CN108161052A - Magnetic field assists cylindrical turning equipment - Google Patents

Magnetic field assists cylindrical turning equipment Download PDF

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Publication number
CN108161052A
CN108161052A CN201810117228.7A CN201810117228A CN108161052A CN 108161052 A CN108161052 A CN 108161052A CN 201810117228 A CN201810117228 A CN 201810117228A CN 108161052 A CN108161052 A CN 108161052A
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China
Prior art keywords
magnetic field
workpiece
electromagnetic
cylindrical
turning
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CN201810117228.7A
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CN108161052B (en
Inventor
姜峰
言兰
艾建光
查旭明
郭必成
张丽彬
徐佳禄
尹纪博
王珂
曹亮
王福增
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Huaqiao University
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Huaqiao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)

Abstract

The invention discloses magnetic fields to assist cylindrical turning equipment, including:Cylindrical lathe including lathe bed, can rotate the fixture being installed on lathe bed, main driving mechanism, the feeding seat that can be slidably installed on lathe bed;Online magnetizer, include electromagnetic field generator, the electromagnetic field generator is included by the electromagnetic coil of the hollow cylindrical of enameled wire coiling, the electromagnetic field generator is configured with DC power control system, the DC power control system is connect with electromagnetic coil, the electromagnetic field generator is installed on feeding seat and the axis of axis and the fixture rotation of electromagnetic coil is vertical, so that the contact area of cutter mechanism and workpiece is in the magnetic fields region that electromagnetic coil generates always.It has the following advantages that:By during traditional cylindrical turning, electromagnetic field is applied to turning region, to reach the compound action of thermal energy and mechanical energy magnetic energy three's energy in turning process, realize that active is magnetized and passively the physical process of demagnetization and magnetic field auxiliary cylindrical turning workpiece material remove.

