CN108251939A - A kind of preparation method of warm pile fabric blank, warm pile fabric and warm pile fabric - Google Patents
A kind of preparation method of warm pile fabric blank, warm pile fabric and warm pile fabric Download PDFInfo
- Publication number
- CN108251939A CN108251939A CN201810127759.4A CN201810127759A CN108251939A CN 108251939 A CN108251939 A CN 108251939A CN 201810127759 A CN201810127759 A CN 201810127759A CN 108251939 A CN108251939 A CN 108251939A
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- pile fabric
- warm
- weft yarn
- warm pile
- suede
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to textile material technical fields, and in particular to the preparation method of a kind of warm pile fabric blank, warm pile fabric and warm pile fabric, the warm pile fabric blank, interweave the textile surface and teasing layer to be formed including the first weft yarn and warp thread；The teasing layer interweaves the riser formed by the second weft yarn and warp thread and latitude floats long line interval and forms.The warm pile fabric of the present invention is prepared by above-mentioned warm pile fabric blank by napping, comb suede, shorn velvet and the final shaping successively, in the evenly distributed small villus that the back side of warm pile fabric is formed.The warm pile fabric of the present invention, more even uniform after teasing layer raising, also more firm stable, preparation process improve the feature of environmental protection for the engagement of teasing layer and textile surface, and process is few and simple, improve preparation efficiency, and the warm pile fabric matte warmth retention property prepared is strong.
Description
Technical field
The present invention relates to textile material technical fields, and in particular to a kind of warm pile fabric blank, warm pile fabric and warm suede are knitted
The preparation method of object.
Background technology
Increase warm velvet fabric inside original fabric of the dress ornaments such as sportswear or easy dress, it is soft warm, it is relatively low in temperature
Season be used widely.A kind of autumn and winter composite material as disclosed in the patent of invention of Publication No. CN106938561A.
It is at present generally compound mode by the way of, polar fleece adhesive glue is bonded with original fabric, this side
Formula process is complicated, and the uniformity and flatness during bonding also cannot be guaranteed.In addition, adhesive glue used relates in the production process
And the catalyst containing harmful substance, it damages to human body and environment.
Invention content
For the drawbacks described above of the prior art, the technical problems to be solved by the invention are to provide a kind of warm pile fabric hair
The preparation method of base, warm pile fabric and warm pile fabric, preparation method process is simple, process is environmentally friendly, and the warm suede matte of formation is uniform
It is smooth, warmth retention property is strong.
In order to solve the above-mentioned technical problem, it adopts the following technical scheme that in one aspect of the invention：
A kind of warm pile fabric blank is provided, interweave the textile surface and teasing layer to be formed including the first weft yarn and warp thread；It is described
Teasing layer interweaves the riser formed by the second weft yarn and warp thread and latitude floats long line interval and forms.
Further, second weft yarn is F numbers>1000 superelevation F yarns, superelevation F numbers yarn are convenient for raising and raising effect
Good, the matte of formation is full.
Further, the 1000 ＜ F numbers ＜ 1500 of the second weft yarn.
Further, 2.5-4 times for the first weft yarn and warp thread of the line density of second weft yarn, raising teasing layer for
The coverage rate of textile surface.
Further, the beating ratio of the first weft yarn and the second weft yarn is 1:1 or 2:1, make the close structure of teasing layer, make
Its napping effect is abundant uniformly, the warmth retention property of warm pile fabric is improved, if the ratio of the first weft yarn and the second weft yarn is crossed conference and led
It causes the second weft yarn arrangement sparse, easily forms the lint-free area of coverage in broadwise, condition, thermal ressistance can all reduce.
Further, every section of latitude floats long line and covers 5 or 7 warp thread.In order to ensure at the surface of warm pile fabric, the
One weft yarn can cover the second weft yarn, and it is odd number that every section of latitude, which floats long line covering warp thread number,.Every section of latitude floats long line covering
If warp thread number is too small, matte covering is sufficiently complete；If too big, the conjugation of teasing layer and textile surface if, is not firm enough.
Further, the adjacent latitude of warp-wise floats stepped between long line, convenient for covering of the teasing layer for riser,
Make matte uniform ground.
Further, second weft yarn is the terylene fibrillation yarn of 200D-300D, and first weft yarn and warp thread are 75D
Terylene.The napping effect of fibrillation yarn closest to polar fleece effect, it is the fluffy intensive, high resilience of matte layer, soft, carry
The cost performance of the warm pile fabric of height.Terylene is durable, is unlikely to deform, and improves the cost performance of warm pile fabric.
