CN108258858A - Permanent-magnetic electric machine rotor magnet steel automatic insertion machine - Google Patents
Permanent-magnetic electric machine rotor magnet steel automatic insertion machine Download PDFInfo
- Publication number
- CN108258858A CN108258858A CN201810192754.XA CN201810192754A CN108258858A CN 108258858 A CN108258858 A CN 108258858A CN 201810192754 A CN201810192754 A CN 201810192754A CN 108258858 A CN108258858 A CN 108258858A
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- Prior art keywords
- magnet steel
- rack
- permanent
- electric machine
- push plate
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
The present invention relates to a kind of permanent-magnetic electric machine rotor magnet steel automatic insertion machines.It includes rack, and rack is equipped with indexing means and magnet steel insertion apparatus；The magnet steel insertion apparatus is located at the top of the indexing means；The magnet steel insertion apparatus includes the first engine base being fixed in rack；The lower part of first engine base is equipped with the first charge slot and the second charge slot in 60 degree of angle arrangements；The discharge end of the first charge slot and the second charge slot coordinates with feeding seat, accordingly, feeding seat is equipped with couples the first push plate and the second push plate with it by sliding pair, it is fixedly connected at the top of first push plate and the second push plate with connecting seat, connecting seat is driven by the first servo motor for being arranged on the first upper part of the frame.Magnet steel can be automatically inserted into the hole position of permanent magnet machine rotor, production efficiency is largely increased by the present invention using indexing means and the synergistic effect of magnet steel insertion apparatus with particular configuration.
Description
Technical field
The present invention relates to the mechanical equipment of magneto assembling, more particularly to a kind of permanent-magnetic electric machine rotor magnet steel is inserted automatically
Enter machine.
Background technology
In recent years, it is fast with Power Electronic Technique, microelectric technique, New-type electric machine control theory and rare earth permanent-magnetic material
Speed development, permasyn morot are rapidly promoted and applied.Compared with traditional electric excitation synchronous motor, permanent magnet synchronous electric
Equipment is lossy less, efficient, power savings clear advantage.Permasyn morot provides excitation with permanent magnet, makes electronic
Machine structure is relatively simple, reduces processing and assembly costs, and eliminates the collector ring and brush to easily go wrong, improves electricity
Motivation reliability of operation；Again because without exciting current, without excitation loss, improving the efficiency and power density of motor,
Thus it be studied in recent years it is more and in every field apply a kind of more and more extensive motor.
Magneto needs the magnet steel that will have been magnetized (magnet steel) to be pressed into the bore on rotor in assembling.It is existing
In technology, for the process by being accomplished manually, inefficiency seriously affects production efficiency.
Invention content
The object of the present invention is to provide a kind of permanent-magnetic electric machine rotor magnet steel automatic insertion machines.The present invention overcomes existing
Magnet steel can be inserted into the Kong Weizhong of permanent magnet machine rotor by above-mentioned deficiency present in technology automatically, so as to improve magneto dress
The degree of automation with process reduces production cost.
Technical scheme of the present invention：Permanent-magnetic electric machine rotor magnet steel automatic insertion machine, including rack, rack is equipped with indexing and fills
It puts and magnet steel insertion apparatus；The magnet steel insertion apparatus is located at the top of the indexing means；The indexing means includes substrate,
Substrate is equipped with indexing mechanism；The indexing mechanism includes dispenser and the index dial coupled with the output terminal of dispenser,
The input terminal of the dispenser is connect with threephase asynchronous by V belt translation；The magnet steel insertion apparatus includes being fixed on machine
The first engine base on frame；The lower part of first engine base is equipped with the first charge slot and the second charge slot in 60 degree of angle arrangements；
The first briquetting is equipped in the slot of the first charge slot, the first briquetting is connect with the first rodless cylinder；The second charge slot
The second briquetting is equipped in slot, the second briquetting is connect with the second rodless cylinder；The first charge slot and the second charge slot
Discharge end coordinates with feeding seat, and accordingly, feeding seat is equipped with couples the first push plate and the second push plate with it by sliding pair, the
It is fixedly connected at the top of one push plate and the second push plate with connecting seat, connecting seat is by being arranged on the first servo motor of the first upper part of the frame
It is driven by screw rod transmission mode.
Compared with prior art, the present invention is made using the collaboration of indexing means and magnet steel insertion apparatus with particular configuration
With, magnet steel can be automatically inserted into permanent magnet machine rotor hole position in, compared to traditional mode being manually pressed into, production efficiency obtains
To greatly improving.
