CN108177954A - A kind of offline system and method for film - Google Patents
A kind of offline system and method for film Download PDFInfo
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- CN108177954A CN108177954A CN201711362689.2A CN201711362689A CN108177954A CN 108177954 A CN108177954 A CN 108177954A CN 201711362689 A CN201711362689 A CN 201711362689A CN 108177954 A CN108177954 A CN 108177954A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 75
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 230000005764 inhibitory process Effects 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 238000007689 inspection Methods 0.000 claims description 4
- 238000007726 management method Methods 0.000 abstract description 17
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
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- 230000008859 change Effects 0.000 description 3
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- 230000000694 effects Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/48—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers
- B65G47/49—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers without bodily contact between article or load carrier and automatic control device, e.g. the destination marks being electrically or electronically detected
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present invention provides a kind of offline system and method for film, including detection module, pallet, storehouse, carrier unit, control module；The detection module can complete the detection to film offline information after board film slice, and offline information is transferred to control module, the first storage unit on pallet is written in offline information by control module, therefore before film enters storehouse, film, the first storage unit on pallet and pallet completes the binding of information, storage information and offline information are compared when film is put in storage, and offline quantity and warehousing quantity are monitored, improve the automation of wire management and the level of IT application under film, realize the quantity to outbound film, the real time monitoring of storehouse film quantity and storehouse capacity, be conducive to formulate film capacity planning, the management of film logistics legal and storehouse capacity.
Description
Technical field
The present invention relates to tire manufacturing art, more particularly to a kind of offline system and method for film.
Background technology
It is usually manufactured in rubber, especially during Tire production, needs to complete rubber by mixing workshop board
Mixing is simultaneously shaped to film, then by film transport and enters storehouse far from the rubber internal mixing workshop, and general transport is using artificial
Transport or artificial code material, are then again managed the offline information of film, the offline information includes COM code, material
Title, local nume, board number, operation work order number, shift, film quantity, film pattern, downtime and film weight,
Since offline information content is various, data volume is big, not only error rate is higher by way of labor management, but also feeds back and manage
Period it is longer, be unfavorable for the output control and quality management in mixing workshop, and be unfavorable for the stock control of storehouse, further
Ground constrains the production programming in mixing workshop and the automation of logistics and informationization.
Invention content
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of offline system of film and sides
Method, for solving, labor management error rate in the prior art is higher, offline system automation and the level of IT application are low, is unfavorable for
The problem of production planning and control.
In order to achieve the above objects and other related objects, the present invention provides a kind of offline system of film, for transporting and managing
The offline film of rubber internal mixing workshop board is managed, including：Detection module, for detecting film offline information, the offline information
Including manufacture information, film quantity, film pattern, downtime and film weight；Pallet, for carrying film, the pallet
With writing the first storage unit for depositing the offline information；Several storehouses, for storing the film；Carrier unit is used for
The pallet is delivered to several described storehouses；And control module, for reading and writing first storage unit, the control fortune
Carrier unit movement, the capacity for recording the storehouse, and believe with the detection module, the carrier unit and several described storehouses
Number connection.
Optionally, the detection module includes detecting the position sensor of the film quantity, described for detecting
The camera of film pattern, the clock for detecting the downtime, the weight sensor for detecting the film weight,
The control module includes the read-write cell for reading and writing first storage unit.
Optionally, each storehouse is respectively provided with the gate inhibition's unit for reading and writing first storage unit, when the pallet passes through
When crossing gate inhibition's unit, gate inhibition's unit reads and writes first location information and is defined as storage information, the door
Prohibit unit to connect with the control module signal.
Optionally, the control module includes the second storage unit for storing offline information and the storage information.
Optionally, first storage unit is RFID label tag.
Optionally, the manufacture information includes COM code, name of material, local nume, board number, operation work order number
And shift, the manufacture information are supplied to the detection module by mixing workshop board.
The present invention also provides a kind of film inserting method, including：
S1：Film is offline from mixing workshop board and is put into the pallet, and the detection module detects the film
Offline information, and the offline information is sent to the control module；
S2：The film is divided into qualified film and unqualified film by the control module according to the offline information, and
The offline information is read and write into first storage unit；
S3：Several described storehouses are divided into qualified film storehouse and unqualified film storehouse by the control module,
And control the carrier unit that the qualified film is transported into the qualified film storehouse, the unqualified film is transported into described
Unqualified film storehouse.
Optionally, the film inserting method includes S4, and the S4 is specially：Each storehouse is respectively provided with described in read-write
Gate inhibition's unit of first storage unit, gate inhibition's unit are connect with the control module signal, when described in pallet process
During gate inhibition's unit, gate inhibition's unit reads and writes first location information and is defined as storage information, and the storage is believed
Storage film quantity in breath is compared with the film quantity in the offline information.
