Carrier band coiling machine
Original application No.: 2017100019552 filing date: 1 month and 3 days 2017
Original patent names: a carrier tape coiling machine capable of automatically discharging.
Technical Field
The invention relates to the field of processing equipment of carrier bands, in particular to a carrier band coiling machine.
Background
With the wide application of various electronic parts and hardware parts, the carrier tape (carrier tape for short) for collecting the packing boxes of the electronic parts and the hardware parts is also widely applied, the carrier tape is processed by processing equipment to obtain loose carrier material rolls which are mostly spiral, and in the subsequent use process, the loose carrier material rolls need to be firstly wound again to be wound on a winding disc.
Present carrier band rolling is mostly through the rolling motor drive rolling dish rotation, and then realizes the rolling in material area, but, present equipment is mostly all to take off the rolling dish from the rolling epaxially through the manual work, wastes time and energy, and the in-process moving simultaneously is easy to be scattered because of the too big or unbalanced with the good carrier material of rolling of pulling force material, influences the effect of rolling, and the inefficiency of unloading simultaneously, unsuitable large-scale carrier material rolling.
Disclosure of Invention
The invention aims to provide a carrier tape coiling machine, wherein a coiling device is arranged in a way that a coiling disc is vertically downward, the coiling disc is integrally arranged on a lifting device and is matched with a blanking device, the coiling disc which is coiled is clamped up and down by the blanking device, and the lifting device is matched with the blanking device to move back and forth, so that the automatic and rapid blanking effect can be realized, and meanwhile, the carrier tape can not be scattered.
In order to achieve the above purpose, the invention adopts the technical scheme that: the utility model provides a carrier band coil feeder, includes frame 1 and distribution control box 2, frame 1 on be provided with elevating gear 3, elevating gear 3 on be provided with coiling material device 4, and coiling material axle 29 on coiling material device 4 is vertical trend, the lower extreme of coiling material axle 29 cup joints decurrent coiling material dish 30, frame 1 on still be provided with coiling material dish 30 complex unloader 5, unloader 5 include unloading head gear and the unloading clamping device of setting on the unloading head gear, and the cooperation of unloading clamping device and the upper and lower face of coiling material dish 30 of rolling good carrier band, elevating gear 3, coiling material device 4, unloading head gear and unloading clamping device be connected to distribution control box 2.
Further, unloading clamping device including set up unloading centre gripping cylinder 13 on the unloading head, the both ends symmetric connection of unloading centre gripping cylinder 13 have with the upper and lower complex unloading grip block 14 of coiling dish 30, unloading centre gripping cylinder 13 be connected to distribution control box 2.
Further, unloading head including setting up unloading seat 7 in frame 1, unloading seat 7 on be provided with unloading lift cylinder 8, unloading lift cylinder 8 be connected with unloading lift seat 10, and unloading lift seat 10 and the cooperation of the unloading lift guide arm 9 on the unloading seat 7, unloading lift seat 10 on be provided with can be at the unloading rotation motor 11 of vertical in-plane rotation, unloading rotation motor 11 be connected with unloading rotation seat 12, unloading centre gripping cylinder 13 set up on unloading rotation seat 12, unloading lift cylinder 8 and unloading rotation motor 11 be connected to distribution control box 2.
Further, elevating gear 3 including setting up the lift seat 15 in frame 1, lift seat 15 on be provided with hydraulic lifting rod 18, hydraulic lifting rod 18 on the cooperation have hydraulic pedal 16, hydraulic pedal 16 the middle part still cooperate hydraulic rocking handle 17, the upper portion of frame 1 be provided with handle 6, hydraulic lifting rod 18 be connected with lift seat 23 through elevator 22, coiling material device 4 set up on lift seat 23.
Furthermore, the hydraulic lifting rod 18 is provided with a lifting wheel 19, the lifting wheel 19 is matched with a balance chain 20, and two ends of the balance chain 20 are respectively connected with a balance weight 21 and a lifting block 22.
Further, coiling mechanism 4 including setting up the coil stock seat 24 on elevating gear 3, coil stock seat 24 on be provided with movable screw rod 26 about the coil stock of mutually supporting about movable motor 25 and the coil stock, the coil stock about movable screw rod 26 cooperate and have movable seat 27 about the coil stock, the coil stock about be provided with coil stock motor 28 and coil stock axle 29 through gear mutually supporting on the movable seat 27, the lower part cooperation of coil stock axle 29 have coil stock dish 30, and coil stock dish 30 and the cooperation of the charging barrel 33 of setting on coil stock seat 24, coil stock about movable motor 25 and coil stock motor 28 be connected to distribution control box 2.
Further, the upper portion of the coil material upper and lower movable seat 27 is provided with a coil material lifting cylinder 31, the lower portion of the coil material lifting cylinder 31 is connected with a coil material lifting connection seat 32, a circular groove matched with the upper portion of the coil material shaft 29 is formed in the coil material lifting connection seat 32, and the coil material lifting cylinder 31 is connected to the power distribution control box 2.
