CN2570717Y - Drum type sludge dryer - Google Patents
Drum type sludge dryer Download PDFInfo
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- CN2570717Y CN2570717Y CN 02254415 CN02254415U CN2570717Y CN 2570717 Y CN2570717 Y CN 2570717Y CN 02254415 CN02254415 CN 02254415 CN 02254415 U CN02254415 U CN 02254415U CN 2570717 Y CN2570717 Y CN 2570717Y
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- 239000010802 sludge Substances 0.000 title abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 description 8
- 238000010981 drying operation Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及烘干机。The utility model relates to a dryer.
背景技术Background technique
现今产业上所制造出来的废弃物当中,其中含有重金属、水分、毒物等污泥很容易影响干净的土壤、地下水及河川等,因此必须特别经过回收处理,决不容任意弃置或掩埋,在进行回收净化的环保处理过程中,污泥当中所含的水分往往致使重量及体积增加,因而让废弃物处理业者难以进行后续的压缩、搬运等回收及净化处理,并增加其处理成本,缘此该污泥必须先进行烘干作业,以有效的缩减体积及重量。Among the waste produced in today's industry, sludge containing heavy metals, water, poisons, etc. can easily affect clean soil, groundwater, and rivers, etc. During the environmental protection treatment process of purification, the moisture contained in the sludge often leads to an increase in weight and volume, which makes it difficult for waste treatment companies to carry out subsequent recycling and purification treatment such as compression and transportation, and increases their treatment costs. Mud must be dried first to effectively reduce volume and weight.
现有的污泥烘干机,计有烤箱型式、输送带型式、低温烤箱型式等,其中考箱型式的烘干机利用风车循环热气将密闭空间内的污泥烤干,属于一种批次处理的烘干机,因此只适用于少量污泥分批处理,如污泥量大、含量不均或过多时,将使热气流动不佳,并导致局部高温及温度分布并不平均等问题,故不适于持续的、大量的污泥烘干处理。而输送带型式的烘干机,其结构类似目前的焚化炉,加热源位于炉底部,热风由下方向上循环,污泥由上方的进料斗搅碎后定量进料,经过预热、烘烤、出料等阶段,使污泥出料时成为细砾石状,此种设计改良,没有解决对污泥加热不均匀及热循环不良等问题。另一种低温烤箱型式,则同上述烤箱型式采用批次处理,仅温度较低(约40度),以应用除湿原理将污泥水分除去,此种烘干机的烤干效率不佳,需耗费相当长的时间。Existing sludge dryers include oven type, conveyor belt type, low-temperature oven type, etc. Among them, the test box type dryer uses the windmill to circulate hot air to dry the sludge in the confined space, which belongs to a batch Therefore, it is only suitable for batch treatment of a small amount of sludge. If the amount of sludge is large, uneven or too much, it will make the flow of hot air poor, and cause problems such as local high temperature and uneven temperature distribution. Therefore, it is not suitable for continuous and large amount of sludge drying treatment. The structure of the conveyor belt type dryer is similar to the current incinerator. The heating source is located at the bottom of the furnace, and the hot air circulates from the bottom to the top. , discharge and other stages, so that the sludge becomes fine gravel when discharged. This design improvement does not solve the problems of uneven heating of sludge and poor thermal cycle. Another type of low-temperature oven uses batch processing as the above-mentioned oven type, only the temperature is lower (about 40 degrees), and the sludge moisture is removed by applying the principle of dehumidification. The drying efficiency of this kind of dryer is not good, and it needs to Takes quite a long time.
综观现有的污泥烘干机优缺点,如能提供出一种热气循环优良,可快速并均匀的针对污泥内部加热烘干,且能适用大量污泥持续处理。的烘干机,则对于废弃物处理业者而言,将可进一步使其处理作业更快速、成本更低廉。Looking at the advantages and disadvantages of the existing sludge dryers, if a hot gas cycle can be provided, it can quickly and evenly heat and dry the sludge inside, and can be suitable for continuous treatment of a large amount of sludge. The drying machine, for the waste disposal industry, will further make the processing operation faster and cheaper.
