CN108160865B - For the unbending device of fine flexible wire - Google Patents

For the unbending device of fine flexible wire Download PDF

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Publication number
CN108160865B
CN108160865B CN201711337659.6A CN201711337659A CN108160865B CN 108160865 B CN108160865 B CN 108160865B CN 201711337659 A CN201711337659 A CN 201711337659A CN 108160865 B CN108160865 B CN 108160865B
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CN
China
Prior art keywords
hairbrush
vertical
lateral
cylinder
longitudinal
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Expired - Fee Related
Application number
CN201711337659.6A
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Chinese (zh)
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CN108160865A (en
Inventor
王跃宗
陈琛
郭梦飞
王朝董
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Beijing University of Technology
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Beijing University of Technology
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Priority to CN201711337659.6A priority Critical patent/CN108160865B/en
Publication of CN108160865A publication Critical patent/CN108160865A/en
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Publication of CN108160865B publication Critical patent/CN108160865B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening

Abstract

Belong to micromachine electronic technology field for the unbending device of fine flexible wire.It by longitudinal unbending device, lateral unbending device, the vertical slider cylinder that vertical power is provided, the horizontal sliding table cylinder that horizontal power is provided, form for horizontal position adjustment two-dimension translational platform, for lifting platform of vertical position adjustment etc..Longitudinal unbending device is connected with the vertical slider cylinder of vertical carding, and lateral unbending device is connected with the vertical slider cylinder of horizontal combing;Vertical slider cylinder is connected by transfer block with horizontal sliding table cylinder, and connection type is connected by hexagon socket head cap screw;Horizontal sliding table cylinder is linked together by transfer block and two-dimension translational platform, and two-dimension translational platform is connected by transfer block with vertical lift platform, and connection type is connected by hexagon socket head cap screw;Vertical lift platform is fixed on experimental bench by hexagon socket head cap screw.The advantages that present invention has mechanical damage small, and positioning accuracy is high, and long service life, work efficiency is high, and controllability is strong.

