic waves to automate rotating disc type plastic welder, to solve in above-mentioned background technology
For the current plastic welder proposed when plastics are fixed, fixing means is more complicated, inefficiency, expends the time, waste
The problem of manpower.
To achieve the above object, the present invention provides the following technical solutions：A kind of ultrasonic wave automation rotating disc type plastic welder, packet
Support component, weld assembly and fixation kit are included, the support component includes firm banking, column, bearing, supporting table, hydraulic pressure
Pump, hydraulic pipeline, hydraulic cylinder and electric box, the firm banking are respectively fixedly connected in the hydraulic pump and the electric box,
The electric box is located at the top of the firm banking, and the hydraulic pump is located at the left side of the electric box, and the electric box is solid
Surely it is connected to the supporting table, the supporting table is located at the top of the electric box, and the hydraulic pump passes through the hydraulic pipeline
It is fixedly connected on the hydraulic cylinder, the hydraulic cylinder is located at the top of the hydraulic pump, and the hydraulic cylinder is slided by the column
Dynamic to be connected to the bearing, the weld assembly includes supersonic generator, energy converter and soldering tip, and the supersonic generator is solid
Surely it is connected to the firm banking, the supersonic generator is located at the top of the firm banking, and the soldering tip passes through described
Energy converter is fixedly connected on the bearing, and the soldering tip is located at the lower section of the bearing, and the fixation kit includes turntable, torsion
Holder and torque spring, the turntable are rotationally connected with torsion support, are provided at the turntable and torsion support rotation connection
The torque spring, the outer surface of the turntable are provided with the first fixture, and the torsion support includes the second fixture, and described first
Fixture and second fixture are adapted, and the turntable is rotationally connected with the supporting table, and the turntable is located at the supporting table
Top, the hydraulic pump, electric box, supersonic generator and energy converter with external power supply be electrically connected.
Preferably, the inside of the supporting table contains motor, and the output shaft of the motor is sequentially connected in the turntable,
The motor is electrically connected with external power supply.
Preferably, the supersonic generator is provided with welding output line, and the welding output line both ends are fixed respectively to be connected
Connect the supersonic generator and the energy converter.
Preferably, the quantity of first fixture and second fixture is eight, one first fixture and one
A second fixture is adapted, and the end of one of them second fixture is provided with handle.
Preferably, the side of second fixture and first fixture offers arc groove, second fixture
It is corresponded with the arc groove of first fixture.
Compared with prior art, the beneficial effects of the invention are as follows：A kind of ultrasonic wave of the present invention automates rotating disc type plastic welding
Machine is conveniently fixed plastics by the setting turntable and torsion support realization, is fixed on when by plastics
When on the turntable, first fixture and the second fixture can be separated by stirring the handle, plastics are placed on
After first fixture and the second fixture centre, the handle is unclamped, the turntable and the torsion support pass through the torsion
Plastics are fixed in first fixture and the second fixture with spring, and the arc that first fixture and the second fixture open up is recessed
Slot increases the contact area between the fixture and plastics so that the fixture is fixed to plastics more securely, prevents from welding
Plastics shift when connecing, and influence welding effect, and compared to more traditional for the fixing means of plastics, novel plastic welder is right
When plastics are fixed, operating process is simpler, convenient and efficient, also make while saving time and manpower it is fixed more
Add securely, the yields after Product jointing is also improved while improving working efficiency.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of fixture in the present invention；
Fig. 3 is the structural schematic diagram of torque spring in the present invention；
In figure：1- support components, 2- weld assemblies, 3- fixation kits, 11- pedestals, 12- columns, 13- bearings, 14- supports
Platform, 15- hydraulic pumps, 16- hydraulic pipelines, 17- hydraulic cylinders, 18- electric boxs, 21- supersonic generators, 22- energy converters, 23- welderings
Head, 31- turntables, the first fixtures of 311-, 32- torsion supports, the second fixtures of 321-, 33- torque springs.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of ultrasonic wave automation rotating disc type plastic welder, including
