CN108161161A - A kind of relay mainboard welding production line - Google Patents
A kind of relay mainboard welding production line Download PDFInfo
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- CN108161161A CN108161161A CN201810185310.3A CN201810185310A CN108161161A CN 108161161 A CN108161161 A CN 108161161A CN 201810185310 A CN201810185310 A CN 201810185310A CN 108161161 A CN108161161 A CN 108161161A
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- carrying disk
- relay mainboard
- relay
- slideway
- mainboard
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 230000007306 turnover Effects 0.000 claims abstract description 28
- 238000007689 inspection Methods 0.000 claims abstract description 13
- 230000004044 response Effects 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000011505 plaster Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 11
- 238000013519 translation Methods 0.000 description 9
- 230000014616 translation Effects 0.000 description 9
- 230000005611 electricity Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 210000005252 bulbus oculi Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 210000001508 eye Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a kind of relay mainboard welding production lines, aim to solve the problem that in the prior art process relay mainboard when working efficiency than it is relatively low the problem of, technical points are, a kind of relay mainboard welding production line, including fuselage and pc ends, it is provided on the fuselage：Carrying disk, for fixed relay mainboard and conducting wire；Transmission device, for moving up dynamic carrying disk in fuselage；Information collecting device, for scanning to the Quick Response Code on relay mainboard and the information being transmitted to pc ends；First turnover device, for carrying disk to be overturn；Welder, the junction for relay mainboard and conducting wire are welded；Second turnover device, for being overturn to carrying disk；Whether function detection device, the relay main board function after the completion of detection welding meet preset standard；Final inspection device.Reach and automatic welding is carried out to relay mainboard, saved manpower, saved the working time, improved the effect of working efficiency.
Description
Technical field
The present invention relates to circuit board processing technique field, more particularly to a kind of relay mainboard welding production line.
Background technology
Relay mainboard 26 is a kind of circuit board, and shape is as shown in Figure 1, the process produced and processed in relay mainboard 26
In, it needs to weld together relay mainboard 26 and conducting wire 27.In the prior art generally by manually being welded, welding
During first the pin of conducting wire 27 is inserted into relay mainboard 26, then by 26 turn-over of relay mainboard, then along relay
The reverse side of mainboard 26 welds it.Time-consuming for the processing method of this human weld, and working efficiency is low, is badly in need of at present a kind of
It can be used in the machine of automatic welding relay mainboard 26.
Invention content
The object of the present invention is to provide a kind of relay mainboard welding production line, have can automatically to relay mainboard and
The characteristics of conducting wire is welded.
The present invention above-mentioned technical purpose technical scheme is that：A kind of relay mainboard welding life
Producing line including fuselage and pc ends, is provided on the fuselage：
Carrying disk, for fixed relay mainboard and conducting wire；
Transmission device, for moving up dynamic carrying disk in fuselage；
Information collecting device, for scanning to the Quick Response Code on relay mainboard and the information being transmitted to pc ends；
First turnover device for carrying disk to be overturn, makes the bottom surface of carrying disk upward；
Welder, the junction for relay mainboard and conducting wire are welded；
Second turnover device for being overturn to carrying disk, makes the face-up of carrying disk；
Whether function detection device, the relay main board function after the completion of detection welding meet preset standard；
Whether final inspection device, the position of relay mainboard and conducting wire after being welded for detection and angle are normal.
By using above-mentioned technical proposal, relay mainboard and conducting wire are first fixed on carrying disk by when processing, by loading
Disk is face-up placed on transmission device, and conveyor belt is moved carrying disk and moved along the trend of fuselage, and carrying disk is moved to letter
When ceasing harvester, the Quick Response Code on information collecting device scanning relay mainboard, and the image information scanned is transmitted to
Pc ends, pc ends store the information of the relay mainboard；When carrying disk is by the first turnover device, carrying disk is overturn by 180 degree,
Its reverse side is upward；Then carrying disk enters in welder, by welder to the junction of relay mainboard and conducting wire into
Row welding；Carrying disk is moved to the second turnover device along transmission device after welding, then carries out 180 degree overturning, makes carrying disk
Face-up；Then in carrying disk entered function detection device, receive Function detection；Last carrying disk enters final inspection device,
Whether the position angle of relay mainboard and conducting wire after detection welding shifts；It can be right by above-mentioned production line
Relay mainboard carries out automatic welding, helps to save manpower, saves the working time, improves working efficiency.
