CN108274796A - The method of the manufacturing and processing equipment and production decorating inner and external walls plate of decorating inner and external walls plate - Google Patents
The method of the manufacturing and processing equipment and production decorating inner and external walls plate of decorating inner and external walls plate Download PDFInfo
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- CN108274796A CN108274796A CN201810275377.6A CN201810275377A CN108274796A CN 108274796 A CN108274796 A CN 108274796A CN 201810275377 A CN201810275377 A CN 201810275377A CN 108274796 A CN108274796 A CN 108274796A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000012545 processing Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 154
- 239000000758 substrate Substances 0.000 claims abstract description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000012528 membrane Substances 0.000 claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 241000478345 Afer Species 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 238000010828 elution Methods 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims description 24
- 238000005507 spraying Methods 0.000 claims description 20
- 238000005096 rolling process Methods 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 14
- 239000002002 slurry Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000002386 leaching Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 239000003344 environmental pollutant Substances 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 230000004899 motility Effects 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 231100000719 pollutant Toxicity 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
Abstract
The present invention relates to a kind of manufacturing and processing equipments of decorating inner and external walls plate, water installations and pattern coating apparatus are applied including cleaning, cleaning applies water installations and is followed by pattern coating apparatus, the pattern coating apparatus includes conveying afer bay, film-covering mechanism, incubator heating mechanism, unfolds flat membrane mechanism, swings and pour elution device, determine thickness Fu Wang mechanisms and nethike embrane plate automatic cutting means, convey on afer bay from front to back be sequentially installed with film-covering mechanism, incubator heating mechanism, unfold flat membrane mechanism, swing pours elution device, determines thickness Fu Wang mechanisms, nethike embrane plate automatic cutting means.Invention additionally discloses a kind of methods that the manufacturing and processing equipment using above-mentioned decorating inner and external walls plate produces decorating inner and external walls plate.The invention has the advantages that：Reach that substrate production, pattern coating is primary completes, revolutionizes former decorative plate of outer wall sanding and prime the cumbersome links such as UV transfers, it is simple for process, efficient, completely pollution-free.
Description
Technical field
The present invention relates to a kind of methods of manufacturing and processing equipment of decorating inner and external walls plate and production decorating inner and external walls plate, belong to
Decorating inner and external walls plate processing technique field.
Background technology
The production procedure of the inside and outside wall board of conventional belt pattern is substrate production, and -- substrate multipass sanding -- is primed -- UV turns
Print, specifically, substrate production and pattern transfer are two independent production processes, need two sets of different manufacturing and processing equipments
And corresponding operating worker completes, and pattern transfer must after substrate curing period, and interval time is longer.This is resulted in
Equipment investment increases, and direct labor and auxiliary material, auxiliary, which are carried, to be increased, and the production cycle lengthens, complex process, inefficiency,
It is of high cost.Sanding and spraying can bring dust, air pollution, and the mode of production that current environmental protection strictly controls..
Invention content
According to the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to：A kind of decorating inner and external walls are provided
The method of the manufacturing and processing equipment of plate and production decorating inner and external walls plate, with solve the problems, such as in background technology it is pointed, it can be achieved that
Production efficiency is enhanced about more than once, equipment investment reduces by 50% or more, direct labor and reduces 50% or more, production cycle shortening 50%
A large amount of savings of above and auxiliary carrying, auxiliary material consume etc., production process is completely pollution-free.
The manufacturing and processing equipment of decorating inner and external walls plate of the present invention, including cleaning applies water installations and pattern is applied and laid
Standby, cleaning applies water installations and is followed by pattern coating apparatus, and the pattern coating apparatus includes conveying afer bay, film-covering mechanism, incubator
Heating mechanism unfolds flat membrane mechanism, swings and pour elution device, determine thickness Fu Wang mechanisms and nethike embrane plate automatic cutting means, conveys
On afer bay from front to back be sequentially installed with film-covering mechanism, incubator heating mechanism, unfold flat membrane mechanism, swing pour elution device,
Determine thickness Fu Wang mechanisms, nethike embrane plate automatic cutting means.
It includes front conveyor frame, water spraying mechanism and V-type scraping plate mechanism that the cleaning, which applies water installations, is installed on front conveyor frame
There are water spraying mechanism and V-type scraping plate mechanism, the rear portion of front conveyor frame that V-type scraping plate mechanism, the front side peace of V-type scraping plate mechanism are installed
Equipped with water spraying mechanism.
The front conveyor frame includes conveying supporting frame, unpowered rolling wheel guide rails, Brush type idler wheel and Brush type idler wheel
Driving motor, the top for conveying supporting frame are provided with unpowered rolling wheel guide rails, and unpowered rolling wheel guide rails are by multiple equidistant parallels
The unpowered idler wheel composition of arrangement, the front end for conveying supporting frame are provided with Brush type idler wheel, and Brush type idler wheel is rolled with Brush type
Wheel drive motor power connects, and Brush type idler wheel driving motor is mounted on the lower section of conveying supporting frame.