Further, a material guide cylinder 34 matched with the material discharge cylinder 33 is arranged on the material winding seat 24, a material guide plate 36 is matched between the material discharge cylinder 33 and the material guide cylinder 34, a guide groove is formed in the material guide plate 36, the material guide plate 36 is connected to the material winding seat 24 through a material guide connecting plate 35, and the material guide plate 36 is matched with the material guide connecting plate 35 through a material guide adjusting screw 37 and is locked through a locking bolt and the locking groove in a matched mode.
The invention has the beneficial effects that:
1. set the coiling device to the coiling dish vertically downwards to wholly set up on elevating gear, the cooperation has unloader simultaneously, and what unloader took is the coiling dish that the centre gripping was rolled from top to bottom, through elevating gear cooperation unloader back-to-back motion, and then can realize automatic swift unloading effect, the condition that the carrier band scatters can not appear simultaneously.
2. The blanking clamping device is ingenious in structural design, the upper blanking clamping block and the lower blanking clamping block can be matched with the upper surface and the lower surface of the coil stock tray at the same time, and the blanking clamping device can be prevented from clamping the coil stock tray.
3. The blanking moving device is simple in structure and convenient to operate, the blanking rotating motor is adopted to realize the matching and the separation of the blanking clamping device and the coil stock tray, and the clamping positions of the blanking clamping device and the coil stock tray can be kept unchanged.
4. Elevating gear's structure is ingenious, both can realize the lift of hydraulic lifting rod through the running-board, can also realize the lift of hydraulic lifting rod through the lift rocking arm simultaneously, and convenient operation has utilized the hydraulic pressure principle basically unanimous with the jack, and then can guarantee to have great elevating power, and then can adapt to heavier material carrying belt rolling lift such as hardware.
5. The cooperation design of lifting wheel and lift chain can prevent that the hydraulic lifting rod from because the condition that unilateral atress was too big made the hydraulic lifting rod buckle, can also ensure going on steadily that the coiling material device goes up and down simultaneously.
6. The coiling device is simple in structure and convenient to operate, and can realize the vertical movement of the coiling disc in the coiling process, so that the spiral material belt on the discharging cylinder can be stably coiled on the coiling disc.
7. The design of coil stock lift cylinder and coil stock lift connecting seat, and then can realize the lift of coil stock axle, and then can make coil stock axle and coil stock motor realize the quickly separating, realize the effect of scram.
8. Due to the design of the material guide plate, the feeding track of the loaded material can be further ensured not to deviate, and the rolling effect is further improved.
Drawings
Fig. 1 is a perspective view of a carrier tape winder.
Fig. 2 is a schematic perspective view of the blanking device.
Fig. 3 is a schematic structural diagram of the lifting device.
Fig. 4 is a perspective view of the material rolling device.
The text labels shown in the figures are represented as: 1. a frame; 2. a power distribution control box; 3. a lifting device; 4. a material rolling device; 5. a blanking device; 6. a handle; 7. a blanking seat; 8. a blanking lifting cylinder; 9. blanking lifting guide rods; 10. a blanking lifting seat; 11. a blanking rotating motor; 12. a blanking rotating seat; 13. a blanking clamping cylinder; 14. blanking clamping blocks; 15. a lifting seat; 16. a hydraulic pedal; 17. a hydraulic rocking handle; 18. a hydraulic lifting rod; 19. a lifting wheel; 20. a balancing chain; 21. balancing the weight block; 22. a lifting block; 23. a lifting seat; 24. a coiling seat; 25. a motor for moving the coil stock up and down; 26. the coil stock moves up and down the screw rod; 27. a coil stock upper and lower movable seat; 28. a coil motor; 29. a material coiling shaft; 30. a coil tray; 31. a coil lifting cylinder; 32. a coil lifting connecting seat; 33. placing a material barrel; 34. a material guide cylinder; 35. a material guiding connecting plate; 36. a material guide plate; 37. a material guiding adjusting screw rod.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 4, the specific structure of the present invention is: the utility model provides a carrier band coil feeder, includes frame 1 and distribution control box 2, frame 1 on be provided with elevating gear 3, elevating gear 3 on be provided with coiling material device 4, and coiling material axle 29 on coiling material device 4 is vertical trend, the lower extreme of coiling material axle 29 cup joints decurrent coiling material dish 30, frame 1 on still be provided with coiling material dish 30 complex unloader 5, unloader 5 include unloading head gear and the unloading clamping device of setting on the unloading head gear, and the cooperation of unloading clamping device and the upper and lower face of coiling material dish 30 of rolling good carrier band, elevating gear 3, coiling material device 4, unloading head gear and unloading clamping device be connected to distribution control box 2.