Preferably, the transmission device includes two slideways being arranged in parallel, the both sides of each slideway are set respectively
Supporting plate and feed belt are equipped with, the feed belt is located above supporting plate, and the slide bottom is provided with transmission motor, the biography
Power transmission machine is connected with the transmission belt wheel coordinated with feed belt, the transmission device further include be arranged on slideway both ends for moving
The translating device of dynamic load disk, the translating device join end to end to form the assembly line of closure with slideway.
By using above-mentioned technical proposal, transmission motor rotation drives the rotation of conveyer belt wheel, and then drives driving belt fortune
It is dynamic, carrying disk is placed on slideway, the both sides of carrying disk is made to be individually positioned on feed belt, the movement of feed belt drives
Carrying disk moves, and the supporting plate of feed belt bottom plays the role of load-bearing, prevents feed belt under the gravity of carrying disk
Deformation, after the initial end of carrying disk from a slideway is moved to end, carrying disk is moved on translating device, and translating device is by loading
Disk is moved on another slideway, and after carrying disk is moved to the end of another slideway, carrying disk is moved to slideway by translating device again
On, make carrying disk loopy moving on transmission device, improve work efficiency.
Preferably, described information harvester includes being arranged on the camera below slideway, the camera and pc ends
Connection, the camera shooting head-up sets, and the camera is by the image transmitting of collected relay mainboard and conducting wire to pc ends.
By using above-mentioned technical proposal, when carrying disk is moved at information collecting device, camera is to relay mainboard
The Quick Response Code of bottom is scanned, and the image collected information is transmitted to pc ends, is read and is stored by pc ends and is pre-stored in
Information in Quick Response Code.
Preferably, described information harvester further includes the headlamp being arranged at camera, the headlamp is upward
Setting, the slideway top are additionally provided with barn door, and the barn door is made of transparent acrylic material, the face of the barn door
Color is brown, and the bottom surface of the barn door is provided with reflection plaster, and the position of the reflection plaster is corresponding with headlamp.
By using above-mentioned technical proposal, headlamp can promote the brightness on carrying disk, help to improve camera and sweep
The clarity for the Quick Response Code retouched, while barn door plays the role of blocking to headlamp, prevents the eye of light direct projection staff
Eyeball causes uncomfortable reflection plaster to be equally capable of reflecting light line, reduces influence of the light to staff.
Preferably, first turnover device includes rollover stand, the end of the rollover stand is connected with to be turned over for rotating
The rotating mechanism of pivoted frame, the both sides of the rollover stand are provided with fixed belt and for driving the driving of fixed belt movement electric
Machine, is connected with the first pulley with fixed belt cooperation on the driving motor, and the outer surface of the fixed belt is along fixed skin
The bar groove for being circumferentially provided with the edge insertion for carrying disk of band.
By using above-mentioned technical proposal, when carrying disk is moved in the first turnover device, item is inserted into the both sides of carrying disk
In slot, carrying disk is made to be fixed in bar groove, rollover stand is driven to rotate, and then carrying disk is driven to turn by the rotation of rotating mechanism
Dynamic, making the reverse side of carrying disk, since the both sides of carrying disk are all located in bar groove, carrying disk will not when rollover stand rotates upward
It is fallen from rollover stand, driving motor rotation at this time drives fixed belt movement, and carrying disk is sent out the first turnover device.
Preferably, the rollover stand includes rotation section, the rotating mechanism includes being horizontally set on above rotation section
Rotation cylinder is connected with the telescopic rod that can be stretched on the piston rod of the rotation cylinder, and the telescopic rod is close to rotation section
End is connected with connecting shaft, and eccentric setting has an arc slide opening being inserted into for connecting shaft on the rotation section, in the rotation section
The heart is rotatablely connected with fuselage (1).
By using above-mentioned technical proposal, the piston rod of rotation cylinder drives telescopic rod translation during movement, by
It is plugged in slide opening in connecting shaft, therefore telescopic rod, during translation, with stretching for telescopic rod, rotation section occurs simultaneously
Rotation, final realize overturn rollover stand.
Preferably, the welder includes manipulator, welding gun and feeder sleeve, the confession are provided on the manipulator
The opening of expects pipe is set towards welding gun, and welding wire is installed in the feeder sleeve.
By using above-mentioned technical proposal, machinery hand-motion welding gun and welding wire pass through close to position to be welded during welding
Feeder sleeve moves welding wire, and welding wire is made to be contacted with welding gun, and welding gun melts welding wire, and then realizes automatic welding.
