CN103500388A - Warehouse management system and control method thereof - Google Patents
Warehouse management system and control method thereof Download PDFInfo
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- CN103500388A CN103500388A CN201310395745.8A CN201310395745A CN103500388A CN 103500388 A CN103500388 A CN 103500388A CN 201310395745 A CN201310395745 A CN 201310395745A CN 103500388 A CN103500388 A CN 103500388A
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Abstract
The invention discloses a warehouse management system and a control method thereof. The warehouse management system comprises an information input device, an RFID card used for tracking and recording cargo information, a card reader reading the information in the RFID card and a computer control center. A positioning device and an indicator are also arranged in a warehouse. The control method of the warehouse management system comprises a warehouse-in control method, a warehouse-out control method and a positioning control method used during cargo processing. The warehouse-in control method comprises the steps that the information of cargos which need to be input to a warehouse is input to the computer control center, the cargos are accurately stored to designated positions, and the cargo information is written into the corresponding RFID card; the warehouse-out control method comprises the steps that cargos which need to be output from the warehouse are accurately removed out of the warehouse, and the corresponding cargo information is input to the computer center and the corresponding RFID card. The positioning control method used during cargo processing comprises the steps that addresses of cargos which need to be processed are used for generating an optimum route map through the computer center, and then the optimum route map is indicated to staff according to the indicator.
Description
Technical field
The invention belongs to the storehouse management technical field, be specifically related to a kind of warehouse management system and control method thereof.
Background technology
In logistics distribution system, the warehouse inventory Item Management is a very important ring, the accuracy rate of stock control, be directly involved in following some:
1, can be controlled at the minimum safe tank farm stock.This directly affects the enterprise operation cost, and tank farm stock is too high, and the resource that enterprise overstocks is just larger, and the enterprise operation cost just rises, and tank farm stock is lower than safety line.Enterprise's shipment just has some setbacks.Catch up with the caused operating cost of goods just high.
2, can the operation shipment with the form operation of first in first out.This directly affects goods due to caused scrappage of shelf-life, in warehouse, because administrative reason causes that goods exceeds the time limit to scrap, thereby the loss caused is enterprise, is difficult to accept.
3, goods delivery efficiency.Warehouse be mainly stock up, shipment and the large function of storage three, wherein stock up and the efficiency of shipment is a very important ring in dispensing, improve the efficiency of this respect, accurately and fast inquire about and indication is requisite function in storehouse management.
Summary of the invention
The present invention will overcome the defect of prior art, provide a kind of accurately, warehouse management system and the control method thereof of fast query and indication.
In order to address the above problem, the present invention is achieved by following technical scheme:
Warehouse management system of the present invention, comprise the Data Enter device, be arranged on the rfid card on goods, the card reader that reads rfid card information, indicator and computer controlling center; Described computer controlling center is connected with indicator;
Best route figure when described indicator is used to indicate goods warehousing or outbound;
Described Data Enter device, for by the corresponding rfid card of goods information typing, and transfer to computer controlling center by goods information;
Described rfid card has stored the details of goods; Be provided with the rfid card card reader on each warehouse compartment of warehouse;
Described Data Enter device is panel computer;
Described computer controlling center comprises the typing module, searches module, Route Generation module, conveyor module and storage module;
Described typing module is for typing detailed list of goods information;
The described module of searching is for the manifest information according to typing, and fast finding is to the position at goods place on the goods inventory;
Described Route Generation module searches for basis the goods address generation best route figure that module searches arrives;
Described conveyor module transfers to warehouse for the best route figure that the Route Generation module is generated and shows;
Described storage module is for storing goods information, and described storage module is hard disk or memory card.
Further, in described warehouse management system, be provided with locating device, described locating device is for determining the residing position of warehouseman.
Further, described indicator is the panel computer that is arranged on Multicolor LED lamp, the display screen on the warehouse passage or is provided with the ground module, and the described panel computer that is provided with the ground module is provided with positioning unit.
Further, described rfid card card reader is provided with the geocoding module, and for the address of every group of rfid card card reader is set, the address of described rfid card card reader means the orientation of corresponding warehouse compartment.
Further, inside, warehouse is provided with the forklift for transportation, is provided with storage module in described forklift, for storing the volatile data base of pending goods information.