Description

Magnetic field assists cylindrical turning equipment
Technical field
The present invention relates to a kind of cylindrical turning equipment more particularly to a kind of magnetic field auxiliary cylindrical turning equipment.
Background technology
Dimension limit precision and machined surface quality under often certain process conditions that part processing is pursued, it is existing to grind The modifications and adaptations for finding to rely on cutter, lathe and technological parameter merely are studied carefully, it is difficult to effectively promote limit machining accuracy.This feelings Under condition, negative effect caused by localized hyperthermia and the material large deformation in material processing are offset by outside energy field is a value The new approaches that must be explored.Energy field assistance processing method is a forward position and hot issue in processing technology research, the processing Method includes magnetic field secondary process, ultrasonic vibration secondary process, Assisted by Ion Beam processing, Plasma inpouring secondary process, laser A variety of specific processes such as secondary process.The outstanding feature of these processes is by by highdensity outside energy (magnetic, vibration, heat, light) is input to machining area, and auxiliary or the directly removal of formation material are difficult to so as to reach many traditional processings The processing effect reached, the diamond cutter of efficient removal, the plastic removal of fragile material, ferrous metal such as difficult-to-machine material Precision turning etc..In these processing methods, magnetic field secondary process is to carry out a kind of earliest energy field assistance processing method, phase For other energy field secondary process, magnetic field secondary process has at low cost, easy to operate, externally-applied magnetic field easily to remove, is applicable in model Enclose the series of advantages such as wide.To turning process, possible Beneficial Effect is mainly reflected in the following aspects in magnetic field:1st, magnetic cooling But technology;It may be magnetized and (actively magnetized) by the continuous external world and turning thermal demagnetization (passive demagnetization), quickly and efficiently taken away The turning heat in turning region, reduces the localized hyperthermia that turning area generates, can make the equalizing temperature in turning region, reduce turning The loss of burn, turning residual stress and lathe tool;2nd, mangneto phase transformation acts on;The microstructure of permeability magnetic material is caused by magnetic field The lower generation that may undergo phase transition or prevent phase transformation of body force effect.3rd, magnetic field flex effect;Permeability magnetic material is in external magnetic field Under effect, size changes, and causes the reinforcing of material.Using magnetostrictive effect, returning for metal removal process can be improved Phenomenon is played, controls the unexpected flowing of workpiece material, it is possible to achieve the effect that improve metal removal rate.4th, the magnetic field of directionality Strengthen the capillarity of turning liquid, improve penetrating power of the turning liquid to turning region.But how to be offset using magnetic energy field Or weaken high temperature and machined surface and the negative effects such as go bad, and then realize magnetic field turning region it is efficient, orientation, continuously apply Addition is a problem for needing to solve.
Invention content
The present invention provides magnetic fields to assist cylindrical turning equipment, and which overcome the deficiencies in the presence of background technology.
The present invention solves one of used technical solution of its technical problem:
Magnetic field assists cylindrical turning equipment, including:
Cylindrical lathe including lathe bed, can rotate the fixture being installed on lathe bed, main driving mechanism, can be slidably installed in bed Feeding seat with it, from driving mechanism and cutter mechanism, the main driving mechanism drive connection fixture is to drive fixture to rotate, the folder Have clamping connection workpiece, should be sequentially connected from driving mechanism and feed seat so that feeding seat to be driven to be slided along parallel clamp pivot center direction, The cutter mechanism is installed on feeding seat;
Online magnetizer, comprising electromagnetic field generator, which includes the sky by enameled wire coiling The columnar electromagnetic coil of the heart, the electromagnetic field generator are configured with DC power control system, the DC power control system It is connect with electromagnetic coil, which is installed on feeding seat and the axis of axis and the fixture rotation of electromagnetic coil Vertically, so that the contact area of cutter mechanism and workpiece is in the magnetic fields region that electromagnetic coil generates always.
Among one embodiment:The fixture includes that the scroll chuck being installed on lathe bed can be rotated, which is configured with Tailstock.
Among one embodiment:The cutter mechanism includes knife rest and the lathe tool that is installed on knife rest, the lathe tool and workpiece all by At least one of high speed steel material and carbon steel material are made.
Among one embodiment:The DC power control system uses adjustable DC power control system.
Among one embodiment:The electromagnetic field generator includes two above-mentioned electromagnetic coils, a pole, two cartridges and one Yoke, what which was fixed in feeding seat and was respectively and fixedly connected to rise part upper and lower ends with a rise part and two and is arranged in parallel Cross bar portion, the pole are fixed in this and are located on the cross bar portion of upside, which is fixed in the opposite of practising physiognomy in the two cross bars portion On, which is fixed on two cartridge;The fixture pivot center is horizontally disposed, which is arranged in the work The both sides up and down of part.
Among one embodiment:Gap can be adjusted with the diameter of workpiece between two cartridge.
Among one embodiment:It further includes:
Three-dimensional dynamic force measurement instrument is installed between online magnetizer and feeding seat.
