CN108250480A - Anti-skidding gauze pad processing method - Google Patents
Anti-skidding gauze pad processing method Download PDFInfo
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- CN108250480A CN108250480A CN201810053016.7A CN201810053016A CN108250480A CN 108250480 A CN108250480 A CN 108250480A CN 201810053016 A CN201810053016 A CN 201810053016A CN 108250480 A CN108250480 A CN 108250480A
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- Prior art keywords
- slurry
- network substrates
- skidding
- rubber
- network
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
- C08J9/365—Coating
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D121/00—Coating compositions based on unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to a kind of anti-skidding pad processing method, especially a kind of anti-skidding gauze pad processing method.This method comprises the following steps：It is prepared by slurry：80 parts of rubber, 10 30 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；Base material is for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；Slurry coats：Slurry is coated in Network substrates tape surface；Baking and curing：It is dried under 130 DEG C of 150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；Cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.The temperature of the present invention in process of production, which reaches 130 150 DEG C, to be produced, significantly reduce energy consumption, and rubber can spontaneous curing foaming, the ingredients such as plasticizer need not be added, equal unharmful substance is precipitated in process of production and in finished product, the situation for the embrittlement that hardens caused by due to the precipitation of plasticizer is avoided simultaneously, increases the durability used.
Description
Technical field
The present invention relates to a kind of anti-skidding pad processing method, especially a kind of anti-skidding gauze pad processing method.
Background technology
With the diversification of furniture design, also the more next moon is various in the material selection of the table top of the setting out articles such as desktop,
In order to reach good surface effect, the use including smooth finish surfaces such as glass, polishing stone material, polishing metals is also more and more,
Such surface in the tableware or other articles for placing porcelain, glass material and metal material, the frictional force on article and surface compared with
It is small, it easily generates and unexpectedly slides, in order to which such article is enable smoothly to place, it is flexible anti-skidding that one is placed generally under article
It pads to increase frictional force, existing non-slip mat is generally made of polyvinyl chloride (PVC) foam material, anti-skidding in order to further enhance
Effect is avoided reducing non-skid property in the case of having water on table top or article, also be produced on the basis of the non-slip mat of sheet
A kind of netted non-slip mat, commonly referred to as gauze pad are given birth to, gauze pad can quickly flow through moisture at mesh, and moisture content is avoided to exist
It is deposited on pad and reduces skid resistance.
Existing gauze pad is typically also that foam polyvinyl chloride material is made, manufacture and using when mainly have at 2 points not
Foot：
1st, it needs to foam under 200 DEG C or more of temperature environment when pvc material just foams, so foaming
Stove needs to maintain higher operating temperature, and energy consumption is larger；
2nd, the raw material of pvc material is powdered, and a large amount of dusts can be raised in the processes such as raw material transfer, dispensing, right
Production environment and health adversely affect, and the foaming of polyvinyl chloride needs to add plasticizer, can be precipitated in process,
Pollute environment；
3rd, the non-slip mat of pvc material processing can gradually be hardened in use, and the durability used is bad.
Invention content
In order to solve the above technical problem, the present invention provides a kind of reduction energy consumption, make production environment cleaner strong
The better anti-skidding gauze pad processing method of health and the durability that uses.
This method comprises the following steps：
It is prepared by S1, slurry：80 parts of rubber, 10-30 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；
S2, base material are for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；
S3, slurry coating：Slurry is coated in Network substrates tape surface；
S4, baking and curing：It is dried under 130 DEG C of -150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；
S5, cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.
Preferably, the pigment for 1 part being additionally added in the step S1 is stirred mixing.