Optionally, the film inserting method includes S5, and the S5 is specially：If the storage glue in the storage information
Piece quantity is consistent with the film quantity in the offline information, completes to be put in storage；If the storage No. of film in the storage information
Amount is inconsistent with the film quantity in the offline information, then alarms and carry out systems inspection.
Optionally, the film inserting method includes S31, and the S31 is specially：The control system judges the storehouse
Capacity, be put in storage if the film capacity of storehouse is less than；The control system if the film capacity of storehouse has been expired
The carrier unit transport pallet is controlled to enter the less than storehouse of capacity.
As described above, the offline system and method for film of the present invention, has the advantages that：
1st, statistics, transmission, management and storage of the completion to film manufacture information can be exported in the board in mixing workshop, and
And film quantity, film pattern, downtime and film weight can be detected, counted and managed；
2nd, record and the management of offline information, Neng Gou need not be carried out again after film is transported by mixing workshop to storehouse
Offline information record and the management of film are completed in mixing workshop, and are capable of detecting when underproof film, and by unqualified glue
Piece is transported to specified storehouse, carries out unified storage and management；
3rd, the quantity, storehouse film quantity and storehouse capacity of outbound film can be monitored in real time, is conducive to make
Determine film capacity planning and film logistics legal；
4th, be capable of the warehousing quantity of the offline quantity of comparative analysis mixing workshop film and storehouse film, prevent film lose and
Leakage/mistake storage；
5th, automation and the level of IT application in mixing workshop are improved, reduces artificial quantity, improve production efficiency；
6th, the offline information of the film is recorded using RFID label tag, is not only convenient for reading, and manufacture cost is relatively low,
Convenient for promoting the use of.
Description of the drawings
Fig. 1 is shown as the offline system structure diagram of film of the embodiment of the present invention.
Fig. 2 is shown as the film inserting method flow diagram of the embodiment of the present invention.
Piece mark explanation
1 board
2 detection modules
3 control modules
4 pallets
5 carrier units
6 storehouses
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification
Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through in addition different specific realities
The mode of applying is embodied or practiced, the various details in this specification can also be based on different viewpoints with application, without departing from
Various modifications or alterations are carried out under the spirit of the present invention.
It please refers to Fig.1 to Fig. 2.It should be noted that the diagram provided in the present embodiment only illustrates this in a schematic way
The basic conception of invention, package count when only display is with related component in the present invention rather than according to actual implementation in schema then
Mesh, shape and size are drawn, and kenel, quantity and the ratio of each component can be a kind of random change during actual implementation, and its
Assembly layout kenel may also be increasingly complex.Structure, ratio, size depicted in this specification institute accompanying drawings etc., only to
Coordinate the revealed content of specification, so that those skilled in the art understands and reads, being not limited to the present invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, should all still fall in disclosed skill
Art content is obtained in the range of covering.Meanwhile in this specification it is cited as " on ", " under ", "left", "right", " centre " and
The term of " one " etc. is merely convenient to understanding rather than to limit the enforceable range of the present invention for narration, relativeness
It is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable scope of the present invention.
Before the embodiment of the present invention is described in detail, first the application environment of the present invention is described.The present invention
Technology be mainly applied in tire production line that mixing workshop film is offline, inventor has found line technology under existing film
In, film is first usually transported into mixing workshop, manual record and management, error rate then are carried out to the offline information of the film
The higher and management cycle is long, be unfavorable for formulate the production schedule and manage storehouse inventory, while need manual operation amount it is larger,
Automation and the level of informatization are too low.
Referring to Fig. 1, in view of the above-mentioned problems, inventor provides a kind of offline system of film, for transporting and managing rubber
The offline film of mixing workshop board 1, including：Detection module 2, for detecting film offline information, the offline information includes
Manufacture information, film quantity, film pattern, downtime and film weight；Pallet 4, for carrying film, the pallet 4 has
Have and write the first storage unit for depositing the offline information；Several storehouses 6, the capacity of the storehouse 6 and quantity by board 1 production
It can determine, for storing the film；AGV (Automated Guided Vehicle) can be used, for transporting in carrier unit 5
The pallet 4 is carried to several described storehouses 6；And control module 3, described in reading and writing first storage unit, controlling
Carrier unit 5 moves, records the capacity of the storehouse 6, and with the detection module 3, the carrier unit 5 and it is described several
6 signal of storehouse connects；Further, the manufacture information includes COM code, name of material, local nume, board 1 are numbered,
Work order number and shift are operated, the manufacture information is supplied to the detection module 2, the inspection by mixing workshop board 1
Survey module 2 further include for detect the film quantity position sensor (preferably, can be used photoelectric displacement sensor or
Hall switch, when the film output of board 1, the position sensor can receive signal and film quantity is counted
Number), for detecting the camera of the film pattern (whether surface is defective and damaged for detecting film), for detecting
For detecting the weight sensor of the film weight (acceleration sensing preferably, can be used in the clock of the downtime
Device), the control module 3 includes the read-write cell for reading and writing first storage unit；When the film is from the board 1
Afterwards, it is put into pallet 4, detection module 2 detects the offline information of film, and the offline information is transferred to the control module
3, control module 3 by this information be written pallet 4 on the first storage unit in, film complete storage flow before, film with
First memory on the pallet 4 and pallet 4 is bound together, therefore the offline information of film and this film is completed and tied up
Fixed, convenient for management, further, after film is made in board 1, detection module 2 just carries out film quantity, film shape to film
The detection of looks, downtime and film weight realizes the automation of film detection.
