CN108213967A - A kind of full automatic tapping Knurling device - Google Patents
A kind of full automatic tapping Knurling device Download PDFInfo
- Publication number
- CN108213967A CN108213967A CN201611180575.1A CN201611180575A CN108213967A CN 108213967 A CN108213967 A CN 108213967A CN 201611180575 A CN201611180575 A CN 201611180575A CN 108213967 A CN108213967 A CN 108213967A
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- CN
- China
- Prior art keywords
- cylinder
- sand round
- tapping
- copper pipe
- sensor assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/18—Machines with one working spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G2210/00—Details of threads produced
- B23G2210/04—Internal threads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
Abstract
A kind of full automatic tapping Knurling device is by annular knurl cylinder (1), knurling mechanism (2), copper pipe (3), feed mechanism (4), stent (5), main shaft (6), V-shape belt (7), air spider (8), sand round (9), sand round motor (10), sand round cylinder (11), sensor assembly one (12), workbench (13), tapping cylinder (14), screw tap (15), locating piece (16), positioning cylinder (17), sensor assembly two (18), spindle motor (19) forms.Intelligent control is carried out by PLC controller, is detected automatically using sensor assembly.Realize that big door handle parts realize the processing of full automatic tapping annular knurl, device contains feedstock transportation mechanism, part outer surface annular knurl process, the tapper mechanism of inner hole thread and final cutting mechanism.
Description
1st, technical field:
A kind of full automatic tapping Knurling device of the present invention, is related to field of intelligent control, is particularly suitable for tapping, annular knurl machinery
Field.
2nd, background technology:
Industrial expansion be unable to do without mechanical intelligence manufacture, and the processing method of traditional internal thread has turning, tapping method.It is modern
Machining needs precision, high efficiency, high quality, intelligent direction development.The main manual sum number of traditional part tapping technique
Control lathe is processed, and hand tapping heavy workload, efficiency are too low, excessively high using numerically-controlled machine tool cost.Medium-sized and small enterprises are thrown
Enter of high cost.For the big door handle parts that our company generates, raw material are copper pipes, have internal thread, outer surface will in part
Annular knurl is processed.Traditional processing method is to carry out blanking, using radial drilling machine progress tapping, finally on lathe using cutting machine
Carry out annular knurl processing.The process that this processing method uses is more, low production efficiency, high processing costs.Therefore new add is studied
Work technique and the new process equipment of research and development have a very important significance.
3rd, invention content:
A kind of full automatic tapping Knurling device by annular knurl cylinder (1), knurling mechanism (2), copper pipe (3), feed mechanism (4),
Stent (5), main shaft (6), V-shape belt (7), air spider (8), sand round (9), sand round motor (10), sand round cylinder (11), sensing
Device module one (12), workbench (13), tapping cylinder (14), screw tap (15), locating piece (16), positioning cylinder (17), sensor
Module two (18), spindle motor (19) composition.Its device using PLC controller carry out intelligent control, using sensor assembly into
The automatic detection of row.Full automatic tapping Knurling device contains feedstock transportation mechanism, part outer surface annular knurl process, inner hole thread
Tapper mechanism and final cutting mechanism.
The feedstock transportation mechanism of full automatic tapping Knurling device is unclamped and is clamped to copper pipe using air spider,
Middle feed mechanism (4) can push copper pipe to travel forward when air spider unclamps and place restrictions on stretching for copper pipe by locating piece (16)
Go out length.Locating piece (16) is detected automatically by sensor assembly one (12), before and after be moved through positioning cylinder (17)
It realizes.Part outer surface annular knurl is implemented in combination with by main axis and knurling mechanism (2), and the rotation of main shaft passes through V by spindle motor
Type belt (7) drives main shaft to carry out rotating campaign.The movement of knurling mechanism (2) is realized by annular knurl cylinder (1).Inner hole thread
Tapping is realized by the tapping cylinder (14) in device and screw tap (15) combining mechanism.The cut-out of product is by sand round (9), sand round motor
(10) it is implemented in combination with sand round cylinder (11).Using full automatic tapping Knurling device, can disposably complete a part tapping,
Annular knurl and cut-out, substantially increase the production efficiency of enterprise, simultaneously because simplifying the manufacturing procedure of part, improve product
The quality of production.
