CN108247423B - An all-in-one machine for indexing, positioning and clamping for peeling machines - Google Patents
An all-in-one machine for indexing, positioning and clamping for peeling machines Download PDFInfo
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- CN108247423B CN108247423B CN201711410803.4A CN201711410803A CN108247423B CN 108247423 B CN108247423 B CN 108247423B CN 201711410803 A CN201711410803 A CN 201711410803A CN 108247423 B CN108247423 B CN 108247423B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/02—Indexing equipment
- B23Q16/04—Indexing equipment having intermediate members, e.g. pawls, for locking the relatively movable parts in the indexed position
- B23Q16/06—Rotary indexing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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Abstract
Description
技术领域technical field
本发明涉及金属机械加工设备技术领域,具体的说是一种剥皮机用分度定位夹紧一体机。The invention relates to the technical field of metal machining equipment, in particular to an integrated indexing, positioning and clamping machine for peeling machines.
背景技术Background technique
剥皮处理是在刨床、铣床、车床等机床上对金属工件进行的一种表面加工工艺,以提高金属工件表面质量,方便后续进一步的表面精加工。传统的剥皮机多采用单个电机驱动工件转动一定角度,一方面难以保证转动精度,若一台机床进行批量加工时,则需要多电机,设备成本投入较高;传统的针对工件的孔的定位夹紧时,采用的是弹簧套夹紧的方式,但由于其径向尺寸较大,退件时不方便,而且由于尺寸间隙较小,弹簧套容易疲劳而形变,给后期的生产加工带来不便,也不利于批量化的生产加工。因此,迫切需要一种可实现自动定位、夹紧和分度转动的设备,以辅助剥皮加工处理。Peeling treatment is a surface processing process performed on metal workpieces on machine tools such as planers, milling machines, and lathes to improve the surface quality of metal workpieces and facilitate subsequent surface finishing. Traditional peeling machines mostly use a single motor to drive the workpiece to rotate at a certain angle. On the one hand, it is difficult to ensure the rotation accuracy. If one machine tool is used for batch processing, multiple motors are required, and the equipment cost is high; the traditional positioning clip for the hole of the workpiece When it is tight, the method of clamping the spring sleeve is adopted, but due to its large radial size, it is inconvenient to return the parts, and because of the small size gap, the spring sleeve is easily fatigued and deformed, which brings inconvenience to the later production and processing. , and is not conducive to mass production and processing. Therefore, there is an urgent need for a device that can realize automatic positioning, clamping and indexing rotation to assist the peeling process.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供一种剥皮机用分度定位夹紧一体机。In order to solve the above technical problems, the present invention provides an integrated indexing, positioning and clamping machine for peeling machines.
本发明所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by this invention adopts the following technical solutions to realize:
一种剥皮机用分度定位夹紧一体机,包括夹具座,还包括可绕着夹具座自由转动的旋转工装、同轴布置在旋转工装内部的夹紧工装、安装在夹具座上用于操控夹紧工装夹紧动作以及实现对旋转工装分度转动后定位的分度定位夹紧操控工装。An all-in-one indexing, positioning and clamping machine for a peeling machine, comprising a clamp seat, a rotary tool that can freely rotate around the clamp seat, a clamping tool that is coaxially arranged inside the rotary tool, and is installed on the clamp seat for manipulation The clamping action of the clamping tool and the indexing positioning and clamping control tool that realizes the positioning after the indexing and rotation of the rotating tooling.
所述旋转工装包括一端连接有同步带轮且中部安装在夹具座上的夹具主轴。The rotating tool includes a clamp spindle connected with a synchronous pulley at one end and mounted on the clamp seat in the middle.
所述同步带轮与夹具主轴之间连接有一号膨胀套。A No. 1 expansion sleeve is connected between the synchronous pulley and the main shaft of the fixture.
所述夹紧工装包括与旋转工装同轴安装且可绕着分度定位夹紧操控工装转动的芯轴、安装在芯轴上远离分度定位夹紧操控工装的一端的若干个成对使用的夹爪,成对使用的夹爪之间连接有弹簧,所述芯轴安装有用于对夹爪运动导向的定位导柱,所述旋转工装上安装有用以将芯轴封住的封盖。The clamping tooling includes a mandrel that is coaxially installed with the rotating tooling and can be rotated around the indexing, positioning, clamping and manipulating tooling; The clamping jaws, which are used in pairs, are connected with a spring, the mandrel is installed with a positioning guide post for guiding the movement of the clamping jaws, and a cover is installed on the rotary tool to seal the mandrel.
所述封盖的内壁上设有可将夹爪压缩收拢的楔形台面。The inner wall of the cover is provided with a wedge-shaped table surface that can compress the jaws.
所述夹爪上设有用于与定位导柱滑动配合的滑槽。The clamping jaws are provided with sliding grooves for sliding cooperation with the positioning guide posts.
所述分度定位夹紧操控工装上安装有T型拉槽块,所述芯轴上安装有卡装在T型拉槽块内且可绕着T型拉槽块转动的T型连接螺杆。A T-shaped slot block is installed on the indexing, positioning and clamping control tool, and a T-shaped connecting screw that is clamped in the T-shaped slot block and can be rotated around the T-shaped slot block is installed on the mandrel.
