CN108246709B - Deoiling cleaning system - Google Patents
Deoiling cleaning system Download PDFInfo
- Publication number
- CN108246709B CN108246709B CN201810338352.6A CN201810338352A CN108246709B CN 108246709 B CN108246709 B CN 108246709B CN 201810338352 A CN201810338352 A CN 201810338352A CN 108246709 B CN108246709 B CN 108246709B
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- Prior art keywords
- cleaning
- baffle
- belt
- roller
- tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an oil removal cleaning system which comprises a drying chamber, a production conveying line and a plurality of cleaning tanks, wherein a cleaning frame and a cleaning roller are arranged in the cleaning tanks, a plurality of material slots are formed in the cleaning roller, a feed inlet and a discharge outlet are formed in the cleaning frame, the discharge outlets and the feed inlets of adjacent cleaning frames are alternately arranged, the cleaning frame comprises a first cleaning baffle plate and a second cleaning baffle plate which are symmetrically arranged at two sides of the end face of the cleaning roller, a gap is reserved between the first cleaning baffle plate and the second cleaning baffle plate, a belt feeding mechanism is arranged at the feed inlet of the first cleaning baffle plate, a telescopic pushing mechanism is arranged at the discharge outlet of the first cleaning baffle plate, the drying chamber is connected with the discharge outlet of the second cleaning baffle plate through a conveying belt, and the production conveying line is connected with the outlet of the drying chamber. The invention has better cleaning and decontamination effects, higher automation degree and can save a great deal of manpower and time cost.
Description
Technical Field
The invention relates to the technical field of metal product cleaning, in particular to an oil removal cleaning system.
Background
The metal products such as aluminum alloy products need to be degreased and cleaned during production and processing or recovery and repair so as to ensure the surface cleanliness. The traditional deoiling cleaning mode adopts the manual work to carry the goods piece to washing tank or wash in the pond, utilizes high-pressure squirt and washing liquid to wash the deoiling, and this kind of mode not only can not wash the goods piece surface comprehensively, leads to the scrubbing effect not good, and before washing and washing the back and forth transport goods piece in addition, has wasted a large amount of manual works and time cost.
Disclosure of Invention
The invention aims to provide an oil removal cleaning system with good dirt removal effect and high automation degree.
The invention aims at realizing the following technical scheme: the utility model provides an oil removal cleaning system, includes drying chamber, production transfer chain and a plurality of washing tank, all installs wash rack and washing gyro wheel in every washing tank, and it has a plurality of material slotted holes to open on the washing gyro wheel, be provided with feed inlet and discharge gate on the wash rack, and adjacent wash rack's discharge gate and feed inlet set up in turn, the wash rack is including the symmetry setting first washing baffle and the second washing baffle that washs the gyro wheel terminal surface both sides, leaves the clearance between first washing baffle and the second washing baffle and the washing gyro wheel, and first washing baffle and second washing baffle are connected through many fixed axles, and the feed inlet department of first washing baffle installs belt feeding mechanism, and flexible pushing equipment is installed to the discharge gate department of first washing baffle, the drying chamber is connected with the discharge gate of second washing baffle through the conveyer belt, the exit linkage of production transfer chain and drying chamber.
Further, one end of the belt feeding mechanism is close to the feeding hole of the first cleaning baffle plate, the other end of the belt feeding mechanism is close to the discharging hole of the second cleaning baffle plate of the other cleaning frame, and one end of the belt feeding mechanism close to the feeding hole of the first cleaning baffle plate is higher than the other end of the belt feeding mechanism.
Further, the belt feeding mechanism is fixed on the side wall of the cleaning tank through the mounting bracket and comprises a transmission belt, a belt pulley, at least one driving roller and a driving motor for driving the belt pulley, the transmission belt is mounted on the belt pulley and the driving roller, and the driving roller is fixed on the side wall of the cleaning tank through the supporting frame.
Further, feeding baffles are arranged on two sides of the conveying belt.
Further, the telescopic pushing mechanism is a double-piston cylinder, the double-piston cylinder is fixed on the side wall of the cleaning tank, and a pushing block used for pushing the first cleaning baffle feeding hole is fixed at the piston end part of the double-piston cylinder.
Further, the plurality of rinse tanks includes a rinse tank and at least one finishing tank.
Further, a driving shaft is arranged on the cleaning roller and is arranged on the cleaning tank through a shaft support.
Further, the production transfer chain is supported through a plurality of stands, and the production transfer chain includes U type section transfer chain and straightway transfer chain.