The present invention operation principle be:
A kind of full automatic tapping Knurling device of the present invention is carried out by spindle motor by V-shape belt (7) driving device main shaft
Rotating campaign.Air spider in device is mounted in main shaft, during work can and main shaft rotate together.Whole equipment operation is adopted
Unified manipulation is carried out with PLC controller.When full automatic tapping Knurling device starts, by PLC controller issue device reset instruction,
Annular knurl cylinder (1) retreats, air spider (8) unclamps, sand round cylinder (11) retreats, tapping cylinder (14) retreats, positioning cylinder
(17) advance.When part is processed, feed mechanism (4) is fed forward workpiece, sensor assembly one when workpiece contacts locating piece (16)
(12) signal is sent out to PLC controller, control air spider (8) clamps, positioning cylinder (17) retreats, after positioning cylinder (17)
Fixed position is fallen back on, device main shaft carries out forward rotating movements.Annular knurl cylinder (1), which advances, when the speed of mainshaft is constant carries out piece surface
Annular knurl is processed, and sensor assembly two (18) sends out signal to PLC controller when completing annular knurl processing, before controlling tapping cylinder (14)
Tapping procedures are realized by screw tap (15), and when tapping cylinder (14) retreats, main shaft inverts, and completes the tapping procedures of part.Tapping
When cylinder (14) backs to designated position, main shaft stop motion, sand round motor (10), which starts, drives sand round (9), sand round cylinder
(11) advance and complete the cut-out of part.After cutting parts, sand round cylinder (11) resets.Sensor assembly one (12) is controlled to PLC
Device sends out signal, and positioning cylinder (17) advances, air spider (8) unclamps, and feed mechanism (4) is fed forward workpiece and carries out next round
Part processing, continuous cyclic process.
4th, it illustrates:
Fig. 1 is a kind of full automatic tapping Knurling device structure diagram, mainly by 1- annular knurls cylinder, 2- knurling mechanisms, 3-
Copper pipe, 4- feed mechanisms, 5- stents, 6- main shafts, 7-V types belt, 8- air spiders, 9- sand rounds, 10- sand rounds motor, 11- sand rounds
Cylinder, 12- sensor assemblies one, 13- workbench, 14- tappings cylinder, 15- screw taps, 16- locating pieces, 17- positioning cylinders, 18-
Sensor assembly two, 19- spindle motors composition.
Fig. 2 is a kind of full automatic tapping Knurling device appearance schematic diagram,.
5th, specific embodiment:
Embodiment:
A kind of full automatic tapping Knurling device structure is as shown in Figure 1.Feed mechanism (4), air spider (8), main shaft (6) peace
In stent (5).Copper pipe (3) is across feed mechanism (4), air spider (8), stent (5), main shaft (6), feed mechanism (4)
Can realize being fed forward of copper pipe (3), air spider (8) realize copper pipe (3) is unclamped and is clamped, main shaft (6) is by spindle motor
(19), V-shape belt (7) drives, and copper pipe (3), feed mechanism (4), air spider (8) one act as rotation fortune when main shaft (6) rotates
It is dynamic.Annular knurl cylinder (1), sand round cylinder (11), sensor assembly one (12), tapping cylinder (14), positioning cylinder (17), sensing
Device module two (18) is installed on workbench (13).Annular knurl cylinder (1) is connected with knurling mechanism (2) realizes part annular knurl work
Sequence.Sand round (9) is connected with sand round motor (10), and sand round motor (10) is connected with sand round cylinder (11) realizes part cutting action.
Locating piece (16) is connected with positioning cylinder (17) realizes the positioning process of copper pipe, and tapping cylinder (14) is connected realization with screw tap (15)
Part tapping procedures, sensor assembly one (12), sensor assembly two (18) detect the movement of each mechanism in real time, together
When to PLC controller send out coherent signal, realize intelligent control.When full automatic tapping Knurling device starts, sent out by PLC controller
Go out device reset instruction, annular knurl cylinder (1) retreats, air spider (8) unclamps, sand round cylinder (11) retreats, tapping cylinder (14)
It retreats, positioning cylinder (17) advances.When part is processed, feed mechanism (4) is fed forward workpiece, when workpiece contacts locating piece (16)
Sensor assembly one (12) sends out signal to PLC controller, and control air spider (8) clamps, positioning cylinder (17) retreats, when fixed
Position cylinder (17) backs to fixed position, and device main shaft carries out forward rotating movements.Annular knurl cylinder (1) advance pair when the speed of mainshaft is constant
Piece surface carries out annular knurl processing, and sensor assembly two (18) sends out signal to PLC controller when completing annular knurl processing, and control is attacked
Tooth cylinder (14) advances realizes tapping procedures by screw tap (15), and when tapping cylinder (14) retreats, attacking for part is completed in main shaft reversion
Wire process.When tapping cylinder (14) backs to designated position, main shaft stop motion, sand round motor (10), which starts, drives sand round (9),
Sand round cylinder (11), which advances, completes the cut-out of part.After cutting parts, sand round cylinder (11) resets.Sensor assembly one (12) to
PLC controller sends out signal, and positioning cylinder (17) advances, air spider (8) unclamps, feed mechanism (4) be fed forward workpiece into
The part processing of row next round, continuous cyclic process.