Preferably, gas nozzle is additionally provided in the welder, gas nozzle direction weldering when the welding gun is in idle condition
Rifle is connected with tracheae on the gas nozzle, and the one end of the tracheae far from gas nozzle is connected with blowning installation.
By using above-mentioned technical proposal, when welding gun is in idle condition, blown using blowning installation into tracheae, gas
It sprays from gas nozzle, is finally injected on welding gun, the impurity on welding gun is blown away, welding gun is made to keep cleaning.
Preferably, the function detection device includes the upper cylinder being arranged on above slideway and is arranged below slideway
Lower cylinder, the piston rod of the upper cylinder is down-set and is connected with upper mold, and the piston rod of the lower cylinder sets up and connects
Lower die is connected to, the bottom surface of the upper mold is vertically provided with the first mould column, and the bottom surface of the carrying disk is vertically provided with the second mould column
With the through-hole being inserted into for the first mould column, the upper surface of the lower die offers the die hole for the first mould column and the insertion of the second mould column,
The side of the slideway is provided with detection cylinder, and detection probe, the carrying disk are connected at the piston rod of the detection cylinder
When being fixed by upper die and lower die, detection probe can be plugged in the component on relay mainboard under the promotion of detection cylinder
In.
By using above-mentioned technical proposal, the first mould column passes through through-hole and is plugged in corresponding die hole, the second mould
Column is plugged in corresponding die hole, and most the position of carrying disk is fixed at last, pushes detection probe by detecting cylinder at this time
It is mobile, make in the component that detection probe is plugged on relay mainboard, and then complete automation function detection.
Preferably, lifting cylinder is vertically arranged in front of the function detection device, the piston of the lifting cylinder
Bar sets up and is connected with connecting rod, and the length direction of the connecting rod is identical with the length direction of slideway, the connecting rod
Catch is connected up close to the end of function detection device, after connecting rod is lifted by the lifting cylinder, catch can stop
The movement of objective table.
By using above-mentioned technical proposal, during carrying disk is mobile into function detection device, lifting cylinder will even
The position of extension bar is lifted upwards, and catch is made to be in the height substantially flush with carrying disk, and when carrying disk is close to catch, catch will
Carrying disk blocks, and carrying disk is fixed at preset position, and die hole is inserted into, and then be convenient for convenient for the first mould column and the second mould column
Carry out automation function detection.
In conclusion the invention has the advantages that：Relay mainboard and conducting wire are first fixed on loading during processing
On disk, carrying disk is face-up placed on transmission device, conveyor belt is moved carrying disk and moved along the trend of fuselage, loading
When disk is moved to information collecting device, information collecting device is detected the position of the part on carrying disk and angle, detection
Whether relay mainboard and conducting wire on carrying disk are put correctly；When carrying disk is by the first turnover device, carrying disk passes through 180
Degree overturning, reverse side is upward；Then carrying disk enters in welder, by welder to the company of relay mainboard and conducting wire
It is welded at the place of connecing；Carrying disk is moved to the second turnover device along transmission device after welding, then carries out 180 degree overturning, makes
Carrying disk is face-up；Then in carrying disk entered function detection device, receive Function detection；Last carrying disk enters final inspection
Whether device, the position angle of relay mainboard and conducting wire after detection welding shift；Pass through above-mentioned production line
Automatic welding can be carried out to relay mainboard, help to save manpower, save the working time, improve working efficiency.
Description of the drawings
Fig. 1 is the structure diagram of relay mainboard and conducting wire in background technology, for embodying relay mainboard and conducting wire
Shape；
Fig. 2 is the structure diagram of carrying disk in embodiment, for embodying the position of the second mould column；
Fig. 3 is the structure diagram of embodiment middle fuselage, for embodying the position of the shape of transmission device and each device；
Fig. 4 is the structure diagram of transmission device in embodiment, for embodying the structure of slideway and translating device；
Fig. 5 is the structure diagram of information collecting device in embodiment, for embodying the structure of information collecting device；
Fig. 6 is the structure diagram of the first turnover device in embodiment, for embodying the shape of rollover stand；
Fig. 7 is the enlarged diagram in A portions in Fig. 6, for embodying the position of bar groove；
Fig. 8 is the structure diagram of rotating mechanism in embodiment, for embodying the position of elastic component；
Fig. 9 is the structure diagram of welder in embodiment, for embodying welding gun, welding wire and the position relationship of gas nozzle；
Figure 10 is the structure diagram of function detection device in embodiment, for embodying the position of upper die and lower die；
Figure 11 is the structure diagram of final inspection device in embodiment, for embodying the position of camera and headlamp.
