CN108222403A - 复合型墙纸及其制备方法 - Google Patents

复合型墙纸及其制备方法 Download PDF

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CN108222403A
CN108222403A CN201810205558.1A CN201810205558A CN108222403A CN 108222403 A CN108222403 A CN 108222403A CN 201810205558 A CN201810205558 A CN 201810205558A CN 108222403 A CN108222403 A CN 108222403A
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孙宗林
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Kunshan City Spotlight Decoration Materials Co Ltd
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Abstract

本发明公开了一种复合型墙纸及其制备方法，包括基底层，所述基底层的任一面设有加强层，所述基底层的另一面设有防水层，所述加强层的另一面设有防火层，所述防火层的另一面设有吸音层，所述吸音层的另一面设有装饰层，所述装饰层的另一面设有防护层；所述加强层为聚芳酯纤维层；所述吸音层为活性炭层；所述防护层为聚乙烯树脂层。本发明所用材料绿色环保，墙纸的拉伸强度佳，且集防水、防火、吸音和防尘的功能为一体，是室内装饰优选的复合型墙纸。

Description

复合型墙纸及其制备方法
技术领域
本发明属于墙纸技术领域，特别是涉及一种复合型墙纸。
背景技术
墙纸，是一种应用相当广泛的室内装饰材料。因为墙纸具有色彩多样、图案丰富、豪华气派、价格适宜等多种其它室内装饰材料所无法比拟的特点，故在欧美、东南亚、日本等发达国家和地区得到相当程度的普及。中国专利CN 103899067 B公布了“一种变色塑料墙纸”，包括塑料基层、塑料装饰层以及塑料联接层，塑料装饰层的外表面还涂覆有一层变色层，变色层的表面设置有斜划线的凹槽结构，变色层内含有光感变色颗粒，使墙纸具有感光变色的功能，能够增加墙纸的装饰美感。
然而，现市面上销售的墙纸不具备安全环保的特点，装修后墙纸存留的味道会影响人体健康，长时间使用后不仅会出现墙纸开裂的现象，也易沾染灰尘，影响室内装饰的美观度。
发明内容
本发明主要解决的技术问题是提供一种复合型墙纸及其制备方法，所用材料绿色环保，墙纸的拉伸强度佳，且集防水、防火、吸音和防尘的功能为一体，是室内装饰优选的复合型墙纸。
为解决上述技术问题，本发明采用的一个技术方案是：一种复合型墙纸，包括基底层，所述基底层的任一面设有加强层，所述基底层的另一面设有防水层，所述加强层的另一面设有防火层，所述防火层的另一面设有吸音层，所述吸音层的另一面设有装饰层，所述装饰层的另一面设有防护层；
所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.30-0.50mm，其中，所述防水层的厚度为0.02-0.04mm，所述基底层的厚度为0.04-0.07mm，所述加强层的厚度为0.01-0.04mm，所述防火层的厚度为0.02-0.04mm，所述吸音层的厚度为0.05-0.09mm，所述装饰层的厚度为0.12-0.14mm，所述防护层的厚度为0.04-0.08mm；
所述防水层包括以下重量组份的原料：动物脂肪酸10-30份、乙烯-醋酸乙烯共聚物14-27份和聚氨基甲酸酯10-20份，动物脂肪酸、乙烯-醋酸乙烯共聚物和聚氨基甲酸酯的重量份数的添加比例为1：2：1；
所述防火层包括以下重量组份的原料：丙烯酸树脂4-8份、三聚氰胺10-20份和硅酸钠4-8份，丙烯酸树脂、三聚氰胺和硅酸钠的重量份数的添加比例为1：3：1；
所述加强层为聚芳酯纤维层；
所述吸音层为活性炭层；
所述防护层为聚乙烯树脂层。
进一步地说，所述聚乙烯树脂层为低密度聚乙烯树脂层、线性低密度聚乙烯树脂层或低压聚乙烯树脂层。
进一步地说，所述丙烯酸树脂的型号为BS-104，粘度为120-140(S)mPas，固体含量为40％，酸值为12mgKOH/g。
进一步地说，所述基底层为纤维布基底层、金属基底层或塑料薄膜层。
进一步地说，所述防水层包括以下重量组份的原料：动物脂肪酸10份、乙烯-醋酸乙烯共聚物20份和聚氨基甲酸酯10份。
进一步地说，所述防火层包括以下重量组份的原料：丙烯酸树脂4份、三聚氰胺12份和硅酸钠4份。
