CN108221378A - It is knitted cloth dyeing sizing treatment method and dyeing method for shaping - Google Patents

It is knitted cloth dyeing sizing treatment method and dyeing method for shaping Download PDF

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Publication number
CN108221378A
CN108221378A CN201611131805.5A CN201611131805A CN108221378A CN 108221378 A CN108221378 A CN 108221378A CN 201611131805 A CN201611131805 A CN 201611131805A CN 108221378 A CN108221378 A CN 108221378A
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China
Prior art keywords
fabric
dyeing
resin
sizing treatment
shaping
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CN201611131805.5A
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Inventor
廖科军
陆强东
谭启明
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Priority to CN201611131805.5A priority Critical patent/CN108221378A/en
Publication of CN108221378A publication Critical patent/CN108221378A/en
Pending legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/35—Abrasion, pilling or fibrillation resistance

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)

Abstract

The present invention relates to a kind of knitting cloth dyeing sizing treatment method and dyeing method for shaping.The knitting cloth dyeing sizing treatment method and dyeing method for shaping to different fabrics by carrying out sizing treatment test, overcoming traditional can cross the technology prejudice that resin just carries out molding resin processing, obtain the fabric information without crossing resin treatment, when the bulk production of such fabric produces finished product, without carrying out resin treatment to it, it directly shortens finished product into advance using preshrinking machine or carried out supple-settlement directly in consistent lubricant during sizing treatment and added supple-settlement to substitute resin, thus compared with traditional dyeing method for shaping, production cost can be significantly reduced, improve production efficiency, and toning can be facilitated, be conducive to improve color hit rate, reduce the generation of aberration phenomenon, in addition, because such fabric is without crossing resin treatment, the pollutions such as formaldehyde can be reduced, reduce sewage load.