Preferably, the unloading clamping device including set up the unloading centre gripping cylinder 13 on the unloading head, the both ends symmetric connection of unloading centre gripping cylinder 13 have with the upper and lower complex unloading grip block 14 of coiling dish 30, unloading centre gripping cylinder 13 be connected to distribution control box 2.
Preferably, unloading head including setting up unloading seat 7 in frame 1, unloading seat 7 on be provided with unloading lift cylinder 8, unloading lift cylinder 8 be connected with unloading lift seat 10, and the cooperation of unloading lift seat 10 and the unloading lift guide arm 9 on the unloading seat 7, unloading lift seat 10 on be provided with can be at the unloading rotation motor 11 of vertical in-plane rotation, unloading rotation motor 11 be connected with unloading rotation seat 12, unloading centre gripping cylinder 13 set up on unloading rotation seat 12, unloading lift cylinder 8 and unloading rotation motor 11 be connected to distribution control box 2.
Preferably, the lifting device 3 includes a lifting seat 15 arranged on the frame 1, the lifting seat 15 is provided with a hydraulic lifting rod 18, the hydraulic lifting rod 18 is matched with a hydraulic pedal 16, the middle part of the hydraulic pedal 16 is also matched with a hydraulic rocking handle 17, the upper part of the frame 1 is provided with a handle 6, the hydraulic lifting rod 18 is connected with a lifting seat 23 through a lifting block 22, and the coiling device 4 is arranged on the lifting seat 23.
Preferably, the hydraulic lifting rod 18 is provided with a lifting wheel 19, the lifting wheel 19 is matched with a balance chain 20, and two ends of the balance chain 20 are respectively connected with a balance weight 21 and a lifting block 22.
Preferably, coiling mechanism 4 including setting up the coil stock seat 24 on elevating gear 3, coil stock seat 24 on be provided with movable screw rod 26 about the coil stock of mutually supporting about movable motor 25 and the coil stock, the coil stock about movable screw rod 26 cooperate and have movable seat 27 about the coil stock, the coil stock about be provided with through gear mutually supporting coil stock motor 28 and coil stock axle 29 on the movable seat 27, the lower part cooperation of coil stock axle 29 have coil stock dish 30, and coil stock dish 30 and the cooperation of the charging barrel 33 of setting on coil stock seat 24, coil stock about movable motor 25 and coil stock motor 28 be connected to distribution control box 2.
Preferably, the upper part of the coil material vertical movable seat 27 is provided with a coil material lifting cylinder 31, the lower part of the coil material lifting cylinder 31 is connected with a coil material lifting connecting seat 32, a circular groove matched with the upper part of the coil material shaft 29 is formed in the coil material lifting connecting seat 32, and the coil material lifting cylinder 31 is connected to the power distribution control box 2.
Preferably, a material guide cylinder 34 matched with the material discharge cylinder 33 is arranged on the material winding seat 24, a material guide plate 36 is matched between the material discharge cylinder 33 and the material guide cylinder 34, a guide groove is formed in the material guide plate 36, the material guide plate 36 is connected to the material winding seat 24 through a material guide connecting plate 35, and the material guide plate 36 is matched with the material guide connecting plate 35 through a material guide adjusting screw 37 and is locked through a locking bolt and the locking groove in a matched manner.
When the device is used, the discharging barrel 33 is firstly arranged, then the height of the material guide plate 36 is adjusted according to the material guide adjusting screw rod 37 communicated with the carrier tape on the discharging barrel 33, then the starting end of the carrier tape on the discharging barrel 33 passes through the guide groove and passes through the material guide barrel 34 to be fixed on the coil stock 30, then the position of the lifting seat 23 is adjusted through the hydraulic pedal 16 or the hydraulic rocking handle 17, then the coil stock motor 28 drives the coil stock shaft 29 to rotate, further the coil stock shaft 29 drives the coil stock 30 to rotate to realize the coil stock of the carrier tape, after the carrier tape on the coil stock 30 is coiled, the coil stock lifting cylinder 31 drives the coil stock lifting connecting seat 32 to descend, then the coil stock shaft 29 descends, further the coil stock shaft 29 is separated from the coil stock motor 28, the coil stock shaft 29 stops rotating, further the position of the blanking lifting seat 10 is adjusted through the blanking lifting cylinder 8, then the blanking rotating motor 11 drives the blanking rotating seat 12 to rotate by 90 degrees, then, the blanking clamping cylinder 13 drives the blanking clamping blocks 14 to move oppositely, so that the blanking clamping blocks 14 clamp the coil stock 30, then the blanking lifting cylinder 8 drives the blanking lifting seat 10 to move downwards, the coil stock 30 is driven to be separated from the coil stock shaft 29, and meanwhile, the balance weight 21 can pull the lifting seat 23 to rise, so that the effect of forced blanking in the upper direction and the lower direction is realized.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.