发明内容Contents of the invention
本实用新型主要目的,即在于提供一种滚筒式污泥烘干机设计,尤指一种可快速、充分烘干污泥水分以减轻重量进行后续环保处理的滚筒式污泥烘干机设计,其主要包括有一基座、一特殊结构的滚筒装置、一驱动装置、一入料装置、一出料装置及一热风输入装置等所组成,藉此令该特殊结构的滚筒装置呈可转动状卧设于基座上,利用具有马达的驱动装置进行滚转驱动,并选定滚筒装置一端设有入料装置及热风输入装置,而另一端设有一自动控制的出料装置。以便构成滚筒式的污泥烘干机,以密封、快速、充分烘干污泥水分。The main purpose of this utility model is to provide a design of a drum type sludge dryer, especially a design of a drum type sludge dryer that can quickly and fully dry sludge moisture to reduce weight for subsequent environmental protection treatment. It mainly consists of a base, a roller device with a special structure, a driving device, a feeding device, a discharging device and a hot air input device, etc., so that the roller device with a special structure is rotatable. It is installed on the base, and is driven by a driving device with a motor. One end of the selected roller device is equipped with a feeding device and a hot air input device, and the other end is equipped with an automatically controlled discharging device. In order to form a drum-type sludge dryer to dry the sludge moisture in a sealed, fast and sufficient manner.
本实用型次一目的,乃在于提供一种滚筒式污泥烘干机设计,其中,该基座具有一平台,于平台两侧分别设有一侧座,并于底部设有多支座脚,藉此供特殊结构的滚筒装置呈可转动状卧设于两侧座间。The second purpose of this utility model is to provide a design of a drum type sludge dryer, wherein the base has a platform, one side seat is provided on both sides of the platform, and multiple support feet are provided at the bottom. In this way, the roller device with special structure is rotatably arranged between the seats on both sides.
本实用新型另一目的,乃在于提供一种滚筒式污泥烘干机设计,其中,该特殊结构的滚筒装置于外围设有复数个环轨,以卧设于基座的平台上滚动。Another purpose of the present utility model is to provide a design of a drum type sludge dryer, wherein, the drum device with a special structure is provided with a plurality of ring rails on the periphery to roll on a platform lying on the base.
本实用新型又一目的,乃在于提供一种滚筒式污泥烘干机设计,其中,该驱动装置可采用链轮、链条配合马达进行驱动,亦可采用齿轮配合马达而进行驱动,使滚筒装置可为滚转。Another purpose of the present utility model is to provide a design of a drum type sludge dryer, wherein the driving device can be driven by a sprocket, a chain and a motor, or by a gear and a motor, so that the drum device Can be rolled.
本实用新型的目的是这样实现的:滚筒式污泥烘干机,其至少包括:基座、滚筒装置、驱动装置、出料装置及热风输入装置,其特征是:The purpose of this utility model is achieved in this way: a drum type sludge dryer, which at least includes: a base, a drum device, a driving device, a discharge device and a hot air input device, and is characterized in that:
基座,其具有一平台结构可供滚筒装置呈可转动状卧设滚动的结构型机台;The base has a platform structure for the roller device to be rotatable and rollable;
滚筒装置,为一设于基座上盛装翻动污泥并供热气进入烘干的双开口筒体,于筒体内壁周围设有复数个竖板,选定各竖板同侧分别设有横向延伸的隔板,并于隔板前端设有向内的弯折片,以构成筒体内部周围具有数个热气通道的滚筒装置结构,并呈可转动状卧设于基座上;The drum device is a double-opened cylinder installed on the base to hold the turned sludge and supply hot air for drying. A plurality of vertical plates are arranged around the inner wall of the cylinder. An extended partition, and an inwardly bent piece is provided at the front end of the partition to form a drum device structure with several hot air passages around the inside of the cylinder, and it is rotatably placed on the base;
驱动装置,其采用马达所构成,并令马达设置于基座处,藉以驱动滚筒装置滚转;The driving device is composed of a motor, and the motor is arranged at the base to drive the roller device to roll;
入料装置,为将污泥输送入烘干机中进行烘干的输送装置,乃设置于滚筒装置的一端;The feeding device is a conveying device for conveying sludge into the dryer for drying, and is installed at one end of the drum device;
出料装置,为控制污泥输出的装置,并设置于滚筒装置的另一端;热风输入装置,为设置于滚筒装置其侧端的热气通道口处,并可将热气送入滚筒装置其热气通道中进行污泥烘干作业的热风输入装置;The discharge device is a device for controlling the output of sludge, and is installed at the other end of the drum device; the hot air input device is installed at the hot air channel opening at the side end of the drum device, and can send hot air into the hot air channel of the drum device Hot air input device for sludge drying operation;
藉基座、滚筒装置、驱动装置、入料装置、出料装置及热风输入装置,以组成滚筒式污泥烘干机。The drum type sludge dryer is composed of base, drum device, driving device, feeding device, discharging device and hot air input device.