进一步地说，所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.40mm，其中，所述防水层的厚度为0.03mm，所述基底层的厚度为0.05mm，所述加强层的厚度为0.03mm，所述防火层的厚度为0.03mm，所述吸音层的厚度为0.07mm，所述装饰层的厚度为0.13mm，所述防护层的厚度为0.06mm。
所述的复合型墙纸的制备方法，包括以下步骤：
步骤一：将动物脂肪酸、乙烯-醋酸乙烯共聚物份和聚氨基甲酸酯按重量份数混合熔融后，得到防水层涂料；将丙烯酸树脂、三聚氰胺和硅酸钠按重量份数混合熔融后，得到防火层涂料；
步骤二：在基底层的一面涂覆一层防水层，并在另一面涂覆一层加强层，在加强层的另一面涂覆防火层，在防火层的另一面涂覆一层吸音层，在吸音层的另一面压制装饰层，在装饰层的另一面涂覆一层防护层；
步骤三：压制至指定厚度后，烘干，收卷。
本发明的有益效果至少具有以下几点：
1、本发明的复合型墙纸具有防水层、基底层、加强层、防火层、吸音层、装饰层和防护层，其总厚度为0.30-0.50mm，墙纸的厚度较薄，便于铺设，提高墙纸与墙面的贴合度；
2、本发明的加强层为聚芳酯纤维层，可以提高墙纸的抗拉伸强度，减少墙纸开裂的几率，提高墙纸的使用寿命；
3、本发明的防护层为聚乙烯树脂层，可以避免空气中的小颗粒在墙纸表面聚集，提高墙纸表面的清洁度，减少屋主对室内墙面的日常维护；
4、本发明选用的材料绿色环保，不会对室内环境造成污染，铺设后可翌日入住，减少了屋主通风散味的工作；
5、本发明的多层结构的墙纸，其制备方法简单，适合各工厂加工生产，可广泛推广。
附图说明
图1是本发明的结构示意图；
附图中各部分标记如下：
防水层1、基底层2、加强层3、防火层4、吸音层5、装饰层6和防护层7。
具体实施方式
下面结合附图对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
实施例：一种复合型墙纸，如图1所示，包括基底层2，所述基底层2的任一面设有加强层3，所述基底层2的另一面设有防水层1，所述加强层3的另一面设有防火层4，所述防火层4的另一面设有吸音层5，所述吸音层5的另一面设有装饰层6，所述装饰层6的另一面设有防护层7；
所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.30-0.50mm，其中，所述防水层1的厚度为0.02-0.04mm，所述基底层2的厚度为0.04-0.07mm，所述加强层3的厚度为0.01-0.04mm，所述防火层4的厚度为0.02-0.04mm，所述吸音层5的厚度为0.05-0.09mm，所述装饰层6的厚度为0.12-0.14mm，所述防护层7的厚度为0.04-0.08mm；
所述防水层1包括以下重量组份的原料：动物脂肪酸10-30份、乙烯-醋酸乙烯共聚物14-27份和聚氨基甲酸酯10-20份，动物脂肪酸、乙烯-醋酸乙烯共聚物和聚氨基甲酸酯的重量份数的添加比例为1：2：1；
所述防火层4包括以下重量组份的原料：丙烯酸树脂4-8份、三聚氰胺10-20份和硅酸钠4-8份，丙烯酸树脂、三聚氰胺和硅酸钠的重量份数的添加比例为1：3：1；
所述加强层3为聚芳酯纤维层；
所述吸音层5为活性炭层；
所述防护层7为聚乙烯树脂层。
所述聚乙烯树脂层为低密度聚乙烯树脂层、线性低密度聚乙烯树脂层或低压聚乙烯树脂层。
所述丙烯酸树脂的型号为BS-104，粘度为120-140(S)mPas，固体含量为40％，酸值为12mgKOH/g。
所述基底层2为纤维布基底层、金属基底层或塑料薄膜层。
所述防水层1包括以下重量组份的原料：动物脂肪酸10份、乙烯-醋酸乙烯共聚物20份和聚氨基甲酸酯10份。
所述防火层4包括以下重量组份的原料：丙烯酸树脂4份、三聚氰胺12份和硅酸钠4份。
所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.40mm，其中，所述防水层1的厚度为0.03mm，所述基底层2的厚度为0.05mm，所述加强层3的厚度为0.03mm，所述防火层4的厚度为0.03mm，所述吸音层5的厚度为0.07mm，所述装饰层6的厚度为0.13mm，所述防护层7的厚度为0.06mm。
所述的复合型墙纸的制备方法，包括以下步骤：
步骤一：将动物脂肪酸、乙烯-醋酸乙烯共聚物份和聚氨基甲酸酯按重量份数混合熔融后，得到防水层涂料；将丙烯酸树脂、三聚氰胺和硅酸钠按重量份数混合熔融后，得到防火层涂料；
步骤二：在基底层的一面涂覆一层防水层，并在另一面涂覆一层加强层，在加强层的另一面涂覆防火层，在防火层的另一面涂覆一层吸音层，在吸音层的另一面压制装饰层，在装饰层的另一面涂覆一层防护层；
步骤三：压制至指定厚度后，烘干，收卷。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (8)