Specifically, each storehouse 6 is respectively provided with the gate inhibition's unit for reading and writing first storage unit, when the pallet 4
During by gate inhibition's unit, gate inhibition's unit reads and writes first location information and is defined as storage information, described
Gate inhibition's unit is connect with 3 signal of control module, and gate inhibition's unit, which can not only be realized, checks storage film quantity, and
And the quantity of film in the time of film storage and storehouse 6 can be monitored, convenient for logistics management.
Preferably, the control module 3 includes the second storage unit for storing offline information and the storage information,
In the management for carrying out film information, offline information and film when control module 3 can collect film slice in board 1
Storage information during into storehouse 6, and offline information and storage information are stored, convenient for management, also for 1 slice of board after
Film flow direction provide data support.
Preferably, first storage unit is RFID label tag, using RFID technique, not only technology maturation, but also can know
Other high-speed moving object can simultaneously identify multiple labels simultaneously, swift and convenient to operate.
Referring to Fig. 2, the present invention also provides a kind of film inserting method, including：
S1：Film is offline from mixing workshop board 1 and is put into the pallet 4, and the detection module 2 detects the film
Offline information, and the offline information is sent to the control module 3；
S2：The film is divided into qualified film and unqualified film by the control module 3 according to the offline information, and
The offline information is read and write into first storage unit；
S3：Several described storehouses 6 are divided into qualified film storehouse 6 and unqualified film library by the control module 3
Room 6, and control the carrier unit 5 that the qualified film is transported into the qualified film storehouse 6, the unqualified film is transported
Enter the unqualified film storehouse 6；
S4 is：Each storehouse 6 is respectively provided with the gate inhibition's unit for read and write first storage unit, gate inhibition's unit and
3 signal of the control module connection, when the pallet 4 is by gate inhibition's unit, gate inhibition's unit read-write described first
Location information is simultaneously defined as storage information, will be in the storage film quantity and the offline information in the storage information
Film quantity compares；
S5：It is complete if the storage film quantity in the storage information is consistent with the film quantity in the offline information
Into storage；If the storage film quantity in the storage information and the film quantity in the offline information are inconsistent, report
It warns and carries out systems inspection.
Preferably, the film inserting method further includes S31, and the S31 is specially：The control system judges the library
The capacity in room 6 is put in storage if the film capacity of storehouse 6 is less than；The control if the film capacity of storehouse 6 has been expired
System controls 5 transport pallet 4 of carrier unit to enter the less than storehouse 6 of capacity.
The offline system and method for film in summary, including detection module, pallet, storehouse, carrier unit, control mould
Block；The detection module can just complete the detection to film offline information after board film slice, and offline information is transmitted
To control module, the first storage unit on pallet is written, therefore before film enters storehouse in offline information by control module, glue
The first storage unit on piece, pallet and pallet completes the binding of information, when film is put in storage by storage information and offline information
It is compared, and offline quantity and warehousing quantity is monitored, improve the automation of wire management under film and information-based water
It is flat, the real time monitoring of the quantity to outbound film, storehouse film quantity and storehouse capacity is realized, is conducive to formulate film production
The management of energy planning, film logistics legal and storehouse capacity.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (10)
- A kind of 1. offline system of film, for transporting and managing the offline film of rubber internal mixing workshop board, which is characterized in that packet It includes：Detection module, for detecting film offline information, the offline information include manufacture information, film quantity, film pattern, Downtime and film weight；Pallet, for carrying film, the pallet has the first storage unit write and deposit the offline information；Several storehouses, for storing the film；Carrier unit, for delivering the pallet to several described storehouses；AndControl module, for reading and writing first storage unit, the control carrier unit movement, the appearance for recording the storehouse Amount, and connect with the detection module, the carrier unit and several described storehouse signals.
