CN108246709A - A kind of oil removing cleaning system - Google Patents

Abstract

The invention discloses a kind of oil removing cleaning systems, including drying room, produce pipeline and multiple rinse baths, rack for cleaning and cleaning idler wheel are installed in rinse bath, multiple hopper holes are provided on cleaning idler wheel, inlet port and outlet port are provided on the rack for cleaning, and the discharge port and feed inlet of adjacent rack for cleaning are arranged alternately, the rack for cleaning includes the first cleaning baffle for being symmetricly set on cleaning idler wheel end face both sides and the second cleaning baffle, there are gaps between first cleaning baffle and the second cleaning baffle and cleaning idler wheel, ribbon feeding mechanism is installed at the feed inlet of first cleaning baffle, the discharge outlet of first cleaning baffle is equipped with flexible pusher, the drying room is connect by travelling belt with the discharge port of the second cleaning baffle, the outlet of the production pipeline and drying room connects.Not only cleaning scavenging effect is preferable, but also the degree of automation is higher, can save a large amount of manpower and time cost by the present invention.

Description

A degreasing and cleaning system

technical field

The invention relates to the technical field of cleaning metal products, in particular to an oil removal and cleaning system.

Background technique

Metal products such as aluminum alloy products need to be degreased and cleaned during production, processing or recycling to ensure the cleanliness of their surfaces. The traditional degreasing and cleaning method is to manually transport the products to the cleaning tank or cleaning pool, and use high-pressure water guns and cleaning liquid to wash and remove the oil. This method not only cannot fully clean the surface of the products, resulting in poor decontamination effect, but also Products need to be moved back and forth before and after flushing, which wastes a lot of labor and time costs.

Contents of the invention

The purpose of the present invention is to provide a degreasing and cleaning system with good decontamination effect and high degree of automation.

The purpose of the present invention is achieved through the following technical solutions: a degreasing and cleaning system, including a drying chamber, a production conveyor line and a plurality of cleaning tanks, each cleaning tank is equipped with a cleaning rack and cleaning rollers, and the cleaning rollers There are a plurality of trough holes, and the cleaning frame is provided with a material inlet and a material outlet. The first cleaning baffles and the second cleaning baffles on both sides have gaps between the first cleaning baffles and the second cleaning baffles and the cleaning rollers, and the first cleaning baffles and the second cleaning baffles pass through multiple Fixed shaft connection, a belt feeding mechanism is installed at the inlet of the first cleaning baffle, and a telescopic pushing mechanism is installed at the outlet of the first cleaning baffle. The plate outlet is connected, and the production conveying line is connected with the outlet of the drying chamber.

Further, one end of the belt feeding mechanism is close to the feeding port of the first cleaning baffle, the other end of the belt feeding mechanism is close to the discharge port of the second cleaning baffle of another cleaning frame, and the belt feeding mechanism is close to the first cleaning baffle One end of the feed port of the plate is higher than the other end.

Further, the belt feeding mechanism is fixed on the side wall of the cleaning tank through a mounting bracket, and the belt feeding mechanism includes a transmission belt, a pulley, at least one driving roller and a driving motor for driving the pulley, and the transmission belt is installed on the On the belt pulley and the transmission roller, the transmission roller is fixed on the side wall of the cleaning tank by a support frame.

Further, feeding baffles are installed on both sides of the transmission belt.

Further, the telescopic pushing mechanism is a double-piston cylinder, which is fixed on the side wall of the cleaning tank, and the end of the piston of the double-piston cylinder is fixed with a push block for pushing into the feed port of the first cleaning baffle .

Further, the plurality of cleaning tanks include one rinsing tank and at least one finishing tank.

Further, a drive shaft is mounted on the cleaning roller, and the drive shaft is mounted on the cleaning tank through a shaft support.

Further, the production conveying line is supported by a plurality of columns, and the production conveying line includes a U-shaped conveying line and a straight conveying line.

The beneficial effects that the present invention has are:

1. By setting up a rinsing tank and multiple fine washing tanks, the oil stains on the surface of the product can be thoroughly cleaned, with better cleaning effect;

2. By setting up a belt feeding mechanism and a telescopic pushing mechanism between adjacent cleaning racks, the finished product can be smoothly transferred from one cleaning tank to the next cleaning tank, thereby saving a lot of manpower and material resources and improving the degree of automation;

3. By setting the drying room and the production conveying line, not only can the degree of automation be improved, but also the U-shaped conveying line of the production conveying line can make the end of the straight conveying line close to the position of the cleaning tank, so as to facilitate manual operation and supervise at the same time Cleaning process and conveying process.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is the structural representation of cleaning part among the present invention;

FIG. 3 is an enlarged schematic diagram of A in FIG. 2;

Fig. 4 is a structural schematic diagram of the cleaning roller in the present invention.