In figure, 1, fuselage；11st, final inspection device；12nd, rotating mechanism；13rd, rotation cylinder；14th, telescopic rod；15th, drive rod；
16th, slide bar；17th, the first limited block；18th, the second limited block；19th, limiting section；2nd, carrying disk；21st, through-hole；22nd, the second mould column；
23rd, translating device；24th, line rail；25th, translational tray；26；Relay mainboard；27th, conducting wire；28th, crossbeam；29th, rotation section；3rd, it passes
Send device；31st, slideway；32nd, feed belt；33rd, motor is transmitted；34th, belt wheel is transmitted；35th, supporting plate；36th, translation motor；37th, it puts down
Move belt；38th, belt wheel is translated；4th, information collecting device；41st, barn door；42nd, headlamp；43rd, camera；44th, pc ends；45th, it is anti-
Light pastes；46th, connecting shaft；47th, slide opening；5th, the first turnover device；51st, rollover stand；52nd, fixed belt；53rd, bar groove；54th, driving electricity
Machine；55th, first pulley；56th, the second belt wheel；57th, tension belt wheel；58th, bar is compressed；61st, upset motor；62nd, elastic component；7th, it welds
Device；71st, welding gun；72nd, feeder sleeve；73rd, gas nozzle；74th, welding wire；75th, tracheae；76th, manipulator；8th, the second turnover device；81st, work(
It can detection device；82nd, upper mold；83rd, lower die；84th, the first mould column；85th, die hole；86th, upper cylinder；87th, lower cylinder；88th, it is lifted gas
Cylinder；89th, connecting rod；9th, catch；91st, cylinder is detected；92nd, detection probe.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of no creative contribution after this specification is read, but as long as at this
It is all protected in the right of invention by Patent Law.
Embodiment：A kind of relay mainboard welding production line, as shown in Fig. 2, including carrying disk 2, the shape of carrying disk 2 is in
Rectangle, surface offer several through-holes 21.The bottom of carrying disk 2 is connected with two second mould columns 22, the second mould column 22 with
The plane perpendicular of carrying disk 2.
As shown in figure 3, further including fuselage 1, there is the transmission device 3 for transmitting carrying disk 2, transmission device 3 on fuselage 1
Including the translating device 23 that two slideways being arranged in parallel 31 and two are arranged in parallel, two slideways 31 and two translations fill
It puts 23 end to end, forms the assembly line of closing.Its trend of 1 upper edge of fuselage is sequentially installed with the overturning of information collecting device 4, first
Device 5, welder 7, the second turnover device 8, function detection device 81, final inspection device 11 and pc ends 44.
As shown in figure 4, the both sides of 31 length direction of slideway are respectively arranged with feed belt 32.Opposite two on carrying disk 2
Side is individually positioned on feed belt 32, is moved on the fuselage 1 by the mobile drive carrying disk 2 of feed belt 32.Transmit skin
The trend of fuselage 1 is provided with several sections with 32, several transmission motors 33 corresponding with feed belt 32 are provided in fuselage 1.
It transmits and transmission belt wheel 34 is connected in the shaft of motor 33, transmission belt wheel 34 coordinates with feed belt 32, by transmitting belt wheel 34
Rotation drive feed belt 32 move, and then drive carrying disk 2 move.The both sides in 31 top length direction of slideway are respectively along it
Length direction is fixedly connected with supporting plate 35, and supporting plate 35 is located at the lower section of conveyer belt, plays the role of carrying to carrying disk 2.
As shown in figure 4, translating device 23 includes translation motor 36, translation belt wheel 38, translation are connected in translation motor 36
Translation belt 37 is connected on belt wheel 38.Wired rail 24 on translating device 23 is set along its length, slides and sets on line rail 24
It is equipped with translational tray 25.Transmission motor 33, feed belt 32 and transmission belt wheel 34, translational tray are also equipped on translational tray 25
25 transmission direction is vertical with the length direction of line rail 24.
As shown in figure 5, information collecting device 4 includes the barn door 41 for being horizontally set on 31 top of slideway, shading is transparent
Acrylic board, and color be brown.The bottom of slideway 31 is also equipped with headlamp 42 and camera 43, headlamp 42 and camera shooting
First 43 are set upward.Reflection plaster 45 is provided on the bottom surface of barn door 41, the position of reflection plaster 45 is corresponding with headlamp 42.Camera shooting
First 43 connect with pc ends 44.Camera 43 is mounted on the side at 42 place of headlamp and the slideway 31 towards 41 lower section of barn door is set
It puts.Camera 43 is used to acquire the Quick Response Code on relay mainboard 26, and the 2 D code information is sent to pc ends 44, pc ends 44
The information being pre-stored in Quick Response Code can be read, and the information is stored.