Preferably, the step S3 further comprises step：
S3a, primary coating：Slurry is dipped by applicator roll and infiltrates slurry when Network substrates material strip passes through applicator roll
On Network substrates material strip；
S3b, the thickness of slurry infiltrated in applicator roll rear end by scraper control Network substrates tape surface；
S3c, one-step solidification：Preliminary heating is carried out to the slurry being attached to through primary coating on Network substrates material strip,
It is solid rubber clad to make slurry curing；
S3d, secondary coating, outside the cured solid rubber clad of the Network substrates tape surface after one-step solidification
Slurry is dipped by applicator roll again and turns to be coated in outside the Network substrates material strip with solid rubber clad, increases Network substrates
Rubber coated thickness outside material strip；
S3e, secondary curing heat the slurry of secondary coating, make increased slurry in secondary coating procedure also solid
Turn to rubber adhesive.
Preferably, slurry is coated in the netted base with solid rubber clad by being applied in the step S3d
The upper surface of material strips.
Preferably, the step S4 further comprises step：
S41, low-temperature prewarming is carried out under 100 DEG C -120 DEG C of temperature environment；
S42, high temperature drying is carried out under 130 DEG C -150 DEG C of temperature environment；
S43, low temperature slow cooling is carried out under 100 DEG C -120 DEG C of temperature environment.
Preferably, the natural cooling being cooled under unfolded state in transmission process in the step S5 or expansion shape
It is air-cooled in transmission process under state.
The rubber antiskid gauze pad processing method of the present invention is used as the anti-skidding active layer outside Network substrates by rubber, in life
Temperature during production, which reaches 130-150 DEG C, to be produced, and significantly reduce energy consumption, and rubber being capable of spontaneous curing hair
Bubble, without adding the ingredients such as plasticizer, equal unharmful substance is precipitated in process of production and in finished product, not only avoids harmful
The generation of ingredient, while the situation for the embrittlement that hardens caused by due to the precipitation of plasticizer is avoided, increase the durability used.
Specific embodiment
Embodiment 1
It is prepared by S1, slurry：80 parts of rubber, 10 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；It uses
After plastic barrel holds mentioned component, mixed slurry is stirred by mixing plant, is stirred evenly.
S2, base material are for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；
S3, slurry coating：Slurry is coated in Network substrates tape surface；The coating of slurry can come real by applicator roll
It is existing, i.e., slurry is poured from top on applicator roll first or is dipped on applicator roll from below, Network substrates are then had into coating
Roller surface is passed through, and slurry is made to turn to be attached on Network substrates.
S4, baking and curing：It is dried under 130 DEG C of -150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；The step is being dried
It is carried out in stove, makes to be attached with the Network substrates of slurry at a slow speed by the drying oven under the temperature environment.
S5, cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.
Embodiment 2
It is prepared by S1, slurry：80 parts of rubber, 30 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；
S2, base material are for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；
S3, slurry coating：Slurry is coated in Network substrates tape surface；
S4, baking and curing：It is dried under 130 DEG C of -150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；
S5, cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.
Embodiment 3
It is prepared by S1, slurry：80 parts of rubber, 15 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；
S2, base material are for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；
S3, slurry coating：Slurry is coated in Network substrates tape surface；
S4, baking and curing：It is dried under 130 DEG C of -150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；
S5, cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.
On the basis of above-described embodiment 1- embodiments 3, in order to produce the anti-skidding gauze pad of various colors, it is further proposed that
Embodiment 4 in example 4,1 part of pigment is additionally added in step S1 slurry preparation sections and is stirred mixing.