其中,该基座的平台两侧可分别竖设有一侧座,藉侧座供入料装置、出料装置及热风输入装置等设置,而各侧座内侧的平台上并设有两两相对称的滚轮,供滚筒装置卧设于两侧座间滚转。Among them, the two sides of the platform of the base can be erected with side seats respectively, and the feeding device, the discharging device and the hot air input device are set by the side seats, and the platforms inside each side seat are provided with symmetrical The rollers are used for the roller device to roll between the seats on both sides.
其中,该基座于一边或两边的侧座外部上端可设有出气管,并使出气管与侧座的内侧相通。Wherein, the base can be provided with an air outlet pipe at the outer upper end of the side seat on one or both sides, and the air outlet pipe communicates with the inner side of the side seat.
其中,该滚筒装置为圆形筒体。Wherein, the roller device is a circular cylinder.
其中,该滚筒装置可选定两端周围分别设有一凸出的环轨,令各环轨置设于基座平台上的对称滚轮间,并恰使两基座两侧座封闭滚筒装置两端。Among them, the two ends of the roller device can be selected to be provided with a protruding ring rail respectively, so that each ring rail is placed between the symmetrical rollers on the base platform, and the seats on both sides of the two bases can close the two ends of the roller device. .
其中,该驱动装置可为以一链轮环设于滚筒装置周围,并以链条圈绕于链轮及马达间,以令马达控制滚筒装置滚转。Wherein, the driving device can be arranged around the roller device with a sprocket ring, and a chain ring is wound between the sprocket wheel and the motor, so that the motor can control the roller device to roll.
其中,该驱动装置可为以一齿轮环设于滚筒装置周围,并于马达出力轴端设有齿轮,使两齿轮契合以令马达控制滚筒装置滚转。Wherein, the driving device can be provided with a gear ring around the roller device, and a gear is provided at the output shaft end of the motor, so that the two gears fit together to make the motor control the roller device to roll.
其中,该入料装置可形成为锥形漏斗结构,将底部固设于基座其一侧座外部,令漏斗状入料装置与滚筒装置一端内部相通,并选定入料装置底部设有螺旋输送杆延伸至滚筒装置中。Among them, the feeding device can be formed into a conical funnel structure, and the bottom is fixed on the outside of one side seat of the base, so that the funnel-shaped feeding device communicates with the inside of one end of the drum device, and the bottom of the feeding device is selected to be provided with a spiral The delivery rod extends into the roller arrangement.
其中,该出料装置可形成为中空锥形漏斗结构,并选择上端侧部固设于基座另一侧座的外侧部,使滚筒装置另一端与漏斗状出料装置上端呈相通,并可于出料装置结构中设有油压缸自动控制启闭的装置。Wherein, the discharge device can be formed as a hollow conical funnel structure, and the upper end side is selected to be fixed on the outer side of the other side seat of the base, so that the other end of the roller device communicates with the upper end of the funnel-shaped discharge device, and can In the structure of the discharge device, there is a device for automatically controlling the opening and closing of the hydraulic cylinder.
其中,该热风输入装置可为复数个热风输入管及输气软管组成,并选定入料装置该侧的基座其侧座外部处,固设有复数支热风输入管,且以输气软管连接于热风输入管及鼓风炉之间,控制热风进入滚筒装置。Wherein, the hot air input device can be composed of a plurality of hot air input pipes and air delivery hoses, and a plurality of hot air input pipes are fixed on the outside of the side seat of the base on the side of the feeding device, and are used for air delivery. The hose is connected between the hot air input pipe and the blast furnace to control the hot air entering the drum device.
附图说明Description of drawings
图1为本实用新型污泥烘干机组成状态的立体图。Fig. 1 is a perspective view of the composition state of the utility model sludge dryer.
图2为本实用新型污泥烘干机组成状态的主视图。Fig. 2 is a front view of the composition state of the utility model sludge dryer.
图3为本实用新型污泥烘干机组成状态的右视图。Fig. 3 is a right view of the composition state of the utility model sludge dryer.
图4为本实用新型污泥烘干机组成状态的左视图。Fig. 4 is a left view of the composition state of the utility model sludge dryer.
图5为本实用新型链条式驱动装置的示意图。Fig. 5 is a schematic diagram of the chain drive device of the present invention.
图6为本实用新型齿轮式式驱动装置的示意图。Fig. 6 is a schematic diagram of the gear type driving device of the present invention.
图7为本实用新型滚筒装置运作状态的示意图。Fig. 7 is a schematic diagram of the operating state of the roller device of the present invention.