The flat membrane mechanism of unfolding includes knifing machine rack, flat membrane cylinder, left knifing mechanism, right knifing mechanism, motor peace
It shelves, industrial driving chain and threephase asynchronous, the quadrangle of knifing machine rack are separately installed with a flat membrane cylinder, knifing
It is opposite in machine rack that left knifing mechanism and right knifing mechanism, the direction of rotation phase of left knifing mechanism and right knifing mechanism are installed
Instead, threephase asynchronous is mounted on by motor mounting rack in knifing machine rack, and threephase asynchronous is driven by industry
Chain and right knifing mechanism be connected by power, right knifing mechanism and left knifing mechanism engaged transmission, after equipment starts, knifing machine rack
The flat membrane cylinder of lower section declines knifing machine rack, makes scraper plate contact workpiece, and then motor drives side chain to rotate clockwise,
The gear of chain connection drives other side chain to be rotated counterclockwise with identical speed, and the flexible scraper plate installed on chain is by interior
It is scraped on external workpiece, bubble and water droplet is scraped outward so that workpiece surface is clean, bubble-free and water droplet, both sides chain
Speed is identical, workpiece while, direction opposite thrust identical by size, so workpiece will not move left and right, after production
Cylinder pushes knifing machine to rise in order to plant maintenance.
It is described that determine thickness Fu Wang mechanisms include taper centering guide post, grid cloth, fixed thick device and Fu Wang mechanisms rack, fixed thickness
Device is mounted on conveying afer bay, and taper feels relieved guide post in Fu Wang mechanisms rack, and taper centering guide post is located at conveying
The top of afer bay, taper centering guide post on be wound with grid cloth, determine thickness Fu Wang mechanisms be equipped with it is interior edge bearing taper determine
Grid cloth inner core is fixed on the top of workpiece and parallel with workpiece by heart guide post, perpendicular to conveying tape motion direction, band to be conveyed
Drive workpiece by when, grid cloth is attached to workpiece, and as workpiece drags, grid cloth inner core can follow rotation, damping unit
Grid cloth rotate too fast due to inertia and quality are irregular can be prevented, and remains grid cloth some tension.More peaces in mechanism
The spare grid cloth of dress can save grid cloth replacing construction so that replacing grid cloth need not shut down.
The fixed thick device includes pressure roller and the adjustable pressing roller holder of height, and the both ends of pressure roller respectively can by 7 height
Pressure regulation roller support is mounted on conveying afer bay.
The nethike embrane plate automatic cutting means include left side linear bearing, servo motor, special cast-cutting saw slice, straight line mould
Group, left side double-rod cylinder, right side linear bearing, right side double-rod cylinder, servo motor mounting base, mounting plate one and mounting plate two,
Left side linear bearing and right side linear bearing are arranged in parallel relatively, and mounting plate one, right side straight line are equipped on the linear bearing of left side
Mounting plate two is installed on bearing, left side double-rod cylinder is installed on mounting plate one, right side double rod gas is installed on mounting plate two
Cylinder, left side double-rod cylinder and the setting of right side double-rod cylinder relative engagement, the both ends of straight line module are separately fixed at one He of mounting plate
On mounting plate two, servo motor is connected by servo motor mounting base with the sliding block of straight line module, and the power of servo motor is defeated
The straight line module of the special cast-cutting saw slice of mounting head on shaft, cutting mechanism is mounted on linear bearing so that whole system can
It is moved with workpiece movement, prevents from stopping workpiece movement in cutting process.Before cutting, both sides cylinder clamps workpiece substrate,
Then workpiece is cut by the special cast-cutting saw slice on straight line module, cutter device return-to-home position after process.
The left side linear bearing includes bearing body, guide rail and sliding block, is slided on guide rail and is provided with bearing body, bearing body
Outside is provided with sliding block.
The left knifing mechanism includes that sprocket shaft A, sprocket shaft B, sprocket wheel A, sprocket wheel B, sprocket wheel C, sprocket wheel D, double-side band ear are curved
Plate conveyor chain A, double-side band ear bent plate conveyor chain B, left scraper plate and spur gear A, sprocket shaft A are parallel with sprocket shaft B opposite sets
It sets, sprocket shaft A and sprocket shaft B are rotatably installed in knifing machine rack, and the both ends of sprocket shaft A are respectively arranged with sprocket wheel A and chain
C is taken turns, the both ends of sprocket shaft B are respectively arranged with sprocket wheel B and sprocket wheel D, the conveying of double-side band ear bent plate is wound on sprocket wheel A and sprocket wheel B
Double-side band ear bent plate conveyor chain B is wound on chain A, sprocket wheel C and sprocket wheel D, the both ends of left scraper plate are separately fixed at double-side band
On ear bent plate conveyor chain A and double-side band ear bent plate conveyor chain B, one end of sprocket shaft B is additionally provided with spur gear A.
The right knifing mechanism includes that sprocket shaft C, sprocket shaft D, sprocket wheel E, sprocket wheel F, sprocket wheel G, sprocket wheel H, double-side band ear are curved
Plate conveyor chain C, double-side band ear bent plate conveyor chain D, right scraper plate, spur gear B and driven wheel, sprocket shaft C are parallel with sprocket shaft D
It is oppositely arranged, sprocket shaft C and sprocket shaft D are rotatably installed in knifing machine rack, and the both ends of sprocket shaft C are respectively arranged with sprocket wheel
The both ends of E and sprocket wheel G, sprocket shaft D are respectively arranged with sprocket wheel F and sprocket wheel H, and double-side band ear bent plate is wound on sprocket wheel E and sprocket wheel F
It is wound with double-side band ear bent plate conveyor chain D on conveyor chain C, sprocket wheel G and sprocket wheel H, the both ends of right scraper plate are separately fixed at double
On sideband ear bent plate conveyor chain C and double-side band ear bent plate conveyor chain D, one end of sprocket shaft C is additionally provided with spur gear B, chain
One end of wheel shaft D is additionally provided with driven wheel, and spur gear A and spur gear B are meshed, and driven wheel passes through industrial driving chain and three-phase
Asynchronous motor be connected by power.