A kind of warm pile fabric is provided in another aspect of the present invention, by carrying out napping to aforementioned warm pile fabric blank
Sizing is made, and the evenly distributed villus of the second weft yarn formation is distributed in the back side of the warm pile fabric.
A kind of preparation method of warm pile fabric is provided in an additional aspect of the present invention, before the preparation method is uses
The warm pile fabric blank stated, carries out teasing layer matte processing, matte processing include successively napping, comb suede, shorn velvet and
The final shaping.
Further, napping number is needed according to face fibre characteristic, plant tissue, fabric thickness, pile effects and is risen
Suede degree etc. is because usually considering, by lot of experiment validation, preferred napping number be 2-4 roads, further preferably 2-3
Road, velour-drawing process is very little, and the inadequate uniform and smooth of raising, velour-drawing process is too many, is easily broken face fibre, loses matte.
Further, the napping intensity is moderate napping, for the first time for along maula suede, remaining napping road number is inverse maula
Suede, warm pile fabric villus obtained in this way is long and close, and batt is thick, conducive to being smoothed out for shorn velvet step.
Further, the comb suede is using slight reverse comb suede.Moderate comb suede pulls villus, and villus is made to tangle,
It is unfavorable for the shorn velvet process in rear road, and easily lodges along hair comb suede villus, causes shorn velvet incomplete.The too big or suitable hair of suede intensity is combed to comb
Suede, hair side is irregular after leading to shorn velvet, easy pilling.Further, the shorn velvet is 2-3 roads, in this way can be more accurate
Ground reaches shorn velvet technological requirement, and trimming is smooth.
Further, in the shorn velvet step, scissors mouth is 3mm with a distance from warm pile fabric.The distance is too small, reaches
Less than warming effect；And distance is too big, then it can easy pilling.With aforementioned corresponding first weft yarn, warp thread, the second weft yarn material
Matter, preferred 3mm distances make the substance range of warm pile fabric knit the warm suede of the present invention between 250-350 grams every square metre
Object not only keeps thermal property, but also slim and graceful soft.
In a preferred embodiment, the matte processing of the warm pile fabric includes step successively：
Step 1：Napping：The fabric blank after sizing will be dyed and carry out 2 moderate nappings, drum rotation speed 150r/min, first
Secondary is along maula suede, and second is inverse maula suede；
Step 2：Comb suede：It carries out comb suede to the fabric blank after napping to arrange, using slight reverse comb suede；Comb suede general speed 15m/
min；Cloth feeding speed 13m/min, cloth outputting speed 14m/min, jockey pulley 1kgf；
Step 3：Shorn velvet：After combing suede, fabric blank is carried out along hair shorn velvet, cloth feeding tension 10kgf, shorn velvet tension is 20kgf, is gone out
Cloth speed tension 12kgf, general speed 15m/min, scissors mouth is apart from fabric surface 3mm, knife speed 1000r/min；
Step 4：The final shaping：High-temperature shaping is finally carried out to fabric blank, setting temperature is 160 DEG C, and cloth speed is 40m/min,
Door width is 150cm, overfeeding 20%, and rotation speed of fan 1000r/min obtains warm pile fabric sample 10.
It is full in the warm pile fabric matte that the process conditions obtain, soft, the combination jail of teasing layer and textile surface
Gu villus is long and close, batt is thick, resistance to tear, anti pilling.
Further, before the matte processing step, warm pile fabric blank is dyed and is shaped, when sizing adds in
Raising agent, raising agent change the tightness degree of fabric structure, play the role of to yarn soft and smooth, allow yarn more flexible,
More fluffy, after napping, the second weft yarn is more smooth, not easy to break, and pile effects are also evenly.
Preferably, the raising agent is 2% PEP, and the villus of teasing layer is long and close under the conditions of the ratio, soft fluffy.
The warm pile fabric blank and warm pile fabric of the present invention, teasing layer interweaves with textile surface to be connected, after teasing layer raising
The engagement of more even uniform, teasing layer and textile surface also more firm stable.The preparation process of warm pile fabric improves the feature of environmental protection,
Process is few and simple, improves preparation efficiency, and the warm pile fabric matte uniform ground prepared, warmth retention property are strong.