As shown in Figure 6 and Figure 7, the first turnover device 5 includes the rollover stand 51 of setting on the fuselage 1, and rollover stand 51 includes
Crossbeam 28 and rotation section 29, rotation section 29 are located at the end of crossbeam 28 and are connect with crossbeam 28.The both sides of rollover stand 51 are set respectively
Fixed belt 52 is equipped with, the length direction of fixed belt 52 is identical with the length direction of slideway 31.The table of each fixed belt 52
Face is provided with bar groove 53 along its length respectively.When so that the carrying disk 2 is moved at the first turnover device 5, the both sides of carrying disk 2
It is inserted into bar groove 53 respectively.The bottom of each fixed belt 52 is respectively arranged with driving motor 54, and driving motor 54 is servo electricity
Machine, after rollover stand 51 inverts, the steering of driving motor 54 changes.First band is connected in the shaft of driving motor 54
Wheel 55, first pulley 55 coordinate with fixed belt 52, and the fixed one end of belt 52 far from first pulley 55 is provided with and fixed skin
The second belt wheel 56 with 52 cooperations, the second belt wheel 56 are rotatably connected on rollover stand 51.It is additionally provided on rollover stand 51 with fixing
The tension belt wheel 57 that belt 52 coordinates, tension belt wheel 57 are located proximate to first pulley 55, are rotatablely connected with rollover stand 51.Often
It is provided with along its length respectively in one fixation belt 52 and compresses bar 58, compress bar 58 along fixed belt 52 close to rollover stand 51
Intermediate part setting makes fixed belt 52 when transmitting carrying disk 2, and compressing bar 58 makes fixed belt 52 keep the shape stretched
State, and then prevent the fixed deformation of belt 52 from leading to not transmit carrying disk 2.
As shown in figure 8, being additionally provided with rotating mechanism 12 in the first turnover device 5, rotating mechanism 12 includes being arranged on rotation
The rotation cylinder 13 of 29 top of portion, rotation cylinder 13 is horizontally disposed, and the end of piston rod is connected with telescopic rod 14.Telescopic rod 14
It sets straight down, end of the telescopic rod 14 far from rotation cylinder 13 is connected with connecting shaft 46.Bias offers on rotation section 29
Slide opening 47, connecting shaft 46 are plugged in slide opening 47.Telescopic rod 14 include the drive rod 15 that is fixedly connected with rotation cylinder 13 and with
The slide bar 16 that rotation section 29 is rotatablely connected, slide bar 16 are set in the outside of drive rod 15, the length of telescopic rod 14 are enable to stretch.
The shape of rotation section 29 is rectangle, and center position and the fuselage 1 of rotation section 29 are rotatablely connected, and the side of rotation section 29 is connected with
Smaller limiting section 19, the shape of limiting section 19 is also rectangle.The both sides of rotation section 29 are separately installed with 17 He of the first limited block
Second limited block 18.When 19 and first limited block 17 of limiting section offsets, rollover stand 51 is in horizontality and 2 reverse side court of carrying disk
On, when 19 and second limited block 18 of limiting section offsets, rollover stand 51 is in horizontality and carrying disk 2 is face-up.First limit
Elastic component 62, limiting section 19 and 18 phase of the first limited block 17 or the second limited block are both provided at 17 and second limited block 18 of block of position
To when, elastic component 62 and the bottom of limiting section 19 offset, and limiting section 19 is made to have the trend that is rotated up.It is elastic in the present embodiment
Part 62 is spring, and spring is set on the first limited block 17 and the second limited block 18.
As shown in figure 9, welder 7 includes manipulator 76, welding gun 71, feeder sleeve 72 and gas nozzle 73.Feeder sleeve 72 is opened
Mouth is set towards welding gun 71, and welding wire 74 is installed in feeder sleeve 72.Gas nozzle 73 is fixed on the fuselage 1, at welding gun 71 and welding wire 74
When the state of non-solder, welding gun 71 is set towards gas nozzle 73.Tracheae 75 is connected on gas nozzle 73, tracheae 75 is far from gas nozzle 73
One end is connected with blowning installation（It is not marked in figure）, blowning installation is using air pump in the present embodiment, by blowning installation to tracheae
It blows in 75, gas nozzle 73 is made to blow towards welding gun 71, the impurity on welding gun 71 is blown away.Welding gun 71 and welding wire 74 are mounted on machinery
On hand 76, scolding tin is carried out to the part on carrying disk 2 under the auxiliary of manipulator 76.
