CN108246881A - A kind of designing scheme and preparation method of universal skull protective cap - Google Patents

A kind of designing scheme and preparation method of universal skull protective cap Download PDF

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Publication number
CN108246881A
CN108246881A CN201711343630.9A CN201711343630A CN108246881A CN 108246881 A CN108246881 A CN 108246881A CN 201711343630 A CN201711343630 A CN 201711343630A CN 108246881 A CN108246881 A CN 108246881A
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CN
China
Prior art keywords
skull
cap body
backplate
preparation
titanium alloy
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711343630.9A
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Chinese (zh)
Inventor
鲁世红
毛志翔
李正芳
张春
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Publication date
Application filed by Nanjing University of Aeronautics and Astronautics filed Critical Nanjing University of Aeronautics and Astronautics
Priority to CN201711343630.9A priority Critical patent/CN108246881A/en
Publication of CN108246881A publication Critical patent/CN108246881A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/005Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/28Bones
    • A61F2/2875Skull or cranium
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/28Bones
    • A61F2002/2835Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Animal Behavior & Ethology (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Neurosurgery (AREA)
  • Transplantation (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Cardiology (AREA)
  • Nursing (AREA)
  • Prostheses (AREA)

Abstract

The invention discloses a kind of designing schemes and preparation method of universal skull protective cap.For the stand-by period that the several months is needed between Big bone flap decompression and cranioplasty; and skull of patient's defect does not have body protecting apparatus during this; the present invention designs and is prepared for three layers of cap body; cap body middle layer is equipped with the general backplate of prefabricated size and shape; the size and shape of cap body is divided into X according to the actual demand of user; M; the models such as L; respectively three-dimensional prototype is established in UG softwares; numerical control NC code is exported according to three-dimensional prototype, titanium alloy backplate is quickly then prepared using the progressive negative forming of no mould heat.The backplate is fastened on by spot welding on the metallic framework of cap body outer layer, the corresponding ventilative cotton of ectonexine filling and biomaterial.The present invention can cover most people's bones of cerebral cranium, play the role of the skull instead of skull defeci position, effectively prevent colliding the damage to skull, while preparation method has versatility and production, and compared to customed product, price is greatly reduced.