The control method of described warehouse management system, comprise that warehouse-in is controlled and outbound is controlled;
Described warehouse-in is controlled the goods information input computer control center that will need warehouse-in, and goods is accurately deposited to assigned address, will comprise that the goods information on cargo number, title, quantity and warehouse-in date etc. writes in corresponding rfid card;
Described outbound is controlled will need the goods of outbound to shift out exactly warehouse, simultaneously by corresponding goods information, comprise that cargo number, quantity are entered in computer center and corresponding rfid card;
The control method of described warehouse management system, its warehouse-in step comprises:
(1) goods to be put in storage enters the warehouse-in buffer zone, after the storekeeper confirms goods information, by the Data Enter panel computer of goods.
(2) panel computer writes the information of goods in the rfid card of corresponding goods, and corresponding goods information is transferred to computer controlling center, computer controlling center is according to the situation of warehouse interior location, set a deposit position to goods, and this goods information and storage address thereof are transferred to the volatile data base in the forklift that transports use.
(3) card reader be arranged on forklift reads the information in the rfid card that will transport, and the volatile data base of this information and forklift is contrasted, if correct, the corresponding warehouse compartment by goods handling to warehouse compartment.
(4) by setting the frequency of operation of card reader, thereby control the distance range that reads rfid card of card reader, whether, in order to whether detect goods in correct position, card reader repeatedly refreshes the data of rfid card on the goods of reading, with the position of detecting goods, change.
(5) behind the goods location, card reader reads the rfid card full detail, and this information is sent to computer controlling center, and the database of computer controlling center is upgraded data immediately, completes the library that enters of goods.
The control method of described warehouse management system, its outbound step comprises:
(1) will need the goods information input computer controlling center of outbound, the mode typing goods information of manual input or importing file;
(2) computer controlling center, by the processing to goods information, according to the principle of first in first out, generates outbound goods stock address date automatically;
(3) computer controlling center transfers to the outbound article inventory address date of generation on storekeeper's panel computer;
(4) storekeeper carries out the goods outbound according to the outbound goods information;
(5) storekeeper by outbound goods information input the correspondingly rfid card of platen;
(6) after guaranteeing that the goods information of the rfid card of platen correspondingly is correct, card reader reads the full detail of rfid card, and information is sent to computer controlling center, and depot data is upgraded.
Further, the efficiency while in order to improve, processing goods warehousing or outbound, described computer controlling center has been determined the address of goods, simultaneous computer control center generates best route figure according to described deposit position;
Described computer controlling center, according to the LED lamp on the route map control channel generated, indicates best route;
Described employee is provided with locating device with it, indication employee's reference position, and locating device feeds back to computer controlling center by employee's reference position, and computer controlling center regenerates best route figure, and by the indication of the LED lamp on the warehouse passage;
Described employee is delivered to goods to specify warehouse location or will need the goods of outbound to be processed according to best route figure;
When the employee handles corresponding goods, by locating device, input settling signal, and described settling signal is fed back to computer controlling center, described computer controlling center is closed the route indication LED lamp completed;
If the employee does not walk according to the route map of original setting for some reason, locating device is reorientated the employee, and by employee's position feedback to computer controlling center, computer controlling center is according to employee's latest position, regenerate route map, and control the LED lamp on the warehouse passage according to up-to-date route map, up-to-date route map is shown.
Further, described computer controlling center has been determined the address of goods, and simultaneous computer control center generates best route figure according to described deposit position;
Described computer controlling center transfers to the route map of generation on warehouseman's panel computer, and the ground module of described panel computer shows best route figure;
The ground module of described panel computer is provided with automatic positioning unit, indication employee's reference position, panel computer feeds back to computer controlling center by employee's reference position, and computer controlling center regenerates best route figure, and is presented at the route map on panel computer by renewal;
The cargo storage that the employee will need warehouse-in according to best route figure, to assigned address, maybe will need the goods of outbound to be processed;
When the employee handles corresponding goods, the employee inputs settling signal by panel computer, and described settling signal is fed back to computer controlling center, and described computer controlling center removes the route indication completed;
If the employee does not walk according to the route map of original setting for some reason, locating device is reorientated the employee, and by employee's position feedback to computer controlling center, computer controlling center is according to employee's latest position, regenerate route map, and up-to-date route map is delivered on employee's panel computer and shows.