The structure of second turnover device 8 is identical with the structure of the first turnover device 5, and this will not be repeated here.
As shown in Figure 10, function detection device 81 includes upper mold 82 and lower die 83.If the bottom surface of upper mold 82 is vertically arranged with
Dry the first mould of root column 84, the position of the first mould column 84 and quantity are corresponding with the through-hole 21 on carrying disk 2, move carrying disk 2
When to function detection device 81, the first mould column 84 is inserted into through-hole 21.The upper table of lower die 83 offers die hole downwards
85, the quantity of die hole 85 and position are corresponding with the first mould column 84 and the second mould column 22.Above and below function detection device 81
It is separately installed with upper cylinder 86 and lower cylinder 87.Upper cylinder 86 is connect with upper mold 82, for upper mold 82 to be driven to move up and down.Lower gas
Cylinder 87 is connect with lower die 83, for lower die 83 to be driven to move up and down.When carrying disk 2 is moved at function detection device 81, on
Mould 82 and lower die 83 move towards, and the first mould column 84 is made to pass through through-hole 21 and is inserted into die hole 85, the second mould column 22 is also inserted into
In corresponding die hole 85.The front of function detection device 81 is provided with lifting cylinder 88, and lifting cylinder 88 is vertically arranged, cylinder
Horizontal connection has connecting rod 89 in axial direction, and the length direction of connecting rod 89 is identical with the length direction of slideway 31.Connecting rod 89 is leaned on
One end of nearly function detection device 81 has connected up catch 9.When 88 drive connection bar 89 of lifting cylinder is moved to peak, make
Catch 9 can stop the movement of carrying disk 2.The side of function detection device 81 is provided with detection cylinder 91, detection cylinder 91
Detection probe 92 is connected on piston rod, detection probe 92 is set towards slideway 31, and carrying disk 2 is made to be consolidated by upper mold 82 and lower die 83
When living surely, detection probe 92 can be plugged on the part on carrying disk 2.
As shown in figure 11, final inspection device 11 also has barn door 41, headlamp 42 and camera 43, and headlamp 42 is arranged on
The side of slideway 31, camera 43 are set close to headlamp 42, and camera 43 is connect with pc ends 44.Camera 43 can acquire
The pictorial information of relay mainboard 26 and conducting wire 27, and the information is sent to pc ends 44.It is set in advance in the detection at pc ends 44
Software can compare the picture of 43 collected picture of camera and standard, judge 26 He of relay mainboard welded
Whether the shape and relative position of conducting wire 27 comply with standard.
Application method：The part for treating scolding tin is fixed on carrying disk 2, then carrying disk 2 is placed on slideway 31, is carried
The both sides of object disk 2 are individually positioned on feed belt 32.When carrying disk 2 is by information collecting device 4, camera 43 is to relay
The Quick Response Code of 26 bottom surface of mainboard is scanned, and the 2 D code information then is transmitted to pc ends 44, and pc ends 44 can read and prestore
The information about the relay mainboard 26 in Quick Response Code, and the information is stored.
When carrying disk 2 is moved at the first turnover device 5, driving motor 54 rotates forward and fixed belt 52 is driven to move.It carries
After object disk 2 is inserted into bar groove 53, carrying disk 2 moves under the action of fixed belt 52 into rollover stand 51.Carrying disk 2 is moved to
After on fixed belt 52, the piston rod of rotation cylinder 13 is moved into rotation cylinder 13, telescopic rod 14 is driven to move, telescopic rod 14
It is elongated after first shortening in mobile process, rotation section 29 is overturn.After rotation section 29 overturns 180 degree, limiting section 19 is resisted against the
On two limited blocks 18, and then rollover stand 51 and carrying disk 2 is made to keep horizontality.Driving motor 54 inverts at this time, makes carrying disk 2
Remove rollover stand 51.
After carrying disk 2 is moved in welder 7, welding gun 71 and welding wire 74 are under the booster action of manipulator 76 to loading
Part on disk 2 is welded, and welding wire 74 is moved along feeder sleeve 72 during welding, and the end of welding wire 74 is moved along the opening of feeder sleeve 72
Go out and contacted with welding gun 71.After welding, welding gun 71 and welding wire 74 are kept in the center, and 73 Butt welding gun 71 of gas nozzle is blown at this time
Gas removes the impurity on welding gun 71.