Support component 1, weld assembly 2 and fixation kit 3, support component 1 include firm banking 11, column 12, bearing 13, supporting table
14, hydraulic pump 15, hydraulic pipeline 16, hydraulic cylinder 17 and electric box 18, firm banking 11 are respectively fixedly connected in 15 He of hydraulic pump
Electric box 18, electric box 18 are located at the top of firm banking 11, and hydraulic pump 15 is located at the left side of electric box 18, and electric box 18 is fixed
It is connected to supporting table 14, supporting table 14 is located at the top of electric box 18, and hydraulic pump 15 is fixedly connected on liquid by hydraulic pipeline 16
Cylinder pressure 17, hydraulic cylinder 17 are located at the top of hydraulic pump 15, and hydraulic cylinder 17 is slidably connected to bearing 13, weld assembly by column 12
2 include supersonic generator 21, energy converter 22 and soldering tip 23, and supersonic generator 21 is fixedly connected on firm banking 11, ultrasound
Wave producer 21 is located at the top of firm banking 11, and soldering tip 23 is fixedly connected on bearing 13 by energy converter 22, and soldering tip 23 is located at
The lower section of bearing 13, fixation kit 3 include turntable 31, torsion support 32 and torque spring 33, and turntable 31 is rotationally connected with torsion
Holder 32 is provided with torque spring 33 at 32 rotation connection of turntable 31 and torsion support, and the outer surface of turntable 31 is provided with first
Fixture 311, torsion support 32 include the second fixture 321, and the first fixture 311 and the second fixture 321 are adapted, and the rotation of turntable 31 connects
It is connected to supporting table 14, turntable 31 is located at the top of supporting table 14, hydraulic pump 15, electric box 18, supersonic generator 21 and transducing
Device 22 is electrically connected with external power supply.
In the present embodiment, phase between the first fixture 311 and the second fixture 321 is realized by the way that torque spring 33 is arranged
It mutually clamps, turntable is provided with fixed column at 31 upper surface center, and torsion support 32 is sheathed in fixed column, the appearance of fixed column
There are one fixed block, torsion support 32 is also provided with there are one fixed block for face setting, passes through torque spring 33 between two fixed blocks
It is fixedly connected, when toggle handle counterclockwise, torsion support 32 rotates counterclockwise, between the first fixture 311 and the second fixture 321
Opening become larger, torque spring 33 stretches, and it is intermediate that plastics are put into opening at this time, handle is unclamped, in the contraction of torque spring 33
Under effect, torsion support 32 rotates clockwise, and the opening between the first fixture 311 and the second fixture 321 is driven to become smaller, the first folder
Tool 311 and second fixture 321 plastics are clamped, novel fixture use it is efficient and convenient, it is easy to operate, greatly improve
Working efficiency when plastics are fixed.
In the present embodiment, conveniently plastics are fixed by the way that turntable 31 and the realization of torsion support 32 is arranged
, when plastics are fixed on turntable 31, the first fixture 311 and the second fixture 321 can be divided by toggle handle
It opens, after plastics are placed on 321 centre of the first fixture 311 and the second fixture, unclamps handle, turntable 31 and torsion support 32 pass through
Plastics are fixed in first fixture 311 and the second fixture 321 with torque spring 33, and the first fixture 311 and the second fixture 321 are opened
If arc groove increase the contact area between fixture and plastics so that fixture it is fixed to plastics more securely, prevent
Plastics shift when welding, influence welding effect, and compared to more traditional for the fixing means of plastics, novel plastic welder exists
When plastics are fixed, operating process is simpler, convenient and efficient, also makes while saving time and manpower fixed
More securely, the yields after Product jointing is also improved while improving working efficiency.
Further, the inside of supporting table 14 contains motor, and the output shaft of motor is sequentially connected in turntable 31, motor with
External power supply is electrically connected.
In the present embodiment, realize what the automation of turntable 31 rotated by the way that motor is arranged, when soldering tip 23 is to turntable
On a plastics welded after, the output of motor drives turntable 31 to rotate, and soldering tip 23 can carry out next plastics
Welding, does not need manual rotation's turntable 31, the turntable 31 of automation saves manpower, improves work efficiency.
Further, supersonic generator 21 is provided with welding output line, and welding output line both ends are sent out with ultrasonic wave respectively
Raw device 21 is fixedly connected with energy converter 22.