Description

It is knitted cloth dyeing sizing treatment method and dyeing method for shaping
Technical field
The present invention relates to textile technology field, more particularly, to a kind of knitting cloth dyeing sizing treatment method and sizing side Method.
Background technology
In textile dyeing, final finishing sizing production efficiency how is improved, optimization setting process is produced to improve Efficiency is always the Important Problems of textile processing field final finishing research.Since looped fabric has, elasticity is big, structural instability Characteristic, the properties such as appearance for more preferable control looped fabric, traditional is generally given birth to using molding resin finishing technique If production namely can do molding resin finishing technique processing all carried out resin treatment.Although molding resin finishing technique Have the advantages that it is a variety of, but by processing, find and also bring along problems with：
1) strength of looped fabric can be caused to be decreased obviously；
2) color change of looped fabric is big, and colorist is not easy to control color change rule, and the underproof chance of color is big；
3) carried in molding resin, formaldehyde, if pH is higher or board thermal effect is bad, is easy to cause molding resin reaction Not exclusively, and then lead to finished product formaldehyde；
If 4) permeability of cloth cover is uneven, when sizing, which crosses resin treatment, can cause suction irregular, can be led after crossing baking oven Cloth cover is caused to have aberration；
If 5) finished color is unqualified, peelable resin additive color, operation is relatively difficult, and if peelable resin is not thorough, It can lead to have dyeing flower or aberration after redying；
6) setting temperature is higher when crossing resin treatment, and speed is slow, and processing cost is higher.
Invention content
Based on this, it is necessary to for the great number of issues that traditional sizing resin treatment is brought, provide a kind of knitting Buran Color sizing treatment method and dyeing method for shaping.
A kind of knitting cloth dyeing sizing treatment method, includes the following steps：
Sizing treatment is tested after being dyed respectively to a variety of different looped fabrics, each fabric is divided into two groups, and fixed Molding resin processing is only carried out in type processing procedure to one of which, another group is not done molding resin processing, is divided after sizing treatment Corresponding product is not obtained；
The anti-fluffing and anti-pilling performance and visual condition of the product after the different sizing treatments of each fabric are obtained, for two groups The fabric of anti-fluffing and anti-pilling performance and visual condition all same is classified as only resin group, for carrying out sizing tree in sizing treatment The anti-fluffing and anti-pilling performance and/or visual condition of the product of fat processing are better than the anti-fluffing and anti-pilling performance of another set product of the fabric And/or the fabric of visual condition, it was classified as resin group；
When bulk production produces finished product, molding resin processing is only carried out during sizing treatment to the fabric for crossing resin group, Pair only the fabric of resin group does not do molding resin processing.
The visual condition refers to carry out product the color change situation after multiple family washes in one of the embodiments, And filoplume situation of change.
The knitting cloth dyeing sizing treatment method is further included to during sizing treatment in one of the embodiments, The group for not doing molding resin processing adds the step of enzyme progress enzyme is washed in dyeing course in dye liquor.
The knitting cloth dyeing sizing treatment method, which further includes, in one of the embodiments, adjusts in the close group for carrying out enzyme and washing The step of the yarn length of each fabric.
Described when bulk production produces finished product in one of the embodiments, pair only the fabric of resin group is in sizing treatment Supple-settlement was carried out in consistent lubricant in the process.
Described when bulk production produces finished product in one of the embodiments, pair only the fabric of resin group is straight after dyeing It connects and shortens finished product into advance using preshrinking machine progress.
The fabric of the only resin group includes in one of the embodiments,：There is the fabric of garment wash and containing drawing The fabric of frame silk.
A kind of dyeing method for shaping of looped fabric, includes the following steps：
Dyeing processing is carried out to looped fabric；
Sizing treatment is carried out to the looped fabric after dyeing and shortens finished product into advance in preshrinking machine into finished product or directly, wherein, During sizing treatment, molding resin processing is not done to the looped fabric, supple-settlement was carried out directly in consistent lubricant；
The looped fabric includes the looped fabric of following fabric：There are the fabric of garment wash and the fabric containing silk of trying to stop people from fighting each other.
The knitting cloth dyeing method for shaping, which further includes, in one of the embodiments, adjusts what the yarn of the close looped fabric was grown Step.
The knitting cloth dyeing method for shaping is additionally included in dyeing course in one of the embodiments, adds in dye liquor It is enzyme that the step of enzyme is washed is carried out to the looped fabric.
The dyeing method for shaping of the looped fabric, which further includes, in one of the embodiments, adjusts the yarn of the close looped fabric long And enzyme is added in dye liquor in dyeing course and the step of enzyme is washed is carried out to the looped fabric.
Above-mentioned knitting cloth dyeing sizing treatment method and dyeing method for shaping to different fabrics by carrying out sizing treatment survey Examination overcomes traditional fabric letter that can be crossed the technology prejudice that resin just carries out molding resin processing, obtain to cross resin treatment Breath when the bulk production of such fabric produces finished product, without carrying out resin treatment to it, directly shortens finished product into advance using preshrinking machine Or carried out supple-settlement directly in consistent lubricant during sizing treatment and added supple-settlement to substitute resin, thus compared with biography The dyeing method for shaping of system can significantly reduce production cost, improve production efficiency, and can facilitate toning, be conducive to improve Color hit rate reduces the generation of aberration phenomenon, in addition, because such fabric need not cross resin treatment, can reduce the pollutions such as formaldehyde, Reduce sewage load.