A method of decorating inner and external walls plate being produced using the manufacturing and processing equipment of above-mentioned decorating inner and external walls plate, including as follows
The step of sequence carries out：
1）It places a substrate in cleaning to apply in water installations, substrate is steadily advanced, and by the thrust of substrate below, makes the substrate on track
Auto-approaching, alignment, while ensureing gapless between substrate；
2）Brush type idler wheel provides power for the substrate on unpowered rolling wheel guide rails, while utilizing idler wheel rotating speed and below conveyer belt
Gait of march is poor, is cleaned to substrate using hairbrush；Respectively setting is together, dynamic providing before and after water spraying mechanism for Brush type idler wheel
Substrate is done respectively while power, wet cleaning；
3）Substrate carries out secondary cleaning after water spraying mechanism is sprayed water by second Brush type pair of rollers substrate, while being protected on substrate
Amount of water is held, follow-up overlay film caudacoria is made to have certain motility on substrate, ensures smooth, the corrugationless of coating technique,
Water spraying mechanism has heating function, can be preheated in winter to substrate under low-temperature condition, prevent substrate from adding into follow-up incubator
It is burst when heat engine structure；
4）V-type scraping plate mechanism effectively obstructs the pollutants such as impurity, the particle that second Brush type idler wheel is cleared up, and protects
Substrate surface cleaning is held, while the moisture on substrate is suitably obstructed, makes the amount of water for keeping follow-up overlay film to need on substrate；
5）Substrate passes through film-covering mechanism, and wound membrane is applied on substrate uniform, smooth, straightly by film-covering mechanism；
6）Substrate after applying film enters incubator heating mechanism, eliminates tractive force by certain temperature and is irregularly answered caused by film
Power makes to apply the film on substrate and more unfolds；
7）The substrate handled through incubator heating mechanism, which enters, unfolds flat membrane mechanism, and multi-disc scraper plate is with certain speed, simultaneously
Vertical, constant speed, continuous, uniformly, scrape from center line is opposite outward is carried out to the film applied in advancing on substrate, scrapes membrane removal and base
Moisture between plate, makes that film is continuous, applies on substrate to smooth, firm, corrugationless；
8）Swing pours elution device and drives fluid-conveying pipe position appropriate above film and substrate, perpendicular to substrate traveling side
To at the uniform velocity reciprocally swinging equably pours slurry leaching on the film in traveling；
9）Determine thickness Fu Wang mechanisms, substrate and film strips move slurry at the uniform velocity by fixed thick device, make slurry according to the thickness of setting and
Even width is completely coated on film, while Fu Wang mechanisms are being coated with one layer of grid cloth of complete pulp surface application, grid
Cloth pulp surface without sink, without impractical, Ding Houfuwang mechanisms are regarded can be arranged continuous twice at plate thickness needs, and twice are fixed thick deposited
Retain appropriate intervals between net mechanism；
10）Nethike embrane plate automatic cutting means, substrate advances to nethike embrane plate automatic cutting means, and detects the seam between two substrates
Behind gap position, locking falls on appropriate location to the device with substrate synchronization marching, while automatically under release cutter or slice automatically,
It is moved according to setting speed perpendicular to substrate travel, cuts off film and grid cloth, made two pieces of substrate separation, be then return to initial
Position.
The conveying afer bay includes dynamic conveyor belt, cleaning, substrate that is straight and keeping amount of water, seamlessly into
Enter the dynamic conveyor belt at the uniform velocity advanced, transmission belt surface has draining diversion channel slot, and power conveying mechanism carries follow-up overlay film, adds
Heat, flat membrane pour leaching, the fixed thick, roads linked network Deng Ge device.
Compared with prior art, the invention has the advantages that：The decorating inner and external walls plate through the invention
Manufacturing and processing equipment, the manufacturing and processing equipment innovated completely and process of invention reach substrate production, pattern applies
Cloth is once completed, and revolutionizes former inner-outer wall hair plates and decorative panel sanding -- is primed -- UV transfer links, simple for process, effect
Rate is high, production efficiency can be achieved is enhanced about more than once, equipment investment reduces by 50% or more, direct labor and reduces by 50% or more, production
A large amount of savings of 50% or more cycle time and auxiliary carrying, auxiliary material consumption etc., production process is completely pollution-free.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structure enlargement diagram that thickness Fu Wang mechanisms are determined in Fig. 1；
Fig. 3 is the stereogram for unfolding flat membrane mechanism in Fig. 1；
Fig. 4 is the left view for unfolding flat membrane mechanism in Fig. 1；
Fig. 5 is the vertical view for unfolding flat membrane mechanism in Fig. 1；
Fig. 6 is the front view for unfolding flat membrane mechanism in Fig. 1；
Fig. 7 is the stereogram of nethike embrane plate automatic cutting means in Fig. 1；
Fig. 8 is the vertical view of nethike embrane plate automatic cutting means in Fig. 1；
Fig. 9 is the front view of nethike embrane plate automatic cutting means in Fig. 1；
Figure 10 is the structural schematic diagram front view of the present invention；
Figure 11 is the structural schematic diagram vertical view of the present invention.