Description

For the unbending device of fine flexible wire
Technical field
The invention belongs to the microoperation devices of micromachine electronic technology field, relate generally to one kind and lead for fine flexibility Unbending device of the line before point welding process, being embodied in the diameter for floating on coil surface that will arbitrarily lie prone is the fine of 50-70um Flexible wire is combed to vertical state.
Background technique
With global science and technology and rapid economic development, electronic product has been increasingly becoming irreplaceable required in people's life Product, therefore the automatic operation of electronic product components is required also higher and higher.Nowadays, electronic product is constantly towards miniature Change and intelligent direction develops, necessarily becoming for contemporary microcomputer electrical domain development is had become for the operation of miniature electronic component Gesture.Restriction of the operation of miniature electronic component by two aspects, first is embodied in the production efficiency of product, only guaranteed Higher production efficiency can just be such that production cost is effectively reduced;Second is embodied in the tiny characteristic of operation object, and operation is not When easily causing the damage of component to waste.It can be seen that the importance of microoperation method.It lies prone for a kind of surface of operation floating The minor diameter coil of any attitude micro wire, the upper end arrangement of conductors situation is extremely complex, is embodied in any attitude It lies prone and floats on coil periphery, coil cylinder upper surface is close to any attitude, vacant state is in any attitude;Thereon It is extremely small that end conducting wire feature is embodied in size, and micro wire flexibility is caused to become larger, and plasticity is deteriorated, simultaneously because conducting wire is Copper material, so having very big elasticity concurrently.This greatly increases the operation difficulty of micro wire, and active force crosses conference conducting wire It breaks, active force is too small so that conducting wire is rebounded, while the micro wire of distribution-free rule is only integrated into the state of rule It can be ready for the next step, a kind of method for how selecting this specification is even more to be particularly important.This technology energy No breakthrough is always the bottleneck for hindering such minor diameter coil automatic batch production.This current generic operation relies primarily on expertly Operator operates under the microscope, is limited by visual fatigue and physical endurance, and operator is mechanical for a long time Work easily leads to that properties of product are different, less reliable, while this operation is also higher to proficiency of workers dependence, Greatly limit the industrialization of operation.The country mainly uses air-flow positioning mode to the research of this technology at present.Tall building The micro motor rotor leading wire Automated assembly research of door university Lei Lihui et al. view-based access control model, is with the gas of a certain size and direction Stream alignment conducting wire root, blows to designated position.The method can be effectively reduced the damage to conducting wire, but the direction of air-flow is more difficult Control easily generates interference to the conducting wire for having completed positioning, this is affecting operation success rate to a certain degree.Guangan City is super clever The straight equipment of thread residue blowing of the hollow-cup motor coil of Electronic Science and Technology Co., Ltd., can be right simultaneously by the base bottom surface of special designing Multiple coils are operated, i.e., will be blown automatically the end of a thread on coil directly using high pressure gas.The method equally can be effectively reduced Damage to conducting wire, but still the limitation of the method is that the posture of pigtail splice not only only has vacant state also arbitrarily to lie prone Volt is in coil upper surface, and for the pigtail splice crouched down in coil upper surface, the method can not be blown directly.Simultaneously as The flexibility and elasticity of conducting wire are larger, are difficult to manage pigtail splice completely directly by air-flow, this brings difficulty to subsequent operation.
Summary of the invention
In order to realize the accurate positioning to fine flexible wire, the present invention provides a kind of reasons for fine flexible wire Straight device, operation object are the coil of diameter 2mm-3mm, and micro wire diameter is 50-70um, are about 1mm.The present invention by with Lower technical solution is achieved: a kind of unbending device for fine flexible wire includes managing straight executive module, position adjustment group Part, driving assembly, coil fixation kit.
For the unbending device of fine flexible wire, it is characterised in that: operation object is on the coil that diameter is 2mm-3mm Conducting wire, diameter of wire 50-70um;
It includes by vertical carding device, horizontal combing device, vertical slider cylinder, transfer block, horizontal sliding table cylinder, turns Connect block, two-dimension translational platform, lifting platform and pinboard;Vertical carding device is connected with the vertical slider cylinder of vertical carding, horizontal It is connected to carding apparatus with the vertical slider cylinder of horizontal combing;Vertical slider cylinder passes through transfer block and horizontal sliding table cylinder It is connected, connection type is connected by hexagon socket head cap screw;Horizontal sliding table cylinder is connected to by transfer block and two-dimension translational platform Together, two-dimension translational platform is connected by transfer block with vertical lift platform, and connection type is connected by hexagon socket head cap screw;Vertically Lifting platform is fixed on experimental bench by hexagon socket head cap screw;
Vertical carding device includes longitudinal hairbrush, hairbrush swivel base, longitudinal hair brush motor, longitudinal hairbrush rack, transverse direction Carding apparatus includes lateral hairbrush, hairbrush swivel base, lateral hair brush motor, lateral hairbrush rack;Hairbrush rack passes through interior six Angle screw is connected with the pinboard being fixed in vertical slider cylinder;Pass through hexagon socket head cap screw between hair brush motor and hairbrush rack It is connected;Hairbrush swivel base is fixed on hair brush motor axis as single part.
Further, lateral hairbrush gross density is 35-40/mm2, staple length 5-6mm, longitudinal hairbrush gross density is 55-65/ mm2, staple length 6-7mm.