After carrying disk 2 removes welder 7, into translating device 23.Carrying disk 2 enters in translational tray 25 first, so
It is moved on 25 online rail 24 of translational tray afterwards, carrying disk 2 is moved at the position of the second turnover device 8, is then translated
Carrying disk 2 is sent out translating device 23 by pallet 25.
It is moved at the second turnover device 8 along transmission device 3, is overturn through the second turnover device 8, be then moved to function inspection
It surveys at device 81.During carrying disk 2 is moved in function detection device 81, lifting cylinder 88 drives connecting rod 89 to moving up
It is dynamic, catch 9 is made to be moved at the position that can stop the movement of carrying disk 2.When carrying disk 2 offsets with catch 9,88 band of lifting cylinder
Dynamic connecting rod 89 moves down, while upper cylinder 86 drives upper mold 82 to move down, and the first mould column 84 is made to pass through through-hole 21 and is inserted
Enter in die hole 85；Lower cylinder 87 drives lower die 83 to move up, and the second mould column 22 is made to be inserted into die hole 85 corresponding thereto, into
And carrying disk 2 is fixed.Probe in lower die 83 and the contact on relay mainboard 26 simultaneously are logical to relay mainboard 26
Electricity.Detection cylinder 91 drives detection probe 92 to be moved towards carrying disk 2 at this time, makes zero on the insertion carrying disk 2 of detection probe 92
In part, the changes of magnetic field of the related component on detection relay mainboard 26.
After Function detection, carrying disk 2 carries part and passes through final inspection device 11.Camera 43 at final inspection device 11 is adopted
The pictorial information of collection relay mainboard 26 and conducting wire 27 is simultaneously uploaded to pc ends 44, by the inspection software in pc ends 44 by the picture
The picture of information and standard is compared, and then judges whether the shape of the relay mainboard 26 and conducting wire 27 complies with standard.
Carrying disk 2 is after final inspection device 11 comes out, and staff is by the relay mainboard 26 on carrying disk 2 and conducting wire 27 etc.
Part is removed, and empty carrying disk 2 is made to continue to move along slideway 31.Carrying disk 2 again passes by translating device 23 and translated device
23 are moved on another slideway 31.Staff will be mounted on without the relay mainboard 26 of welding and conducting wire 27 carry again at this time
On object disk 2, the welding and detection of next round are carried out, is so moved in circles.
Claims (10)
1. a kind of relay mainboard welding production line, including fuselage (1) and pc ends (44), which is characterized in that on the fuselage (1)
It is provided with：
Carrying disk (2), for fixed relay mainboard (26) and conducting wire (27)；
Transmission device (3), for moving up dynamic carrying disk (2) in fuselage (1)；
Information collecting device (4), for scanning to the Quick Response Code on relay mainboard (26) and the information being transmitted to pc ends
(44)；
First turnover device (5) for carrying disk (2) to be overturn, makes the bottom surface of carrying disk (2) upward；
Welder (7), the junction for relay mainboard (26) and conducting wire (27) are welded；
Second turnover device (8) for being overturn to carrying disk (2), makes the face-up of carrying disk (2)；
Whether function detection device (81), relay mainboard (26) function after the completion of detection welding meet preset standard；
Whether final inspection device (11), the position of relay mainboard (26) and conducting wire (27) after being welded for detection and angle
Normally.
A kind of 2. relay mainboard welding production line according to claim 1, which is characterized in that the transmission device (3)
Including two slideways being arranged in parallel (31), the both sides of each slideway (31) are respectively arranged with supporting plate (35) and feed belt
(32), for the feed belt (32) above supporting plate (35), slideway (31) bottom is provided with transmission motor (33), described
Transmission motor (33) is connected with the transmission belt wheel (34) with feed belt (32) cooperation, and the transmission device (3) further includes setting
At slideway (31) both ends for moving the translating device (23) of load plate, the translating device (23) joins end to end with slideway (31)
Form the assembly line being closed.
A kind of 3. relay mainboard welding production line according to claim 2, which is characterized in that described information harvester
(4) including the camera (43) being arranged below slideway (31), the camera (43) connect with pc ends (44), the camera
(43) it sets upward, the camera (43) is by the image transmitting of collected relay mainboard (26) and conducting wire (27) to pc ends
(44)。
A kind of 4. relay mainboard welding production line according to claim 3, which is characterized in that described information harvester
(4) headlamp (42) being arranged at camera (43) is further included, the headlamp (42) is set upward, on the slideway (31)
Side is additionally provided with barn door (41), and the barn door (41) is made of transparent acrylic material, the color of the barn door (41)
For brown, the bottom surface of the barn door (41) is provided with reflection plaster (45), position and the headlamp (42) of the reflection plaster (45)
It is corresponding.