In figure：1, cleaning applies water installations 1.1, front conveyor frame 1.1.1, conveys supporting frame 1.1.2, is unpowered
Rolling wheel guide rails 1.1.3, Brush type idler wheel 1.1.4, Brush type idler wheel driving motor 1.2, water spraying mechanism 1.3, V-type are scraped
Trigger structure 2, film-covering mechanism 4, incubator heating mechanism 5, unfolds flat membrane mechanism 5.1, knifing machine at conveying afer bay 3
Rack 5.2, flat membrane cylinder 5.3, left knifing mechanism 5.3.1, sprocket shaft A 5.3.2, sprocket shaft B 5.3.3, sprocket wheel A
5.3.4, sprocket wheel B 5.3.5, sprocket wheel C 5.3.6, sprocket wheel D 5.3.7, double-side band ear bent plate conveyor chain A 5.3.8, double
Sideband ear bent plate conveyor chain B 5.3.9, left scraper plate 5.3.10, spur gear A 5.4, right knifing mechanism 5.4.1, sprocket wheel
Axis C 5.4.2, sprocket shaft D 5.4.3, sprocket wheel E 5.4.4, sprocket wheel F 5.4.5, sprocket wheel G 5.4.6, sprocket wheel H
5.4.7, double-side band ear bent plate conveyor chain C 5.4.8, double-side band ear bent plate conveyor chain D 5.4.9, right scraper plate
5.4.10, spur gear B 5.4.11, driven wheel 5.5, motor mounting rack 5.6, industrial driving chain 5.7, phase asynchronous
Motor 6, swing pour elution device 7, determine thickness Fu Wang mechanisms 7.1, taper centering guide post 7.2, grid cloth
7.3, fixed thick device 7.3.1, pressure roller 7.3.2, just adjustable pressing roller holder 7.4, Fu Wang mechanisms rack 8, nethike embrane plate
Automatic cutting means 8.1, left side linear bearing 8.1.1, bearing body 8.1.2, unpowered rolling wheel guide rails 8.1.3, cunning
Block 8.2, servo motor 8.3, special cast-cutting saw slice 8.4, straight line module 8.5, left side double-rod cylinder 8.6, right side
Linear bearing 8.7, right side double-rod cylinder 8.8, servo motor mounting base 8.9, mounting plate 1, mounting plate two.
Specific implementation mode
The present invention is described further below in conjunction with the accompanying drawings：
Below by way of specific embodiment, the invention will be further described, but not to limit the present invention, all in spirit of that invention
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Embodiment one
As shown in figs. 1-11, the manufacturing and processing equipment of the decorating inner and external walls plate, including cleaning applies water installations 1 and pattern is coated with
Equipment, cleaning apply water installations 1 and are followed by pattern coating apparatus, the pattern coating apparatus include conveying afer bay 2, film-covering mechanism 3,
Incubator heating mechanism 4 unfolds flat membrane mechanism 5, swings and pour elution device 6, determine thickness Fu Wang mechanisms 7 and nethike embrane plate cuts dress automatically
8 are set, conveys and is sequentially installed with film-covering mechanism 3, incubator heating mechanism 4 from front to back on afer bay 2, unfold flat membrane mechanism 5, swing
It pours elution device 6, determine thickness Fu Wang mechanisms 7, nethike embrane plate automatic cutting means 8.
In the present embodiment, it includes front conveyor frame 1.1, water spraying mechanism 1.2 and V-type scrapper conveyor that the cleaning, which applies water installations 1,
Structure 1.3 is equipped with water spraying mechanism 1.2 and V-type scraping plate mechanism 1.3, the rear portion peace of front conveyor frame 1.1 on front conveyor frame 1.1
Equipped with V-type scraping plate mechanism 1.3, the installed in front of V-type scraping plate mechanism 1.3 has water spraying mechanism 1.2；The front conveyor frame 1.1 wraps
Include conveying supporting frame 1.1.1, unpowered rolling wheel guide rails 8.1.2, Brush type idler wheel 1.1.3 and Brush type idler wheel driving motor
1.1.4, the top of conveying supporting frame 1.1.1 is provided with unpowered rolling wheel guide rails 8.1.2, unpowered rolling wheel guide rails 8.1.2 by
The unpowered idler wheel composition of multiple equidistant parallel arrangements, the front end of conveying supporting frame 1.1.1 are provided with Brush type idler wheel
1.1.3, Brush type idler wheel 1.1.3 and Brush type idler wheel driving motor 1.1.4 be connected by powers, Brush type idler wheel driving motor
1.1.4 it is mounted on the lower section of conveying supporting frame 1.1.1；The flat membrane mechanism 5 of unfolding includes knifing machine rack 5.1, flat membrane gas
Cylinder 5.2, left knifing mechanism 5.3, right knifing mechanism 5.4, motor mounting rack 5.5, industrial driving chain 5.6 and three-phase asynchronous electric
The quadrangle of machine 5.7, knifing machine rack 5.1 is separately installed with a flat membrane cylinder 5.2, is equipped with relatively in knifing machine rack 5.1
The direction of rotation of left knifing mechanism 5.3 and right knifing mechanism 5.4, left knifing mechanism 5.3 and right knifing mechanism 5.4 is on the contrary, three-phase
Asynchronous motor 5.7 is mounted on by motor mounting rack 5.5 in knifing machine rack 5.1, and threephase asynchronous 5.7 passes through industry