In the present embodiment, the high-frequency alternating current that supersonic generator 21 is converted into alternating current to match with energy converter 22
Signal drives energy converter 22 to work by welding output line.
Further, the quantity of the first fixture 311 and the second fixture 321 is eight, first fixture 311 and one
Second fixture 321 is adapted, and the end of one of them the second fixture 321 is provided with handle.
In the present embodiment, openings of sizes between the first fixture 311 and the second fixture 321 is controlled by the way that handle is arranged
, when toggle handle counterclockwise, torsion support 32 rotates counterclockwise, the opening between the first fixture 311 and the second fixture 321
Becoming larger, torque spring 33 stretches, and plastics are put among opening at this time, unclamps handle, under the contraction of torque spring 33,
Torsion support 32 rotates clockwise, and drives the opening between the first fixture 311 and the second fixture 321 to become smaller, 311 He of the first fixture
Second fixture 321 is clamped plastics, novel fixture use it is efficient and convenient, it is easy to operate, substantially increase plastics
Working efficiency when fixed.
Further, the side of the second fixture 321 and the first fixture 311 offers arc groove, 321 He of the second fixture
The arc groove of first fixture 311 corresponds.
In the present embodiment, make fixture by the way that the arc groove that the first fixture 311 and the second fixture 321 open up is arranged
It is fixed to plastics more firm, when plastics are fixed in the first fixture 311 and the second fixture 321, the first fixture 311
And second the arc groove that opens up of fixture 321 increase the contact area between fixture and plastics so that fixture fixes plastics
More securely, prevent plastics when welding from shifting, influence welding effect, compared to more traditional fixing means to plastics
Speech, for novel plastic welder when plastics are fixed, operating process is simpler, convenient and efficient, saves time and manpower
While also make it is fixed more securely, improve working efficiency while also improve the yields after Product jointing.
The high-frequency ac electric signal that supersonic generator 21 in the present invention is converted into alternating current to match with energy converter 22,
Energy converter 22 is driven to work by welding output line, ul-trasonic irradiation will produce per second several when thermoplastic plastic contact surface
Ultrasonic energy is transmitted to welding zone by ten thousand high-frequency vibrations, this high-frequency vibration for reaching certain amplitude by upper weldment, due to
Acoustic resistance is big at the interface of welding zone i.e. two welding, therefore will produce localized hyperthermia.Again due to plastics poor thermal conductivity, for the moment also not
It can distribute in time, be gathered in welding zone, the contact surface of two plastics is caused to melt rapidly, in addition after certain pressure, it be made to be fused into
One allows pressure to continue several seconds, makes its coagulation forming after ultrasonic wave fails, and thus forms a firm point
Subchain achievees the purpose that welding, weld strength can be close to raw material intensity.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of ultrasonic wave automates rotating disc type plastic welder, it is characterised in that：Including support component (1), weld assembly (2) and consolidate
Determine component (3), support component (1) includes firm banking (11), column (12), bearing (13), supporting table (14), hydraulic pump
(15), hydraulic pipeline (16), hydraulic cylinder (17) and electric box (18), the firm banking (11) are respectively fixedly connected in the liquid
Press pump (15) and the electric box (18), the electric box (18) are located at the top of the firm banking (11), the hydraulic pump
(15) it is located at the left side of the electric box (18), the electric box (18) is fixedly connected on the supporting table (14), the support
Platform (14) is located at the top of the electric box (18), and the hydraulic pump (15) is fixedly connected on institute by the hydraulic pipeline (16)
Hydraulic cylinder (17) is stated, the hydraulic cylinder (17) is located at the top of the hydraulic pump (15), and the hydraulic cylinder (17) passes through described vertical
Column (12) is slidably connected to the bearing (13),
The weld assembly (2) includes supersonic generator (21), energy converter (22) and soldering tip (23), the supersonic generator
(21) it is fixedly connected on the firm banking (11), the supersonic generator (21) is located at the upper of the firm banking (11)
Side, the soldering tip (23) are fixedly connected on the bearing (13) by the energy converter (22), and the soldering tip (23) is located at described
The lower section of bearing (13),
The fixation kit (3) includes turntable (31), torsion support (32) and torque spring (33), and turntable (31) rotation connects
It is connected to torsion support (32), the torque spring (33) is provided at the turntable (31) and torsion support (32) rotation connection,
The outer surface of the turntable (31) is provided with the first fixture (311), and the torsion support (32) includes the second fixture (321), institute
It states the first fixture (311) and second fixture (321) is adapted, the turntable (31) is rotationally connected with the supporting table
(14), the turntable (31) is located at the top of the supporting table (14), the hydraulic pump (15), electric box (18), ultrasonic wave hair
Raw device (21) and energy converter (22) are electrically connected with external power supply.