图8为本实用新型滚筒装置运作状态的另一示意图。Fig. 8 is another schematic diagram of the operating state of the roller device of the present invention.
图9为本实用新型污泥烘干机另一组成状态立体图。Fig. 9 is a perspective view of another composition state of the sludge dryer of the present invention.
具体实施方式Detailed ways
如图1至图4所示,本实用新型所为『滚筒式污泥烘干机』设计,其包括一基座1、一特殊结构的滚筒装置2、一驱动装置3、、一入料装置4、一出料装置5及一热风输入装置6等所组成,其中:As shown in Figures 1 to 4, the utility model is designed as a "drum type sludge dryer", which includes a
基座1,(如1图及图2所示)其提供下述滚筒装置2呈可转动状卧设滚动的结构型机台,于上部是构成有一平台11,该平台11两侧分别竖设有一侧座12,于其中一侧座12外部上端设有一出气管121,并使出气管121与侧座12的内侧相通,而各侧座12内侧的平台11上并设有两两相对称的滚轮13、供下述滚筒装置2卧设于两侧座12间滚转,且于该平台11下面乃设有复数支座脚14作为支撑;上述基座1结构仅为本实用新型实施例之一示意,如不设有座脚13亦属可行(如图9所示),故该基座1结构、形状并不局限特定,核先陈明;The
滚筒装置2,其卧设于基座1的两侧座12间,可供盛装、翻动污泥并供热气进入烘干,且为一圆形双开口筒体(请参阅图2及图5所示),于筒体内壁周围设有复数个向心状的竖板21,选定各竖板21同一侧分别设有一横向延伸的隔板22,并于各隔板22前端弯设一向内的弯折片221,藉此构成滚筒装置2内部周围具有数个热气通道23的特殊滚筒装置结构,又选定该滚筒装置2两端周围分别设有一凸出的环轨24,并令各环轨24置设于基座1平台11上的对称滚轮13间,恰使两基座1两侧座12封闭两端,藉此即构成本实用新型可滚转的滚筒装置2结构;The
驱动装置3,(如图1及图5所示)其可采用链轮31、链条32配合马达33所构成,该链轮31乃环设于滚筒装置2的周围,而马达33固设于基座1其平台11上,并籍链条32圈绕于链轮31及马达33间,以构成马达33可控制滚筒装置2的驱动装置3;本实用新型可采用齿轮34配合马达33构成(如图6所示),其将齿轮34环设于滚筒装置2周围,并令马达33设置于基座1平台11上,使马达出力轴端的齿轮35与滚筒装置2的齿轮34契合驱动,以传输,本实用新型均可选用替换,仅顺予指明;Driving
藉上述基座1、滚筒装置2、驱动装置3、入料衮置4、出料装置5及热风输入装置6等的结构特征及组合关系,即可组成本实用新型所为的滚筒式污泥烘干机。其实际应用于污泥烘干作业时,以驱动装置3控制滚筒装置2持续滚转,并将搅碎的污泥经由外部输送带倒入该漏斗状入料装置4中,藉底部的螺旋输送杆42持续将污泥送入滚筒装置2(请参考图7所示),并同步以该热风输入装置6的输气软管62,将鼓风机的热气经由热风输入管61送至滚筒装置2其热气通道23,若此该热气即可由下往上穿过滚筒装置2中搅动、翻滚的污泥(如图8所示),迅速蒸发污泥的含水量,并将热气经过出气管121排出;而该污泥在翻动过程中,逐渐滑移至出料装置5,因此烘干的污泥即可运用出料装置5的启闭,将烘干的污泥漏出同时以太空包100盛装(如图2示),是以藉本实用新型结构设计可达成完全不必人力介入,即能自动完成污泥烘干作业的效果。By virtue of the structural features and combination relations of the
因本实用新型该滚筒装置2内部的竖扳21、隔板22及热气通道23结构设计,可使热气由下而上直接穿过持续翻滚当中的污泥进行烘干(请参考图7及图8所示),因此使热气循环优良,并使烘干效率及污泥的受热均匀度,远比现有静置污泥的烤箱式或低温烤箱式烘干机更臻进步,而能达到65%以上的减重效益,故对于后序污泥环保处理、搬运等,均进一步获致成本降低的效果;且因本实用构成另一种可控制筒装置2滚转的驱动装置3,故本实用新型驱动装置3并不限仅此特定驱动方式;入料装置4,其为一种可将污泥输送入烘干机中进行烘干的输送装置,具体结构可形成为一锥形中空漏状结构,藉此将底部固设于基座1其一侧座12的外部,令漏斗状入料装置4与滚筒装置2一端的内部呈相通,并可选定入料装置4底部设有一螺旋输送杆42延伸至滚筒装置2中(如图2或图7所示),以增进其输送污泥的速度及数量;Due to the structural design of the
出料装置5,(请参阅图1及图2所示)为一种控制污泥输出的装置,亦可形成为一中空锥形漏斗状结构,藉此选择其上端侧部固设于上述基座1其另一侧座12的外侧部,使滚筒装置2另一端与漏斗状出料装置5上端呈相通,并可于该出料装置5结构中设有油压缸51等自动控制启闭的装置,藉此控制污泥烘干后从出料装置5输出动作;Discharging