- 2. the offline system of film according to claim 1, it is characterised in that：The detection module includes described for detecting The position sensor of film quantity, for detect the film pattern camera, for detect the clock of the downtime, For detecting the weight sensor of the film weight, the control module includes the reading for reading and writing first storage unit R/w cell.
- 3. the offline system of film according to claim 1, it is characterised in that：Each storehouse is respectively provided with read-write described the Gate inhibition's unit of one storage unit, when the pallet passes through gate inhibition's unit, gate inhibition's unit read-write described first is deposited Storage unit information is simultaneously defined as storage information, and gate inhibition's unit is connect with the control module signal.
- 4. the offline system of film according to claim 3, it is characterised in that：The control module includes offline for storing Second storage unit of information and the storage information.
- 5. the offline system of film according to claim 1, it is characterised in that：First storage unit is RFID label tag.
- 6. the offline system of film according to claim 1, it is characterised in that：The manufacture information includes COM code, object Expect title, local nume, board number, operation work order number and shift, the manufacture information is carried by mixing workshop board Supply the detection module.
- 7. a kind of film inserting method utilizes such as offline system of claim 1-6 any one of them film, which is characterized in that Including：S1：Film is offline from mixing workshop board and is put into the pallet, and the detection module detects the offline of the film Information, and the offline information is sent to the control module；S2：The film is divided into qualified film and unqualified film by the control module according to the offline information, and by institute It states offline information and reads and writes first storage unit；S3：Several described storehouses are divided into qualified film storehouse and unqualified film storehouse by the control module, and are controlled It makes the carrier unit and the qualified film is transported into the qualified film storehouse, the unqualified film is transported into described do not conform to Lattice film storehouse.
- 8. film inserting method according to claim 7, it is characterised in that：Including S4, the S4 is specially：It is each described Storehouse is respectively provided with the gate inhibition's unit for reading and writing first storage unit, and gate inhibition's unit is connect with the control module signal, When the pallet passes through gate inhibition's unit, gate inhibition's unit reads and writes first location information and is defined as being put in storage Information compares the storage film quantity in the storage information with the film quantity in the offline information.
- 9. film inserting method according to claim 8, it is characterised in that：Including S5, the S5 is specially：It is if described Storage film quantity in storage information is consistent with the film quantity in the offline information, completes to be put in storage；If the storage Storage film quantity in information and the film quantity in the offline information are inconsistent, then alarm and carry out systems inspection.
- 10. film inserting method according to claim 7, it is characterised in that：Including S31, the S31 is specially：It is described Control system judges the capacity of the storehouse, is put in storage if the film capacity of storehouse is less than；If the film of storehouse holds Amount has expired the then control system and the carrier unit transport pallet is controlled to enter the less than storehouse of capacity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711362689.2A CN108177954A (en) | 2017-12-15 | 2017-12-15 | A kind of offline system and method for film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711362689.2A CN108177954A (en) | 2017-12-15 | 2017-12-15 | A kind of offline system and method for film |
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| Publication Number | Publication Date |
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| CN108177954A true CN108177954A (en) | 2018-06-19 |
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| CN201711362689.2A Pending CN108177954A (en) | 2017-12-15 | 2017-12-15 | A kind of offline system and method for film |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111275384A (en) * | 2020-01-20 | 2020-06-12 | 青岛万龙智控科技有限公司 | Automatic logistics distribution method for flaky materials |
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| CN105414051A (en) * | 2015-12-31 | 2016-03-23 | 山东省药用玻璃股份有限公司 | Film detecting and sorting production equipment |
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- 2017-12-15 CN CN201711362689.2A patent/CN108177954A/en active Pending
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| CN1653477A (en) * | 2002-05-16 | 2005-08-10 | 美国联合包裹服务公司 | Systems and methods for package sortation and delivery using radio frequency identification technology |
| CN101118612A (en) * | 2006-08-03 | 2008-02-06 | 上海现代物流投资发展有限公司 | Process for applying electronic label radio-frequency technique to storage bracket tray |
| TWI344439B (en) * | 2008-01-29 | 2011-07-01 | Univ Da Yeh | Automatic load system and operation method of the same |
| JP5424255B2 (en) * | 2009-12-25 | 2014-02-26 | 日立マクセル株式会社 | Conveyance posture determination apparatus and posture determination method |
| CN103593751A (en) * | 2013-11-29 | 2014-02-19 | 中国建筑第八工程局有限公司 | Radiofrequency identification (RFID) based intelligent logistics managing system |
| CN105414051A (en) * | 2015-12-31 | 2016-03-23 | 山东省药用玻璃股份有限公司 | Film detecting and sorting production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111275384A (en) * | 2020-01-20 | 2020-06-12 | 青岛万龙智控科技有限公司 | Automatic logistics distribution method for flaky materials |
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Application publication date: 20180619 |