CN104827162A - Elbow welding method - Google Patents
Elbow welding method Download PDFInfo
- Publication number
- CN104827162A CN104827162A CN201510245113.2A CN201510245113A CN104827162A CN 104827162 A CN104827162 A CN 104827162A CN 201510245113 A CN201510245113 A CN 201510245113A CN 104827162 A CN104827162 A CN 104827162A
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- CN
- China
- Prior art keywords
- welding
- elbow
- corner bracket
- groove
- bend
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses an elbow welding method, which belongs to the field of welding technologies and adopts an elbow welding tool. The elbow welding method comprises the following operating steps of a, opening grooves with angles of 53 degrees for an elbow section which needs welding; b, placing the grooves of the elbow section with the grooves opened in step a on workpiece support plates at the left side and the right side of a baseplate correspondingly, reserving a gap of 1.5 mm between the grooves, and respectively tightening workpiece holding clips; c, simultaneously starting an electric machine to carry out tack welding on the elbow section so as to fix the elbow section, and carrying out backing welding on the elbow section by utilizing argon arc welding; d, completing welding of the whole elbow by utilizing the electric arc welding. The elbow welding method solves the problems of high potential safety hazard, low working efficiency, large quantity of tools, high construction cost and difficulty in management during the existing overhead welding for the elbow.
Description
Technical field
The present invention relates to welding technology field, especially a kind of method for elbow pipe welding.
Background technology
When utilizing the conveying supporting body of pipeline as medium stream, the reason of Chang Yinwei landform wants bending, being welded to each other of what the bending of usual pipeline adopted is joint or two different directions pipelines, existing elbow pipe welding method adopts a kind of bend welding tool, this frock includes bracing frame and two the relative bend pipe folders being arranged at bracing frame both sides, first two bend pipes to be clamped in respectively during welding in respective bend pipe folder and its weld port is docked, the top of spot welding fixed bending tube, the welding on advanced line pipe body top, then welder welds in the overhead position to bend pipe under lying in bend pipe; This kind of method also exists: 1, to weld in the overhead position not only operating difficulties and potential safety hazard is high to bend pipe, and labour intensity is large, inefficiency; 2, when welding the bend pipe of different size, need the frock producing various different size, the quantity of frock is many, and frock construction cost is high, the problem of inconvenience management.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of elbow pipe welding method, this method can solve existing bend pipe overhead welding time, potential safety hazard is high, inefficiency and the many construction cost of frock quantity high, inconvenience management problem.
In order to solve the problem, the technical solution adopted in the present invention is: this elbow pipe welding method, adopt a kind of bend welding tool, this frock includes base plate, be arranged at pair of supporting on this base plate and by the corner bracket of its shaft set on respective support frame as described above and between this pair of supporting, the outside of support frame as described above is equipped with identical engine, and the output shaft of described engine is all connected with respective described rotating shaft; Described corner bracket is provided with two workpiece supporting plates in opposite directions, and described workpiece supporting plate one end is all hinged with respective described corner bracket, and its other end is all flexibly connected with the adjustable plate be fixed on described corner bracket; Described workpiece supporting plate is equipped with Workpiece clamping card;
Described corner bracket includes horizontal part and vertical portion, and two described workpiece supporting plates are all arranged on respective described horizontal part, and described rotating shaft is all installed on respective described vertical portion and is connected with the output shaft of respective described engine;
Described Workpiece clamping card comprises the upper and lower it all offering V-type groove, and described upper and lower is oppositely arranged, and its one end is connected by hinge, and the other end is provided with mutually corresponding snap close;
Its operating procedure is as follows:
A, will the bend loss angle of release degree of welding be needed to be the groove of 53 degree;
B, bend loss groove step a being held successfully groove are placed on the described workpiece supporting plate of the arranged on left and right sides of described base plate relatively, and make the gap of between described groove reserved 1.5 millimeters, then tighten described Workpiece clamping card respectively;
C, start described electric power machine simultaneously, carry out tack welding be fixed to described bend loss, recycling argon arc welding carries out bottoming welding to it;
D, complete the welding of whole bend pipe by arc welding.
