CN101368338A - Foaming netted anti-skid pad - Google Patents
Foaming netted anti-skid pad Download PDFInfo
- Publication number
- CN101368338A CN101368338A CNA2008102162448A CN200810216244A CN101368338A CN 101368338 A CN101368338 A CN 101368338A CN A2008102162448 A CNA2008102162448 A CN A2008102162448A CN 200810216244 A CN200810216244 A CN 200810216244A CN 101368338 A CN101368338 A CN 101368338A
- Authority
- CN
- China
- Prior art keywords
- foaming
- fiber mesh
- mesh cloth
- colloid
- rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005187 foaming Methods 0.000 title claims abstract description 39
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 40
- 239000000835 fiber Substances 0.000 claims abstract description 38
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000003549 soybean oil Substances 0.000 claims abstract description 13
- 235000012424 soybean oil Nutrition 0.000 claims abstract description 13
- 229920001971 elastomer Polymers 0.000 claims abstract description 7
- 239000005060 rubber Substances 0.000 claims abstract description 7
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 229920001195 polyisoprene Polymers 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 46
- 239000000084 colloidal system Substances 0.000 claims description 27
- 244000043261 Hevea brasiliensis Species 0.000 claims description 26
- 229920003052 natural elastomer Polymers 0.000 claims description 26
- 229920001194 natural rubber Polymers 0.000 claims description 26
- 239000000047 product Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 12
- 239000002304 perfume Substances 0.000 claims description 12
- 239000011265 semifinished product Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 229920003051 synthetic elastomer Polymers 0.000 claims description 10
- 239000005061 synthetic rubber Substances 0.000 claims description 10
- 235000011837 pasties Nutrition 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004945 emulsification Methods 0.000 claims description 3
- 239000004816 latex Substances 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 abstract 3
- 239000003795 chemical substances by application Substances 0.000 abstract 3
- 239000000470 constituent Substances 0.000 abstract 2
- 235000013599 spices Nutrition 0.000 abstract 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 6
- 239000004800 polyvinyl chloride Substances 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 150000001555 benzenes Chemical class 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000000505 pernicious effect Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention relates to a foaming reticular antiskid mat which is composed of principal constituent and auxiliary addition agent. The principal constituent contains rubber which is synthesized from caoutchouc, calcium carbonate, soybean oil, water and fiber mesh; the auxiliary addition agent contains natural spice. Because the antiskid mat is made pf rubber which is synthesized from caoutchouc, calcium carbonate, soybean oil, water and fiber mesh, replacing PVC with caoutchouc and benzene plasticizing agent with water; and 95%of the materials are natural and pollution-free and the foaming reticular non-slip mat is environment-friendly. Since the foaming area is in an environment temperature less than 150 DEG C, reducing by 35% as compared with current temperature, so heating energy consumption and exhaust heat discharge per unit product are reduced by a large margin, thus reaching the purpose of reducing energy consumption. Meanwhile, the foaming reticular non-slip mat is convenient to operate and control, thus increasing the production safety. In addition, the product and the leftover materials can be burned thoroughly without releasing harmful gas, and the residual carbon is carbon powder, thus making the leftover materials at the edges of the treated antiskid mat convenient and environment-friendly.
Description
[technical field]
The present invention relates to a kind of foaming netted anti-skid pad, specifically is a kind of anti-skidding foaming netted anti-skid pad that is used for.
[background technology]
Various slipmat appear in the market, for example: photoelectricity slipmat, common slipmat or the like.Its most slipmat is formed by PVC materials processing, and the Chinese of this PVC is that polyvinyl chloride is stuck with paste resin.Described slipmat is utilized high temperature or low temperature that it is heated and is made its foaming.In the foaming manufacture process, owing to use compositions such as benzene-like compounds and PVC to constitute, make it be easy to generate volatile or poisonous gas or material, and pollute surrounding environment, thereby cause being unfavorable for environmental protection in process.Because in process of production blowing temperature requires up to about 200 degree, make it give the operator wayward and power consumption is big again.In addition, the tailing on the finished product of processing back slipmat is difficult for handling.