所述分度定位夹紧操控工装包括固定在夹具座上的端齿盘定位块、通过二号膨胀套安装在旋转工装上且绕着端齿盘定位块转动的端齿盘旋转块,还包括可在端齿盘定位块上设置的运动导柱的导向作用下滑动且可与端齿盘定位块、端齿盘旋转块配合的端齿盘锁块、与端齿盘锁块相连以实现同步运动的推拉缸。The indexing, positioning and clamping control tool includes an end tooth plate positioning block fixed on the fixture seat, an end tooth plate rotating block installed on the rotating tool through the No. 2 expansion sleeve and rotating around the end tooth plate positioning block, and also includes: The end tooth plate lock block, which can slide under the guiding action of the movement guide column set on the end tooth plate positioning block and can be matched with the end tooth plate positioning block and the end tooth plate rotating block, is connected with the end tooth plate lock block to realize synchronization Motion push-pull cylinder.
所述推拉缸为气缸或者油缸。The push-pull cylinder is an air cylinder or an oil cylinder.
本发明的有益效果是:本发明结构设计合理,利用一个推拉缸可同时带动端齿盘结构以及夹爪的锁紧和松开,实现了一物多用,空间结构紧凑,能辅助实现对工件的批量化剥皮处理,提高了生产加工的效率,保证了加工精度。The beneficial effects of the present invention are as follows: the structure of the present invention is reasonably designed, and a push-pull cylinder can simultaneously drive the locking and loosening of the end gear plate structure and the clamping jaws, realizing multi-purpose for one thing, compact space structure, and can assist in realizing Batch peeling treatment improves the efficiency of production and processing and ensures the processing accuracy.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1为本发明的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present invention;
图2为为本发明的芯轴与夹爪、定位导柱连接时的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram when the mandrel of the present invention is connected with the clamping jaw and the positioning guide post;
图3为本发明的夹爪、定位导柱、弹簧分布的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of clamping jaw, positioning guide post and spring distribution of the present invention;
图4为本发明的端齿盘锁块、端齿盘旋转块、端齿盘定位块、二号膨胀套、运动导柱的爆炸结构示意图。4 is a schematic diagram of the explosion structure of the end tooth plate locking block, the end tooth plate rotating block, the end tooth plate positioning block, the No. 2 expansion sleeve and the movement guide column of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本发明进一步阐述。In order to make it easy to understand the technical means, creative features, achieved goals and effects of the present invention, the present invention is further described below.
如图1至图4所示,一种剥皮机用分度定位夹紧一体机,包括夹具座1,还包括可绕着夹具座1自由转动的旋转工装、同轴布置在旋转工装内部的夹紧工装、安装在夹具座1上用于操控夹紧工装夹紧动作以及实现对旋转工装分度转动后定位的分度定位夹紧操控工装。本发明集装夹、分度转动和定位于一体,加工精度高,结构设计合理,弥补了传统剥皮机的加工精度低、制造成本高的不足,能辅助实现对工件的批量化剥皮处理。As shown in Figures 1 to 4, an integrated indexing, positioning and clamping machine for peeling machines includes a clamp base 1, a rotary tool that can freely rotate around the clamp base 1, and a clamp coaxially arranged inside the rotary tool. The clamping tool is installed on the fixture seat 1 and is used to control the clamping action of the clamping tool and realize the indexing, positioning and clamping control tool for positioning the rotating tool after indexing and rotating. The invention integrates clamping, indexing rotation and positioning, has high machining accuracy and reasonable structure design, makes up for the shortcomings of low machining accuracy and high manufacturing cost of traditional peeling machines, and can assist in realizing batch peeling treatment of workpieces.