Driving chain 5.6 and right 5.4 be connected by power of knifing mechanism, right knifing mechanism 5.4 and 5.3 engaged transmission of left knifing mechanism；It is described
It includes taper centering guide post 7.1, grid cloth 7.2, fixed thick device 7.3 and Fu Wang mechanisms rack 7.4 to determine thickness Fu Wang mechanisms 7, is determined
Thick device 7.3 is mounted on conveying afer bay 2, and taper feels relieved guide post 7.1 in Fu Wang mechanisms rack 7.4, taper centering
Guide post 7.1 is located at the top of conveying afer bay 2, and grid cloth 7.2 is wound on taper centering guide post 7.1；The fixed thick device 7.3
Both ends including pressure roller 7.3.1 and height adjustable pressing roller holder 7.3.2, pressure roller 7.3.1 pass through the one 7 adjustable pressure roller of height respectively
Holder 7.3.2 is mounted on conveying afer bay 2；The nethike embrane plate automatic cutting means 8 include left side linear bearing 8.1, servo
Motor 8.2, special cast-cutting saw slice 8.3, straight line module 8.4, left side double-rod cylinder 8.5, right side linear bearing 8.6, right side double rod
Cylinder 8.7, servo motor mounting base 8.8, mounting plate 1 and mounting plate 2 8.10, left side linear bearing 8.1 and right side straight line
Bearing 8.6 is opposite to be arranged in parallel, and mounting plate 1 is equipped on left side linear bearing 8.1, is installed on right side linear bearing 8.6
There is mounting plate 2 8.10, left side double-rod cylinder 8.5 is installed on mounting plate 1, it is double to be equipped with right side on mounting plate 2 8.10
Bar cylinder 8.7, left side double-rod cylinder 8.5 and the setting of 8.7 relative engagement of right side double-rod cylinder, the both ends difference of straight line module 8.4
It is fixed on mounting plate 1 and mounting plate 2 8.10, servo motor 8.2 passes through servo motor mounting base 8.8 and straight line module
8.4 sliding block is connected, the special cast-cutting saw slice of mounting head 8.3 on the power output shaft of servo motor 8.2；The left side linear axis
It includes bearing body 8.1.1, guide rail 8.1.2 and sliding block 8.1.3 to hold 8.1, is slided on guide rail 8.1.2 and is provided with bearing body 8.1.1, axis
The outside for holding body 8.1.1 is provided with sliding block 8.1.3；The left knifing mechanism 5.3 includes sprocket shaft A5.3.1, sprocket shaft
B5.3.2, sprocket wheel A5.3.3, sprocket wheel B5.3.4, sprocket wheel C5.3.5, sprocket wheel D5.3.6, double-side band ear bent plate conveyor chain
A5.3.7, double-side band ear bent plate conveyor chain B5.3.8, left scraper plate 5.3.9 and spur gear A5.3.10, sprocket shaft A5.3.1 and chain
Wheel shaft B5.3.2 is oppositely arranged in parallel, and sprocket shaft A5.3.1 and sprocket shaft B5.3.2 are rotatably installed in knifing machine rack 5.1,
The both ends of sprocket shaft A5.3.1 are respectively arranged with sprocket wheel A5.3.3 and sprocket wheel C5.3.5, and the both ends of sprocket shaft B5.3.2 are respectively set
There are sprocket wheel B5.3.4 and sprocket wheel D5.3.6, double-side band ear bent plate conveyor chain is wound on sprocket wheel A5.3.3 and sprocket wheel B5.3.4
Double-side band ear bent plate conveyor chain B5.3.8 is wound on A5.3.7, sprocket wheel C5.3.5 and sprocket wheel D5.3.6, left scraper plate 5.3.9's
Both ends are separately fixed on double-side band ear bent plate conveyor chain A5.3.7 and double-side band ear bent plate conveyor chain B5.3.8, sprocket shaft
One end of B5.3.2 is additionally provided with spur gear A5.3.10；The right knifing mechanism 5.4 includes sprocket shaft C5.4.1, sprocket shaft
D5.4.2, sprocket wheel E5.4.3, sprocket wheel F5.4.4, sprocket wheel G5.4.5, sprocket wheel H5.4.6, double-side band ear bent plate conveyor chain
C5.4.7, double-side band ear bent plate conveyor chain D5.4.8, right scraper plate 5.4.9, spur gear B5.4.10 and driven wheel 5.4.11, chain
Wheel shaft C5.4.1 and sprocket shaft D5.4.2 are oppositely arranged in parallel, and sprocket shaft C5.4.1 and sprocket shaft D5.4.2 are rotatably installed in and scrape
In film machine rack 5.1, the both ends of sprocket shaft C5.4.1 are respectively arranged with sprocket wheel E5.4.3 and sprocket wheel G5.4.5, sprocket shaft D5.4.2
Both ends be respectively arranged with sprocket wheel F5.4.4 and sprocket wheel H5.4.6, be wound with double-side band ear on sprocket wheel E5.4.3 and sprocket wheel F5.4.4
Double-side band ear bent plate conveyor chain D5.4.8 is wound on bent plate conveyor chain C5.4.7, sprocket wheel G5.4.5 and sprocket wheel H5.4.6,
The both ends of right scraper plate 5.4.9 are separately fixed at double-side band ear bent plate conveyor chain C5.4.7 and double-side band ear bent plate conveyor chain
On D5.4.8, one end of sprocket shaft C5.4.1 is additionally provided with spur gear B5.4.10, one end of sprocket shaft D5.4.2 be additionally provided with from
Driving wheel 5.4.11, spur gear A5.3.10 and spur gear B5.4.10 are meshed, and driven wheel 5.4.11 passes through industrial driving chain 5.6
With 5.7 be connected by power of threephase asynchronous.