The anti-skidding gauze pad processed under the manufacturing procedure of above-described embodiment 1-3 there is also an issue, precisely due to
Network substrates are formed by fibrage, since fiber outer diameter is thinner, so the amount of its surface attachment slurry is smaller, so plus
The thickness very little of the rubber antiskid layer on the anti-skidding gauze pad surface that work comes out, deformability when being pressurized can be smaller, so also dropping
The low antiskid effect of anti-skidding gauze pad, in order to solve this problem, there are two types of modes under normal circumstances to improve rubber antiskid layer
Area and thickness：
1st, increase its surface area by increasing the outer diameter of fiber, so as to which it be made to adhere to more rubber materials, this side
Formula has two：One is the increase in the processing complexity of Network substrates；Two are the increase in the material consumption of Network substrates, by
It is to determine whole shape as a matrix in the function of Network substrates, it is helpless using more material on Network substrates
In functional promotion of anti-skidding gauze pad；
2nd, increase slurry coated weight, i.e., it is as much as possible when Network substrates pass through that slurry is poured or is dipped in Network substrates
Surface, this mode are exactly when slurry is just attached on Network substrates or liquid there is also a problem, are had stronger
Mobility, put on Network substrates a large amount of slurry can cause Network substrates in further transmission process slurry directly by
Network substrates bottom is dripped, and a large amount of slurry is caused to waste, and in the anti-skidding gauze pad of final molding, and the slurry of lower surface is thick
Degree will significantly be thicker than the slurry thickness of upper surface, can not ensure that the slurry thickness on two sides reaches unanimity or can not support upper table
The larger anti-skidding gauze pad of face thickness.
In order to solve this problem, on the basis of above-described embodiment 1-4 it is further proposed that embodiment 5, in embodiment 5
In, in step S3, slurry coating step, it is further broken into：
S3a, primary coating：Slurry is dipped by applicator roll and infiltrates slurry when Network substrates material strip passes through applicator roll
On Network substrates material strip；
S3b, the thickness of slurry infiltrated in applicator roll rear end by scraper control Network substrates tape surface；
S3c, one-step solidification：Preliminary heating is carried out to the slurry being attached to through primary coating on Network substrates material strip,
It is solid rubber clad to make slurry curing；
S3d, secondary coating, outside the cured solid rubber clad of the Network substrates tape surface after one-step solidification
Slurry is dipped by applicator roll again and turns to be coated in outside the Network substrates material strip with solid rubber clad, increases Network substrates
Rubber coated thickness outside material strip；
S3e, secondary curing heat the slurry of secondary coating, make increased slurry in secondary coating procedure also solid
Turn to rubber adhesive.
The purport of the present embodiment 5 is that the rubber antiskid slot on record surface is improved by process that is secondary or repeatedly coating
Bond area and thickness, after primary coating, substrate surface infiltrates certain thickness slurry, and then alignment is cured,
Rubber material also has a degree of foaming in solidification process, after curing is completed, is compared to for former Network substrates,
The area of the substrate surface of primary coating significantly increases, and further carries out secondary coating to it at this time, so as to not change
In the case of the material thicknesses of Network substrates, cost and braiding complexity, the surface area of base material, makes it when increasing final coating
More slurries can be carried, so as to obtain thicker rubber antiskid layer, the shape greatly improved when rubber antiskid layer is pressurized can
Plasticity improves buffering and antiskid effect.
In addition, in the present embodiment, slurry is coated in by being applied in the step S3d has solid rubber clad
Network substrates material strip upper surface.Provide it is to prevent to solve the rubber that demand is upper and lower surface in upper surface coating
The thickness requirement that slip layer thickness requirement tends to identical or upper surface rubber antiskid layer will more than the thickness skid resistant course of lower surface
The product asked.When being coated in upper surface, with the conveying of Network substrates, slurry can be to the stream of certain amplitude at lower surface
Dynamic, the thickness control of the rubber antiskid layer of upper and lower surface can be realized in cooperation scraper.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, every utilization
The equivalent structure or equivalent flow shift that present specification is made directly or indirectly is used in other relevant technologies
Field is included within the scope of the present invention.
Claims (6)
1. anti-skidding gauze pad processing method, it is characterised in that：Include the following steps：
It is prepared by S1, slurry：80 parts of rubber, 10-30 parts of water, 10 parts of calcium carbonate are stirred at normal temperatures based on number；
S2, base material are for volume：Network substrates coiled strip expansion level is unreeled, forms horizontal Network substrates material strip supply；
S3, slurry coating：Slurry is coated in Network substrates tape surface；
S4, baking and curing：It is dried under 130 DEG C of -150 DEG C of environment, forms network rubber anti-skidding wire mesh conveyer belt；
S5, cooling winding：After guipure is cooled to room temperature, coiled strip is wound into, waits to cut use.