Further, the control method of described warehouse management system, LED lamp on described passage is polychromatic light, when many forklifts or a plurality of employee carry out work simultaneously, LED by different colours indicates different routes, each route intersection location, according to the LED lamp of the next corresponding demonstration different colours of the order that generates route map.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention adopts being used in conjunction with of electronic positioning system, rfid card and computer controlling center database, outbound is all the detection by multilayer with warehouse-in, make inventory information accurate, pass through electronic positioning system, make the route optimization of goods warehousing and outbound, thereby greatly improved work efficiency, take full advantage of the warehouse resource, effectively control the warehouse inventory amount, saved the storehouse management cost.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is the system control principle drawing of embodiments of the invention one;
Fig. 2 is the system control principle drawing of embodiments of the invention two;
Fig. 3 is warehouse-in control flow chart of the present invention;
Fig. 4 is outbound control flow chart of the present invention;
Positioning control process flow diagram when Fig. 5 is processing goods of the present invention;
Fig. 6 is positioning control best route schematic diagram of the present invention.
In figure: 1-Data Enter device, 2-RFID card, 3-RFID card reader, 4-computer controlling center, 5-LED pilot lamp, 6-locating device, 7-forklift storage module.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
Embodiment mono-
As shown in Figure 1, warehouse management system of the present invention, comprise Data Enter device 1, be arranged on the rfid card 2 on goods, the card reader 3 that reads rfid card 2 internal informations, computer controlling center 4 and indicator, best route figure when described indicator is used to indicate goods warehousing or outbound; Described indicator is the multi-colored led pilot lamp 5 arranged on the warehouse passage, or the display screen arranged on passage; Described Data Enter device 1 is panel computer, and described panel computer is goods information typing rfid card, and transfers to computer controlling center; Described computer controlling center 4 comprises the typing module, searches module, Route Generation module, conveyor module and storage module.
Described rfid card has stored the details of corresponding goods; Be provided with the rfid card card reader on each warehouse compartment of warehouse, described rfid card card reader is provided with the geocoding module, means the orientation of corresponding warehouse compartment for the ,Gai address, address that every group of rfid card card reader is set.
Described computer controlling center comprises the typing module, searches module, Route Generation module, conveyor module and storage module.
Described typing module, for typing detailed list of goods information, inputs or directly imports file by hand.
The described module of searching is for the manifest information according to typing, and fast finding is to the position at goods place on the goods inventory.
Described Route Generation module searches for basis the goods address generation best route figure that module searches arrives.
Described conveyor module transfers to warehouse for the best route figure that the Route Generation module is generated and shows.
Described storage module, for storing goods information, forms the goods information database, and described storage module is hard disk or memory card.
Be provided with locating device 6 in described system, described locating device 6 is for determining that the employee is in Nei position, warehouse, so that computer control system is formulated best route figure for the employee better, described locating device 6 is provided with the processing module of finishing the work, the communication that is used for the goods of this position is finished dealing with is to computer controlling center 4, computer controlling center 4 receives corresponding information, and processed route indication LED lamp is closed.
Be provided with the forklift for transportation in warehouse, be provided with storage module 7 in described forklift, for storing the information of pending goods, set up volatile data base, also be provided with the rfid card card reader on the vent of described forklift, for carrying pronucleus to goods information.
Described goods is stored in warehouse by ground platen, and the rfid card of described goods is arranged on corresponding ground platen, and ground platen has both direction can realize carrying, so two groups of rfid cards of configuration information Complete Synchronization on every group of ground platen.
The control method of warehouse management system of the present invention, comprise that warehouse-in is controlled and outbound is controlled.
As shown in Fig. 3, Fig. 5, the control method of described warehouse management system, its warehouse-in is controlled step and is comprised:
Goods to be put in storage enters the warehouse-in buffer zone, after the storekeeper confirms goods information, by the Data Enter panel computer of goods.
Panel computer is by the details of goods, comprise Description of Goods, cargo number, quantity and warehouse-in date, in rfid card on the corresponding ground platen of typing, and corresponding goods information is transferred to computer controlling center, computer controlling center is according to the situation of warehouse interior location, set a deposit position to goods, and this goods information and storage address thereof are transferred to the volatile data base in the forklift that transports use.
Computer controlling center, according to the cargo storage position, in conjunction with the passage situation in warehouse, generates forklift best route figure, and by the Multicolor LED lamp 5 of controlling on the warehouse passage, best route figure is shown.
The card reader be arranged on the forklift vent reads the information in the rfid card that will transport, and the volatile data base of this information and forklift is contrasted, if correct, forklift is according to the route map of LED lamp indication on the warehouse passage, the corresponding warehouse location by goods handling to warehouse compartment.
By setting the frequency of operation of rfid card card reader, thereby control the operating distance of card reader, whether, in order to whether detect goods in correct position, card reader repeatedly refreshes the data of rfid card on the ground platen of reading, with the position of detecting ground platen, change.