The invention has the beneficial effects that:
1. by arranging the rinsing tank and the plurality of fine rinsing tanks, the greasy dirt on the surface of the product piece can be thoroughly cleaned, and the cleaning effect is better;
2. by arranging the belt feeding mechanism and the telescopic pushing mechanism between the adjacent cleaning frames, the product pieces can be smoothly transmitted from one cleaning tank to the next cleaning tank, so that a large amount of manpower and material resources are saved, and the degree of automation is improved;
3. through setting up drying chamber and production transfer chain, not only can improve degree of automation, the U type section transfer chain of production transfer chain can make the last section of straightaway transfer chain be close to washing tank position department moreover to make things convenient for manual operation, supervision cleaning process and transportation procedure simultaneously.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a cleaning part according to the present invention;
FIG. 3 is an enlarged schematic view of FIG. 2 at A;
fig. 4 is a schematic structural view of a cleaning roller according to the present invention.
The marks in the figure: 1-cleaning a tank; 2-cleaning a rack; 3-cleaning rollers; 4-a belt feeding mechanism; 5-a telescopic pushing mechanism; 6-a drying chamber; 7-a conveyor belt; 8-a production conveyor line; 9-stand columns; 21-a first purge baffle; 22-a second purge baffle; 23-a discharge hole; 24-fixing shaft; 25-a feed inlet; 31-a slot hole; 32-a drive shaft; 33-shaft support; 41-a conveyor belt; 42-belt pulley; 43-driving a motor; 44-driving roller; 45-mounting a bracket; 46-supporting frames; 47-feeding baffle; 51-pushing blocks; 81-straight line section conveying line; 82-U-shaped section conveying line.
Detailed Description
As shown in fig. 1 to 4, the degreasing cleaning system provided in this embodiment includes a drying chamber 6, a production conveyor line 8, and a plurality of cleaning tanks 1, in this embodiment, the plurality of cleaning tanks 1 includes a rinsing tank and four finishing tanks, the rinsing tank primarily cleans the product, and the finishing tanks further clean the product, so that the greasy dirt on the surface of the product can be thoroughly cleaned. Each cleaning tank 1 is internally provided with a cleaning frame 2 and a cleaning roller 3, the cleaning roller 3 is provided with a plurality of evenly arranged trough holes 31, the trough holes 31 are used for placing product pieces, the middle part of the cleaning roller 3 is provided with a driving shaft 32, two ends of the driving shaft 32 are arranged on the side wall of the cleaning tank 1 through shaft supports 33, and the driving shaft 32 is rotated so as to drive the cleaning roller 3 to rotate.
The cleaning frames 2 are provided with feeding holes 25 and discharging holes 23 which correspond to the feeding holes 25 and the discharging holes 23 of the trough holes 31, and the feeding holes 25 and the discharging holes 23 of the cleaning frames 2 are alternately arranged, wherein the alternate arrangement means that the positions of the feeding holes 25 and the discharging holes 23 of the previous cleaning frame 2 are opposite to the positions of the feeding holes 25 and the discharging holes 23 of the next cleaning frame 2. The cleaning frame 2 comprises a first cleaning baffle 21 and a second cleaning baffle 22 which are symmetrically arranged at two sides of the end face of the cleaning roller 3, the first cleaning baffle 21 and the second cleaning baffle 22 are preferably rectangular plates, the end face covers the end face of the cleaning roller 3, a gap of 3-10 cm is reserved between the first cleaning baffle 21 and the second cleaning baffle 22 and the cleaning roller 3, cleaning liquid in the cleaning tank 1 can conveniently enter the cleaning roller 3, and product pieces are prevented from being separated from the trough holes 31. The first cleaning baffle 21 and the second cleaning baffle 22 are connected through four fixing shafts 24, and the four fixing shafts 24 are respectively fixed at four corners of the first cleaning baffle 21 and the second cleaning baffle 22 so as to improve the connection stability of the first cleaning baffle 21 and the second cleaning baffle 22. The product piece enters the material slot hole 31 from the feeding hole 25 of the first cleaning baffle plate 21, then rotates along with the cleaning roller 3, the cleaning liquid in the cleaning tank 1 removes oil and cleans the product piece, and after cleaning, the product piece goes out from the discharging hole 23 of the second cleaning baffle plate 22 and enters the feeding hole 25 of the next first cleaning baffle plate 21 for cleaning again.
For saving the labor cost, improving the degree of automation, the feed inlet 25 of the first cleaning baffle 21 of each cleaning rack 2 is provided with the belt feeding mechanism 4, and the discharge outlet 23 is provided with the telescopic pushing mechanism 5, one end of the belt feeding mechanism 4 is close to the feed inlet 25 of the first cleaning baffle 21, the other end is close to the discharge outlet 23 of the second cleaning baffle 22 of the last cleaning rack 2, and one end of the belt feeding mechanism 4 is higher than the other end, so that the height difference is formed between the discharge outlet 23 and the lower end of the belt feeding mechanism 4, a product piece can conveniently fall to the lower end of the belt feeding mechanism 4 after being discharged from the discharge outlet 23, and when the product piece is conveyed to the higher end of the belt feeding mechanism 4, the product piece can automatically fall into the feed inlet 25 under the cooperation of self gravity and belt pushing force, thereby ensuring the normal operation of the cleaning procedure.