Specific embodiment
For the ease of understanding the present invention, the present invention will be described more fully below.Following present the present invention's Preferred embodiment.But the present invention can realize in many different forms, however it is not limited to embodiment described herein. On the contrary, the purpose for providing these embodiments is the understanding more thorough and comprehensive made to the disclosure.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention The normally understood meaning of technical staff is identical.Term used in the description of the invention herein is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases The arbitrary and all combination of the Listed Items of pass.
The knitting cloth dyeing sizing treatment method of one embodiment, includes the following steps：
Step 1：Sizing treatment is tested after being dyed respectively to a variety of different looped fabrics, each fabric is divided into two groups, And molding resin processing only is carried out to one of which during sizing treatment, another group is not done molding resin processing, at sizing Corresponding product is respectively obtained after reason.
Step 2：Obtain the product after the different sizing treatments of each fabric anti-fluffing and anti-pilling performance (PILLING) and Visual condition is classified as only resin group for the fabric of two groups of anti-fluffing and anti-pilling performances and visual condition all same, for fixed The anti-fluffing and anti-pilling performance and/or visual condition that the product of molding resin processing is carried out in type processing are better than another group of production of the fabric The anti-fluffing and anti-pilling performance of product and/or the fabric of visual condition, were classified as resin group.
Step 3：When bulk production produces finished product, sizing tree is only carried out during sizing treatment to the fabric for crossing resin group Fat processing (such as according to be knitted->Microscopy->Standby cloth->Boiling-off->Dyeing->Squezzing->Drying->Resin steps are crossed to perform successively, In each step traditional dyeing setting process can be used), pair only the fabric of resin group is not done molding resin and is handled (such as according to needle Knit->Microscopy->Standby cloth->Boiling-off->Dyeing->Squezzing->Drying->It crosses soft step to perform successively, wherein tradition can be used in each step Dyeing setting process).
Above-mentioned visual condition refers to carry out product the color change situation that multiple family washed after (such as 3 families wash) and filoplume becomes Change situation.
Preferably, in the present embodiment, which further includes to during sizing treatment The group for not doing molding resin processing adds the step of enzyme progress enzyme is washed in dyeing course in dye liquor.The enzyme can be but not It is limited to such as L enzymes (acidicenzym), CR enzymes (neutral enzymatic), COMBI enzymes (biological enzyme).
It is further preferred that in the present embodiment, which, which further includes, adjusts close progress enzyme to wash Group in each fabric yarn length step.Preferably, the yarn length for adjusting each fabric in the close group for carrying out enzyme and washing is by corresponding fabric Yarn length adjusts close 5mm, and the yarn length of the single bead ground cloth (PIQUE) of 20S/1 such as is adjusted to 158mm from 163mm.
In the present embodiment, when bulk production produces finished product, pair only the fabric of resin group during sizing treatment soft Supple-settlement was carried out in oil and added the fabric of supple-settlement or pair only resin group straight after dyeing to substitute traditional resin of crossing It connects and shortens finished product into advance using preshrinking machine (such as SANDERSON Cael Santex preshrinking machines) progress, without being produced in forming machine.
Preferably, in the present embodiment, but the fabric of resin group includes：There is the fabric of garment wash, containing silk of trying to stop people from fighting each other Fabric and the more close fabric of structure, the PD LYCRA of PD PIQUE (piece dyeing single bead ground cloth), 60S/2+70D such as 30S/1 PIQUE (piece dyeing try to stop people from fighting each other single bead ground cloth), PD LYCRA PIQUE of 32S/1+40D, 32S/1+40D HTR LYCRA PIQUE The HTR LYCRA of (spend ash try to stop people from fighting each other single bead ground cloth), the mercerising PD JERSEY (mercerising piece dyeing facecloth) of 30S/1,40S/1+30D JERSEY (spend ash try to stop people from fighting each other facecloth), the PD LYCRA JERSEY (piece dyeing try to stop people from fighting each other facecloth) of 40S/1+30D, 20S/1 The LAC (LACOSTE, double bead cloth) of PIQUE, 20S/1, FRENCH TERRY (French terry cloth), 36S/1 INT The INT of (INTERLOCK, double-sided cloth) and 44S/1.
The present embodiment additionally provides a kind of dyeing method for shaping of looped fabric, includes the following steps：
Dyeing processing is carried out to looped fabric；
Sizing treatment is carried out to the looped fabric after dyeing and shortens finished product into advance in preshrinking machine into finished product or directly, wherein, During sizing treatment, molding resin processing is not done to looped fabric, supple-settlement was carried out directly in consistent lubricant.The looped fabric Include the looped fabric of following fabric：There are the fabric, the fabric containing silk of trying to stop people from fighting each other and the more close fabric of structure of garment wash, such as PD PIQUE of 30S/1, PD LYCRA PIQUE of 60S/2+70D, 32S/1+40D PD LYCRA PIQUE, 32S/1+40D HTR LYCRA PIQUE, mercerising PD JERSEY of 30S/1,40S/1+30D HTR LYCRA JERSEY, 40S/1+30D PD LYCRA JERSEY, the LAC of PIQUE, 20S/1 of 20S/1, FRENCH TERRY, the INT of 36S/1 and 44S/1 INT。
Further, the dyeing method for shaping of the looped fabric, which further includes, adjusts the yarn of close looped fabric long and/or in dyeing course Enzyme is added in dye liquor, the step of enzyme is washed is carried out to looped fabric.