[summary of the invention]
Technical purpose of the present invention is to provide a kind of not only to have environmental protection, convenient operation and control and consume energy lowly in order to solve the problem that above-mentioned prior art exists, but also can make things convenient for the foaming netted anti-skid pad of the tailing on the slipmat finished product after the processing.
In order to realize above-mentioned technical problem, a kind of foaming netted anti-skid pad provided by the present invention, it comprises principal component and assistant; It is characterized in that " containing rubber, screen cloth mixture in the described principal component; Described screen cloth mixture is by caoutchouc latex, butadiene-styrene rubber, and calcium carbonate, soybean oil, water and fiber mesh cloth synthesize; Described assistant contains synthetic rubber and natural perfume material.
According to above-mentioned major technique feature, the component ratio of described natural rubber is 50% to 80%, and the component ratio of described calcium carbonate is 5% to 15%, and the component ratio of described water is 5% to 20%, and the component ratio of described fiber mesh cloth is 5% to 10%.
According to above-mentioned major technique feature, the component ratio of described synthetic rubber and natural perfume material is respectively 2% to 5%.
According to above-mentioned major technique feature, the optimal parameter of described calcium carbonate is 8.5%.
According to above-mentioned major technique feature, the optimal parameter of described fiber mesh cloth is 8%.
In order to make above-mentioned foaming netted anti-skid pad, and the manufacture craft flow process that adopts is:
First step, natural rubber emulsification: earlier natural rubber solid-state or the powder attitude has been positioned over the synthetic rubber internal tank and has carried out hybrid reaction, made described natural rubber become emulsified state;
Second step, mix and stirring: calcium carbonate, soybean oil, natural perfume material and the water with proper ratio all is poured in the natural rubber of emulsified state again, and utilize agitator that natural rubber is fully stirred, make above-mentioned calcium carbonate, soybean oil, natural perfume material and water respectively with full and uniform being mixed of the natural rubber of emulsified state, become the colloid of pasty state;
Third step, accent amount viscosity: utilize measuring instrument that the colloid of above-mentioned pasty state is carried out viscosity measurement again, if the viscosity surveyed meets the requirement of processing regulation, then be coated with and scrape or push gluing, if the requirement that the viscosity of being surveyed is against regulation, then, its viscosity is met the requirements prescribed to adding the material of above-mentioned principal component in the colloid of described pasty state;
The 4th step is coated with and scrapes or push gluing: the colloid of above-mentioned requirement up to specification is positioned in the hopper;
The 5th step, linked network cloth: the fiber mesh cloth of rolled body is placed on the fixed placement frame, described fiber mesh cloth is drawn high the head end of hopper from the head end of rolled body, utilize the rotation of pump described fiber mesh cloth to be moved to the tail end of hopper from the head end of hopper again, in hopper, mainly be the inside or the surface that described colloid is coated on described fiber mesh cloth;
The 6th step, foamable: low-temperature space and high-temperature region are divided in this foaming; In the low-temperature space of the fiber mesh cloth that will be coated with colloid earlier head end from the foaming district, make it be coated on the colloid intensification progressively on the fiber mesh cloth, again through in the high-temperature region in the foaming district, colloid after progressively heating up is under the condition of heat, make the colloid expanded by heating and be foamed into foam-like, again foamed fiber mesh cloth is moved to the low-temperature space of foaming district tail end, make that foamed fiber mesh cloth cooling forming is semi-finished product;
The 7th step, the oven dry of heating: the oven dry of more described semi-finished product being heated makes it dry the residual moisture of semi-finished product inside;
The 8th step, cut packing: the semi-finished product of the drying forming of will heating cut into different big or small pads according to client's needs, at last described pad are packaged into finished product.
According to above-mentioned major technique feature, the temperature in described foaming district is set in 150 degrees centigrade of following temperature environments.