Owing to have employed technique scheme, the present invention compared with prior art has following beneficial effect:
1, owing to being provided with the corner bracket that its rotating shaft is connected with bracing frame between pair of supporting, corner bracket is provided with two workpiece supporting plates in opposite directions, workpiece supporting plate one end is all hinged with respective corner bracket, its other end is all flexibly connected with the adjustable plate be fixed on respective corner bracket, workpiece supporting plate is equipped with Workpiece clamping card; And the outside of bracing frame is equipped with identical engine, the output shaft of engine is all connected with the rotating shaft of respective corner bracket; First adjust the gradient of two workpiece supporting plates according to Design Requirement Drawing during welding, again two bend pipes are placed on corresponding workpiece supporting plate respectively, weld port is docked, and clamp, then starting switch makes two engines rotate simultaneously, welds, workman is not needed to weld in the overhead position, the bend pipe board size be simultaneously welded into is accurately not overproof, avoids phenomenon of doing over again, has saved production time and production cost.
2, the gradient due to two workpiece supporting plates is all adjustable, adapts to the bend pipe of the various different curvature radius size of welding, conveniently manages and reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention bend welding tool.
Fig. 2 is the structural representation of the Workpiece clamping card of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the invention will be further described:
This elbow pipe welding method, adopt the bend welding tool shown in a kind of Fig. 1, this frock includes the base plate 8 be arranged on underframe 9, base plate 8 be provided with pair of supporting 7 and be sleeved on respective support frame as described above 7 by its rotating shaft 2a and corner bracket 2 between this pair of supporting 7, the outer wall of bracing frame 7 is all provided with identical engine, this engine is motor 1 and motor 6, is electrically connected after these two motor series connection with switch; The output shaft of motor is all connected with respective rotating shaft 2a; Corner bracket 2 includes horizontal part 4a and vertical portion 4b, and horizontal part 4a is provided with two workpiece supporting plates 4 in opposite directions, and workpiece supporting plate 4 one end is all hinged with respective horizontal part 4a one end, and its other end is all flexibly connected with the adjustable plate 3 be fixed on horizontal part 4a; Workpiece supporting plate 4 is equipped with Workpiece clamping card 5; Rotating shaft 2a is all installed on respective vertical portion 4b and is connected with the output shaft of respective engine; Workpiece clamping card 5 as shown in Figure 2 comprises the top 51 and bottom 52 that it all offer V-type groove, and top 51 and bottom 52 are oppositely arranged, and its one end is connected by hinge 53, and the other end is provided with mutually corresponding snap close 54;
Its operating procedure is as follows:
A, will the bend loss angle of release degree of welding be needed to be the groove of 53 degree;
B, bend loss groove step a being held successfully groove are placed on the described workpiece supporting plate of the arranged on left and right sides of described base plate relatively, and make the gap of between described groove reserved 1.5 millimeters, then tighten described Workpiece clamping card respectively;
C, the described motor that closes a switch start simultaneously, first carry out tack welding to described bend loss and are fixed, and recycling argon arc welding carries out bottoming welding to bend pipe;
D, complete the welding of whole bend pipe by arc welding.
Claims (1)
1. an elbow pipe welding method, it is characterized in that: adopt a kind of bend welding tool, this frock includes base plate (8), is arranged at the pair of supporting (7) on this base plate (8) and is sleeved on respective support frame as described above (7) by its rotating shaft (2a) and go up and be positioned at the corner bracket (2) between this pair of supporting (7), the outside of support frame as described above (7) is equipped with identical engine, and the output shaft of described engine is all connected with respective described rotating shaft (2a); Described corner bracket (2) is provided with two workpiece supporting plates (4) in opposite directions, and described workpiece supporting plate (4) one end is all hinged with respective described corner bracket (2), and its other end is all flexibly connected with the adjustable plate (3) be fixed on described corner bracket (2); Described workpiece supporting plate (4) is equipped with Workpiece clamping card (5);