As an optimization, in aforementioned permanent-magnetic electric machine rotor magnet steel automatic insertion machine, the substrate passes through guide rail and the machine
Frame connects；The substrate is driven by third rodless cylinder, can be along housing slide.Substrate design is designed to that position is adjustable, favorably
In production-line arrangement so that operation is more convenient and flexible.
As an optimization, in aforementioned permanent-magnetic electric machine rotor magnet steel automatic insertion machine, the threephase asynchronous machine, the first servo
Motor and the first rodless cylinder, the second rodless cylinder and third rodless cylinder are electrically connected with PLC control system；The machine
Frame is equipped with PLC control system operation interface.
As an optimization, in aforementioned permanent-magnetic electric machine rotor magnet steel automatic insertion machine, the rack is equipped with automatic mixing and drips
Adhesive dispenser；The automatic mixing Beverage bottle cover is electrically connected with the PLC control system.Drop glue is set in the top of indexing means
Device plays the role of further improving production efficiency, reduces labor intensity.
As an optimization, in aforementioned permanent-magnetic electric machine rotor magnet steel automatic insertion machine, the rack is equipped with manipulator；It is described
Manipulator includes the second engine base being fixed in rack and the grasping mechanism being connect with the second engine base by guide rail；The gripper
Structure is driven by the second servo motor by synchronous belt；Second servo motor is electrically connected with the PLC control system.Pass through
Moveable manipulator is set, rotor can be moved on into next station or incited somebody to action by manipulator after completing to insert magnet steel
Rotor is transported on assembly line, is sent into next station, is advantageously implemented all fronts automated production.
Description of the drawings
Fig. 1 is the permanent-magnetic electric machine rotor magnet steel automatic insertion machine vertical view of the present invention；
Fig. 2 is the indexing means vertical view of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention；
Fig. 3 is the dimensional structure diagram of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention；
Fig. 4 is the front view of the indexing means of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention；
Fig. 5 is the stereochemical structure signal of the magnet steel insertion apparatus of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention
Figure；
Fig. 6 is the structure diagram of the Beverage bottle cover of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention；
Fig. 7 is the structure diagram of the manipulator of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention；
Fig. 8 is the vertical view of the manipulator of the permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention.
Label in attached drawing for：1- racks, 2- substrates, 3- index dials, 4- threephase asynchronouses, 5- thirds are without bar gas
Cylinder, the first engine bases of 6-, 7- the first charge slots, 8- the second charge slots, the first briquettings of 9-, the first rodless cylinders of 10-, 11- second are pressed
Block, the second rodless cylinders of 12-, 13- feeding seats, the first push plates of 14-, the second push plates of 15-, 16- connecting seats, the first servos of 17- electricity
Machine, the second engine bases of 18-, 19- grasping mechanisms, the second servo motors of 20-, 21- dispensers, 22- mix Beverage bottle cover, 23- automatically
Permanent magnet machine rotor, 24- bore, 25-PLC control system operation interfaces, 26- water droppers.
Specific embodiment
With reference to the accompanying drawings and detailed description (embodiment) the present invention is further illustrated, but is not intended as pair
The foundation that the present invention limits.
Referring to Fig. 1 to Fig. 5, permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the invention includes rack 1, and rack 1 is equipped with
Indexing means and magnet steel insertion apparatus；The magnet steel insertion apparatus is located at the top of the indexing means；The indexing means packet
Substrate 2 is included, substrate 2 is equipped with indexing mechanism；The indexing mechanism includes dispenser 21 and the output terminal with dispenser 21
The index dial 3 of connection, the input terminal of the dispenser 21 and threephase asynchronous 4 connect by V belt translation (i.e. index dial 3 by
Threephase asynchronous machine 4 is driven by dispenser 21)；The magnet steel insertion apparatus includes the first engine base 6 being fixed in rack 1；
The lower part of first engine base 6 is equipped with the first charge slot 7 and the second charge slot 8 in 60 degree of angle arrangements；First charge
The first briquetting 9 is equipped in the slot of slot 7, the first briquetting 9 is connect with the first rodless cylinder 10；It is set in the slot of the second charge slot 8
There is the second briquetting 11, the second briquetting 11 is connect with the second rodless cylinder 12；The first charge slot 7 and the second charge slot 8
Discharge end coordinate with feeding seat 13, accordingly, feeding seat 13 is equipped with couples the first push plate 14 and the with it by sliding pair
Two push plates 15, the first push plate 14 and 15 top of the second push plate are fixedly connected with connecting seat 16, and connecting seat 16 is by being arranged on the first machine
First servo motor 17 on 6 tops of seat is driven by screw rod transmission mode.