Useful technique effect of the present invention: because of described slipmat is by the synthetic jointly rubber of natural rubber, calcium carbonate, soybean oil, water and fiber mesh cloth, even natural rubber replaces PVC, water to replace replacing benzene class plasticizer and 95% raw material from natural and pollution-free green, make it have the purpose of environmental protection.Again because of foaming district adopts 150 degrees centigrade of following temperature environments, than foam 200 degree temperature and reduced by 35% of existing pvc, significantly reduce heat energy consumption and reduce the waste gas residual heat discharging of unit product, reach the low purpose of consumption reduction.Simultaneously, handled easily control; In addition, but because of product and tailing completing combustion do not discharge pernicious gas, surplus carbon is powder ash shape, makes to make things convenient for tailing on the slipmat finished product after the processing.
[specific embodiment]
Illustrating below in conjunction with concrete a kind of embodiment provides a kind of foaming netted anti-skid pad among the present invention, it comprises principal component and assistant; Contain rubber, screen cloth mixture in the described principal component; Described screen cloth mixture is by caoutchouc latex, butadiene-styrene rubber, and calcium carbonate, soybean oil, water and fiber mesh cloth synthesize; Described assistant contains synthetic rubber and natural perfume material.
The component ratio of described natural rubber is 50% to 80%, and the component ratio of described calcium carbonate is 5% to 15%, and the component ratio of described water is 5% to 20%, and the component ratio of described fiber mesh cloth is 5% to 10%.The component ratio of described synthetic rubber and natural perfume material is respectively 2% to 5%.The optimal parameter of described calcium carbonate is 8.5%.The optimal parameter of described fiber mesh cloth is 8%.
First step, natural rubber emulsification: earlier natural rubber solid-state or the powder attitude has been positioned over the synthetic rubber internal tank and has carried out hybrid reaction, made described natural rubber become emulsified state;
Second step, mix and stirring: calcium carbonate, soybean oil, natural perfume material and the water with proper ratio all is poured in the natural rubber of emulsified state again, and utilize agitator that natural rubber is fully stirred, make above-mentioned calcium carbonate, soybean oil, natural perfume material and water respectively with full and uniform being mixed of the natural rubber of emulsified state, become the colloid of pasty state;
Third step, accent amount viscosity: utilize measuring instrument that the colloid of above-mentioned pasty state is carried out viscosity measurement again, if the viscosity surveyed meets the requirement of processing regulation, then be coated with and scrape or push gluing, if the requirement that the viscosity of being surveyed is against regulation, then, its viscosity is met the requirements prescribed to adding the material of above-mentioned principal component in the colloid of described pasty state;
The 4th step is coated with and scrapes or push gluing: the colloid of above-mentioned requirement up to specification is positioned in the hopper;
The 5th step, linked network cloth: the fiber mesh cloth of rolled body is placed on the fixed placement frame, described fiber mesh cloth is drawn high the head end of hopper from the head end of rolled body, utilize the rotation of pump described fiber mesh cloth to be moved to the tail end of hopper from the head end of hopper again, in hopper, mainly be the inside or the surface that described colloid is coated on described fiber mesh cloth;
The 6th step, foamable: low-temperature space and high-temperature region are divided in this foaming; In the low-temperature space of the fiber mesh cloth that will be coated with colloid earlier head end from the foaming district, make it be coated on the colloid intensification progressively on the fiber mesh cloth, again through in the high-temperature region in the foaming district, colloid after progressively heating up is under the condition of heat, make the colloid expanded by heating and be foamed into foam-like, again foamed fiber mesh cloth is moved to the low-temperature space of foaming district tail end, make that foamed fiber mesh cloth cooling forming is semi-finished product; The temperature in described foaming district is set in 150 degrees centigrade of following temperature environments.
The 7th step, the oven dry of heating: the oven dry of more described semi-finished product being heated makes it dry the residual moisture of semi-finished product inside;
The 8th step, cut packing: the semi-finished product of the drying forming of will heating cut into different big or small pads according to client's needs, at last described pad are packaged into finished product.