Description of the drawings
In the following, the specific embodiment of the present invention is described in further detail with reference to attached drawing：
Fig. 1 is a kind of braiding schematic diagram at the back side of embodiment of warm pile fabric of the present invention；
Unit structure schematic diagrames of the Fig. 2 for embodiment in Fig. 1 of the warm pile fabric of the present invention；
Adjacent three layer of unit structure schematic diagrames of the Fig. 3 for embodiment in Fig. 1 of the warm pile fabric of the present invention；
Fig. 4 is adjacent three layers of unit structure schematic diagram of another embodiment of the warm pile fabric of the present invention；
Detailed description of main elements：The first weft yarns of 1-；2- warp thread；3- textile surfaces；The second weft yarns of 4-；5- latitudes float long line；A- risers.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Fig. 2 and Fig. 3 is respectively the individual layer and adjacent three layers of unit structure of a kind of embodiment of the warm pile fabric of the present invention
Schematic diagram.
First weft yarn 1 interweaves with warp thread 2, forms textile surface 3；The riser A that second weft yarn 4 and the intertexture of warp thread 2 are formed
The long interval of line 5 composition teasing layer is floated with latitude.First weft yarn 1 is corresponded with the second weft yarn 4, and the structural arrangement for making teasing layer is tight
It is close.At riser A, the second weft yarn 4 is between the first weft yarn 1 and warp thread 2.Between the adjacent riser A of broadwise, warp thread number is
5.The surface for warming up pile fabric as a result, is made of the latitude floating-point interval that riser and the first weft yarn 1 are formed, i.e. the second weft yarn 4 is not
The original texture in surface of textile surface 3 can be influenced, meanwhile, it will not be because of the second weft yarn 4 and the first weft yarn 1 and warp thread 2
Material is different, and the aberration formed after dyeing is caused to be come out in the surface open of warm pile fabric.The teasing layer of warm pile fabric is by passing through
The latitude that floating-point and the second weft yarn 4 are formed floats the long interval of line 5 composition.For teasing layer after napping and sizing treatment, teasing layer pulls out suede
Hair and high temperature curling, shaping, formation are distributed matte villous, as shown in Figure 1.
The fluffy intensive, high resilience of matte, soft in order to obtain close to the effect of polar fleece, the second weft yarn 4 is opens
Fine yarn, certainly, the second weft yarn 4 or other F numbers>1000 yarn, as long as napping effect can be met, other superelevation F
Yarn is within the scope of the present invention.
The institutional framework of textile surface 3 no matter plain weave or twill or other similar weaves, can be by being woven into superelevation F
Second weft yarn 4 of yarn forms matte at the back side of warm pile fabric, achievees the effect that warming similar polar fleece.
Pile fabric is durable, is unlikely to deform, and has higher cost performance in order to warm up, the first weft yarn, warp thread and the second latitude
Yarn is terylene.
First weft yarn 1 and warp thread 2 are 75D, and the second weft yarn 4 is 200D-300D, certainly, as long as meeting the line of the second weft yarn 4
2.5-4 times of range of the density for the first weft yarn 1 and warp thread 2, ensures coverage rate of the teasing layer to textile surface 3, other lines are close
The first weft yarn 1,2 and second weft yarn 4 of warp thread of degree, within the scope of the present invention.
Data are illustrating the selections of different parameters to warming up the influence of pile fabric, preparation process and embodiment 2 in following table 1
It is identical.
Table 1
The preparation process of the warm pile fabric of embodiment in Fig. 1 and Fig. 2 is illustrated below：
Step 1：It is beaten up using the structure of the warm pile fabric of Fig. 2, beating sequence is the first weft yarn 1, followed by second before this
Weft yarn 4 weaves into warm pile fabric blank；
Step 2：The warm pile fabric blank prepared to step 1 is dyed, sizing treatment, and 2% PEP raising agents are added in during sizing,
Influence of the raising agent to napping is as shown in following table table 2；
Influence of 2 raising agent of table to napping
Step 3：It carries out 2-4 roads napping, comb suede, the processing of 2-3 roads shorn velvet successively to the back side of the warm pile fabric blank after sizing, cuts
During suede, scissors mouth is 3mm, and pass through the final shaping with a distance from fabric, and the villus pulled out is shunk to volume again at high temperature
Song forms final matte, completes to prepare, as shown in Figure 1.Following examples 1-3 is the further demonstration to napping step
For example, select MB331A36-2000 types raising machines, MB314E-2000 types loop cutting machine, SME485-2000 types brushing machine,
SME473H-2200 type natural lustre finishing machines, parameter is identical with sample 1 used by warming up pile fabric sample made from table 3.