The belt feeding mechanism 4 is fixed on the side wall of the cleaning tank 1 through a mounting bracket 45, the belt feeding mechanism 4 comprises a transmission belt 41, a belt pulley 42, a driving motor 43 and a plurality of driving rollers 44, the transmission belt 41 is arranged on the belt pulley 42 and the driving rollers 44, the driving motor 43 is arranged on the outer side of the belt pulley 42, the driving rollers are fixed on the side wall of the cleaning tank 1 through a supporting frame 46, and feeding baffles 47 are arranged on two sides of the transmission belt 41, so that products can be prevented from falling to other places from the transmission belt 41. A transverse baffle plate is also arranged on the transmission belt 41 of the belt feeding mechanism 4 of the first cleaning frame 2 to prevent the product parts from sliding off the transmission belt 41.
The telescopic pushing mechanism 5 may be a cylinder, an oil cylinder or a cam jacking structure, in this embodiment, the telescopic pushing mechanism 5 is a double-piston cylinder, the double-piston cylinder is fixed on a side wall of the cleaning tank 1, a pushing block 51 for pushing the feeding port 25 of the first cleaning baffle 21 is fixed at a piston end of the double-piston cylinder, and the double-piston cylinder can push the product from the material tank hole 31 by adding a sensor or a timing pushing manner.
The drying chamber 6 is connected with the discharge gate 23 of the second washing baffle 22 of last wash rack 2 through conveyor belt 7, the exit linkage of production transfer chain 8 and drying chamber 6, production transfer chain 8 is supported through a plurality of stands 9 to production transfer chain 8 includes U type section transfer chain 82 and straightway transfer chain 81, and U type section transfer chain 82 can make the last section of straightway transfer chain 81 be close to washing tank 1 position department, thereby makes things convenient for manual operation, supervision washing process and transportation process simultaneously.
The working process of the invention is as follows: an operator stands between a first cleaning tank 1, namely a rinsing tank and a straight line section conveying line 81, puts a product piece into a conveying belt 41 of a belt feeding mechanism 4, the product piece enters a feeding port 25 of a cleaning frame 2 along with the conveying belt 41, under the cooperation of the gravity of the product piece and the thrust of the conveying belt 41, the product piece smoothly falls into a trough hole 31, rotates along with a cleaning roller 3 to perform preliminary rinsing, when the product piece rotates to a discharge port 23 of the cleaning frame 2, a telescopic pushing mechanism 5 pushes the product piece out onto the conveying belt 41 of the next belt feeding mechanism 4, and likewise, the product piece enters the trough hole 31 of the next cleaning roller 3 to perform further fine cleaning, then continues to be pushed out into the next belt feeding mechanism 4 by the telescopic pushing mechanism 5 at a discharge port 23, the product piece is repeatedly dried by entering a drying chamber 6 through the conveying belt 7 until the cleaning is completed, and enters a conveying procedure on the production conveying line 8 after the drying, and when the product piece is conveyed to the end section of the straight line section conveying line section of the cleaning line section conveying line 81, the operator can detect whether the product piece is cleaned to be qualified, if the product piece is unqualified, the first belt is continuously put into the trough hole 31 for further cleaning, the next operation is convenient, and the manpower and the material quality is saved.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any modification and substitution based on the technical scheme and the inventive concept provided by the present invention should be covered in the scope of the present invention.
Claims (6)
1. An oil removal cleaning system, characterized in that: the cleaning device comprises a drying chamber, a production conveying line and a plurality of cleaning tanks, wherein a cleaning frame and a cleaning roller are arranged in each cleaning tank, a plurality of material slots are formed in each cleaning roller, a feeding port and a discharging port are formed in each cleaning frame, the discharging ports of adjacent cleaning frames and the feeding ports are alternately arranged, each cleaning frame comprises a first cleaning baffle and a second cleaning baffle which are symmetrically arranged on two sides of the end face of each cleaning roller, a gap is reserved between each first cleaning baffle and each second cleaning baffle and each cleaning roller, the first cleaning baffles and the second cleaning baffles are connected through a plurality of fixing shafts, a belt feeding mechanism is arranged at the feeding port of each first cleaning baffle, a telescopic pushing mechanism is arranged at the discharging port of each first cleaning baffle, each drying chamber is connected with the discharging port of each second cleaning baffle through a conveying belt, and each production conveying line is connected with the outlet of the drying chamber;
the telescopic pushing mechanism is a double-piston cylinder, the double-piston cylinder is fixed on the side wall of the cleaning tank, and a pushing block for pushing the first cleaning baffle feed inlet is fixed at the piston end part of the double-piston cylinder;
the production transfer chain is supported through a plurality of stands, and the production transfer chain includes U type section transfer chain and straightway transfer chain.
