CN108163862A - New and effective glass sand production system - Google Patents
New and effective glass sand production system Download PDFInfo
- Publication number
- CN108163862A CN108163862A CN201810172550.XA CN201810172550A CN108163862A CN 108163862 A CN108163862 A CN 108163862A CN 201810172550 A CN201810172550 A CN 201810172550A CN 108163862 A CN108163862 A CN 108163862A
- Authority
- CN
- China
- Prior art keywords
- new
- glass sand
- sand production
- production system
- hopper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000011521 glass Substances 0.000 title claims abstract description 23
- 239000004576 sand Substances 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000001816 cooling Methods 0.000 claims abstract description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 58
- 239000010453 quartz Substances 0.000 claims description 41
- 239000003708 ampul Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000001354 calcination Methods 0.000 description 18
- 239000006004 Quartz sand Substances 0.000 description 7
- 239000004568 cement Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses a kind of new and effective glass sand production systems, including sequentially connected feed conveyer, electric shocking feeder, rotary funace, cold pure water cooling system, outfeed belt conveyor and workbench, the feed conveyer output terminal is provided with the hopper above electric shocking feeder, one end of the outfeed belt conveyor is located in cold pure water cooling system, and other end is arranged on right over workbench.New and effective glass sand production system of the present invention, have the advantages that simple in structure, efficient, environmentally friendly, labor intensity is low, while especially ensureing glass sand production so that product is not secondarily contaminated, and fundamentally ensure that the high-quality production of product.
Description
Technical field
The present invention relates to quartz sand production field more particularly to a kind of new and effective glass sand production systems.
Background technology
With the development of science and technology, quartz ware is more and more wider with field, and quality requirement is also higher and higher, as stone
The quartz sand purity requirement of product basic material made in Great Britain is particularly severe, and common quartz sand cannot be used for new high-tech product production at all
Field.Glass sand one only relies on import before this, and customer requirement is not achieved in the quartz ware otherwise produced.Using into
The glass sand price of mouth is too high, cost increase, and raw material is supplied not in time, and the production cycle is long, and client is beyond affordability, it is difficult to full
The quick and wilderness demand in sufficient market.Serious fast development and the technology for constraining China's quartz ware correlation new high-tech industry
It is promoted.
Baked for producing line in traditional technology, production system and technique are using static box roaster, hand stock, static state
It heats, manually comes out of the stove, the calcination with nubby quartz burnt disposably is thrown into water in a flash, manually discharging water, manually discharging and damp stone
English block, which is sent to baking, temperature and time in oven and reaches manually to send the calcination with nubby quartz toasted on workbench afterwards, to be classified.
Since quartz sand production system manual operation accounts for larger ratio row, it is difficult to produce the quartz sand of high-purity.Traditional handicraft is：1st, it adopts
With static box roaster；2nd, hand stock；3rd, artificial discharging；4th, it is disposable moment after just baked calcination with nubby quartz is come out of the stove
It is cold quick-fried to be put into progress in cement pit；5th, it is cold it is quick-fried after the water in pond is bled off；6th, spades is used in operating personnel to cement pit cold
The calcination with nubby quartz that quick-fried mistake is impregnated through water is attached in metal bucket, and the metal bucket equipped with calcination with nubby quartz is sent to coal furnace by another operating personnel
It is toasted on platform, cost is again high, has pollution again to environment and calcination with nubby quartz；7th, the enterprise having is changed to electricity consumption baking, and electric oven is baked
Principle is to build a barn with refractory material and thermal insulation material, and internal ground has two-orbit, and track top is welded with common iron
It connects the one 4 moveable multilayer of wheel and bakes vehicle, be placed on roasting vehicle as stainless steel baking tray, electric 3 side of barn is equipped with 3 row's electric furnace heating wires, electric furnace
The electric power of line is 380 volts 30 kilowatts, needs to be powered roasting 2 hours to 2 hours 30 points, if with coal bake calcination with nubby quartz into
This higher also causes environment very big pollution；8th, roasted calcination with nubby quartz is baked together with multilayer movable after vehicle pulls out barn
Calcination with nubby quartz is also transported to natural cooling on workbench and is convenient for sorting.Above-mentioned operation needs 3 to 4 operative employees complete
Into.Complex process, program are more, and following influence is caused on product quality：(1) it comes out of the stove from baked block and is put into cement
It begins to be contaminated in pond, because calcination with nubby quartz temperature is at 800 degree or more when coming out of the stove（In-furnace temperature is 950 degree）, it is so high
Temperature calcination with nubby quartz throw into suddenly in 20 degree or so of cement pit inner cold water, cold quick-fried impurity and cement pit in calcination with nubby quartz
After interior cement contaminants object discharges water, all contaminants paste List is in calcination with nubby quartz；(2) operative employee enters cleaning quartz wedge in pond
The tool and apparatus used during material is irony, and in cleaning, moisture is too big, is attached in metal bucket together with quartz band cooling water, right
There is repeatedly pollution in calcination with nubby quartz；(3) it is changed to electricity consumption later to toast, the refractory material and thermal insulation material in electric oven barn are through excessively high
Mild cooling, the pollutant roasted in room again result in calcination with nubby quartz pollution.Above-mentioned operation both polluted environment and quartz produces
Product, and a large amount of labour and electric power are wasted, increase higher production cost；（4）, cold quick-fried method be quartz sand purifying key
Technology, because the impurity of quartz mine is in low chemism, the trace impurity in tiny inclusion enclave is difficult removal, this box roasting
Stove quiescent operation non-uniform temperature, low with stove gate temperature inside hopper, the cold quick-fried effect of calcination with nubby quartz is different, some pops,
Some does not pop, and directly affects the quality of product.