Further, the vertical range between lateral hairbrush and coil outer diameter should ensure that 0-8mm and be greater than 0 in the range of, Vertical range between longitudinal hairbrush and coil outer diameter should ensure that 0-6mm and be greater than 0 in the range of.
Further, using the rotation of micro-step motor control hairbrush swivel base.
Further, hairbrush is cylindroid, i.e., section is elliptical shape;Lateral hairbrush transverse is 1.5-1.8mm, short axle For 0.9-1.1mm, longitudinal hairbrush transverse is 2-2.2mm, short axle 1.4-1.6mm.
Hairbrush rack is connected by hexagon socket head cap screw with the pinboard being fixed in vertical slider cylinder;Hair brush motor and hair It is connected between brush rack by hexagon socket head cap screw;Swivel base is fixed on hair brush motor axis as single part, to chassis After upper all hairbrush uses, it is convenient for changing;Six lateral hairbrush are connected with six threaded holes on swivel base respectively, Three longitudinal hairbrush are connected with three threaded holes on swivel base respectively, and lateral hairbrush gross density is 35/mm2, staple length For 5mm, longitudinal hairbrush gross density is 60/mm2, staple length 7mm.
Position adjustment component includes two-dimension translational platform, vertical lift platform, transfer block.It is opened there are four staying at 10 4 angles of transfer block Hole is connected with vertical lift platform by hex(agonal)screw, stays there are four apertures to put down in transfer block by hexagon socket head cap screw and two dimension Moving stage is connected, by control laterally, two lifting platforms of longitudinal hairbrush can arbitrarily control the working depths of two hairbrush, and two Two-dimension translational platform can arbitrarily control the X-Y coordinate of two hairbrush as needed.Since operation object size is small, for position Precision it is more demanding.
Driving assembly includes vertical slider cylinder, transfer block, horizontal sliding table cylinder.Horizontal sliding table cylinder is fixed on and two dimension In the connected transfer block of translation stage, transversely and horizontally power is provided to manage straight component, vertical slider cylinder passes through transfer block 4 and level Slider cylinder is connected, and provides Vertical Dynamic to manage straight component.
Coil fixation kit includes fixed base, pedestal fastening screw, rotating circular disk, motor, rack.Rack is fixed on reality It tests on platform, motor is fixed together by four hex(agonal)screws with rack, and rotating circular disk passes through fastening after adjusting height and position Screw is fixed on motor shaft, and the installation of pedestal fastening screw is used for fixed base on a rotary disc, and pedestal is every time by sending part Device is pushed in rotating circular disk buckle, and the fastening screw adjusted plays fastening effect to pedestal.
When this device works, lateral, longitudinal hairbrush is adjusted to suitable position respectively, passes through two groups of horizontal, vertical slide units Cylinder cycle driving manages straight component and carries out managing straight operation, and realization directly handles the reason of fine flexible wire.Uniqueness in the present invention Design, can be effectively reduced the mechanical damage to micro wire, while micro wire can accurately be combed to regular position, It is greatly promoted in next step to the positioning accuracy and controllability of the operation of fine flexible wire.Meanwhile another spy of the invention Point is the design to hairbrush swivel base, and according to the hairbrush service life calculated, the automatic more Brusher being able to change bristles of timing, this can be effective Improve the working efficiency of the device.Therefore, compared with the localization method of the existing fine flexible wire, the present invention has machinery Small, the advantages that positioning accuracy is high, and long service life, work efficiency is high, and controllability is strong is damaged, there is great use value.
For the unbending device for fine flexible wire of invention, key inventive point is the design for hairbrush, And integrated operation process design.Crucial hairbrush parameter: lateral hairbrush gross density is 35-40/mm2, staple length 5-6mm, indulge It is 55-65/mm to hairbrush gross density2, staple length 6-7mm.Whether successfully staple length and gross density are to influence operation key Factor.In assembly relation, lateral hairbrush, longitudinal hairbrush the spatial coordinate location on head and coil upper surface be also to lineation No successfully to play a decisive role, the vertical range between lateral hairbrush and coil outer diameter should ensure that in 8mm, longitudinal hairbrush and line Vertical range between circle outer diameter should ensure that in 6mm, influence is that distance crosses conference and extends driving time, and then in the later period Interference is generated in clamping.In addition with hairbrush front end for the first visual angle, hairbrush cross sectional shape shows as flat elliptic, lateral hairbrush Transverse is 1.5-1.8mm, and short axle 0.9-1.1mm, longitudinal hairbrush transverse is 2-2.2mm, short axle 1.4- 1.6mm.Lateral hairbrush, longitudinal hairbrush are parallel to experimental bench with transverse, and short axle is operating attitude perpendicular to experimental bench.From Experiment effect sees that this design can substantially reduce the mechanical damage to flexible wire.For integrated operation process design be pass through by The planning of cylinder, two-dimension translational platform, the reasonable assembly and work process that are vertically moved up or down platform is realized from macroscopically to micron order The operation of flexible wire.Work process includes the horizontal combing for first making lateral hairbrush carry out the period, then longitudinal hairbrush is made to carry out week The vertical carding of phase can successfully complete the combing to flexible wire within the combing period of measuring.This process step design Can guarantee will not omit conducting wire.The present invention had not only shown individually to brush the novelty for sweeping component, but also showed whole systematicness.
Detailed description of the invention
The fine flexible wire unbending device structure principle chart of Fig. 1
The fine flexible wire unbending device of Fig. 2 assembles effect picture
Fig. 3 operation and process schematic
Fig. 4 operation object fixation kit schematic diagram
Fig. 5 horizontal combing component diagram
Fig. 6 vertical carding component diagram
1 103 longitudinal hair brush motors 104 of longitudinal 101 102 hairbrush swivel base of longitudinal hairbrush of compliance device are vertical To the lateral hair brush motor 204 of the lateral 201 202 hairbrush swivel base of lateral hairbrush of compliance device 203 of hairbrush rack 2 Lateral 35 horizontal sliding table cylinder of vertical 4 transfer block of slider cylinder, 6 transfer block of hairbrush mechanical arm, 7 two-dimension translational platform 701 x- axis knob, 702 9 coil of y- axis knob 8 lifting platform, 801 knob, 901 micro wire 902 fixes cylinder 10 pinboard, 11 fixed base, 12 pedestal fastening screw, 13 rotating circular disk, 14 motor, 15 rack