There are 6 to be uniformly distributed bore 24, each bore 24 is required to be inserted into 3 blocks of magnet steel, use on permanent magnet machine rotor 23
The permanent-magnetic electric machine rotor magnet steel automatic insertion machine of the present invention carries out inserting magnet steel operation, two of which bore 24 is carried out inserting magnetic first
Steel, then index dial 3 rotate 120 °, other two bore 24 is carried out to insert magnet steel, later, index dial 3 rotates 120 ° again, right
Remaining two bore 24 carry out inserting magnet steel.
During the permanent-magnetic electric machine rotor magnet steel automatic insertion machine work of the present invention：Permanent magnet machine rotor 23 etc. magnet steel to be inserted is put
It puts on index dial 3；Several blocks of magnet steel are placed in first charge slot 7 and the second charge slot 8 respectively, and by the first rodless cylinder 10
The first briquetting 9 is respectively driven with the second rodless cylinder 12 and magnet steel is pushed into inside feeding seat 13, and with pushing away by the second briquetting 11
It is in against shape to expect seat 13；Then, magnet steel is pushed by the first push plate 14 and the second push plate 15 under the driving of the first servo motor 17
In two adjacent bore 24 on permanent magnet machine rotor 23.After completing once slotting magnet steel action, the first servo motor 17 drives
First push plate 14 and the second push plate 15 return to start bit, are then respectively driven by the first rodless cylinder 10 and the second rodless cylinder 12
It is in against shape that next block of magnet steel is pushed into feeding seat 13 by the first briquetting 9 and the second briquetting 11, is further continued for inserting magnet steel next time
Action.
Referring to Fig. 1 to Fig. 8, as a specific embodiment：
1) substrate 2 is connect by guide rail with the rack 1；The substrate 2 is driven by third rodless cylinder 5, can edge
Rack 1 is slided.
2) threephase asynchronous machine 4, the first servo motor 17 and the first rodless cylinder 10,12 and of the second rodless cylinder
Third rodless cylinder 5 is electrically connected with PLC control system；The rack 1 is equipped with PLC control system operation interface 25.
3) rack 1 is equipped with automatic mixing Beverage bottle cover 22；The automatic mixing Beverage bottle cover 22 is controlled with the PLC
System processed is electrically connected.
4) rack 1 is equipped with manipulator；The manipulator includes being fixed on the second engine base 18 in rack 1 and with the
The grasping mechanism 19 that two engine bases 18 are connected by guide rail；The grasping mechanism 19 is driven by the second servo motor 20 by synchronous belt
(sliding block of guide rail is equipped with the tooth form with the transmission tooth engagement of synchronous belt)；Second servo motor 20 is controlled with the PLC
System is electrically connected.
The automatic insertion machine of magnetic steel course of work of above-mentioned specific embodiment：
1) permanent magnet machine rotor 23 is placed on index dial 3 by worker；
2) it is slided from 5 drive substrate 2 of third rodless cylinder from initial position to slotting magnetic stripe station, by permanent magnet machine rotor 23
It is carried to slotting magnetic stripe station；
3) mixing Beverage bottle cover 22 automatically instills the mixing of A, B glue in one of bore 24 from water dropper 26 automatically, later,
Index dial 3 rotates 60 °, and drop glue is carried out to another adjacent bore 24；
4) index dial 3 rotates 60 °, then inserts magnetic stripe to two bore for having been filled with glue；
5) glue instillation is sitting in bore 24 below by water dropper 26 at this time, and then, index dial 3 rotates 60 °, to neighbour
Near bore 24 carries out drop glue；
6) index dial 3 rotates 60 °, and two bore glued are carried out by magnet steel insertion apparatus to insert magnet steel；
7) action of step 5) is repeated, drop glue is carried out to remaining two bore 24；
8) action of step 6) is repeated, above-mentioned remaining two bore 24 are carried out to insert magnet steel；
9) 5 drive substrate 2 of third rodless cylinder returns to initial position, and worker assembles rotor endcap；
10) permanent magnet machine rotor 23 for having assembled end cap is carried to manipulator by 5 drive substrate 2 of third rodless cylinder
Lower section, grasping mechanism 19 pick up permanent magnet machine rotor 23, and the second servo motor 20 driving grasping mechanism 19 moves, by magneto
Rotor 23, which is placed on assembly line, is transported to next station.
The general of the above-mentioned invention to involved in the application describes and the description of its specific embodiment should not be understood
To be the limitation formed to the inventive technique scheme.Those skilled in the art can not disobey according to disclosure herein
Under the premise of the involved invention inscape of the back of the body, above-mentioned general description or/and specific embodiment are included in embodiment
Public technology feature increased, reduced or combined, formed and belong to other technical solutions within the application protection domain.