2. a kind of ultrasonic wave according to claim 1 automates rotating disc type plastic welder, it is characterised in that：The supporting table
(14) inside contains motor, and the output shaft of the motor is sequentially connected in the turntable (31), the motor and external electrical
Source is electrically connected.
3. a kind of ultrasonic wave according to claim 1 automates rotating disc type plastic welder, it is characterised in that：The ultrasonic wave hair
Raw device (21) is provided with welding output line, the welding output line both ends be respectively fixedly connected with the supersonic generator (21) and
The energy converter (22).
4. a kind of ultrasonic wave according to claim 1 automates rotating disc type plastic welder, it is characterised in that：First fixture
(311) and the quantity of second fixture (321) is eight, one first fixture (311) and second fixture
(321) it is adapted, the end of one of them second fixture (321) is provided with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711442279.9A CN108284607A (en) | 2017-12-27 | 2017-12-27 | A kind of ultrasonic wave automation rotating disc type plastic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711442279.9A CN108284607A (en) | 2017-12-27 | 2017-12-27 | A kind of ultrasonic wave automation rotating disc type plastic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108284607A true CN108284607A (en) | 2018-07-17 |
Family
ID=62832369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711442279.9A Pending CN108284607A (en) | 2017-12-27 | 2017-12-27 | A kind of ultrasonic wave automation rotating disc type plastic welder |
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| Country | Link |
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| CN (1) | CN108284607A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114834049A (en) * | 2022-05-06 | 2022-08-02 | 漳州迈邦自动化设备有限公司 | Ultrasonic welding device and tire processing production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202527848U (en) * | 2012-02-07 | 2012-11-14 | 黄积剑 | Turntable type ultrasonic welding machine |
| CN103213838A (en) * | 2013-03-26 | 2013-07-24 | 苏州盟川自动化科技有限公司 | Turntable type material clamping device |
| CN106862762A (en) * | 2015-12-10 | 2017-06-20 | 武汉楚天工业激光设备有限公司 | A kind of ratchet locking type band aids in blanking function impeller weld jig and control method |
| CN107351412A (en) * | 2017-08-29 | 2017-11-17 | 长兴运达汽车配件有限公司 | A kind of auto parts machinery processing ultra sonic wave plastic welder |
-
2017
- 2017-12-27 CN CN201711442279.9A patent/CN108284607A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202527848U (en) * | 2012-02-07 | 2012-11-14 | 黄积剑 | Turntable type ultrasonic welding machine |
| CN103213838A (en) * | 2013-03-26 | 2013-07-24 | 苏州盟川自动化科技有限公司 | Turntable type material clamping device |
| CN106862762A (en) * | 2015-12-10 | 2017-06-20 | 武汉楚天工业激光设备有限公司 | A kind of ratchet locking type band aids in blanking function impeller weld jig and control method |
| CN107351412A (en) * | 2017-08-29 | 2017-11-17 | 长兴运达汽车配件有限公司 | A kind of auto parts machinery processing ultra sonic wave plastic welder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114834049A (en) * | 2022-05-06 | 2022-08-02 | 漳州迈邦自动化设备有限公司 | Ultrasonic welding device and tire processing production line |
| CN114834049B (en) * | 2022-05-06 | 2023-09-29 | 漳州迈邦自动化设备有限公司 | Ultrasonic welding device and tire processing production line |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180717 |
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| WD01 | Invention patent application deemed withdrawn after publication |