Specific embodiment
Now in conjunction with attached drawing, 2 couples of present invention are further elaborated.A kind of wire-management device master for fine flexible wire It to include managing straight executive module, position adjusts component, driving assembly, coil fixation kit.
Managing straight executive module includes longitudinal hairbrush 101, hairbrush swivel base 102, longitudinal hair brush motor 103, longitudinal hairbrush Rack 104, lateral hairbrush 201, hairbrush swivel base 202, lateral hair brush motor 203, lateral hairbrush rack 204.Hairbrush rack, Swivel base is all made of cast iron quality, and horizontal, vertical swivel base has six, three M2 threaded holes, lateral, vertical for installing To hairbrush;Hairbrush rear end screw rod uses aluminum alloy material, and lateral hairbrush gross density is 35/mm2, staple length 5mm, Zong Xiangmao Bristle density is 60/mm2, staple length 7mm.
Lateral hairbrush is measured through test, brush sweeps about 100 coils and starts to influence operation quality every time, therefore every laterally brush is swept 100 coils, replace next hairbrush automatically.Longitudinal every brush of hairbrush sweeps about 150 and starts to influence operation quality, therefore every longitudinal direction Brush sweeps 150 coils, replaces next hairbrush automatically.Swivel base is fixed on hair brush motor axis as single part, the bottom of to On disk after all hairbrush uses, it is convenient for changing.Hair brush motor uses Ni get section, Japan 15MM micro-step motor, lateral hair Brush rack uses L-type mechanical arm, while reinforcing supporting beam, and longitudinal hairbrush rack uses several font structures, and two kinds of racks are provided with M4 through-hole is connected with vertical slider cylinder pinboard.
Driving assembly includes vertical slider cylinder 3, transfer block 4, horizontal sliding table cylinder 5.Horizontal sliding table cylinder model MXQ12-20AS, impulse stroke 4mm, vertical slider cylinder model MXQ8-10AT, impulse stroke 5mm, transfer block use T-type, cast iron quality are connected with horizontal sliding table cylinder, vertical slider cylinder by threaded hole respectively, and horizontal sliding table cylinder is by turning It connects block 6 to be fixed on two-dimension translational platform, vertical slider cylinder transmits power by being connected with the straight component of reason, to manage straight component.
Position adjustment component includes two-dimension translational platform 7, vertical lift platform 8, transfer block 10.Two-dimension translational platform model WN207ZM13M, range 13mm, are vertically moved up or down platform model WN08VM60, range 60mm, and transfer block 10 is adopted Cylinder iron material, four angles are stayed there are four aperture, are connected by hex(agonal)screw with platform is vertically moved up or down, stayed in transfer block there are four Aperture is connected by hexagon socket head cap screw with two-dimension translational platform, and two lifting platform knobs by adjusting lateral, longitudinal hairbrush can The working depth of two hairbrush of any control, and two two-dimension translational platforms can arbitrarily control the X-Y coordinate of two hairbrush as needed.It is logical The cooperation for crossing vertical lift platform and two-dimension translational platform is able to achieve the accurate adjustment of position.
Coil fixation kit includes fixed base 11, pedestal fastening screw 12, rotating circular disk 13, motor 14, rack 15.Gu Pedestal is determined using aluminum alloy material, and it is 0.5mm through-hole that a diameter is opened at center, is fixed for coil straight cutting;Rotating circular disk uses Aluminum alloy material, upper end are single side opening square card slot, push the pedestal to come, rectangular card slot side for fixing delivery mechanism It is provided with the through-hole of 10*5mm, the fastening screw of M2 is installed in through-holes, motor uses stepper motor 42, passes through four hex(agonal)screws It is fixed together with rack, rotating circular disk is fixed on motor shaft after adjusting height and position by fastening screw, and rack uses Cast iron quality is connected with experimental bench by interior hexagonal, plays fixed function.
When the present apparatus works, vertical lift platform knob is first passed through, two-dimension translational platform X-axis knob, Y-axis knob will manage straight group Part is adjusted to suitable position, adjusts lateral hairbrush and divides using hub of a spool cylinder as reference point at an angle of 90 degrees is vertical with longitudinal hairbrush Cloth.It determines after lateral hairbrush and longitudinal hairbrush arrive respectively at a distance from fine flexible wire, two groups of horizontal sliding table gas is respectively set Cylinder and vertical slider cylinder parameter then give the corresponding pulsed quantity of slider cylinder, allow slider cylinder driving to manage straight component and are combed Reason.It is now defined as twice being a cycle to a micro wire horizontal combing, vertical carding is a cycle twice.Laterally comb Manage part slider cylinder a grooming movement be vertical slider cylinder it is upward, horizontal sliding table cylinder forward, vertical slider cylinder Downwards, horizontal sliding table cylinder is backward.The combination movement of coil and cylinder is to a conducting wire horizontal combing a cycle, coil rotation Turn 120 °, then to next horizontal combing for carrying out a cycle with conducting wire, after horizontal combing, carries out vertical carding. Forward for horizontal sliding table cylinder, vertical slider cylinder is upward for grooming movement of vertical carding part slider cylinder, and level is sliding Backward, vertical slider cylinder is downward for platform cylinder.The combination movement of coil and cylinder for a conducting wire vertical carding a cycle, Coil rotates 120 °, then to next vertical carding for carrying out a cycle with conducting wire, when the vertical carding for completing three periods Afterwards, then it represents that three fine flexible wire reasons on a coil are directly finished.
The present invention adjusts effective cooperation of component, coil fixation kit by the straight component of reason, driving assembly, position, realizes Low to fine flexible wire damaging, high accuracy, high controllability carding operation can lead for the fine flexibility of such coil Preferable basis is established in the next step operation of line, to faster realize the industrialization of the fine flexible wire operation of such coil.