Described finished product is various network structure, various bubble point shape and size, and all there is fine and closely woven foaming bubble dummy status product inside.Product has different thickness, and surfacing is by being pressed with comfortable flexibility.The peculiar non-skid property of product has damping simultaneously, and is heat insulation, air permeable effect.Product by fiber mesh cloth as base cloth, main material natural rubber, water, calcium carbonate, compositions such as synthetic rubber.
In sum, because of described slipmat is by the synthetic jointly rubber of natural rubber, calcium carbonate, soybean oil, water and fiber mesh cloth, even natural rubber replaces PVC, water to replace replacing benzene class plasticizer and 95% raw material from natural and pollution-free green, make it have the purpose of environmental protection.Again because of foaming district adopts 150 degrees centigrade of following temperature environments, than foam 200 degree temperature and reduced by 35% of existing pvc, significantly reduce heat energy consumption and reduce the waste gas residual heat discharging of unit product, reach the low purpose of consumption reduction.Simultaneously, handled easily control; In addition, but because of product and tailing completing combustion do not discharge pernicious gas, surplus carbon is powder ash shape, makes to make things convenient for tailing on the slipmat finished product after the processing.
Claims (7)
1, a kind of foaming netted anti-skid pad, it comprises principal component and assistant; It is characterized in that containing in the described principal component rubber, screen cloth mixture; Described screen cloth mixture is by caoutchouc latex, butadiene-styrene rubber, and calcium carbonate, soybean oil, water and fiber mesh cloth synthesize; Described assistant contains synthetic rubber and natural perfume material.
2, foaming netted anti-skid pad according to claim 1, it is characterized in that: the component ratio of described natural rubber is 50% to 80%, the component ratio of described calcium carbonate is 5% to 15%, and the component ratio of described water is 5% to 20%, and the component ratio of described fiber mesh cloth is 5% to 10%.
3, foaming netted anti-skid pad according to claim 1 is characterized in that: the component ratio of described synthetic rubber and natural perfume material is respectively 2% to 5%.
4, foaming netted anti-skid pad according to claim 1 is characterized in that: the optimal parameter of described calcium carbonate is 8.5%.
5, foaming netted anti-skid pad according to claim 1 is characterized in that: the optimal parameter of described fiber mesh cloth is 8%.
6, in order to make above-mentioned foaming netted anti-skid pad, and the manufacture craft flow process that adopts is:
First step, natural rubber emulsification: earlier natural rubber solid-state or the powder attitude has been positioned over the synthetic rubber internal tank and has carried out hybrid reaction, made described natural rubber become emulsified state;
Second step, mix and stirring: calcium carbonate, soybean oil, natural perfume material and the water with proper ratio all is poured in the natural rubber of emulsified state again, and utilize agitator that natural rubber is fully stirred, make above-mentioned calcium carbonate, soybean oil, natural perfume material and water respectively with full and uniform being mixed of the natural rubber of emulsified state, become the colloid of pasty state;
Third step, accent amount viscosity: utilize measuring instrument that the colloid of above-mentioned pasty state is carried out viscosity measurement again, if the viscosity surveyed meets the requirement of processing regulation, then be coated with and scrape or push gluing, if the requirement that the viscosity of being surveyed is against regulation, then, its viscosity is met the requirements prescribed to adding the material of above-mentioned principal component in the colloid of described pasty state;
The 4th step is coated with and scrapes or push gluing: the colloid of above-mentioned requirement up to specification is positioned in the hopper;
The 5th step, linked network cloth: the fiber mesh cloth of rolled body is placed on the fixed placement frame, described fiber mesh cloth is drawn high the head end of hopper from the head end of rolled body, utilize the rotation of pump described fiber mesh cloth to be moved to the tail end of hopper from the head end of hopper again, in hopper, mainly be the inside or the surface that described colloid is coated on described fiber mesh cloth;
The 6th step, foamable: low-temperature space and high-temperature region are divided in this foaming; In the low-temperature space of the fiber mesh cloth that will be coated with colloid earlier head end from the foaming district, make it be coated on the colloid intensification progressively on the fiber mesh cloth, again through in the high-temperature region in the foaming district, colloid after progressively heating up is under the condition of heat, make the colloid expanded by heating and be foamed into foam-like, again foamed fiber mesh cloth is moved to the low-temperature space of foaming district tail end, make that foamed fiber mesh cloth cooling forming is semi-finished product;
The 7th step, the oven dry of heating: the oven dry of more described semi-finished product being heated makes it dry the residual moisture of semi-finished product inside;
The 8th step, cut packing: the semi-finished product of the drying forming of will heating cut into different big or small pads according to client's needs, at last described pad are packaged into finished product.