Marks in the figure: 1-cleaning tank; 2-cleaning rack; 3-cleaning roller; 4-belt feeding mechanism; 5-telescopic pushing mechanism; 6-drying room; -column; 21-first cleaning baffle; 22-second cleaning baffle; 23-outlet; 24-fixed shaft; Support; 41-transmission belt; 42-pulley; 43-drive motor; 44-drive roller; 45-installation bracket; 46-support frame; 47-feed baffle; 51-push block; 81-straight line conveyor ; 82-U section conveyor line.

Detailed ways

As shown in Figures 1 to 4, the degreasing and cleaning system provided in this embodiment includes a drying chamber 6, a production conveyor line 8, and a plurality of cleaning tanks 1. In this embodiment, a plurality of cleaning tanks 1 include a rinsing tank and Four fine cleaning tanks, the rinsing tank is used for preliminary cleaning of the products, and the fine cleaning tank is used for further cleaning of the products, which can thoroughly clean the oil stains on the surface of the products. Cleaning rack 2 and cleaning roller 3 are installed in each cleaning tank 1, and a plurality of evenly arranged trough holes 31 are arranged on the cleaning roller 3, and the trough holes 31 are used to place products, and the middle part of cleaning roller 3 The drive shaft 32, the two ends of the drive shaft 32 are installed on the side wall of the cleaning tank 1 through the shaft support 33, and the drive shaft 32 is rotated to drive the cleaning roller 3 to rotate.

The cleaning frame 2 is provided with feed ports 25 and discharge ports 23 of a size corresponding to the trough hole 31. The feed ports 25 and the discharge ports 23 of the adjacent cleaning frame 2 are alternately arranged, and the alternate arrangement refers to the upper The positions of the feed port 25 and the discharge port 23 of a cleaning rack 2 are opposite to the positions of the feed port 25 and the discharge port 23 of the next cleaning rack 2 . The cleaning rack 2 includes a first cleaning baffle 21 and a second cleaning baffle 22 symmetrically arranged on both sides of the end face of the cleaning roller 3, the first cleaning baffle 21 and the second cleaning baffle 22 are preferably rectangular plates, and the end faces Covering the end face of the cleaning roller 3, there is a gap of 3 to 10 cm between the first cleaning baffle 21 and the second cleaning baffle 22 and the cleaning roller 3, so that the cleaning liquid in the cleaning tank 1 can enter the cleaning roller 3, and at the same time Prevent the product from detaching from the hole 31 of the trough. The first cleaning baffle 21 and the second cleaning baffle 22 are connected by four fixed shafts 24, and the four fixed shafts 24 are respectively fixed at the four corners of the first cleaning baffle 21 and the second cleaning baffle 22, In order to improve the connection stability between the first cleaning baffle 21 and the second cleaning baffle 22 . The finished product enters the trough hole 31 from the feed port 25 of the first cleaning baffle 21, and then rotates with the cleaning roller 3. The cleaning liquid in the cleaning tank 1 degreases and cleans the finished product. The discharge port 23 of the baffle plate 22 goes out, and enters the feed port 25 of the next first cleaning baffle plate 21 to clean again.

In order to save labor costs and improve the degree of automation, a belt feeding mechanism 4 is installed at the inlet 25 of the first cleaning baffle plate 21 of each cleaning rack 2, and a telescopic pushing mechanism 5 is installed at the outlet 23. One end of the belt feeding mechanism 4 is close to the feed inlet 25 of the first cleaning baffle plate 21, and the other end is close to the discharge opening 23 of the second cleaning baffle plate 22 of the last cleaning frame 2, and the belt feeding mechanism 4 is close to the feed opening 25 of the feeding inlet 25. One end is higher than the other end, so that the lower end of the discharge port 23 and the belt feed mechanism 4 forms a height difference, which can facilitate the products to drop smoothly to the lower end of the belt feed mechanism 4 after being discharged from the discharge port 23. When the parts are transported to the higher end of the belt feeding mechanism 4, they can automatically fall into the feed port 25 under the coordination of their own gravity and belt thrust, thereby ensuring the normal operation of the cleaning process.

Described belt feeding mechanism 4 is fixed on the side wall of cleaning tank 1 by mounting bracket 45, and belt feeding mechanism 4 comprises transmission belt 41, belt pulley 42, driving motor 43 and a plurality of drive rollers 44, and transmission belt 41 is installed on belt pulley 42 and On the transmission roller 44, the driving motor 43 is installed on the outside of the belt pulley 42, and the transmission roller is fixed on the side wall of the cleaning tank 1 by the support frame 46, and the both sides of the transmission belt 41 are equipped with feed baffles 47, which can Prevent products from falling from the conveyor belt 41 to other places. The transmission belt 41 of the belt feeding mechanism 4 located in the first cleaning frame 2 is also provided with a transverse material blocking plate to prevent the products from slipping off the transmission belt 41 .

The telescopic pushing mechanism 5 can be a cylinder, an oil cylinder or a cam jacking structure. In this embodiment, the telescopic pushing mechanism 5 is a double-piston cylinder, and the double-piston cylinder is fixed on the side wall of the cleaning tank 1. The piston end of the piston cylinder is fixed with a push block 51 for pushing into the feed port 25 of the first cleaning baffle 21, and the double-piston cylinder can push the finished product out of the trough hole 31 by adding a sensor or timing push .