热风输入装置6(如图2或图7所示),其为控制热风进入滚筒装置2热气通道23中的开闭控制装置,可为由复数个热风输入管61及输气软管62配合所组成,藉此选定于料装置4该侧的一基座1其侧座12外部处,固设有复数支热风输入管61,并以输气软管62连接于热风输入管61及鼓风炉之间,将热气经由热风输入装置6送入滚筒装置2其热气通道23中进行污泥烘干作业;控制热风进入滚筒装置2的具体结构,仍不以上述为限,凡可供连接并新型烘干污泥时,采用滚筒装置2持续翻滚进行,因此不受污泥含水量的限制,而更适于提供废弃物处理业者烘干任何物质及含水量的污泥,故可降低废弃物处理业者安装多种烘干机的成本。Hot blast input device 6 (as shown in Figure 2 or Figure 7), it is the opening and closing control device that controls hot blast to enter in the
其次,因本实用新型该滚筒装置2的滚转结构设计,可供污泥持续入料进行翻滚烘干作业,而不必如现有的烤箱式或低温烤箱式烘干机采用静置污泥及批次处理,从而烘干污泥的作业一经启动后,即可持续数日进行烘干处理,中间完全不必中断,只须更换太空包100收集烘干后的污泥,因此对于废弃物处理业者而言,本实用新型于处理庞大的污泥时,更显其实用及进步性。又,如前述本实用新型滚筒装置2以密封结构设计,且于出料装置5下端口是可接设一太空包100以收集污泥,故该污泥在烘干及输出过程中完全不曝露于外界,而不会对废弃物处理场所附近的土壤、河川等造成公害,故可使设置的废弃物处理场所符合于环保要求。需指明的,本实用新型的技术乃在于滚筒装置2的结构及与其他装置的配合关系,上述基座1、驱动装置3、入料装置4、出料装置5及热风输入装置6结构、外观及形状等,非用以限制本实用新型可简易变化实施的范围。如将滚筒装置2设计为被局部或全部包覆于基座1中(如图9所示),或直接选定基座1设有一发热装置,使热风直接输入滚筒装置21中,均属具体实施可变化的结构,是以凡运用本实用新型技术手段所为简易变更、置换均应包括于本案创作精神及专利范围中,仅并予指明。Secondly, due to the tumbling structure design of the
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101913744A (en) * | 2010-07-22 | 2010-12-15 | 清华大学 | A continuous flow sludge biophysical drying equipment and method |
CN102180580A (en) * | 2011-04-29 | 2011-09-14 | 华新环境工程有限公司 | Vertical sludge drying machine |
CN104949482A (en) * | 2015-07-14 | 2015-09-30 | 孙立民 | Medical drying machine |
CN105020998A (en) * | 2014-04-28 | 2015-11-04 | 韩商·力贝尔股份有限公司 | Hot air drying device |
CN105217907A (en) * | 2015-10-26 | 2016-01-06 | 徐明好 | A kind of sludge treatment equipment |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101913744A (en) * | 2010-07-22 | 2010-12-15 | 清华大学 | A continuous flow sludge biophysical drying equipment and method |
CN102180580A (en) * | 2011-04-29 | 2011-09-14 | 华新环境工程有限公司 | Vertical sludge drying machine |
CN102180580B (en) * | 2011-04-29 | 2012-09-05 | 华新环境工程有限公司 | Vertical sludge drying machine |
CN105020998A (en) * | 2014-04-28 | 2015-11-04 | 韩商·力贝尔股份有限公司 | Hot air drying device |
CN104949482A (en) * | 2015-07-14 | 2015-09-30 | 孙立民 | Medical drying machine |
CN104949482B (en) * | 2015-07-14 | 2017-04-05 | 张炳昌 | A kind of medical dehydrator |
CN105217907A (en) * | 2015-10-26 | 2016-01-06 | 徐明好 | A kind of sludge treatment equipment |
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