Claims (5)
1. a kind of full automatic tapping Knurling device, which is characterized in that by annular knurl cylinder (1), knurling mechanism (2), copper pipe (3), send
Expect mechanism (4), stent (5), main shaft (6), V-shape belt (7), air spider (8), sand round (9), sand round motor (10), sand round gas
Cylinder (11), sensor assembly one (12), workbench (13), tapping cylinder (14), screw tap (15), locating piece (16), positioning cylinder
(17), sensor assembly two (18), spindle motor (19) composition, feed mechanism (4), air spider (8), main shaft (6) are mounted on
In stent (5).For copper pipe (3) across feed mechanism (4), air spider (8), stent (5), main shaft (6), feed mechanism (4) can be real
Being fed forward of existing copper pipe (3), air spider (8) realize copper pipe (3) is unclamped and is clamped, main shaft (6) by spindle motor (19),
V-shape belt (7) drives, and copper pipe (3), feed mechanism (4), air spider (8) rotate together when main shaft (6) rotates.Rolling
Flower cylinder (1), sand round cylinder (11), sensor assembly one (12), tapping cylinder (14), positioning cylinder (17), sensor assembly
Two (18) are installed on workbench (13).Annular knurl cylinder (1) is connected with knurling mechanism (2) realizes part annular knurl process.Sand round
(9) it is connected with sand round motor (10), sand round motor (10) is connected with sand round cylinder (11) realizes part cutting action.Locating piece
(16) it is connected with positioning cylinder (17) and realizes the positioning process of copper pipe, tapping cylinder (14) is connected with screw tap (15) realizes that part is attacked
Wire process, sensor assembly one (12), sensor assembly two (18) detect the movement of each mechanism in real time, while to
PLC controller sends out coherent signal, realizes intelligent control.
2. a kind of full automatic tapping Knurling device according to claim 1, it is characterised in that material mechanism (4), air spider
(8), main shaft (6) is in stent (5).Copper pipe (3) is across feed mechanism (4), air spider (8), stent (5), main shaft
(6), copper pipe (3), feed mechanism (4), air spider (8) rotate together when main shaft (6) rotates.
3. a kind of full automatic tapping Knurling device according to claim 1, it is characterised in that feed mechanism (4) can realize copper
Pipe being fed forward of (3), air spider (8), which are realized, to be unclamped copper pipe (3) and clamps.
4. a kind of full automatic tapping Knurling device according to right will go 1, it is characterised in that the annular knurl cylinder (1) and rolling
Flower mechanism (2) is connected, sand round (9) is connected with sand round motor (10), and sand round motor (10) is connected with sand round cylinder (11), locating piece
(16) be connected with positioning cylinder (17), tapping cylinder (14) is connected with screw tap (15), cylinder can be achieved to move forward and backward.
5. a kind of full automatic tapping Knurling device according to right will go 1, it is characterised in that the sensor module one (12),
Sensor assembly two (18) detects the movement of each mechanism in real time, coherent signal is sent out to PLC controller in real time, to whole
A device realizes intelligent control.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611180575.1A CN108213967A (en) | 2016-12-13 | 2016-12-13 | A kind of full automatic tapping Knurling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611180575.1A CN108213967A (en) | 2016-12-13 | 2016-12-13 | A kind of full automatic tapping Knurling device |
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Publication Number | Publication Date |
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CN108213967A true CN108213967A (en) | 2018-06-29 |
Family
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CN201611180575.1A Pending CN108213967A (en) | 2016-12-13 | 2016-12-13 | A kind of full automatic tapping Knurling device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108941800A (en) * | 2018-08-21 | 2018-12-07 | 佛山市名东科技有限公司 | A kind of automatic thread machine |
CN114289652A (en) * | 2021-12-03 | 2022-04-08 | 大连德迈仕精密科技股份有限公司 | Automatic feeding and discharging device matched with floating tool of reticulate pattern thread rolling machine |
-
2016
- 2016-12-13 CN CN201611180575.1A patent/CN108213967A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108941800A (en) * | 2018-08-21 | 2018-12-07 | 佛山市名东科技有限公司 | A kind of automatic thread machine |
CN114289652A (en) * | 2021-12-03 | 2022-04-08 | 大连德迈仕精密科技股份有限公司 | Automatic feeding and discharging device matched with floating tool of reticulate pattern thread rolling machine |
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Application publication date: 20180629 |