The present invention solve its technical problem used technical solution second is that:
The processing method of the magnetic field auxiliary cylindrical turning equipment, the processing method include:
Step (1), installation workpiece, workpiece is mounted on fixture;
Lathe tool is fixedly clamped on knife rest by step (2);
Electromagnetic field generator is fixed on feeding seat by step (3), and Lathe tool tip is made to be located at the centre bit of two cartridges It puts, the electrified wire of electromagnetic coil is connect with DC power control system;
Step (4), to knife and setting turning process parameter, turning process parameter include lathe tool feed speed, bite with And the linear velocity of workpiece;
Step (5), connect electromagnetic coil DC power supply, give turning region provide magnetic field, open cylindrical lathe, lathe tool and into It is moved to seat according to preset processing method and track, starts turnery processing;Electromagnetic generator moves to be formed together with lathe tool Moving field, while workpiece to be machined surface turning region is acted on always by auxiliary magnetic field;Record three-dimensional dynamic force measurement instrument Data studied with carrying out influence of the magnetic field to turning process.
Compared with background technology, it has the following advantages that the technical program:
Micro USB magnetic device is additionally included in, online magnetizer includes electromagnetic field generator, and electromagnetic field generator includes By the electromagnetic coil of the hollow cylindrical of enameled wire coiling, electromagnetic field generator is configured with DC power control system, direct current Power control system is connect with electromagnetic coil, and electromagnetic field generator is installed on feeding seat and the axis and fixture of electromagnetic coil The axis of rotation is vertical, so that the contact area of cutter mechanism and workpiece is always in the magnetic fields region that electromagnetic coil generates It is interior, by during traditional cylindrical turning, applying electromagnetic field to turning region, to reach thermal energy-machinery in turning process The compound action of energy-magnetic energy three's energy realizes that active is magnetized and passively the physical process of demagnetization and magnetic field assist cylindrical turning Workpiece material removes, and the small-sized easy assembling of field generator for magnetic, at low cost, and can generate and remove online according to actual needs Magnetic field.
Three-dimensional dynamic force measurement instrument is further included, three-dimensional dynamic force measurement instrument is installed between online magnetizer and feeding seat, with Record turning signal is measured, magnetic field auxiliary plane turning is realized to workpieces processing using the data experiment research for measuring record, into And the realization of cylindrical turning technique is assisted to provide theory and technology for high-intensity magnetic field and supported.
DC power control system uses adjustable DC power control system, can adjust the size of magnetic field intensity in real time.
Electromagnetic field generator includes two above-mentioned electromagnetic coils, a pole, two cartridges and a yoke, yoke and is fixed in Feeding seat and the cross bar portion that rise part upper and lower ends and parallel arrangement are respectively and fixedly connected to a rise part and two, pole are fixed in This is located on the cross bar portion of upside, and two cartridges are fixed in the practising physiognomy on opposite of the two cross bars portion, and two electromagnetic coils are fixed in this On two cartridges, fixture pivot center is horizontally disposed, and both sides, the field generator for magnetic up and down that two electromagnetic coils are arranged in workpiece are small-sized It easily assembles, is at low cost, magnetic field energy being made to act on the contact area of workpiece and lathe tool always, function and effect are good.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is that the magnetic field of this specific embodiment assists one of stereoscopic schematic diagram of cylindrical turning equipment.
Fig. 2 is that the magnetic field of this specific embodiment assists the two of the stereoscopic schematic diagram of cylindrical turning equipment.
Fig. 2-1 is enlarged diagram at the A of Fig. 2.
Fig. 3 is that the magnetic field of this specific embodiment assists the schematic top plan view of cylindrical turning equipment.
Fig. 4 is the schematic diagram that the magnetic field of this specific embodiment assists the electromagnetic field generator of cylindrical turning equipment.
In figure:1-spindle box, 2-power control system, 3-small supporting plate, 4-knife rest, 5-slip crate, 6-three-jaw card Disk, 7-electromagnetic field generator, 8-lathe tool, 9-workpiece, 10-three-dimensional dynamic force measurement instrument, 11-tailstock, 12-lathe bed, 13-power cord box, 14-fixing bolt, 15-pole, 16-yoke, 17-coil, 18-upper cartridge, 19-lower cartridge, 20-lower coil.
Specific embodiment
Fig. 1 to Fig. 4 is please referred to, magnetic field auxiliary cylindrical turning equipment is moved including cylindrical lathe, online magnetizer and three-dimensional State dynamometer 10.
The cylindrical lathe including lathe bed 12, can rotate the fixture being installed on lathe bed 12, main driving mechanism, can slide dress It is located at feeding seat on lathe bed 12, from driving mechanism and cutter mechanism.The main driving mechanism drive connection fixture is to drive fixture Rotation, the fixture clamping connection workpiece 9.Feeding seat should be sequentially connected from driving mechanism to drive feeding seat along parallel clamp pivot center Direction is slided, which is installed on feeding seat.Among the present embodiment:The fixture includes to rotate being installed on lathe bed 12 Scroll chuck 6, which is configured with tailstock 11;The cutter mechanism includes knife rest 4 and the lathe tool being installed on knife rest 4 8, the lathe tool 8 and workpiece 9 are all made of at least one of the preferable high speed steel material of electromagnetic performance and carbon steel material;The main drive Motivation structure includes actuating unit and deceleration mechanism, which passes through deceleration mechanism drive connection fixture, deceleration mechanism dress It is located in spindle box 1;The feeding seat is as being the slip crate 5 in figure.Among one concrete structure, which such as uses horizontal lathe, Then the axis horizontal arrangement of the scroll chuck 6, the workpiece 9 are horizontally disposed.