Description

A kind of designing scheme and preparation method of universal skull protective cap
Technical field
The present invention relates to the field of medical instrument technology, are specifically designed a kind of designing scheme of versatility skull protective cap, and Preparation method is provided.
Background technology
Skull defeci caused by being needed caused by craniocerebral injury or other diseases reason after row large decompression craniotomy needs to wait for number It is admitted to hospital again after month and carries out cranioplasty, patient's skull keeps damage condition in the meantime, is easily led to brain group by external force strike Damage is knitted, position chanP when patient sleeps may all oppress brain tissue, cause to damage, there are great security risks.Simultaneously Only skull protects equipment, is also all to be customized according to skull scan data, causes high cost, use general patient It does not rise.And customed product needs a customization period, can cause the vacuum time band for lacking protection.
Metal CNC Incremental Forming is a kind of RP technique, is one by the procedure decomposition that shapes of complex three-dimensional sheet metal component Gradually process layer by layer, every layer gradually shapes, and is finally configured to required part.The technology is widely used in engineering in medicine In various curved surface sheet metal components processing and manufacturing, progressive molding technique produced using no modelling, and manufacture is of low cost.Therefore, it uses This emerging technology processing of metal blank progressive molding, can not only substantially reduce the manufacture cost of part can also greatly shorten processing Time, so as to substantially reduce the design cycle of product and design cost.
Therefore by progressive molding technology, a kind of being asked for the protective cap after head injury to solve appeal for versatility is developed Topic.
Invention content
Goal of the invention:The purpose of the invention is to provide a kind of designing scheme of universal skull protective cap and preparation side Method, this protective cap can not only prevent from colliding the damage to skull, while also have versatility and production, and price is substantially It reduces, aeration and comfort are high.
Technical solution:In order to achieve the goal above, the technical solution used in the present invention is:
A kind of designing scheme and preparation method of universal skull protective cap, including three layers of cap body, in the cap body Interbed is equipped with the general backplate of prefabricated size and shape, and backplate is prepared by titanium alloy material.First according on the market it is common not With the shape data of the baseball cap of size, threedimensional model is established in UG softwares respectively, the fillet and boundary to model carry out excellent Change, corresponding numerical control NC code is exported in the CAM bank of UG.Then titanium is closed with this code on Metal CNC Incremental Forming lathe Golden material carries out, from the negative progressive molding of resistance heating, obtaining titanium alloy backplate, which is slightly less than cap body outer layer, radian, shape with Cap body matches, while the backplate is fixed on the position of cap body and can cover most human skull and lacked including common skull Position is damaged, plays the role of the skull instead of skull defeci position.Simultaneously in order to which user is allowed to feel more relieved, the titanium alloy material It for medicine proprietary material, being safe from harm to body, and specific strength is high, density is small, use is more comfortable, while good permeability, Conducive to air circulation, ensure the dry and comfortable of skull injury, prevent bacteria breed, maintain the steady of head injury location external pressure It is fixed.In view of the actual conditions difference used, the present invention dimensionally has multiple models such as S, M, L, has good selection Property and versatility.Then further, the backplate is fixedly connected with the cap body.By being fixedly connected, backplate is avoided to use It moves in the process, causes secondary injury, while there is preferable fixation and compressive effect.Being completed again by spot-welding technology will Told metal casing is fixed on above the metallic framework of outer layer, so set, fixation and the compressive effect of backplate are enhanced, and Convenient for versatility.Later, cap body will be told and be divided into outer layer, backplate and internal layer, backplate is arranged among the internal layer and outer layer, together When fill enough ventilative cottons and biomaterial, play certain cushioning effect, the backplate of hard avoided to directly rest on skull Secondary injury, and acute saturating higher comfort and gas permeability are caused in the position of defect.Finally, the outer layer and internal layer are existed Cap body bottom sutures, and backplate is arranged between told internal layer and outer layer, and is fixedly connected on outer layer, convenient for backplate position It is fixed, avoid its occur it is mobile cause that user's is uncomfortable, while among titanium alloy backplate is completely disposed at cap body, also favorably Put forward the durability of protective cap.