A method of decorating inner and external walls plate being produced using the manufacturing and processing equipment of above-mentioned decorating inner and external walls plate, including as follows
The step of sequence carries out：
1）It places a substrate in cleaning to apply in water installations 1, substrate is steadily advanced, and by the thrust of substrate below, makes the base on track
Plate auto-approaching, alignment, while ensureing gapless between substrate；
2）Brush type idler wheel 1.1.3 provides power for the substrate on unpowered rolling wheel guide rails 1.1.2, at the same using idler wheel rotating speed and
Conveyer belt gait of march is poor below, is cleaned to substrate using hairbrush；Brush type idler wheel 1.1.3 is before and after water spraying mechanism 1.2
Each setting together, is respectively done substrate while providing power, wet cleaning；
3）Substrate carries out secondary cleaning by second Brush type idler wheel 1.1.3 after the water spray of water spraying mechanism 1.2 to substrate, simultaneously
Keep amount of water on substrate, follow-up overlay film caudacoria made to have certain motility on substrate, ensure coating technique it is smooth,
Corrugationless, water spraying mechanism 1.2 have heating function, can be preheated in winter to substrate under low-temperature condition, prevent substrate from entering
It is burst when follow-up incubator heating mechanism 4；
4）V-type scraping plate mechanism 1.3 has the pollutants such as second Brush type idler wheel 1.1.3 impurity, the particles cleared up
Effect barrier keeps substrate surface cleaning, while the moisture on substrate is suitably obstructed, and makes to keep follow-up overlay film needs on substrate
Amount of water；
5）Substrate pass through film-covering mechanism 3, wound membrane by film-covering mechanism 3 it is uniform, smooth, straight apply on substrate；
6）Substrate after applying film enters incubator heating mechanism 4, and it is irregular caused by film to eliminate tractive force by certain temperature
Stress makes to apply the film on substrate and more unfolds；
7）The substrate handled through incubator heating mechanism 4, which enters, unfolds flat membrane mechanism 5, and multi-disc scraper plate is with certain speed, together
When vertical, constant speed, continuous, uniformly, scrape from center line is opposite outward is carried out to the film applied in advancing on substrate, scrape membrane removal and
Moisture between substrate, makes that film is continuous, applies on substrate to smooth, firm, corrugationless；
8）Swing pours elution device 6 and drives fluid-conveying pipe position appropriate above film and substrate, perpendicular to substrate traveling side
To at the uniform velocity reciprocally swinging equably pours slurry leaching on the film in traveling；
9）Determine thickness Fu Wang mechanisms 7, substrate and film strips move slurry at the uniform velocity by fixed thick device 7.3, make thickness of the slurry according to setting
Degree and even width are completely coated on film, while Fu Wang mechanisms are being coated with one layer of grid cloth of complete pulp surface application,
Grid cloth pulp surface without sink, without impractical, Ding Houfuwang mechanisms, which are regarded, needs that continuous twice can be arranged at plate thickness, and twice are fixed
Retain appropriate intervals between Hou Fuwang mechanisms；
10）Nethike embrane plate automatic cutting means 8, substrate advance to nethike embrane plate automatic cutting means 8, and detect between two substrates
Gap position after, locking while falling on appropriate position to the device with substrate synchronization marching under automatic release cutter or slice automatically
It sets, is being moved according to setting speed perpendicular to substrate travel, cut off film and grid cloth, make two pieces of substrate separation, then return
To initial position.
The conveying afer bay 2 includes dynamic conveyor belt, is cleaned, substrate that is straight and keeping amount of water, seamlessly
Into the dynamic conveyor belt at the uniform velocity advanced, transmission belt surface has a draining diversion channel slot, power conveying mechanism carry follow-up overlay film,
Heating, flat membrane pour leaching, the fixed thick, roads linked network Deng Ge device.
The basic principles and main features and advantages of the present invention of the present invention have been shown and described above.The skill of the industry
Art personnel it should be appreciated that the present invention is not limited to the above embodiments, the above embodiments and description only describe
The principle of the present invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these
Changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and
Its equivalent thereof.
Claims (10)
1. a kind of manufacturing and processing equipment of decorating inner and external walls plate, it is characterised in that：Water installations are applied including cleaning（1）It is coated with pattern
Equipment, cleaning apply water installations（1）It is followed by pattern coating apparatus, the pattern coating apparatus includes conveying afer bay（2）, laminating machine
Structure（3）, incubator heating mechanism（4）, unfold flat membrane mechanism（5）, swing pour elution device（6）, determine thickness Fu Wang mechanisms（7）And net
Diaphragm plate automatic cutting means（8）, convey afer bay（2）On from front to back be sequentially installed with film-covering mechanism（3）, incubator heating mechanism
（4）, unfold flat membrane mechanism（5）, swing pour elution device（6）, determine thickness Fu Wang mechanisms（7）, nethike embrane plate automatic cutting means
（8）.
2. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 1, it is characterised in that：The cleaning applies water dress
It sets（1）Including front conveyor frame（1.1）, water spraying mechanism（1.2）With V-type scraping plate mechanism（1.3）, front conveyor frame（1.1）Upper peace
Equipped with water spraying mechanism（1.2）With V-type scraping plate mechanism（1.3）, front conveyor frame（1.1）Rear portion V-type scraping plate mechanism is installed
（1.3）, V-type scraping plate mechanism（1.3）Installed in front have water spraying mechanism（1.2）.
3. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 2, it is characterised in that：The front conveyor frame
（1.1）Including conveying supporting frame（1.1.1）, unpowered rolling wheel guide rails（8.1.2）, Brush type idler wheel（1.1.3）And Brush type
Idler wheel driving motor（1.1.4）, convey supporting frame（1.1.1）Top be provided with unpowered rolling wheel guide rails（8.1.2）, without dynamic
Power rolling wheel guide rails（8.1.2）It is made of the unpowered idler wheel that multiple equidistant parallels arrange, conveys supporting frame（1.1.1）Front end
It is provided with Brush type idler wheel（1.1.3）, Brush type idler wheel（1.1.3）With Brush type idler wheel driving motor（1.1.4）Be connected by power,
Brush type idler wheel driving motor（1.1.4）Mounted on conveying supporting frame（1.1.1）Lower section.
4. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 1, it is characterised in that：It is described to unfold flat membrane machine
Structure（5）Including knifing machine rack（5.1）, flat membrane cylinder（5.2）, left knifing mechanism（5.3）, right knifing mechanism（5.4）, motor peace
It shelves（5.5）, industrial driving chain（5.6）And threephase asynchronous（5.7）, knifing machine rack（5.1）Quadrangle pacify respectively
There are one flat membrane cylinders for dress（5.2）, knifing machine rack（5.1）It is upper that left knifing mechanism is installed relatively（5.3）With right knifing mechanism
（5.4）, left knifing mechanism（5.3）With right knifing mechanism（5.4）Direction of rotation on the contrary, threephase asynchronous（5.7）Pass through
Motor mounting rack（5.5）Mounted on knifing machine rack（5.1）On, threephase asynchronous（5.7）Pass through industrial driving chain
（5.6）With right knifing mechanism（5.4）Be connected by power, right knifing mechanism（5.4）With left knifing mechanism（5.3）Engaged transmission.
5. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 1, it is characterised in that：It is described to determine the deposited net of thickness
Mechanism（7）Including taper centering guide post（7.1）, grid cloth（7.2）, fixed thick device（7.3）With Fu Wang mechanisms rack（7.4）, fixed
Thick device（7.3）Mounted on conveying afer bay（2）On, taper centering guide post（7.1）Mounted on Fu Wang mechanisms rack（7.4）On,
Taper centering guide post（7.1）Positioned at conveying afer bay（2）Top, taper feel relieved guide post（7.1）On be wound with grid cloth
（7.2）.
6. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 5, it is characterised in that：The fixed thick device
（7.3）Including pressure roller（7.3.1）With the adjustable pressing roller holder of height（7.3.2）, pressure roller（7.3.1）Both ends pass through a height respectively
Low adjustable pressing roller holder（7.3.2）Mounted on conveying afer bay（2）On.
7. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 6, it is characterised in that：The nethike embrane plate is automatic
Cutting means（8）Including left side linear bearing（8.1）, servo motor（8.2）, special cast-cutting saw slice（8.3）, straight line module
（8.4）, left side double-rod cylinder（8.5）, right side linear bearing（8.6）, right side double-rod cylinder（8.7）, servo motor mounting base
（8.8）, mounting plate one（8.9）With mounting plate two（8.10）, left side linear bearing（8.1）With right side linear bearing（8.6）Relatively
It is arranged in parallel, left side linear bearing（8.1）On mounting plate one is installed（8.9）, right side linear bearing（8.6）On installation is installed
Plate two（8.10）, mounting plate one（8.9）On be equipped with left side double-rod cylinder（8.5）, mounting plate two（8.10）On be equipped with right side
Double-rod cylinder（8.7）, left side double-rod cylinder（8.5）With right side double-rod cylinder（8.7）Relative engagement is arranged, straight line module（8.4）
Both ends be separately fixed at mounting plate one（8.9）With mounting plate two（8.10）On, servo motor（8.2）It is installed by servo motor
Seat（8.8）With straight line module（8.4）Sliding block be connected, servo motor（8.2）Power output shaft on the special cutting of mounting head
Saw blade（8.3）.
8. according to the manufacturing and processing equipment of claim 1-7 any one of them decorating inner and external walls plates, it is characterised in that：The left side
Knifing mechanism（5.3）Including sprocket shaft A（5.3.1）, sprocket shaft B（5.3.2）, sprocket wheel A（5.3.3）, sprocket wheel B（5.3.4）, sprocket wheel
C（5.3.5）, sprocket wheel D（5.3.6）, double-side band ear bent plate conveyor chain A（5.3.7）, double-side band ear bent plate conveyor chain B
（5.3.8）, left scraper plate（5.3.9）With spur gear A（5.3.10）, sprocket shaft A（5.3.1）With sprocket shaft B（5.3.2）It is parallel opposite
Setting, sprocket shaft A（5.3.1）With sprocket shaft B（5.3.2）It is rotatably installed in knifing machine rack（5.1）On, sprocket shaft A
（5.3.1）Both ends be respectively arranged with sprocket wheel A（5.3.3）With sprocket wheel C（5.3.5）, sprocket shaft B（5.3.2）Both ends set respectively
It is equipped with sprocket wheel B（5.3.4）With sprocket wheel D（5.3.6）, sprocket wheel A（5.3.3）With sprocket wheel B（5.3.4）On be wound with double-side band ear bent plate
Conveyor chain A（5.3.7）, sprocket wheel C（5.3.5）With sprocket wheel D（5.3.6）On be wound with double-side band ear bent plate conveyor chain B
（5.3.8）, left scraper plate（5.3.9）Both ends be separately fixed at double-side band ear bent plate conveyor chain A（5.3.7）It is curved with double-side band ear
Plate conveyor chain B（5.3.8）On, sprocket shaft B（5.3.2）One end be additionally provided with spur gear A（5.3.10）.