Above-mentioned knitting cloth dyeing sizing treatment method and dyeing method for shaping to different fabrics by carrying out sizing treatment survey Examination overcomes traditional fabric letter that can be crossed the technology prejudice that resin just carries out molding resin processing, obtain to cross resin treatment Breath when the bulk production of such fabric produces finished product, without carrying out resin treatment to it, directly shortens finished product into advance using preshrinking machine Or carried out supple-settlement directly in consistent lubricant during sizing treatment and added supple-settlement to substitute resin, thus compared with biography The dyeing method for shaping of system can significantly reduce production cost, improve production efficiency, and can facilitate toning, be conducive to improve Color hit rate reduces the generation of aberration phenomenon, in addition, because such fabric need not cross resin treatment, can reduce the pollutions such as formaldehyde, Reduce sewage load.
Embodiment part to be tested comprising specific sizing treatment below.
1.1 research only resin to the PILLING (anti-fluffing and anti-pilling performance) and visual condition of different cultivars circular knitting machine fabric Influence.
The cloth of different cultivars is chosen, crosses resin and only resin respectively, after NIKE methods survey PILLING and family washes three times Appearance.19 cylinder cloth are tested altogether is PILLING and the appearance test after family washes three times, it is as a result as shown in table 1 below.
Table 1
Note：Cc, that is, COLOUR CHANGE represent color change；
The evaluation criterion of above-mentioned PILLING and appearance includes but not limited to chinese national standard, number GB/T8629- 2001；Unite States Standard, number are AATCC 143；Iso standard, number are ISO 6330, below similarly.
Conclusion：
1) common 20S/1 and the 30S/1PIQUE (single bead ground cloth) that enzyme is washed are not, but the PILLING of resin compared resin Low half grade, but be attained by 3.5 grades of higher level.It does after enzyme washes, crosses resin and only resin, PILLING and appearance do not have It has any different.
2) LYCRA PIQUE (single bead ground of trying to stop people from fighting each other cloth) crosses resin and only resin, does enzyme and washes and washed with not doing enzyme, three times family PILLING and appearance after washing can accomplish similary level.
3) PD LYCRA JERSEY that enzyme washes (piece dyeing try to stop people from fighting each other facecloth) are, resin and only resin are crossed, after family washes three times PILLING and appearance can accomplish similary level.With reference to the historical data of bulk production production finished product, the LYCRA that enzyme is washed is not JERSEY (facecloth of trying to stop people from fighting each other), but the PILLING of resin is than low 0.5-1 grades of resin excessively.
4) the common JERSEY (facecloth) that enzyme is washed is not, and after family washes three times, but the ratio of resin crosses the PILLING of resin Low half grade.HTR JERSEY (spend grey facecloth), but resin PILLING can only achieve 2.0.
5) LACOSTE (double bead cloth) that enzyme is washed commonly is not, but the ratio of resin crosses the low level-ones of PILLING of resin, PLATED LACOSTE (piece dyeing bottom surface double bead cloth), but the PILLING that the ratio of resin crosses resin is 1.5 grades low.Do what enzyme was washed LACOSTE, but the PILLING that the ratio of resin crosses resin is half grade low.
1.2 research only influences of the resin to PERFORMANCE.
8 cylinders is taken to be PERFORMANCE to arrange (according to application number：02101957.6, publication number：CN1363736, it is entitled： Technique disclosed in the production technology of knitting washing-resistant cotton fabric without ironing is produced) model, compared resin and only resin PERFORMANCE effects, the results are shown in Table 2.As a result only resin, the LYCRA PIQUE's of only cylinder white PERFORMANCE effects can reach requirement reluctantly, remaining is all unqualified, illustrate to do the circular knitting machine fabric of PERFORMANCE arrangements Had to resin.
Table 2
1.3 researchs only resin to shrinking and washing the influence of rear grammes per square metre.
1) research conventional variety directly changes only resin, investigates its influence to shrinking and washing rear grammes per square metre.
Take two kinds for having garment wash requirement, choose white color combination (with reference to " calico only resin ") but Resin tracks and shrinks and wash rear grammes per square metre test result, related data such as the following table 3.
Table 3
Test result is shown, is shunk all (it is required that 8X8%) bigger than normal, is washed rear grammes per square metre and is all laid particular stress on.
Conclusion：Cloth without pre-setting under the premise of standard and knitting is not changed, directly changes only resin, shrink and It washes rear grammes per square metre and does not accomplish requirement.
2) conventional variety slightly adjusts close yarn long, changes only resin, investigates its influence to shrinking and washing rear grammes per square metre.
The rank forefront bulk production kind of 5 of selected yield is tested, and arranges resin and only production of resins respectively, but resin Yarn length adjust close 5mm, add and do enzyme and wash, cross resin with returning former bulk production technique productions.Concrete condition is as shown in table 4 below.
Table 4
After going out finished product, GARMENT WASH is done in arrangement and the tests such as test are washed by family three times, as a result as shown in table 5 below.
Table 5
Note：But fluorescence detects by an unaided eye, and crossing fluorescence is observed using fluorescence filter.
More than 5 big kinds, washed and only resin by adjusting close yarn long plus doing enzyme, appearance after family washes three times and PILLING can reach requirement.
After 1.4 circular knitting machine fabrics and leader change only resin, the control difficulty of color reduces, and colorist is facilitated to control color, Be conducive to improve color hit rate, while aberration can be reduced, as shown in table 6.
Table 6
Note：Before B/F represents sizing, after A/F represents sizing, FPY represents First Pass Yield, and OK represents qualified.
The present embodiment was shaped soft than molding resin arrangement fabric manufacturing machine speed raising 10m/ by rear whole technological innovation Min, processing cost save 0.51RMB/KG.Traditional knitting can be optimized by using the knitting cloth dyeing sizing treatment method Cloth dyeing method for shaping, makes that its technique is simpler, the damage of the impacted smaller of color, fabric strength is low, and with save water consume, It saves energy consumption, reduce sewage load advantage, processing cost can significantly reduce.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, it is all considered to be the range of this specification record.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are come It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