Claims (5)

1. being directed to the unbending device of fine flexible wire, it is characterised in that: operation object is on the coil that diameter is 2mm-3mm Conducting wire, diameter of wire 50-70um;
It includes vertical carding device, horizontal combing device, vertical slider cylinder, the first transfer block, horizontal sliding table cylinder, second Transfer block, two-dimension translational platform, lifting platform and pinboard;Vertical carding device is connected with the vertical slider cylinder of vertical carding, Horizontal combing device is connected with the vertical slider cylinder of horizontal combing;Vertical slider cylinder is sliding by the first transfer block and level Platform cylinder is connected, and connection type is connected by hexagon socket head cap screw;Horizontal sliding table cylinder is flat by the second transfer block and two dimension Moving stage links together, and two-dimension translational platform is connected by pinboard with vertical lift platform, and connection type is by interior hexagonal spiral shell Silk connection;Vertical lift platform is fixed on experimental bench by hexagon socket head cap screw;
Vertical carding device includes longitudinal hairbrush, hairbrush swivel base, longitudinal hair brush motor, longitudinal hairbrush rack, horizontal combing Device includes lateral hairbrush, hairbrush swivel base, lateral hair brush motor, lateral hairbrush rack;Hairbrush rack passes through interior hexagonal spiral shell Silk is connected with the pinboard being fixed in vertical slider cylinder;It is connected between hair brush motor and hairbrush rack by hexagon socket head cap screw It connects;Hairbrush swivel base is fixed on hair brush motor axis as single part.
2. unbending device according to claim 1, it is characterised in that
Lateral hairbrush gross density is 35-40/mm2, staple length 5-6mm, longitudinal hairbrush gross density is 55-65/mm2, staple length is 6-7mm。
3. unbending device according to claim 1, it is characterised in that
Vertical range between lateral hairbrush and coil outer diameter should ensure that in 0-8mm and in the range of be greater than 0, longitudinal hairbrush and line Circle outer diameter between vertical range should ensure that 0-6mm and be greater than 0 in the range of.
4. unbending device according to claim 1, it is characterised in that control hairbrush swivel base using micro-step motor Rotation.
5. unbending device according to claim 1, it is characterised in that
Hairbrush is cylindroid, i.e., section is elliptical shape;Lateral hairbrush transverse is 1.5-1.8mm, short axle 0.9- 1.1mm, longitudinal hairbrush transverse are 2-2.2mm, short axle 1.4-1.6mm.
CN201711337659.6A 2017-12-14 2017-12-14 For the unbending device of fine flexible wire Expired - Fee Related CN108160865B (en)