Described corner bracket (2) includes horizontal part (4a) and vertical portion (4b), two described workpiece supporting plates (4) are all arranged on respective described horizontal part (4a), and described rotating shaft (2a) is all installed on respective described vertical portion (4b) and is above connected with the output shaft of respective described engine;
Described Workpiece clamping card (5) comprises the top (51) and bottom (52) that it all offer V-type groove, described top (51) and bottom (52) are oppositely arranged, its one end is connected by hinge (53), and the other end is provided with mutually corresponding snap close (54);
Its operating procedure is as follows:
A, will the bend loss angle of release degree of welding be needed to be the groove of 53 degree;
B, bend loss groove step a being held successfully groove are placed on the described workpiece supporting plate (4) of the arranged on left and right sides of described base plate (8) relatively, and make the gap of between described groove reserved 1.5 millimeters, then tighten described Workpiece clamping card (5) respectively;
C, start described electric power machine simultaneously, carry out tack welding be fixed to described bend loss, recycling argon arc welding carries out bottoming welding to it;
D, complete the welding of whole bend pipe by arc welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510245113.2A CN104827162B (en) | 2015-05-14 | 2015-05-14 | elbow welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510245113.2A CN104827162B (en) | 2015-05-14 | 2015-05-14 | elbow welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104827162A true CN104827162A (en) | 2015-08-12 |
| CN104827162B CN104827162B (en) | 2017-02-22 |
Family
ID=53805556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510245113.2A Expired - Fee Related CN104827162B (en) | 2015-05-14 | 2015-05-14 | elbow welding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104827162B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105945502A (en) * | 2016-06-13 | 2016-09-21 | 芜湖精锋园林机械科技有限公司 | Workpiece welding control system |
| CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
| CN110656587A (en) * | 2019-10-09 | 2020-01-07 | 黄艳梅 | Steel structure material connecting system for bridge construction |
| CN112077509A (en) * | 2020-08-19 | 2020-12-15 | 衢州职业技术学院 | Nonstandard return bend flange welding position frock |
| CN114309879A (en) * | 2022-01-28 | 2022-04-12 | 安徽马钢设备检修有限公司 | On-site assembly welding process for heavy vertical bent pipe |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6061178A (en) * | 1983-09-14 | 1985-04-08 | Sumikin Daikeikoukan Kk | Rotative welding device for attaching bent pipe |
| CN200977587Y (en) * | 2005-12-31 | 2007-11-21 | 王吉逊 | Automatic welding equipment for butt welding elbow |
| CN101879650A (en) * | 2009-05-07 | 2010-11-10 | 中冶天工上海十三冶建设有限公司 | Method for weld-penetration welding of bend pipe |
| CN102672396A (en) * | 2012-05-25 | 2012-09-19 | 上海锅炉厂有限公司 | Elbow welding fixture |
| CN202622148U (en) * | 2012-06-01 | 2012-12-26 | 无锡市新峰管业股份有限公司 | Large submerged-arc welding device for elbow butt welding |
-
2015
- 2015-05-14 CN CN201510245113.2A patent/CN104827162B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6061178A (en) * | 1983-09-14 | 1985-04-08 | Sumikin Daikeikoukan Kk | Rotative welding device for attaching bent pipe |
| CN200977587Y (en) * | 2005-12-31 | 2007-11-21 | 王吉逊 | Automatic welding equipment for butt welding elbow |
| CN101879650A (en) * | 2009-05-07 | 2010-11-10 | 中冶天工上海十三冶建设有限公司 | Method for weld-penetration welding of bend pipe |
| CN102672396A (en) * | 2012-05-25 | 2012-09-19 | 上海锅炉厂有限公司 | Elbow welding fixture |
| CN202622148U (en) * | 2012-06-01 | 2012-12-26 | 无锡市新峰管业股份有限公司 | Large submerged-arc welding device for elbow butt welding |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105945502A (en) * | 2016-06-13 | 2016-09-21 | 芜湖精锋园林机械科技有限公司 | Workpiece welding control system |
| CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
| CN110656587A (en) * | 2019-10-09 | 2020-01-07 | 黄艳梅 | Steel structure material connecting system for bridge construction |
| CN110656587B (en) * | 2019-10-09 | 2021-04-02 | 中铁二十五局集团第四工程有限公司 | Steel structure material connecting system for bridge construction |
| CN112077509A (en) * | 2020-08-19 | 2020-12-15 | 衢州职业技术学院 | Nonstandard return bend flange welding position frock |
| CN112077509B (en) * | 2020-08-19 | 2022-03-11 | 衢州职业技术学院 | Nonstandard return bend flange welding position frock |
| CN114309879A (en) * | 2022-01-28 | 2022-04-12 | 安徽马钢设备检修有限公司 | On-site assembly welding process for heavy vertical bent pipe |
| CN114309879B (en) * | 2022-01-28 | 2023-02-24 | 安徽马钢设备检修有限公司 | On-site assembly welding process for heavy vertical bent pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104827162B (en) | 2017-02-22 |
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| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20180514 |