A kind of 5. relay mainboard welding production line according to claim 1, which is characterized in that first turnover device
(5) including rollover stand (51), the end of the rollover stand (51) is connected with the rotating mechanism (12) for rotating rollover stand (51),
The both sides of the rollover stand (51) are provided with fixed belt (52) and the driving motor for fixed belt (52) to be driven to move
(54), the first pulley (55) coordinated with fixed belt (52), the fixed belt are connected on the driving motor (54)
(52) bar groove (53) that is circumferentially provided with edge insertion for carrying disk (2) of the outer surface along fixed belt (52).
A kind of 6. relay mainboard welding production line according to claim 5, which is characterized in that rollover stand (51) packet
Include rotation section (29), the rotating mechanism (12) includes the rotation cylinder (13) that is horizontally set on above rotation section (29), described
The telescopic rod (14) that can be stretched is connected on the piston rod of rotation cylinder (13), the telescopic rod (14) is close to rotation section (29)
End be connected with connecting shaft（46）, eccentric setting has for connecting shaft on the rotation section (29)（46）The arc slide opening of insertion
（47）, center and the fuselage (1) of the rotation section (29) are rotatablely connected.
A kind of 7. relay mainboard welding production line according to claim 1, which is characterized in that the welder (7)
Including manipulator (76), welding gun (71) and feeder sleeve (72) are provided on the manipulator (76), feeder sleeve (72) are opened
Mouth is set towards welding gun (71), and welding wire (74) is installed in the feeder sleeve (72).
A kind of 8. relay mainboard welding production line according to claim 7, which is characterized in that the welder (7)
In be additionally provided with gas nozzle (73), gas nozzle (73) is towards welding gun (71), the gas nozzle when welding gun (71) is in idle condition
(73) tracheae (75) is connected on, the one end of the tracheae (75) far from gas nozzle (73) is connected with blowning installation.
A kind of 9. relay mainboard welding production line according to claim 1, which is characterized in that the function detection device
(81) including the upper cylinder (86) being arranged on above slideway (31) and the lower cylinder (87) being arranged below slideway (31), it is described on
The piston rod of cylinder (86) is down-set and is connected with upper mold (82), and the piston rod of the lower cylinder (87) sets up and connects
There is a lower die (83), the bottom surface of the upper mold (82) is vertically provided with the first mould column (84), and the bottom surface of the carrying disk (2) is to dividing into
It is equipped with the second mould column (22) and the through-hole (21) being inserted into for the first mould column (84), the upper surface of the lower die (83) is offered for the
The die hole (85) that one mould column (84) and the second mould column (22) are inserted into, the side of the slideway (31) are provided with detection cylinder (91),
Detection probe (92) is connected at the piston rod of the detection cylinder (91), the carrying disk (2) is by upper mold (82) and lower die
(83) when fixing, detection probe (92) can be plugged in the member on relay mainboard (26) under the promotion of detection cylinder (91)
In device.
A kind of 10. relay mainboard welding production line according to claim 9, which is characterized in that the Function detection dress
It puts and lifting cylinder (88) is vertically arranged in front of (81), the piston rod of the lifting cylinder (88) sets up and is connected with
Extension bar (89), the length direction of the connecting rod (89) is identical with the length direction of slideway (31), and the connecting rod (89) is close
The end of function detection device (81) has connected up catch (9), after connecting rod (89) is lifted by the lifting cylinder (88), gear
Piece (9) can stop the movement of objective table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810185310.3A CN108161161B (en) | 2018-03-06 | 2018-03-06 | Relay mainboard welding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810185310.3A CN108161161B (en) | 2018-03-06 | 2018-03-06 | Relay mainboard welding production line |
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| CN108161161B CN108161161B (en) | 2024-04-12 |
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|---|---|---|---|
| CN201810185310.3A Active CN108161161B (en) | 2018-03-06 | 2018-03-06 | Relay mainboard welding production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110756992A (en) * | 2019-12-06 | 2020-02-07 | 宁德侨云电子有限公司 | Method, device and equipment for welding wire harness isolation plate |
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|---|---|
| CN108161161B (en) | 2024-04-12 |
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