Claims (5)
1. permanent-magnetic electric machine rotor magnet steel automatic insertion machine, it is characterised in that：Including rack (1), rack (1) is equipped with indexing means
With magnet steel insertion apparatus；The magnet steel insertion apparatus is located at the top of the indexing means；
The indexing means includes substrate (2), and substrate (2) is equipped with indexing mechanism；The indexing mechanism includes dispenser
(21) and with the output terminal of dispenser (21) index dial (3) coupled, the input terminal of the dispenser (21) with it is phase asynchronous
Motor (4) is connected by V belt translation；
The magnet steel insertion apparatus includes the first engine base (6) being fixed in rack (1)；The lower part of first engine base (6) is set
There are the first charge slot (7) and the second charge slot (8) in 60 degree of angle arrangements；The is equipped in the slot of the first charge slot (7)
One briquetting (9), the first briquetting (9) are connect with the first rodless cylinder (10)；The second pressure is equipped in the slot of the second charge slot (8)
Block (11), the second briquetting (11) are connect with the second rodless cylinder (12)；The first charge slot (7) and the second charge slot
(8) discharge end coordinates with feeding seat (13), and accordingly, feeding seat (13) is equipped with couples the first push plate with it by sliding pair
(14) it is fixedly connected with the second push plate (15), the first push plate (14) and the second push plate (15) top with connecting seat (16), connecting seat
(16) it is driven by the first servo motor (17) for being arranged on the first engine base (6) top by screw rod transmission mode.
2. permanent-magnetic electric machine rotor magnet steel automatic insertion machine according to claim 1, it is characterised in that：The substrate (2) is logical
Guide rail is crossed to connect with the rack (1)；The substrate (2) is driven by third rodless cylinder (5), can be slided along rack (1).
3. permanent-magnetic electric machine rotor magnet steel automatic insertion machine according to claim 2, it is characterised in that：The phase asynchronous electricity
Machine (4), the first servo motor (17) and the first rodless cylinder (10), the second rodless cylinder (12) and third rodless cylinder (5)
It is electrically connected with PLC control system；The rack (1) is equipped with PLC control system operation interface (25).
4. permanent-magnetic electric machine rotor magnet steel automatic insertion machine according to claim 3, it is characterised in that：On the rack (1)
Equipped with automatic mixing Beverage bottle cover (22)；The automatic mixing Beverage bottle cover (22) is electrically connected with the PLC control system.
5. permanent-magnetic electric machine rotor magnet steel automatic insertion machine according to claim 3, it is characterised in that：On the rack (1)
Equipped with manipulator；The manipulator includes the second engine base (18) being fixed in rack (1) and with the second engine base (18) by leading
The grasping mechanism (19) of rail connection；The grasping mechanism (19) is driven by the second servo motor (20) by synchronous belt；Described
Two servo motors (20) are electrically connected with the PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810192754.XA CN108258858B (en) | 2018-03-09 | 2018-03-09 | Automatic inserting machine for rotor magnetic steel of permanent magnet motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810192754.XA CN108258858B (en) | 2018-03-09 | 2018-03-09 | Automatic inserting machine for rotor magnetic steel of permanent magnet motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108258858A true CN108258858A (en) | 2018-07-06 |
| CN108258858B CN108258858B (en) | 2023-09-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810192754.XA Active CN108258858B (en) | 2018-03-09 | 2018-03-09 | Automatic inserting machine for rotor magnetic steel of permanent magnet motor |
Country Status (1)
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| CN (1) | CN108258858B (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109067106A (en) * | 2018-08-10 | 2018-12-21 | 苏州邦勒尔自动化科技有限公司 | A kind of main magnetic patch insertion equipment of motor rotor |