Invention content
The purpose of the present invention is to provide a kind of new and effective glass sand production systems, ensure glass sand production
While so that product is not secondarily contaminated, and fundamentally ensure that the high-quality production of product.
For this purpose, the present invention uses following technical scheme：
A kind of new and effective glass sand production system, including sequentially connected feed conveyer, electric shocking feeder, rotation
Heating furnace, cold pure water cooling system, outfeed belt conveyor and workbench, the feed conveyer output terminal is provided with to be moved positioned at electroshock
Hopper above dispenser, one end of the outfeed belt conveyor are located in cold pure water cooling system, and other end is arranged on work
Right over platform.
Wherein, the buffer board for being directed toward obliquely downward is provided in the hopper.
Wherein, described buffer board one end is connected to hopper side inner wall, other end it is hanging and in hopper other side
Wall is provided with discharging gap.
Wherein, the rotary funace is dynamic high temperature rotary funace.
Wherein, the rotary funace includes furnace body, quartz ampoule and heater, and the quartz ampoule is arranged in furnace body,
The heater is arranged on the lower section of quartz ampoule.
Wherein, the quartz ampoule is set with furnace body central axis into 15-25 degree angle.
Wherein, the cold pure water cooling system includes water tank and industrial pure water equipment, and the industrial pure water relates to equipment and water
Case communicates, and bottom is provided with refrigeration equipment in the water tank.
Wherein, the outfeed belt conveyor includes conveyer belt and hopper, and the hopper is set along conveyer belt annular space.
Wherein, the hopper is is process with meshed steel plate.
Beneficial effects of the present invention：A kind of new and effective glass sand production system, have it is simple in structure, efficient,
Environmental protection, the advantages of labor intensity is low, while especially ensureing glass sand production so that product is not secondarily contaminated,
It fundamentally ensure that the high-quality production of product.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Specific embodiment
With reference to Fig. 1 and the technical solution that is further illustrated the present invention by specific embodiment.
A kind of new and effective glass sand production system, including sequentially connected feed conveyer 1, electric shocking feeder
2nd, rotary funace 4, cold pure water cooling system 5, outfeed belt conveyor 6 and workbench 7,1 output terminal of the feed conveyer setting
There is the hopper 3 positioned at electric 2 top of shocking feeder, one end of the outfeed belt conveyor 6 is located in cold pure water cooling system 5, separately
Outer one end is arranged on right over workbench 7, the holonomic system of composition production quartz sand.
In the present embodiment, the buffer board 31 for being directed toward obliquely downward, 31 one end of buffer board connection are provided in the hopper 3
In 3 side inner wall of hopper, other end is hanging and hopper other side inner wall is provided with discharging gap 32, when material is into pan feeding
When in bucket 3, first touching buffer board 31 reduces the impact force of material, is then slipped into gap 32 in electric shocking feeder 2, will
Material is uniformly broken up.
In the present embodiment, the rotary funace 4 is dynamic high temperature rotary funace.
In the present embodiment, the rotary funace includes furnace body 41, quartz ampoule 42 and heater 43, the quartz ampoule 42
It is arranged in furnace body 41, the heater 43 is arranged on the lower section of quartz ampoule 42, the quartz ampoule 42 and 41 central axis of furnace body
It sets into 15-25 degree angle, is conveyed backward convenient for material.
In the present embodiment, the cold pure water cooling system 5 includes water tank 51 and industrial pure water equipment 52, the industrial pure water
Equipment 52 is related to communicate with water tank 51, bottom is provided with refrigeration equipment 8 in the water tank 51, ensure in water tank 51 be chronically at compared with
Low temperature.
In the present embodiment, the outfeed belt conveyor 6 includes conveyer belt 61 and hopper 62, and the hopper 62 is along 61 ring of conveyer belt
Shape is arranged at intervals, and the hopper 62 prevents to carry secretly in the water in water tank 51, cause equipment to be process with meshed steel plate
Load down.