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CN201711337659.6A CN108160865B (en) 2017-12-14 2017-12-14 For the unbending device of fine flexible wire

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Application Number Priority Date Filing Date Title
CN201711337659.6A CN108160865B (en) 2017-12-14 2017-12-14 For the unbending device of fine flexible wire

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CN108160865A CN108160865A (en) 2018-06-15
CN108160865B true CN108160865B (en) 2019-05-17

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4420020A (en) * 1980-06-09 1983-12-13 Amp Incorporated Wire combing device
JP5293492B2 (en) * 2009-08-07 2013-09-18 アイシン・エィ・ダブリュ株式会社 Bending machine
CN203725660U (en) * 2013-12-27 2014-07-23 广州奥迪通用照明有限公司 Wire arranging mechanism
CN204052723U (en) * 2014-08-19 2014-12-31 刘晓 Brush line apparatus
CN204159787U (en) * 2014-04-25 2015-02-18 惠州市和宏电线电缆有限公司 A kind of Novel line-sorting clamp
CN105397810A (en) * 2015-12-07 2016-03-16 武汉电信器件有限公司 Automatic pin branching and straightening mechanical arm for coaxial optical device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4420020A (en) * 1980-06-09 1983-12-13 Amp Incorporated Wire combing device
JP5293492B2 (en) * 2009-08-07 2013-09-18 アイシン・エィ・ダブリュ株式会社 Bending machine
CN203725660U (en) * 2013-12-27 2014-07-23 广州奥迪通用照明有限公司 Wire arranging mechanism
CN204159787U (en) * 2014-04-25 2015-02-18 惠州市和宏电线电缆有限公司 A kind of Novel line-sorting clamp
CN204052723U (en) * 2014-08-19 2014-12-31 刘晓 Brush line apparatus
CN105397810A (en) * 2015-12-07 2016-03-16 武汉电信器件有限公司 Automatic pin branching and straightening mechanical arm for coaxial optical device

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