The online magnetizer, comprising electromagnetic field generator 7, which includes by enameled wire coiling Hollow cylindrical electromagnetic coil 17,20, which is configured with DC power control system 2, the direct current Source control system 2 is connect with electromagnetic coil 17,20, which is installed on slip crate 5 and electromagnetic coil 17,20 Axis and scroll chuck 6 rotate axis it is vertical, that is, it is vertical with workpiece 9 so that the contact area of cutter mechanism and workpiece beginning Eventually in the magnetic fields region that electromagnetic coil generates, then workpiece to be processed by scroll chuck is clamped and tailstock is fixed Afterwards, during doing high speed rotary motion with main shaft, magnetic fields that cutter head and workpiece contact zone are generated always by electromagnetic coil, So as to fulfill the purpose of magnetic field auxiliary cylindrical turning workpieces processing.Among the present embodiment:The DC power control system 2 uses can Tuning DC power control system;The electromagnetic field generator includes two 17,20, one poles 15 of electromagnetic coil, two cartridges 18,19 With yoke 16 and power cord box 13, which connect with the conducting wire in the power cord box 13 of electromagnet, with for Electromagnetic coil 17,20 provides DC power supply;The yoke 16 feeding seat is fixed in by fixing bolt 14 and with a rise part and Two are respectively and fixedly connected to the cross bar portion of rise part upper and lower ends and parallel arrangement, which is fixed in the cross bar portion for being located at upside On, which is fixed in practising physiognomy on opposite and respectively constituting cartridge 18 and lower cartridge 19 for the two cross bars portion, should Two electromagnetic coils 17,20 are respectively and fixedly connected on this on cartridge 18 and lower cartridge 19 and respectively constitute electromagnetic coil 17 and lower electromagnetism Coil 20;Electromagnetic coil 17 and lower electromagnetic coil 20 are arranged in the both sides up and down of the workpiece 9 on this, in Lathe tool tip turning Heart district domain generates auxiliary magnetic field;Gap on this between cartridge 18 and lower cartridge 19 can be adjusted with the diameter of workpiece, It collides to avoid cartridge and workpiece;The electromagnetic coil 17,20 is by conducting electricity very well and cheap enamel covered wire material Material is made.The electromagnetic field generator 7 is relatively fixed, and can do feed motion with slip crate together with lathe tool holding, makes cutter head The magnetic fields generated always by electromagnetic coil with workpiece contact zone.Among one concrete structure, which passes through fixed spiral shell Bolt 14 is fixed on the small supporting plate 3 of slip crate 5;The DC power supply is low ripple DC power supply, and DC power supply is equipped with constant pressure work Operation mode and constant current mode, direct current constant pressure range is as being 1~20V, and reference constant current is as being 1~25A, further such as direct current 20A is selected in electric separation constant pressure 20, constant current.
The three-dimensional dynamic force measurement instrument 10 is installed between online magnetizer and feeding seat, for measuring turning signal, from And auxiliary plane turning experiment research in magnetic field is realized to workpieces processing.
The processing method of above-mentioned magnetic field auxiliary cylindrical turning equipment, the processing method include:
Step (1), installation workpiece, workpiece is mounted on fixture, is carried out concentricity and is played table adjusting, makes in workpiece and main shaft Heart line meets concentricity requirement.
Lathe tool is fixedly clamped on knife rest by step (2), during installation, point of a knife upper surface location it is vertical with axis of workpiece and Concordantly;
Dynamometer table top 10 is installed between online magnetizer and feeding seat by step (3), is further such as fixed on and is slipped On the supporting plate 3 of plate case, Lathe tool tip is made to be located at the center of two cartridges 18,19, its axis direction hangs down when electromagnetic coil is placed Directly in lathe tool direction of feed, contact of the lathe tool with workpiece remains that cutting zone is located in the range of magnetic field center, by electromagnetic wire The electrified wire of circle is connect with DC power control system, DC power supply be use adjustable low ripple DC power supply, coil The magnitude of field intensity of generation is adjusted.
Step (4), to knife and setting turning process parameter, turning process parameter include lathe tool feed speed, bite with And the linear velocity of workpiece;
Step (5), connect electromagnetic coil DC power supply, give turning region provide magnetic field, open cylindrical lathe, lathe tool and into It is moved to seat according to preset processing method and track, starts turnery processing;Electromagnetic generator moves to be formed together with lathe tool Moving field, while workpiece to be machined surface turning region is acted on always by the auxiliary magnetic field of steady, workpiece turning region Always it is acted on by directional magnetic field;The data of acquisition and recording three-dimensional dynamic force measurement instrument are ground with carrying out influence of the magnetic field to turning process Study carefully.
The above, only present pre-ferred embodiments, therefore the range implemented of the present invention cannot be limited according to this, i.e., according to The equivalent changes and modifications that the scope of the claims of the present invention and description are made all should still belong in the range of the present invention covers.