During specific works, qualified former calcination with nubby quartz is transported to by feed conveyer 6 in hopper 3, electric oscillation feed
2 uniform small lot of device is continuously transported to calcination with nubby quartz mounted on the heavy caliber stone of rotary funace 4 to slowly run
In English pipe 42,1100-1130 degree are heated up to through the fever of heater 43, realize that the internal and external temperature of every block of quartzy mineral aggregate is consistent, uniformly
In the water tank 51 for automatically engaging cold pure water cooling system 5, cold pure water cooling system 5 can be ensured that the package of all calcination with nubby quartz
Moment opens completely when body is cold quick-fried, all exposures of all impurity, and outfeed belt conveyor 6 is not stopped transport row, it is cold it is quick-fried after quartz it is defeated
It is sent on workbench 7 and is convenient for classification and dress packet, while often discharge water to the cold pure water in water tank 51, convenient for removing in cold quick-fried rear water
Impurity forms the key step of quartz purification.And it often discharges water and adds cold pure water convenient for removing the impurity in cold quick-fried rear water, shape
Into the key technology of quartz purification.
More than content is only presently preferred embodiments of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, there will be changes, the content of the present specification should not be construed as to the present invention in specific embodiments and applications
Limitation.
Claims (9)
1. a kind of new and effective glass sand production system, which is characterized in that including sequentially connected feed conveyer, electroshock
Dynamic dispenser, rotary funace, cold pure water cooling system, outfeed belt conveyor and workbench, the feed conveyer output terminal are set
The hopper being equipped with above electric shocking feeder, one end of the outfeed belt conveyor are located in cold pure water cooling system, in addition
One end is arranged on right over workbench.
2. new and effective glass sand production system according to claim 1, which is characterized in that set in the hopper
There is the buffer board for being directed toward obliquely downward.
3. new and effective glass sand production system according to claim 2, which is characterized in that described buffer board one end
Hopper side inner wall is connected to, other end is hanging and hopper other side inner wall is provided with discharging gap.
4. new and effective glass sand production system according to claim 1, which is characterized in that the rotary funace
For dynamic high temperature rotary funace.
5. new and effective glass sand production system according to claim 1, which is characterized in that the rotary funace
Include furnace body, quartz ampoule and heater, the quartz ampoule is arranged in furnace body, and the heater is arranged under quartz ampoule
Side.
6. new and effective glass sand production system according to claim 5, which is characterized in that the quartz ampoule and stove
Body central axis is set into 15-25 degree angle.
7. new and effective glass sand production system according to claim 1, which is characterized in that the cold pure water cooling
System includes water tank and industrial pure water equipment, and the industrial pure water relates to equipment and communicated with water tank, and bottom is provided in the water tank
Refrigeration equipment.
8. new and effective glass sand production system according to claim 1, which is characterized in that the outfeed belt conveyor
Including conveyer belt and hopper, the hopper is set along conveyer belt annular space.
9. new and effective glass sand production system according to claim 8, which is characterized in that the hopper be with
The steel plate of mesh is process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172550.XA CN108163862A (en) | 2018-03-01 | 2018-03-01 | New and effective glass sand production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172550.XA CN108163862A (en) | 2018-03-01 | 2018-03-01 | New and effective glass sand production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108163862A true CN108163862A (en) | 2018-06-15 |
Family
ID=62510790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810172550.XA Pending CN108163862A (en) | 2018-03-01 | 2018-03-01 | New and effective glass sand production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108163862A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114527718A (en) * | 2022-02-25 | 2022-05-24 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101337767A (en) * | 2008-08-15 | 2009-01-07 | 杜建中 | Purification method in process of production of high-pure quartz sand as raw material of quartz glass |
| CN105600792A (en) * | 2015-12-21 | 2016-05-25 | 江苏鑫亿鼎石英科技有限公司 | Efficient and environmentally friendly production system for producing high-purity quartz sand |
-
2018
- 2018-03-01 CN CN201810172550.XA patent/CN108163862A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101337767A (en) * | 2008-08-15 | 2009-01-07 | 杜建中 | Purification method in process of production of high-pure quartz sand as raw material of quartz glass |
| CN105600792A (en) * | 2015-12-21 | 2016-05-25 | 江苏鑫亿鼎石英科技有限公司 | Efficient and environmentally friendly production system for producing high-purity quartz sand |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114527718A (en) * | 2022-02-25 | 2022-05-24 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
| CN114527718B (en) * | 2022-02-25 | 2024-01-09 | 江苏鑫亿鼎石英科技股份有限公司 | Quartz sand datamation intelligent production control system |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180615 |
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| RJ01 | Rejection of invention patent application after publication |