The drying chamber 6 is connected to the outlet 23 of the second cleaning baffle plate 22 of the last cleaning rack 2 through the transport belt 7, the production conveyor line 8 is connected to the outlet of the drying chamber 6, and the production conveyor line 8 passes through Supported by a plurality of columns 9, and the production conveying line 8 includes a U-shaped conveying line 82 and a straight conveying line 81, the U-shaped conveying line 82 can make the end of the straight conveying line 81 close to the position of the cleaning tank 1, thereby facilitating Manual operation, while supervising the cleaning process and conveying process.

The working process of the present invention is: the operator stands between the first cleaning tank 1, that is, between the rinsing tank and the straight section conveying line 81, puts the finished product on the transmission belt 41 of the belt feeding mechanism 4, and the finished product follows the transmission belt 41 Entering the feed port 25 of the cleaning rack 2, under the cooperation of the gravity of the product and the thrust of the transmission belt 41, the product smoothly falls into the trough hole 31, follows the rotation of the cleaning roller 3, and performs preliminary rinsing. When rotating to the discharge port 23 of the cleaning rack 2, the telescopic pushing mechanism 5 pushes the product onto the transmission belt 41 of the next belt feeding mechanism 4, and similarly, the product enters the trough hole of the next cleaning roller 3 31 for further fine cleaning, and then continue to be pushed to the next belt feeding mechanism 4 by the telescopic pushing mechanism 5 at the discharge port 23, and the cycle is repeated until the cleaning is completed, and the finished product enters the drying chamber 6 through the transport belt 7 for further cleaning. Drying, after drying, enter the production conveying line 8 to carry out the conveying process. When the finished product is transported to the end of the straight line 81, the operator can check whether the finished product is qualified. If it is unqualified, continue to put it in the first A belt feeding mechanism 4 is cleaned again, which greatly facilitates the operators and saves a lot of manpower and material resources.

The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any transformation and replacement based on the technical solutions and inventive concepts provided by the present invention should be covered by the scope of protection of the present invention Inside.

Claims (8)

1. a kind of oil removing cleaning system, it is characterised in that：Including drying room, production pipeline and multiple rinse baths, Mei Geqing Be mounted in washing trough rack for cleaning and cleaning idler wheel, clean idler wheel on be provided with multiple hopper holes, be provided on the rack for cleaning into Material mouth and discharge port, and the discharge port of adjacent rack for cleaning and feed inlet are arranged alternately, the rack for cleaning includes being symmetricly set on clear The the first cleaning baffle and the second cleaning baffle of idler wheel end face both sides are washed, the first cleaning baffle and the second cleaning baffle are rolled with cleaning There are gap between wheel, and the first cleaning baffle and the second cleaning baffle clean baffle by more fixed axis connections, first Ribbon feeding mechanism is installed, the discharge outlet of the first cleaning baffle is equipped with flexible pusher, the drying at feed inlet Room is connect by travelling belt with the discharge port of the second cleaning baffle, and the outlet of the production pipeline and drying room connects.

2. oil removing cleaning system according to claim 1, it is characterised in that：Ribbon feeding mechanism one end is close to first Clean the feed inlet of baffle, the discharge port that the ribbon feeding mechanism other end cleans baffle close to the second of another rack for cleaning, and skin It is higher than the other end close to one end of the feed inlet of the first cleaning baffle with feed mechanism.

3. oil removing cleaning system according to claim 2, it is characterised in that：The ribbon feeding mechanism passes through mounting bracket It is fixed on the side wall of rinse bath, the ribbon feeding mechanism includes transmission belt, belt pulley, at least one live-roller and use In the driving motor of driving belt pulley, the transmission belt is mounted on belt pulley and live-roller, and the live-roller passes through support Frame is fixed on the side wall of rinse bath.

4. oil removing cleaning system according to claim 3, it is characterised in that：The both sides of the transmission belt are equipped with charging Baffle.

5. oil removing cleaning system according to claim 1, it is characterised in that：The flexible pusher is double-piston gas Cylinder, dual piston cylinder are fixed on the side wall of rinse bath, and the pistons end of dual piston cylinder is fixed with to be pushed into first clearly Wash the pushing block of baffle feed inlet.

6. according to the oil removing cleaning system described in any one claim in Claims 1 to 5, it is characterised in that：It is described more A rinse bath includes a potcher and at least one fine purifiation slot.

7. oil removing cleaning system according to claim 6, it is characterised in that：Drive shaft is installed on the cleaning idler wheel, Drive shaft is mounted on by shaft stool on rinse bath.

8. oil removing cleaning system according to claim 1, it is characterised in that：The production pipeline passes through multiple column branch Support, and produce pipeline and include U-shaped section of pipeline and straightway pipeline.