Claims (8)

1. magnetic field assists cylindrical turning equipment, including:
Cylindrical lathe including lathe bed, can rotate the fixture being installed on lathe bed, main driving mechanism, can be slidably installed on lathe bed Feeding seat, from driving mechanism and cutter mechanism, the main driving mechanism drive connection fixture fixture to be driven to rotate, the fixture folder Workpiece is connect, the feeding seat that should be sequentially connected from driving mechanism is to drive feeding seat to be slided along parallel clamp pivot center direction, the knife Tool mechanism is installed on feeding seat;
It is characterized in that:It further includes:
Online magnetizer, comprising electromagnetic field generator, which includes the open circles by enameled wire coiling The electromagnetic coil of tubular, the electromagnetic field generator are configured with DC power control system, the DC power control system and electricity Magnetic coil connects, which is installed on feeding seat and the axis of axis and the fixture rotation of electromagnetic coil hangs down Directly, so that the contact area of cutter mechanism and workpiece is in the magnetic fields region that electromagnetic coil generates always.
2. magnetic field according to claim 1 assists cylindrical turning equipment, it is characterised in that:The fixture includes that installing can be rotated Scroll chuck on lathe bed, the scroll chuck are configured with tailstock.
3. magnetic field according to claim 1 assists cylindrical turning equipment, it is characterised in that:The cutter mechanism include knife rest and The lathe tool being installed on knife rest, the lathe tool and workpiece are all made of at least one of high speed steel material and carbon steel material.
4. magnetic field according to claim 3 assists cylindrical turning equipment, it is characterised in that:The DC power control system is adopted With adjustable DC power control system.
5. magnetic field according to claim 3 assists cylindrical turning equipment, it is characterised in that:The electromagnetic field generator includes Two above-mentioned electromagnetic coils, a pole, two cartridges and a yoke, the yoke are fixed in feeding seat and with a rise part and two Be respectively and fixedly connected to rise part upper and lower ends and parallel arrangement cross bar portion, the pole be fixed in the cross bar portion for being located at upside it On, which is fixed in the practising physiognomy on opposite of the two cross bars portion, which is fixed on two cartridge;The fixture turns Shaft line is horizontally disposed, which is arranged in the both sides up and down of the workpiece.
6. magnetic field according to claim 5 assists cylindrical turning equipment, it is characterised in that:Gap can be between two cartridge The diameter of workpiece is adjusted.
7. magnetic field according to claim 6 assists cylindrical turning equipment, it is characterised in that:It further includes:
Three-dimensional dynamic force measurement instrument is installed between online magnetizer and feeding seat.
8. the processing method of auxiliary cylindrical turning equipment in magnetic field according to claim 7, it is characterised in that:The processing method Including:
Step (1), installation workpiece, workpiece is mounted on fixture;
Lathe tool is fixedly clamped on knife rest by step (2);
Electromagnetic field generator is fixed on feeding seat by step (3), and Lathe tool tip is made to be located at the center of two cartridges, will The electrified wire of electromagnetic coil is connect with DC power control system;
Step (4) includes lathe tool feed speed, bite and work to knife and setting turning process parameter, turning process parameter The linear velocity of part;
Step (5) connects electromagnetic coil DC power supply, and magnetic field is provided to turning region, opens cylindrical lathe, lathe tool and feeding seat It is moved according to preset processing method and track, starts turnery processing;Electromagnetic generator moves to form movement together with lathe tool Electromagnetic field, while workpiece to be machined surface turning region is acted on always by auxiliary magnetic field;Record the number of three-dimensional dynamic force measurement instrument Carry out influence research of the magnetic field to turning process according to this.
CN201810117228.7A 2018-02-06 2018-02-06 Magnetic field auxiliary cylindrical turning equipment Active CN108161052B (en)