所述旋转工装包括一端连接有同步带轮7且中部通过圆锥滚子轴承2安装在夹具座1上的夹具主轴14。The rotating tool includes a
所述同步带轮7与夹具主轴14之间连接有一号膨胀套8。本发明采用一号膨胀套8,能够保证同步带轮7与外接的同步带充分的配合,当同步带轮7的位置确定好之后,利用一号膨胀套8将同步带轮7固定在夹具主轴14上。A No. 1
所述夹紧工装包括与旋转工装同轴安装且可绕着分度定位夹紧操控工装转动的芯轴13、安装在芯轴13上远离分度定位夹紧操控工装的一端的若干个成对使用的夹爪15,成对使用的夹爪15之间连接有弹簧16,所述芯轴13安装有用于对夹爪15运动导向的定位导柱18,所述旋转工装上安装有用以将芯轴13封住的封盖17。通过分度定位夹紧操控工装牵拉或者推动芯轴13,以同步的带动夹爪15沿着芯轴13的轴线方向运动,实现夹紧和松开动作之间的切换。The clamping tooling includes a
所述封盖17的内壁上设有可将夹爪15压缩收拢的楔形台面17a。The inner wall of the
所述夹爪15上设有用于与定位导柱18滑动配合的滑槽15a。The
所述分度定位夹紧操控工装上安装有T型拉槽块11,所述芯轴13上安装有卡装在T型拉槽块11内且可绕着T型拉槽块11转动的T型连接螺杆12。当夹具主轴14受到同步带轮7的驱动时,会同步的带动芯轴13转动,本发明采用T型拉槽块11与T型连接螺杆12的配合,从而能够保证在芯轴13转动的过程中不会对分度定位夹紧操控工装造成影响。A T-
所述分度定位夹紧操控工装包括固定在夹具座1上的端齿盘定位块3、通过二号膨胀套5安装在旋转工装的夹具主轴14上且绕着端齿盘定位块3转动的端齿盘旋转块4,还包括可在端齿盘定位块3上设置的运动导柱19的导向作用下滑动且可与端齿盘定位块3、端齿盘旋转块4配合的端齿盘锁块6、与端齿盘锁块6相连以实现同步运动的推拉缸10。本发明借助于单个推拉缸10,既可以通过牵拉或者推动芯轴13,从而带动夹爪15实现对工件的夹紧和松开,又可以带动端齿盘锁块6与端齿盘定位块3、端齿盘旋转块4配合或分开,实现对芯轴13旋转分度后的定位和松开。The indexing, positioning and clamping control tool includes an end-tooth
所述推拉缸10为气缸或者油缸。The push-
加工前,先将各待加工的工件依次装在对应的夹具主轴14上,利用弹簧16的弹性力,从而使工件被夹爪15夹持而定位。Before processing, each workpiece to be processed is sequentially mounted on the
当需要加工时,利用外界的设备驱使同步带轮7转动,以同步的带动夹具主轴14转动,最终实现工件的旋转,当旋转到指定位置后,启动推拉缸10,从而牵拉芯轴13,由于芯轴13运动至极限位置,从而反向牵拉推拉缸10,最终使端齿盘锁块6与端齿盘定位块3、端齿盘旋转块4配合,实现对夹具主轴14的锁紧,限制了夹具主轴14的转动自由度,即可进行该角度的工件加工。When processing is required, the
待所有工件的该角度位置加工完毕后,启动推拉缸10推动芯轴13,从而使端齿盘锁块6与端齿盘定位块3、端齿盘旋转块4分开。After the angular position of all the workpieces is processed, the push-
再次利用外界的设备,驱使夹具主轴14转动至新的分度角度后,参照之前的定位锁紧操作,启动推拉缸10实现锁紧定位,进行该角度的加工。Using external equipment again, after driving the
当工件的所有待加工表面均剥皮处理完毕后,启动推拉缸10推动芯轴13,使夹爪15在楔形台面17a的作用下向内压缩弹簧16,这样即可使工件与夹爪15脱离配合,方便将工件取下。When all the surfaces to be machined of the workpiece are peeled, the push-
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have various Such changes and improvements fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN112705999A (en) * | 2019-10-24 | 2021-04-27 | 祝志诚 | Indexing clamping seat |
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| US6311787B1 (en) * | 2000-04-18 | 2001-11-06 | Black & Decker Inc. | Power driven rotary device |
| CN101056732A (en) * | 2004-09-20 | 2007-10-17 | 布莱克和戴克公司 | Tool chuck with power take off feature |
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| CN2903967Y (en) * | 2006-01-20 | 2007-05-23 | 四川省瑞格尔仪器有限公司 | Arc wedge type drawing clamp |
| CN103143744A (en) * | 2011-12-06 | 2013-06-12 | 陶晓明 | Lathe fixture |
| CN103419079B (en) * | 2013-08-14 | 2015-09-30 | 丹东通博电器(集团)有限公司 | Quick index device |
| CN103990993A (en) * | 2014-05-14 | 2014-08-20 | 安徽机电职业技术学院 | Rotational multi-workpiece clamping and multi-station pneumatic clamp |
| CN204148903U (en) * | 2014-08-13 | 2015-02-11 | 东莞市日进五金科技有限公司 | A workpiece clamping device for a cutting machine |
| CN104669056B (en) * | 2015-03-06 | 2016-12-21 | 贾金铎 | General-purpose indexing direction finder |
| CN106078269A (en) * | 2016-07-28 | 2016-11-09 | 常州春海园艺有限公司 | Thin slice clamping tool |
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| US6311787B1 (en) * | 2000-04-18 | 2001-11-06 | Black & Decker Inc. | Power driven rotary device |
| CN101056732A (en) * | 2004-09-20 | 2007-10-17 | 布莱克和戴克公司 | Tool chuck with power take off feature |
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Effective date of registration: 20260414 Address after: 413000 Hunan Province Yiyang City Taokang County Heshanguang Town Industrial Park (within the compound of Zijing New Materials Company) Patentee after: Hunan Shuntong Renewable Resources Co.,Ltd. Country or region after: China Address before: 241000 Wuhu City, Anhui Province, China (Anhui) Pilot Free Trade Zone Wuhu Area Robot Industry Park Incubation Base Phase II, Plant 6 Patentee before: Anhui Huiying Intelligent Equipment Co.,Ltd. Country or region before: China |