  1. A kind of 1. knitting cloth dyeing sizing treatment method, which is characterized in that include the following steps：
    Sizing treatment is tested after being dyed respectively to a variety of different looped fabrics, each fabric is divided into two groups, and at sizing Molding resin processing is only carried out during reason to one of which, another group is not done molding resin processing, is obtained respectively after sizing treatment To corresponding product；
    The anti-fluffing and anti-pilling performance and visual condition of the product after the different sizing treatments of each fabric are obtained, two groups have been resisted The fabric of hair pilling property and visual condition all same is classified as only resin group, for being carried out at molding resin in sizing treatment The anti-fluffing and anti-pilling performance and/or visual condition of the product of reason better than another set product of the fabric anti-fluffing and anti-pilling performance and/ Or the fabric of visual condition, it was classified as resin group；
    When bulk production produces finished product, molding resin processing is only carried out during sizing treatment to the fabric for crossing resin group, to not The fabric for crossing resin group does not do molding resin processing.
  2. 2. knitting cloth dyeing sizing treatment method as described in claim 1, which is characterized in that the visual condition refers to product Carry out the color change situation after multiple family washes and filoplume situation of change.
  3. 3. knitting cloth dyeing sizing treatment method as described in claim 1, which is characterized in that further include in sizing treatment mistake The group for not doing molding resin processing in journey adds the step of enzyme progress enzyme is washed in dyeing course in dye liquor.
  4. 4. knitting cloth dyeing sizing treatment method as claimed in claim 3, which is characterized in that further include and adjust what close progress enzyme was washed The step of the yarn length of each fabric in group.
  5. 5. knitting cloth dyeing sizing treatment method as claimed in claim 4, which is characterized in that described to produce finished product in bulk production When, pair only the fabric of resin group carried out supple-settlement during sizing treatment in consistent lubricant.
  6. 6. knitting cloth dyeing sizing treatment method as claimed in claim 4, which is characterized in that described to produce finished product in bulk production When, pair only the fabric of resin group directly shortens finished product into advance using preshrinking machine progress after dyeing.
  7. 7. as it is according to any one of claims 1 to 4 knitting cloth dyeing sizing treatment method, which is characterized in that it is described only The fabric of resin group includes：There are the fabric of garment wash and the fabric containing silk of trying to stop people from fighting each other.
  8. 8. the dyeing method for shaping of a kind of looped fabric, which is characterized in that include the following steps：
    Dyeing processing is carried out to looped fabric；
    Sizing treatment is carried out to the looped fabric after dyeing and shortens finished product into advance in preshrinking machine into finished product or directly, wherein, it is shaping During processing, molding resin processing is not done to the looped fabric, supple-settlement was carried out directly in consistent lubricant；
    The looped fabric includes the looped fabric of following fabric：There are the fabric of garment wash and the fabric containing silk of trying to stop people from fighting each other.
  9. 9. the dyeing method for shaping of looped fabric as claimed in claim 8, which is characterized in that further include and adjust the close looped fabric The step of yarn length.
  10. 10. the dyeing method for shaping of looped fabric as claimed in claim 8, which is characterized in that be additionally included in dyeing course Enzyme is added in dye liquor, the step of enzyme is washed is carried out to the looped fabric.
CN201611131805.5A 2016-12-09 2016-12-09 It is knitted cloth dyeing sizing treatment method and dyeing method for shaping Pending CN108221378A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1363736A (en) * 2001-02-09 2002-08-14 广东溢达针织有限公司 Technology for knitting washing-resistant cotton fabric without ironing
CN105133344A (en) * 2015-09-21 2015-12-09 宁波雅戈尔科技有限公司 Finishing agent composition for flax fabrics and processing method of flax easy-care shirt

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1363736A (en) * 2001-02-09 2002-08-14 广东溢达针织有限公司 Technology for knitting washing-resistant cotton fabric without ironing
CN105133344A (en) * 2015-09-21 2015-12-09 宁波雅戈尔科技有限公司 Finishing agent composition for flax fabrics and processing method of flax easy-care shirt

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* Cited by examiner, † Cited by third party
Title
宋心远等: "《新型染整技术》", 30 November 1999 *
王菊生等: "《染整工艺原理第2册》", 31 July 1984 *
陈式明: "第四讲 针织物整理", 《针织工业》 *

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Application publication date: 20180629