9. the manufacturing and processing equipment of decorating inner and external walls plate according to claim 8, it is characterised in that：The right knifing mechanism
（5.4）Including sprocket shaft C（5.4.1）, sprocket shaft D（5.4.2）, sprocket wheel E（5.4.3）, sprocket wheel F（5.4.4）, sprocket wheel G
（5.4.5）, sprocket wheel H（5.4.6）, double-side band ear bent plate conveyor chain C（5.4.7）, double-side band ear bent plate conveyor chain D
（5.4.8）, right scraper plate（5.4.9）, spur gear B（5.4.10）And driven wheel（5.4.11）, sprocket shaft C（5.4.1）With sprocket shaft D
（5.4.2）It is oppositely arranged in parallel, sprocket shaft C（5.4.1）With sprocket shaft D（5.4.2）It is rotatably installed in knifing machine rack（5.1）
On, sprocket shaft C（5.4.1）Both ends be respectively arranged with sprocket wheel E（5.4.3）With sprocket wheel G（5.4.5）, sprocket shaft D（5.4.2）'s
Both ends are respectively arranged with sprocket wheel F（5.4.4）With sprocket wheel H（5.4.6）, sprocket wheel E（5.4.3）With sprocket wheel F（5.4.4）On be wound with it is double
Sideband ear bent plate conveyor chain C（5.4.7）, sprocket wheel G（5.4.5）With sprocket wheel H（5.4.6）On be wound with double-side band ear bent plate conveying
Chain D（5.4.8）, right scraper plate（5.4.9）Both ends be separately fixed at double-side band ear bent plate conveyor chain C（5.4.7）With it is bilateral
Band ear bent plate conveyor chain D（5.4.8）On, sprocket shaft C（5.4.1）One end be additionally provided with spur gear B（5.4.10）, sprocket shaft
D（5.4.2）One end be additionally provided with driven wheel（5.4.11）, spur gear A（5.3.10）With spur gear B（5.4.10）It is meshed,
Driven wheel（5.4.11）Pass through industrial driving chain（5.6）With threephase asynchronous（5.7）Be connected by power.
10. a kind of manufacturing and processing equipment using the decorating inner and external walls plate as described in claim 1-9 is any produces decorating inner and external walls
The method of plate includes the steps that following sequence carries out：
1）It places a substrate in cleaning and applies water installations（1）On, substrate is steadily advanced, and by the thrust of substrate below, is made on track
Substrate auto-approaching, alignment, while ensureing gapless between substrate；
2）Brush type idler wheel（1.1.3）For unpowered rolling wheel guide rails（1.1.2）On substrate provide power, while using idler wheel turn
Speed and below conveyer belt gait of march are poor, are cleaned to substrate using hairbrush；Brush type idler wheel（1.1.3）In water spraying mechanism
（1.2）Front and back each setting together, is respectively done substrate while providing power, wet cleaning；
3）Substrate is through water spraying mechanism（1.2）Pass through second Brush type idler wheel after water spray（1.1.3）Secondary cleaning is carried out to substrate,
Amount of water is kept on substrate simultaneously, so that follow-up overlay film caudacoria is had certain motility on substrate, ensures coating technique
Smooth, corrugationless, water spraying mechanism（1.2）Have heating function, substrate can be preheated under low-temperature condition in winter, prevent base
Plate enters follow-up incubator heating mechanism（4）When burst；
4）V-type scraping plate mechanism（1.3）Second Brush type idler wheel（1.1.3）The pollutants such as impurity, the particle cleared up into
Row effectively barrier, keeps substrate surface cleaning, while the moisture on substrate is suitably obstructed, and makes that follow-up overlay film is kept to need on substrate
The amount of water wanted；
5）Substrate passes through film-covering mechanism（3）, wound membrane passes through film-covering mechanism（3）Uniformly, it applies on substrate smooth, straightly；
6）Substrate after applying film enters incubator heating mechanism（4）, tractive force is eliminated by certain temperature and is not advised caused by film
Then stress makes to apply the film on substrate and more unfolds；
7）Through incubator heating mechanism（4）The substrate handled, which enters, unfolds flat membrane mechanism（5）, multi-disc scraper plate is with certain speed
Degree, while vertical, constant speed, continuous, uniformly, scrape from center line is opposite outward is carried out to the film applied in advancing on substrate, it scrapes
Moisture between membrane removal and substrate, makes that film is continuous, applies on substrate to smooth, firm, corrugationless；
8）Elution device is poured in swing（6）Fluid-conveying pipe position appropriate above film and substrate is driven, is advanced perpendicular to substrate
Slurry is equably poured leaching on the film in traveling in direction, at the uniform velocity reciprocally swinging；
9）Determine thickness Fu Wang mechanisms（7）, substrate and film strips move slurry at the uniform velocity by fixed thick device（7.3）, make slurry according to setting
Thickness and width uniformly, be completely coated on film, while Fu Wang mechanisms apply one layer of net being coated with complete pulp surface
Ge Bu, grid cloth pulp surface without sink, without impractical, Ding Houfuwang mechanisms, which are regarded, needs that continuous twice can be arranged at plate thickness,
Retain appropriate intervals between twice Ding Houfuwang mechanisms；
10）Nethike embrane plate automatic cutting means（8）, substrate advances to nethike embrane plate automatic cutting means（8）, and detect two substrates it
Between gap position after, the device automatically locking fallen on substrate synchronization marching, while under automatic release cutter or slice it is appropriate
Position is being moved perpendicular to substrate travel according to setting speed, cuts off film and grid cloth, makes two pieces of substrate separation, then
Return to initial position.
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| CN201810275377.6A CN108274796B (en) | 2018-03-30 | 2018-03-30 | Production and processing equipment for inner and outer wall decorative plates and method for producing inner and outer wall decorative plates |
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