Embodiment 1
Textile surface 3 is plain weave, as shown in Figure 3.2 and first weft yarn 1 of warp thread is the terylene of 75D, and the second weft yarn 4 is 200D
Terylene fibrillation yarn.The fabric blank woven uses following matte treatment process：
1st, napping：The fabric blank after shaping will be dyed and carry out 2 moderate nappings, drum rotation speed 150r/min is for the first time
Along maula suede, second is inverse maula suede.
2nd, suede is combed：It carries out comb suede to the fabric blank after napping to arrange, using slight reverse comb suede.Moderate combs suede to villus
It is pullled, villus is made to tangle, be unfavorable for the shorn velvet process in rear road, and easily lodged along hair comb suede villus, cause shorn velvet incomplete.
It combs the too big or suitable hair of suede intensity and combs suede, hair side is irregular after leading to shorn velvet, easy pilling.Comb suede general speed 15m/min；Into
Cloth speed 13m/min, cloth outputting speed 14m/min, jockey pulley 1kgf.
3rd, shorn velvet：After combing suede, fabric blank is carried out along hair shorn velvet, cloth feeding tension 10kgf, shorn velvet tension is 20kgf, is gone out
Cloth speed tension 12kgf, general speed 15m/min, scissors mouth is apart from fabric surface 3mm, knife speed 1000r/min.
4th, the final shaping：High-temperature shaping is finally carried out to fabric blank, setting temperature is 160 DEG C, and cloth speed is 40m/min,
Door width is 150cm, and overfeeding 20%, rotation speed of fan 1000r/min obtains sample 1.
By test, test method is shown in embodiment 4, and gained warms up 1 corresponding BURSTING STRENGTH of pile fabric sample as 300Kpa.
Embodiment 2
Textile surface 3 is twill-weave, as shown in Figure 4.2 and first weft yarn 1 of warp thread is the terylene of 75D, and the second weft yarn 4 is 200D
Terylene fibrillation yarn.The fabric blank woven uses following matte treatment process：
1st, napping：The fabric blank after shaping will be dyed and carry out 2 moderate nappings, drum rotation speed 150r/min is for the first time
Along maula suede, second is inverse maula suede.
2nd, suede is combed：It carries out comb suede to the fabric blank after napping to arrange, using slight reverse comb suede.Moderate combs suede to villus
It is pullled, villus is made to tangle, be unfavorable for the shorn velvet process in rear road, and easily lodged along hair comb suede villus, cause shorn velvet incomplete.
It combs the too big or suitable hair of suede intensity and combs suede, hair side is irregular after leading to shorn velvet, easy pilling.Comb suede general speed 15m/min；Into
Cloth speed 13m/min, cloth outputting speed 14m/min, jockey pulley 1kgf.
3rd, shorn velvet：After combing suede, fabric blank is carried out along hair shorn velvet, cloth feeding tension 10kgf, shorn velvet tension is 20kgf, is gone out
Cloth speed tension 12kgf, general speed 15m/min, scissors mouth is apart from fabric surface 3mm, knife speed 1000r/min.
4th, the final shaping：High-temperature shaping is finally carried out to fabric blank, setting temperature is 160 DEG C, and cloth speed is 40m/min,
Door width is 150cm, overfeeding 20%, and rotation speed of fan 1000r/min obtains warm pile fabric sample 10.
By test, test method is shown in embodiment 4, and gained warms up the corresponding BURSTING STRENGTH of pile fabric as 320Kpa.
Embodiment 3
Textile surface 3 is twill-weave, as shown in Figure 4.2 and first weft yarn 1 of warp thread is the terylene of 75D, and the second weft yarn 4 is 200D
Terylene fibrillation yarn.The fabric blank woven uses following matte treatment process：
1st, napping：The fabric blank after shaping will be dyed and carry out 3 moderate nappings, drum rotation speed 150r/min is for the first time
Along maula suede, second is inverse maula suede with third time.
2nd, suede is combed：It carries out comb suede to the fabric blank after napping to arrange, using slight reverse comb suede.Moderate combs suede to villus
It is pullled, villus is made to tangle, be unfavorable for the shorn velvet process in rear road, and easily lodged along hair comb suede villus, cause shorn velvet incomplete.
It combs the too big or suitable hair of suede intensity and combs suede, hair side is irregular after leading to shorn velvet, easy pilling.Comb suede general speed 15m/min；Into
Cloth speed 13m/min, cloth outputting speed 14m/min, jockey pulley 1kgf.