Further, it is described from resistance heating progressive molding technology, the anode of power supply is connected in tool heads, cathode is connected on folder On tool, so as to constitute circuit, the temperature of optimum titanium alloy sheet forming is generated at tool heads processing stand, and in fixture Felt pad is spread between workbench, irrelevant portions is prevented to be powered.Forming technique is born by progressive molding, by titanium alloy material plus Work does not need to mold, reduces production cost and production life cycle into corresponding backplate, the mode of flexible manufacturing, Quick-forming.
Further, the metallic framework of the outer layer is prepared by the wire of vertical and horizontal, skeleton composition dome-type Shape, outer layer sewed forming by denim on its metallic framework, enhances the wearability of outer layer.Titanium alloy backplate and outer layer When being fixedly connected by spot-welding technology, it is only necessary to according to the node location that the transverse and longitudinal on metallic framework intersects, by titanium alloy backplate It is fixed on the node of metallic framework by spot welding.So set, the position conducive to fixed backplate in cap body so that backplate exists It is not easily shifted during use, while no matter the skull damaged part of user wherein, can be used this cap body, improve guarantor The versatility of helmet.
Further, the size and shape of the backplate is designed according to the common baseball cap in market, shape and cap body outer layer phase Seemingly, cap body outer layer is sized to be slightly smaller than, increases the aesthetic measure of cap body.Meanwhile the size of cap body can be according to the reality of user Border situation is divided into multiple sizes such as S, M, L, and cap body is too big, does not have the technique effect of protection, and inconvenient to carry, and cap body is too Greatly, user can feel uncomfortable, oppress that there may be secondary injuries.It is soft in three-dimensional according to the shapes and sizes of outer layer The threedimensional model of product is established in part UG, is then suitably sized, while optimizes fillet and boundary.
Further, the cap body is equipped with rubber soft, on the one hand can expand the versatility of the present invention, in selected cap body ruler On the basis of very little, its elasticity can also be finely adjusted by rubber soft, feel user according to the concrete condition of user To comfortable;The wearing used is also convenient for, after cap body is tightened protection board can be bonded with skull defeci position tighter, protection effect Fruit is more preferably.
Further, it tells design of the cap body according to baseball cap, is additionally provided with the brim of a hat.The setting of the brim of a hat can keep the sun off, together Shi Gengjia is beautiful, convenient for winning.
Designing scheme and preparation method the present invention provides a kind of universal skull protective cap have the following advantages:
1st, this protective cap can not only prevent from colliding the damage to skull, while also have versatility and production, and Price is greatly reduced, and aeration and comfort are high
2nd, compared with traditional skull protection device, the present invention has versatility first, using the backplate for covering full skull Design, is adapted to the concrete condition of different users, greatly reduces cost and price in design;This normal plane exists simultaneously The method that progressive molding is used in the forming process of metal casing, the method for flexible manufacturing save the mistake of die cost and design Journey reduces cost and production cycle in preparation;This last root of hair is designed and is transformed according to baseball cap common on the market, is saved The design process of outer layer has been gone, and has easily obtained and prepares, there is stronger versatility.
Description of the drawings
Fig. 1 is the cap body overall structure diagram of protective cap according to the present invention
Fig. 2 is the cap body cross-sectional view of protective cap according to the present invention
Fig. 3 is the preparation flow schematic diagram of protective cap according to the present invention
Fig. 4 is according to the present invention from resistance electrical heating progressive molding schematic device
In figure:
1 cap body, 2 outer layer, 3 titanium alloy backplate, 4 internal layer, 5 rubber soft, 6 metallic framework, 7 air hole, 8 solder joint, 9 the brim of a hat
10 workbench, 11 felt pad, 12 fixture, 13 titanium alloy plate, 14 tool heads, 15 cathode, 16 anode, 17 power supply
Specific embodiment
The present invention will be described in more detail below in conjunction with the accompanying drawings.
Present example is as follows, as shown in Figure 1, a kind of designing scheme and preparation method of universal skull protective cap, packet Include following steps:
1) backplate of prefabricated size and shape that design cap body is internally provided with, the backplate are prepared by titanium alloy material, institute The size and shape for stating backplate is divided into the Multiple Types such as X, M, L according to the actual demand of user, collects the size and shape of cap body Shape parameter.
2) by obtained data, the three-dimensional prototype of cap body is established in UG softwares.
3) fillet of three-dimensional prototype and boundary are optimized.
4) region that will need metal rapid shaping exports digital control processing NC codes by the cam modules in UG.
5) according to the numerical control code of gained, titanium alloy plate is carried out to bear progressive molding from resistance electrical heating, obtains metal shield Plate.
6) titanium alloy backplate is fixed on by solder joint on the metallic framework of cap body.
7) backplate is arranged among internal layer and outer layer, fills ventilative cotton, biomaterial and software.
On the basis of examples detailed above, the present invention another applies in example, as shown in Fig. 2, the cap body 1 is divided for outer layer 2, shield Plate 3 and internal layer 4, backplate 3 are arranged among told internal layer 4 and outer layer 2, and backplate 3 passes through solder joint 8 and the metallic framework of cap body outer layer 6 are fixedly connected.So set, metal casing 3 is arranged between the internal layer 4 of cap body and outer layer 2, internal layer 4 plays certain delay Punching acts on, and the backplate 3 of hard is avoided to directly rest on the position of skull defeci, causes secondary injury.The inside of the cap body 1 is set There is rubber soft 5, on the one hand can expand the versatility of the present invention, it, can also be according to user on the basis of cap body size Concrete condition, its elasticity is finely adjusted by rubber soft 5, user is made to feel comfortable;The wearing used is also convenient for, it will It is tighter that after tightening protection board can be bonded cap body with skull defeci position, and protecting effect is more preferably.
On the basis of examples detailed above, the present invention another applies in example, as shown in figure 3, first according to the common stick of design The shape data of ball cap, customization are slightly less than outer layer, radian the shape backplate 3 consistent with outer layer, and the backplate is fixed on cap body Position can cover most human skull and include common skull defeci position, play the skull instead of skull defeci position Effect.In view of the actual conditions difference used, the present invention dimensionally has multiple models such as S, M, L, has good choosing Selecting property and versatility, while the aesthetic measure of cap body 1 is increased, reduce difficulty prepared by entire cap body.The gold of the outer layer 2 Belong to skeleton 6 to be prepared by the wire of vertical and horizontal, skeleton 6 forms the shape of dome-type, and outer layer 2 is by denim in its gold Belong to forming of sewing on skeleton, enhance the wearability of outer layer 2.The titanium alloy backplate 3 is fixed with outer layer 2 by spot-welding technology to be connected When connecing, it is only necessary to according to the node location that the transverse and longitudinal on metallic framework 6 intersects, titanium alloy backplate 3 are fixed on gold by spot welding On the node for belonging to skeleton, so set, titanium alloy backplate 3 is easy for installation, conducive to position of the fixed backplate 3 in cap body 1 so that Backplate 3 is not easily shifted in use, while no matter user skull damaged part wherein, this cap body 1 can be used, Improve the versatility of protective cap.The cap body 1 is additionally provided with the brim of a hat 9 and air hole 7, the brim of a hat 9 is set according to the design of baseball cap Putting can keep the sun off, while more beautiful, convenient for winning.
On the basis of examples detailed above, the present invention another applies in example, as shown in figure 4, the titanium alloy backplate 3 passes through certainly Resistance electrical heating progressive molding is prepared.The anode 15 of power supply is connected in tool heads 14, cathode 16 is connected on fixture 12, So as to constitute power circuit, generated at 14 processing stand of tool heads suitable for the temperature most preferably shaped of titanium alloy plate 13, and And felt pad 11 is spread between fixture 12 and workbench 10, irrelevant portions is prevented to be powered.According to corresponding to the NC codes Digital controlled tracing, the gradually processing of tool heads 14 from level to level, every layer gradually shapes, and forming tool head often covers one layer, metal blank The process of last layer is completed in just and then one layer of deformation, and forming tool head will decline one layer and be processed, until completing complete The forming in portion generates metal casing 3.Forming technique is born by progressive molding, the mode of flexible manufacturing, Quick-forming, no Mold is needed, reduces production cost and production life cycle.