2. The degreasing cleaning system of claim 1, wherein: one end of the belt feeding mechanism is close to the feeding hole of the first cleaning baffle, the other end of the belt feeding mechanism is close to the discharging hole of the second cleaning baffle of the other cleaning frame, and one end of the belt feeding mechanism, which is close to the feeding hole of the first cleaning baffle, is higher than the other end of the belt feeding mechanism.
3. The degreasing cleaning system of claim 2, wherein: the belt feeding mechanism is fixed on the side wall of the cleaning tank through a mounting bracket and comprises a transmission belt, a belt pulley, at least one driving roller and a driving motor for driving the belt pulley, wherein the transmission belt is mounted on the belt pulley and the driving roller, and the driving roller is fixed on the side wall of the cleaning tank through a supporting frame.
4. A degreasing cleaning system as claimed in claim 3, wherein: and two sides of the transmission belt are provided with feeding baffles.
5. The degreasing cleaning system according to any one of claims 1-4, wherein: the plurality of rinse tanks includes a rinse tank and at least one finishing tank.
6. The oil removal cleaning system of claim 5, wherein: the cleaning roller is provided with a driving shaft, and the driving shaft is arranged on the cleaning tank through a shaft support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810338352.6A CN108246709B (en) | 2018-04-16 | 2018-04-16 | Deoiling cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810338352.6A CN108246709B (en) | 2018-04-16 | 2018-04-16 | Deoiling cleaning system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108246709A CN108246709A (en) | 2018-07-06 |
| CN108246709B true CN108246709B (en) | 2023-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810338352.6A Active CN108246709B (en) | 2018-04-16 | 2018-04-16 | Deoiling cleaning system |
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| Country | Link |
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| CN (1) | CN108246709B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000149B (en) * | 2019-04-12 | 2024-01-26 | 嘉兴市兆丰五金科技股份有限公司 | Nut belt cleaning device |
| CN110965512B (en) * | 2019-10-24 | 2021-09-28 | 刘琼 | Machining place ground oil stain cleaning equipment capable of preventing pits and ditches from being cleared |
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| NL8902549A (en) * | 1989-10-13 | 1991-05-01 | Sterkos Bv | Flushing machine with rotary drum - used to transport articles between coaxial drums and inside inner one in opposite directions |
| JP4129484B2 (en) * | 2002-10-07 | 2008-08-06 | 株式会社スター・クラスター | Ultrasonic cleaning apparatus and ultrasonic cleaning method |
| CN2765688Y (en) * | 2004-12-21 | 2006-03-22 | 周东海 | Metal parts cleaning machine |
| CN103535840B (en) * | 2013-10-30 | 2015-11-18 | 荔浦罐头食品有限公司 | Water chestnut Automatic continuous cleaning machine |
| CN204107945U (en) * | 2014-07-28 | 2015-01-21 | 重庆科本科技有限公司 | Cylinder body poacher |
| CN105312290B (en) * | 2014-07-28 | 2017-10-03 | 重庆科本科技有限公司 | Cylinder body poacher |
| CN206064927U (en) * | 2016-08-31 | 2017-04-05 | 宁波博尔超声波设备有限公司 | Housing class foundry goods automatic rinser |
| CN106238392B (en) * | 2016-09-19 | 2019-10-25 | 安庆师范大学 | A kind of cleaning of coin, dry and separation integrated apparatus |
| CN106824925A (en) * | 2017-02-27 | 2017-06-13 | 淮安展德光电科技有限公司 | A kind of energy-efficient inexpensive automatic rinser |
| CN206935924U (en) * | 2017-05-27 | 2018-01-30 | 北京九和药业有限公司 | A kind of soft capsule cleaner |
| CN107755349A (en) * | 2017-11-21 | 2018-03-06 | 海宁瑞贝特五金制品有限公司 | A kind of environment-friendly type riveting nut automatic cleaning system |
| CN208245317U (en) * | 2018-04-16 | 2018-12-18 | 绵阳市朝育机械有限公司 | A kind of oil removing cleaning system |
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2018
- 2018-04-16 CN CN201810338352.6A patent/CN108246709B/en active Active
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| Publication number | Publication date |
|---|---|
| CN108246709A (en) | 2018-07-06 |
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