3rd, shorn velvet：After combing suede, fabric blank is carried out along hair shorn velvet, cloth feeding tension 10kgf, shorn velvet tension is 20kgf, is gone out
Cloth speed tension 12kgf, general speed 15m/min, scissors mouth is apart from fabric surface 3mm, knife speed 1000r/min.
4th, the final shaping：High-temperature shaping is finally carried out to fabric blank, setting temperature is 160 DEG C, and cloth speed is 40m/min,
Door width is 150cm, overfeeding 20%, and rotation speed of fan 1000r/min obtains warm pile fabric sample 11.
By test, test method is shown in embodiment 4, and gained warms up the corresponding BURSTING STRENGTH of pile fabric as 270Kpa.
Content is to be operated according to the method for embodiment 1 with method in table 3, changes the data list of relevant parameter in table：
Table 3
Embodiment 4：BURSTING STRENGTH is tested
Test sampling area is 50cm2（Diameter 79.8mm）, experiment is using the examination of U.S. Xi Lai Asia-Pacific Lars Co., Ltd
M229 type SDLATLAS Full automatic digital formulas rise brokenly tester.Sample damping and experiment are in 20 DEG C ± 2 DEG C of temperature, relative humidity
It is carried out in 65% ± 2% laboratory with constant temperature and constant humidity.By GB/T7742.1-2005《Textile BURSTING STRENGTH performance part 1：
BURSTING STRENGTH and the measure hydraulic method for bursting expansion ratio》It is tested.Result of the test is shown in Table 4, wherein sample 19 and 1 parameter of sample
Identical, sample 19 is handled without napping.
Table 4
Embodiment 5：Anti-pilling property is tested
Instrument selection YG511A type pilling testers（Ningbo textile Instrument Factory）, test method according to standard GB/T/
T48.2.3-2008《The measure third portion of textile fabric fuzz balls performance：Pilling case valve》It carries out.Different lint samples
Anti-pilling property is shown in Table 5.
Table 5
In short, the foregoing is merely illustrative of the preferred embodiments of the present invention, it is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of warm pile fabric blank, including the first weft yarn（1）And warp thread（2）Interweave the textile surface formed（3）, feature exists
In further including teasing layer, the teasing layer is by the second weft yarn（4）And warp thread（2）Interweave the riser formed（A）Long line is floated with latitude
（5）Interval composition.
2. warm pile fabric blank described in accordance with the claim 1, it is characterised in that：Second weft yarn（4）For F numbers>1000
Superelevation F yarns, second weft yarn（4）Line density be the first weft yarn（1）And warp thread（2）2.5-4 times.
3. warm pile fabric blank described in accordance with the claim 2, it is characterised in that：Second weft yarn（4）For 200D-300D's
Terylene fibrillation yarn, first weft yarn（1）And warp thread（2）Terylene for 75D.
4. warm pile fabric blank described in accordance with the claim 1, it is characterised in that：Every section of latitude floats long line（5）Covering 5 or 7
Root warp thread（2）, the adjacent latitude of warp-wise floats long line（5）Between stepped, the first weft yarn（1）With the second weft yarn（4）Beating
Ratio is 1:1 or 2:1.
5. a kind of warm pile fabric, which is characterized in that drawn by warming up pile fabric blank to claim 1-4 any one of them
Suede sizing is made, and the second weft yarn is distributed in the back side of the warm pile fabric（4）The evenly distributed villus formed.
6. a kind of preparation method of warm pile fabric, which is characterized in that pile fabric hair is warmed up using claim 1-4 any one of them
Base, carries out the teasing layer of the warm pile fabric blank matte processing, and the matte processing includes napping, comb suede, shorn velvet successively
And the final shaping.
7. according to the preparation method of the warm pile fabric described in claim 6, which is characterized in that napping is 2-4 roads.
8. according to the preparation method of the warm pile fabric described in claim 7, which is characterized in that the intensity that the napping uses is in
Spend napping.
9. according to the preparation method of warm pile fabric according to any one of claims 8, which is characterized in that for the first time for along maula suede, residue
Napping road number is inverse maula suede.
10. according to the preparation method of the warm pile fabric described in claim 6, which is characterized in that the comb suede is using slight reverse
Comb suede.
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Cited By (2)
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| CN110359166A (en) * | 2018-08-30 | 2019-10-22 | 广州天思品汇实业有限公司 | A kind of shorn velvet elastic fabric and manufacture craft |
| CN113089175A (en) * | 2021-03-29 | 2021-07-09 | 宁波宏湾家纺制品有限公司 | Processing method of wool-like fabric |
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