Behind the goods location, card reader can read the rfid card full detail, and this information is sent to computer controlling center, and the database of computer controlling center can be upgraded data immediately, completes the library that enters of goods.
As shown in Fig. 4~Fig. 6, the control method of described warehouse management system, its outbound is controlled step and is comprised:
(1) will need the goods information input computer controlling center of outbound, input or directly import by hand file.
(2) computer controlling center, by the processing to goods information, according to the principle of first in first out, generates outbound goods stock address list automatically, simultaneously according to warehouse passage situation, generates best route figure.
(3) computer controlling center transfers to the outbound article inventory address list of generation on storekeeper's panel computer;
(4) meter target machine control center, by controlling the Multicolor LED lamp of warehouse passage, shows best route figure in warehouse;
(5) the best route figure that the storekeeper shows according to step (4), carry out outbound to goods;
(6) storekeeper feeds back to computer controlling center by processed goods information by locating device, and computer controlling center is closed the route LED light completed.
(7) if the storekeeper does not walk according to the route arranged, locating device to computer controlling center, regenerates best route figure by its position feedback, and execution step (4) is to step (6).
(8) storekeeper by outbound goods information input the correspondingly rfid card of platen;
(9) after guaranteeing that the goods information of the rfid card of platen correspondingly is correct, card reader reads the full detail of rfid card, and information is sent to computer controlling center, and depot data is upgraded.
On described passage, the LED lamp is polychromatic light, when a plurality of employees carry out work simultaneously, by the LED lamp of different colours, indicates different routes, and each route intersection location, according to the LED lamp of the next corresponding demonstration different colours of the order that generates route map.
Described step (3) and (4) are regardless of order, and step (6), (7) and step (8) (9) are regardless of order.
Embodiment bis-
As shown in Figure 2, in the present embodiment except indicator with locating device is different, other structure, control method and principle are identical with embodiment mono-, described indicator is the warehouse internal map module 8 in panel computer, described ground module 8 is provided with automatic positioning unit and task completes processing module, described automatic positioning unit by employee's position feedback to computer controlling center 4, described task completes processing module the goods of this position is finished dealing with after, corresponding information is fed back to computer controlling center, computer controlling center is eliminated completed route.
The present invention is used in conjunction with by electronic position-fixing device and database, improved the work efficiency of goods warehousing, goods outbound in the storehouse management, track record by rfid card, guarantee the accuracy of database, better control the tank farm stock in warehouse, fully rationally use the warehouse resource, the use of electronic position-fixing device, make the route optimization of goods warehousing and outbound, greatly improved work efficiency, reduced the storehouse management cost.
Other structure of the described warehouse management system of the present embodiment and control method thereof is referring to prior art.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, do not break away from the technical solution of the present invention content therefore every, any modification, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. a warehouse management system, is characterized in that: comprise the Data Enter device, be arranged on the rfid card on goods, the card reader that reads rfid card information, indicator and computer controlling center; Described computer controlling center is connected with indicator;
Best route figure when described indicator is used to indicate goods warehousing or outbound;
Described Data Enter device, for by the corresponding rfid card of goods information typing, and transfer to computer controlling center by goods information;
Described rfid card has stored the details of goods; Be provided with the rfid card card reader on each warehouse compartment of warehouse;
Described computer controlling center comprises the typing module, searches module, Route Generation module, conveyor module and storage module;
Described typing module is for the typing goods information;
The described module of searching is for the goods information according to typing, and fast finding is to the position at goods place on the goods inventory;
Described Route Generation module searches for basis the goods address generation best route figure that module searches arrives;
Described conveyor module transfers to warehouse for the best route figure that the Route Generation module is generated and shows;
Described storage module is for storing goods information.
2. warehouse management system according to claim 1, it is characterized in that: also be provided with locating device in described warehouse management system, described locating device is for determining the residing position of warehouseman.
3. warehouse management system according to claim 1, it is characterized in that: described indicator is the panel computer that is arranged on the Multicolor LED lamp on the warehouse passage or is provided with the ground module, the described panel computer that is provided with the ground module is provided with positioning unit.
4. warehouse management system according to claim 1, it is characterized in that: described rfid card card reader is provided with the geocoding module, and for the address of every group of rfid card card reader is set, the address of described rfid card card reader means the orientation of corresponding warehouse compartment.