Claims (6)

1. a kind of designing scheme and preparation method of universal skull protective cap, which is characterized in that including following steps:
1) backplate of prefabricated size and shape that design cap body is internally provided with, the backplate are prepared by titanium alloy material, the shield The size and shape of plate is divided into the Multiple Types such as X, M, L according to the actual demand of user, and thickness is according to calculating and titanium alloy ratio The characteristics of intensity is high can use smaller value, collect the size and shape parameter of cap body.
2) by obtained data, the three-dimensional prototype of cap body is established in UG softwares.
3) fillet of three-dimensional prototype and boundary are optimized.
4) region that will need metal rapid shaping exports digital control processing NC codes by the cam modules in UG.
5) according to the numerical control code of gained, titanium alloy plate is carried out to bear progressive molding from resistance electrical heating, obtains metal casing.
6) titanium alloy backplate is fixed on by solder joint on the metallic framework of cap body.
7) backplate is arranged among internal layer and outer layer, fills ventilative cotton, biomaterial and software.
2. the designing scheme and preparation method of a kind of universal skull protective cap according to claim 1, which is characterized in that The protective cap is transformed by standard baseball cap, is divided into multiple models according to customer parameter, has production and versatility.
3. the designing scheme and preparation method of a kind of universal skull protective cap according to claim 1, which is characterized in that Cap body internal layer is made of ventilative cotton and biomaterial, and ventilative cotton and biomaterial have preferable gas permeability and comfort.
4. the designing scheme and preparation method of a kind of universal skull protective cap according to claim 1, which is characterized in that The cap body internal layer lower end is equipped with rubber soft, and rubber soft increases comfort and prevents cap body from coming off.
5. the designing scheme and preparation method of a kind of universal skull protective cap according to claim 1, which is characterized in that Told backplate is prepared by medical use titanium alloy material, and titanium alloy material passes through progressive molding technology rapid shaping.
6. the designing scheme and preparation method of a kind of universal skull protective cap according to claim 1, which is characterized in that It is described to bear progressive molding technology from resistance electrical heating, the anode of power supply is connected in tool heads, cathode is connected on fixture, so as to structure Into circuit, generated at tool heads processing stand suitable for the temperature of titanium alloy sheet forming, and between fixture and workbench Felt pad is spread, irrelevant portions is prevented to be powered.
CN201711343630.9A 2017-12-11 2017-12-11 A kind of designing scheme and preparation method of universal skull protective cap Pending CN108246881A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109349719A (en) * 2018-11-26 2019-02-19 易民 A kind of head protector worn suitable for head injury person
CN110101488A (en) * 2019-06-13 2019-08-09 山东大学 A kind of macro micro- integrated progressive molding preparation method of implant and the implant of acquisition

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191511803A (en) * 1915-08-16 1916-08-10 John Leopold Brodie An Improved Helmet or Head Shield.
DE29604675U1 (en) * 1996-03-14 1996-09-26 Jourdan, Frank, 70180 Stuttgart Headgear
CN101318203A (en) * 2008-06-24 2008-12-10 南京航空航天大学 Electrical heating numerical control incremental forming processing method and device for plate
CN104432908A (en) * 2013-09-13 2015-03-25 天津市艾迪聚氨酯工业有限公司 Construction helmet shell
US20150189938A1 (en) * 2014-01-08 2015-07-09 Centrex Plastics, LLC Configurable headwear assembly
CN105710205A (en) * 2016-04-06 2016-06-29 北京航空航天大学 Self-blocked heating incremental forming device for whole plate
CN106311876A (en) * 2016-11-15 2017-01-11 山东大学 Complicated thin-walled workpiece formation system and method based on progressive formation and additive manufacturing

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Publication number Priority date Publication date Assignee Title
GB191511803A (en) * 1915-08-16 1916-08-10 John Leopold Brodie An Improved Helmet or Head Shield.
DE29604675U1 (en) * 1996-03-14 1996-09-26 Jourdan, Frank, 70180 Stuttgart Headgear
CN101318203A (en) * 2008-06-24 2008-12-10 南京航空航天大学 Electrical heating numerical control incremental forming processing method and device for plate
CN104432908A (en) * 2013-09-13 2015-03-25 天津市艾迪聚氨酯工业有限公司 Construction helmet shell
US20150189938A1 (en) * 2014-01-08 2015-07-09 Centrex Plastics, LLC Configurable headwear assembly
CN105710205A (en) * 2016-04-06 2016-06-29 北京航空航天大学 Self-blocked heating incremental forming device for whole plate
CN106311876A (en) * 2016-11-15 2017-01-11 山东大学 Complicated thin-walled workpiece formation system and method based on progressive formation and additive manufacturing

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Title
范国强, TC4板材局部自阻电加热数控渐进成形的研究, pages 022 - 53 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109349719A (en) * 2018-11-26 2019-02-19 易民 A kind of head protector worn suitable for head injury person
CN110101488A (en) * 2019-06-13 2019-08-09 山东大学 A kind of macro micro- integrated progressive molding preparation method of implant and the implant of acquisition
CN110101488B (en) * 2019-06-13 2021-11-09 山东大学 Macro-micro integrated incremental forming preparation method for implant and implant obtained by macro-micro integrated incremental forming preparation method

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