1.一种复合型墙纸，其特征在于：包括基底层，所述基底层的任一面设有加强层，所述基底层的另一面设有防水层，所述加强层的另一面设有防火层，所述防火层的另一面设有吸音层，所述吸音层的另一面设有装饰层，所述装饰层的另一面设有防护层；
所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.30-0.50mm，其中，所述防水层的厚度为0.02-0.04mm，所述基底层的厚度为0.04-0.07mm，所述加强层的厚度为0.01-0.04mm，所述防火层的厚度为0.02-0.04mm，所述吸音层的厚度为0.05-0.09mm，所述装饰层的厚度为0.12-0.14mm，所述防护层的厚度为0.04-0.08mm；
所述防水层包括以下重量组份的原料：动物脂肪酸10-30份、乙烯-醋酸乙烯共聚物14-27份和聚氨基甲酸酯10-20份，动物脂肪酸、乙烯-醋酸乙烯共聚物和聚氨基甲酸酯的重量份数的添加比例为1：2：1；
所述防火层包括以下重量组份的原料：丙烯酸树脂4-8份、三聚氰胺10-20份和硅酸钠4-8份，丙烯酸树脂、三聚氰胺和硅酸钠的重量份数的添加比例为1：3：1；
所述加强层为聚芳酯纤维层；
所述吸音层为活性炭层；
所述防护层为聚乙烯树脂层。
2.根据权利要求1所述的复合型墙纸，其特征在于：所述聚乙烯树脂层为低密度聚乙烯树脂层、线性低密度聚乙烯树脂层或低压聚乙烯树脂层。
3.根据权利要求1所述的复合型墙纸，其特征在于：所述丙烯酸树脂的型号为BS-104，粘度为120-140(S)mPas，固体含量为40％，酸值为12mgKOH/g。
4.根据权利要求1所述的复合型墙纸，其特征在于：所述基底层为纤维布基底层、金属基底层或塑料薄膜层。
5.根据权利要求1所述的复合型墙纸，其特征在于：所述防水层包括以下重量组份的原料：动物脂肪酸10份、乙烯-醋酸乙烯共聚物20份和聚氨基甲酸酯10份。
6.根据权利要求1所述的复合型墙纸，其特征在于：所述防火层包括以下重量组份的原料：丙烯酸树脂4份、三聚氰胺12份和硅酸钠4份。
7.根据权利要求1所述的复合型墙纸，其特征在于：所述防水层、基底层、加强层、防火层、吸音层、装饰层和防护层的总厚度为0.40mm，其中，所述防水层的厚度为0.03mm，所述基底层的厚度为0.05mm，所述加强层的厚度为0.03mm，所述防火层的厚度为0.03mm，所述吸音层的厚度为0.07mm，所述装饰层的厚度为0.13mm，所述防护层的厚度为0.06mm。
8.根据权利要求1所述的复合型墙纸的制备方法，其特征在于：包括以下步骤：
步骤一：将动物脂肪酸、乙烯-醋酸乙烯共聚物份和聚氨基甲酸酯按重量份数混合熔融后，得到防水层涂料；将丙烯酸树脂、三聚氰胺和硅酸钠按重量份数混合熔融后，得到防火层涂料；
步骤二：在基底层的一面涂覆一层防水层，并在另一面涂覆一层加强层，在加强层的另一面涂覆防火层，在防火层的另一面涂覆一层吸音层，在吸音层的另一面压制装饰层，在装饰层的另一面涂覆一层防护层；
步骤三：压制至指定厚度后，烘干，收卷。
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