5. warehouse management system according to claim 1, it is characterized in that: inside, warehouse also includes the forklift for transportation, is provided with storage module in described forklift, for storing the volatile data base of pending goods information.
6. the control method of warehouse management system according to claim 1, is characterized in that: comprise that warehouse-in is controlled and outbound control;
Described warehouse-in is controlled the goods information input computer control center that will need warehouse-in, and goods is accurately deposited to assigned address, and goods information is write in corresponding rfid card;
Described outbound is controlled will need the goods of outbound to shift out exactly warehouse, corresponding goods information will be entered in computer center and corresponding rfid card simultaneously.
7. the control method of warehouse management system according to claim 6, it is characterized in that: described warehouse-in step comprises:
(1) goods to be put in storage enters the warehouse-in buffer zone, after the storekeeper confirms goods information, by the Data Enter panel computer of goods.
(2) panel computer writes the information of goods in the rfid card of corresponding goods, and corresponding goods information is transferred to computer controlling center, computer controlling center is according to the situation of warehouse interior location, set a deposit position to goods, and this goods information and storage address thereof are transferred to the volatile data base in the forklift that transports use.
(3) card reader be arranged on forklift reads the information in the rfid card that will transport, and the volatile data base of this information and forklift is contrasted, if correct, the corresponding warehouse compartment by goods handling to warehouse.
(4) by setting the frequency of operation of card reader, thereby control the distance range that reads rfid card of card reader, whether, in order to whether detect goods in correct position, card reader repeatedly refreshes the data of rfid card on the goods of reading, with the position of detecting goods, change.
(5) behind the goods location, card reader reads the rfid card full detail, and this information is sent to computer controlling center, and the database of computer controlling center is upgraded data immediately, completes the library that enters of goods.
8. the control method of warehouse management system according to claim 6, it is characterized in that: described outbound step comprises:
(1) will need the goods information input computer controlling center of outbound;
(2) computer controlling center, by the processing to goods information, according to the principle of first in first out, generates outbound goods stock address date automatically;
(3) computer controlling center transfers to the outbound article inventory address date of generation on storekeeper's panel computer;
(4) storekeeper carries out the goods outbound according to the outbound goods information;
(5) storekeeper by outbound goods information input the correspondingly rfid card of platen;
(6) after guaranteeing that the goods information of the rfid card of platen correspondingly is correct, card reader reads the full detail of rfid card, and information is sent to computer controlling center, and depot data is upgraded.
9. according to the control method of claim 7 or 8 described warehouse management systems, it is characterized in that: described computer controlling center has been determined the address of goods, and simultaneous computer control center generates best route figure according to described deposit position;
Described computer controlling center, according to the LED lamp on the route map control channel generated, indicates best route;
Described employee is provided with locating device with it, indication employee's reference position, and locating device feeds back to computer controlling center by employee's reference position, and computer controlling center regenerates best route figure, and by the indication of the LED lamp on the warehouse passage;
Described employee is delivered to goods to specify warehouse location or will need the goods of outbound to be processed according to best route figure;
When the employee handles corresponding goods, by locating device, input settling signal, and described settling signal is fed back to computer controlling center, described computer controlling center removes the route indication completed;
If the employee does not walk according to the route map of original setting for some reason, locating device is reorientated the employee, and by employee's position feedback to computer controlling center, computer controlling center is according to employee's latest position, regenerate route map, and control the LED lamp on the warehouse passage according to up-to-date route map, up-to-date route map is shown.
10. according to the control method of claim 7 or 8 described warehouse management systems, it is characterized in that: described computer controlling center has been determined the address of goods, and simultaneous computer control center generates best route figure according to described deposit position;
Described computer controlling center transfers to the route map of generation on warehouseman's panel computer, and the ground module of described panel computer shows best route figure;
The ground module of described panel computer is provided with automatic positioning unit, indication employee's reference position, panel computer feeds back to computer controlling center by employee's reference position, and computer controlling center regenerates best route figure, and is presented at the route map on panel computer by renewal;
The cargo storage that the employee will need warehouse-in according to best route figure, to assigned address, maybe will need the goods of outbound to be processed;
When the employee handles corresponding goods, the employee inputs settling signal by panel computer, and described settling signal is fed back to computer controlling center, and described computer controlling center removes the route indication completed;
If the employee does not walk according to the route map of original setting for some reason, locating device is reorientated the employee, and by employee's position feedback to computer controlling center, computer controlling center is according to employee's latest position, regenerate route map, and up-to-date route map is delivered on employee's panel computer and shows.
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