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Application Number Priority Date Filing Date Title
CN201810117228.7A CN108161052B (en) 2018-02-06 2018-02-06 Magnetic field auxiliary cylindrical turning equipment

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Publication number Priority date Publication date Assignee Title
CN110480365A (en) * 2019-07-17 2019-11-22 深圳大学 Turnery processing lathe and method for turning
CN111037344A (en) * 2019-12-31 2020-04-21 华中科技大学 Magnetic field assisted ultra-precision machining device and method
CN111055012A (en) * 2019-12-31 2020-04-24 华中科技大学 Thermo-magnetic field composite auxiliary processing system and method
CN111070433A (en) * 2019-12-31 2020-04-28 华中科技大学 Multi-field auxiliary diamond cutting equipment
CN111250746A (en) * 2020-01-24 2020-06-09 北京理工大学 Method and device for electromagnetic sound multi-field composite auxiliary drilling of tiny deep hole
CN112355331A (en) * 2020-11-04 2021-02-12 深圳大学 Iron-based material magnetic field auxiliary processing machine tool and processing method

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110480365A (en) * 2019-07-17 2019-11-22 深圳大学 Turnery processing lathe and method for turning
CN111037344A (en) * 2019-12-31 2020-04-21 华中科技大学 Magnetic field assisted ultra-precision machining device and method
CN111055012A (en) * 2019-12-31 2020-04-24 华中科技大学 Thermo-magnetic field composite auxiliary processing system and method
CN111070433A (en) * 2019-12-31 2020-04-28 华中科技大学 Multi-field auxiliary diamond cutting equipment
CN111070433B (en) * 2019-12-31 2021-04-06 华中科技大学 Multi-field auxiliary diamond cutting equipment
CN111250746A (en) * 2020-01-24 2020-06-09 北京理工大学 Method and device for electromagnetic sound multi-field composite auxiliary drilling of tiny deep hole
CN111250746B (en) * 2020-01-24 2021-07-06 北京理工大学 Method and device for electromagnetic sound multi-field composite auxiliary drilling of tiny deep hole
CN112355331A (en) * 2020-11-04 2021-02-12 深圳大学 Iron-based material magnetic field auxiliary processing machine tool and processing method

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