| CN109279336A (en) * | 2018-10-18 | 2019-01-29 | 苏州众联能创新能源科技有限公司 | A kind of automate inserts magnet steel machine |
| CN109333025A (en) * | 2018-11-19 | 2019-02-15 | 上海乾承机械设备有限公司 | A kind of slotting magnet steel squeeze riveter |
| CN109361297A (en) * | 2018-11-06 | 2019-02-19 | 电子科技大学中山学院 | Embedded PMSM rotor magnet steel automatic assembly equipment |
| CN109586529A (en) * | 2018-12-29 | 2019-04-05 | 纳瑞盛（上海）实业有限公司 | A kind of slotting magnet steel system of rotor |
| CN109801768A (en) * | 2019-01-24 | 2019-05-24 | 高鑫斌 | A kind of method that motor and motor magnet frame and magnetic stripe magnetize |
| CN110474502A (en) * | 2019-09-20 | 2019-11-19 | 河北国创石油设备有限公司 | Cylindrical permanent linear synchronous motor mover thread screw on and-off machine |
| CN111010003A (en) * | 2019-11-27 | 2020-04-14 | 北京斯洛玛格技术有限公司 | Magnetron sputtering motor permanent magnet bonding device |
| CN113824278A (en) * | 2021-07-21 | 2021-12-21 | 深圳市攀鑫智能科技有限公司 | Automatic magnetism device of going into of brushless rotor |
| CN114094779A (en) * | 2021-11-12 | 2022-02-25 | 江苏甬磁磁性材料研究院有限公司 | Magnetic steel inserting system for motor rotor |
| CN114123685A (en) * | 2022-01-24 | 2022-03-01 | 新乡职业技术学院 | Electromechanical integrated motor installation auxiliary device |
| CN109333025B (en) * | 2018-11-19 | 2024-05-10 | 上海乾承机械设备有限公司 | Insert magnet steel squeeze riveter |
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| CN207026889U (en) * | 2017-07-27 | 2018-02-23 | 纳瑞盛（上海）实业有限公司 | A kind of magneto automatic difference magnet steel machine |
| CN207926394U (en) * | 2018-03-09 | 2018-09-28 | 浙江巨龙自动化设备有限公司 | Permanent-magnetic electric machine rotor magnet steel automatic insertion machine |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109067106A (en) * | 2018-08-10 | 2018-12-21 | 苏州邦勒尔自动化科技有限公司 | A kind of main magnetic patch insertion equipment of motor rotor |
| CN109067106B (en) * | 2018-08-10 | 2024-05-03 | 苏州邦勒尔自动化科技有限公司 | Main magnetic block inserting equipment for motor rotor |
| CN109279336B (en) * | 2018-10-18 | 2023-08-25 | 山东众联能创动力科技有限公司 | Automatic change and insert magnet steel machine |
| CN109279336A (en) * | 2018-10-18 | 2019-01-29 | 苏州众联能创新能源科技有限公司 | A kind of automate inserts magnet steel machine |
| CN109361297A (en) * | 2018-11-06 | 2019-02-19 | 电子科技大学中山学院 | Embedded PMSM rotor magnet steel automatic assembly equipment |
| CN109361297B (en) * | 2018-11-06 | 2023-10-17 | 电子科技大学中山学院 | Automatic assembling equipment for rotor magnetic steel of embedded permanent magnet synchronous motor |
| CN109333025A (en) * | 2018-11-19 | 2019-02-15 | 上海乾承机械设备有限公司 | A kind of slotting magnet steel squeeze riveter |
| CN109333025B (en) * | 2018-11-19 | 2024-05-10 | 上海乾承机械设备有限公司 | Insert magnet steel squeeze riveter |
| CN109586529A (en) * | 2018-12-29 | 2019-04-05 | 纳瑞盛（上海）实业有限公司 | A kind of slotting magnet steel system of rotor |
| CN109801768A (en) * | 2019-01-24 | 2019-05-24 | 高鑫斌 | A kind of method that motor and motor magnet frame and magnetic stripe magnetize |
| CN110474502A (en) * | 2019-09-20 | 2019-11-19 | 河北国创石油设备有限公司 | Cylindrical permanent linear synchronous motor mover thread screw on and-off machine |
| CN111010003A (en) * | 2019-11-27 | 2020-04-14 | 北京斯洛玛格技术有限公司 | Magnetron sputtering motor permanent magnet bonding device |
| CN113824278A (en) * | 2021-07-21 | 2021-12-21 | 深圳市攀鑫智能科技有限公司 | Automatic magnetism device of going into of brushless rotor |
| CN114094779B (en) * | 2021-11-12 | 2022-11-29 | 江苏甬磁磁性材料研究院有限公司 | Magnetic steel inserting system for motor rotor |
| CN114094779A (en) * | 2021-11-12 | 2022-02-25 | 江苏甬磁磁性材料研究院有限公司 | Magnetic steel inserting system for motor rotor |
| CN114123685B (en) * | 2022-01-24 | 2022-04-19 | 新乡职业技术学院 | Electromechanical integrated motor installation auxiliary device |
| CN114123685A (en) * | 2022-01-24 | 2022-03-01 | 新乡职业技术学院 | Electromechanical integrated motor installation auxiliary device |
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|---|---|
| CN108258858B (en) | 2023-09-19 |
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