7, the manufacture craft flow process of foaming netted anti-skid pad according to claim 6 is characterized in that: the temperature in described foaming district is set in 150 degrees centigrade of following temperature environments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102162448A CN101368338B (en) | 2008-09-17 | 2008-09-17 | Foaming netted anti-skid pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102162448A CN101368338B (en) | 2008-09-17 | 2008-09-17 | Foaming netted anti-skid pad |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101368338A true CN101368338A (en) | 2009-02-18 |
| CN101368338B CN101368338B (en) | 2012-05-23 |
Family
ID=40412328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008102162448A Expired - Fee Related CN101368338B (en) | 2008-09-17 | 2008-09-17 | Foaming netted anti-skid pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101368338B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831122A (en) * | 2010-04-30 | 2010-09-15 | 东莞尚善防滑垫制品有限公司 | Production method of rubber and PVC (Polyvinyl Chloride) foaming protection pad |
| CN107696074A (en) * | 2017-09-06 | 2018-02-16 | 安徽锐光电子科技有限公司 | A kind of cutter device of capacitor copper foil |
| CN108250480A (en) * | 2018-01-19 | 2018-07-06 | 佛山市智腾家居用品有限公司 | Anti-skidding gauze pad processing method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1113741C (en) * | 1999-12-30 | 2003-07-09 | 茂名市天行塑胶制品有限公司 | Forming technical method for foamed anti-slip cushion |
| CN1594721A (en) * | 2004-07-12 | 2005-03-16 | 常熟市维优涂层织物有限公司 | Technological manufacturing method for antiskid mat material |
-
2008
- 2008-09-17 CN CN2008102162448A patent/CN101368338B/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831122A (en) * | 2010-04-30 | 2010-09-15 | 东莞尚善防滑垫制品有限公司 | Production method of rubber and PVC (Polyvinyl Chloride) foaming protection pad |
| CN107696074A (en) * | 2017-09-06 | 2018-02-16 | 安徽锐光电子科技有限公司 | A kind of cutter device of capacitor copper foil |
| CN108250480A (en) * | 2018-01-19 | 2018-07-06 | 佛山市智腾家居用品有限公司 | Anti-skidding gauze pad processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101368338B (en) | 2012-05-23 |
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Owner name: DONGGUAN SUPER-SHAPE ANTI-SLIP MAT CO., LTD. Free format text: FORMER OWNER: SHENZHEN SUPER-SHAPE HARDWARE + PLASTIC PRODUCTS CO., LTD. Effective date: 20120517 |
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Owner name: DONGGUAN BABY CARE CHILD GOODS CO., LTD. Free format text: FORMER OWNER: DONGGUAN SUPER-SHAPE ANTI-SLIP MAT CO., LTD. Effective date: 20150506 |
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Effective date of registration: 20150506 Address after: 523000 Guangdong city of Dongguan province Tangxia Shitan Po community Qingyun Ling Industrial Zone No. 22 Patentee after: Dongguan Beibei Baby Products Co., Ltd. Address before: 523000 Jinlong Industrial Zone, Qingxi Town, Dongguan, Guangdong Patentee before: Dongguan Super-shape Anti-slip Mat Co., Ltd. |
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