2. anti-skidding gauze pad processing method as described in claim 1, it is characterised in that：1 part is additionally added in the step S1
Pigment is stirred mixing.
3. anti-skidding gauze pad processing method as described in claim 1, it is characterised in that：The step S3 further comprises walking
Suddenly：
S3a, primary coating：Slurry is dipped by applicator roll and infiltrates slurry in net when Network substrates material strip passes through applicator roll
On shape sill band；
S3b, the thickness of slurry infiltrated in applicator roll rear end by scraper control Network substrates tape surface；
S3c, one-step solidification：Preliminary heating is carried out to the slurry being attached to through primary coating on Network substrates material strip, makes slurry
Material is cured as solid rubber clad；
S3d, secondary coating are led to again outside the cured solid rubber clad of the Network substrates tape surface after one-step solidification
It crosses applicator roll to dip slurry and turn to be coated in outside the Network substrates material strip with solid rubber clad, increases Network substrates material strip
External rubber coated thickness；
S3e, secondary curing heat the slurry of secondary coating, and increased slurry in secondary coating procedure is made also to be cured as
Rubber adhesive.
4. anti-skidding gauze pad processing method as claimed in claim 3, it is characterised in that：Being applied in the step S3d will
Slurry is coated in the upper surface of the Network substrates material strip with solid rubber clad.
5. anti-skidding gauze pad processing method as described in claim 1, it is characterised in that：The step S4 further comprises walking
Suddenly：
S41, low-temperature prewarming is carried out under 100 DEG C -120 DEG C of temperature environment；
S42, high temperature drying is carried out under 130 DEG C -150 DEG C of temperature environment；
S43, low temperature slow cooling is carried out under 100 DEG C -120 DEG C of temperature environment.
6. anti-skidding gauze pad processing method as described in claim 1, it is characterised in that：It is cooled to be unfolded in the step S5
It is air-cooled in transmission process under natural cooling or unfolded state under state in transmission process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810053016.7A CN108250480A (en) | 2018-01-19 | 2018-01-19 | Anti-skidding gauze pad processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810053016.7A CN108250480A (en) | 2018-01-19 | 2018-01-19 | Anti-skidding gauze pad processing method |
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| Publication Number | Publication Date |
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| CN108250480A true CN108250480A (en) | 2018-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810053016.7A Pending CN108250480A (en) | 2018-01-19 | 2018-01-19 | Anti-skidding gauze pad processing method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4205109A (en) * | 1978-11-14 | 1980-05-27 | Jerry France | Flexible anti-skid material and method of making same |
| CN1594721A (en) * | 2004-07-12 | 2005-03-16 | 常熟市维优涂层织物有限公司 | Technological manufacturing method for antiskid mat material |
| CN101368338A (en) * | 2008-09-17 | 2009-02-18 | 深圳市尚善五金塑胶制品有限公司 | Foaming netted anti-skid pad |
-
2018
- 2018-01-19 CN CN201810053016.7A patent/CN108250480A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4205109A (en) * | 1978-11-14 | 1980-05-27 | Jerry France | Flexible anti-skid material and method of making same |
| CN1594721A (en) * | 2004-07-12 | 2005-03-16 | 常熟市维优涂层织物有限公司 | Technological manufacturing method for antiskid mat material |
| CN101368338A (en) * | 2008-09-17 | 2009-02-18 | 深圳市尚善五金塑胶制品有限公司 | Foaming netted anti-skid pad |
Non-Patent Citations (2)
| Title |
|---|
| 化学工业部橡胶司: "《橡胶工业原材料和产品标准简明手册》", 31 January 1960 * |
| 朱传方: "《有机精细化工选论》", 31 December 1991 * |
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Application publication date: 20180706 |