CN108160314A - Building waste processing system - Google Patents
Building waste processing system Download PDFInfo
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- CN108160314A CN108160314A CN201711216775.2A CN201711216775A CN108160314A CN 108160314 A CN108160314 A CN 108160314A CN 201711216775 A CN201711216775 A CN 201711216775A CN 108160314 A CN108160314 A CN 108160314A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/065—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being building rubble
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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Abstract
本发明提供一种建筑垃圾处理系统,包括粗沙系统、细沙系统和泥系统,所述建筑垃圾在所述第一水池内洗沙后沙石进入所述第二水池,所述第二水池洗沙后沙石进入所述洗沙机,所述洗沙机洗沙后进入所述粗沙脱水机脱水得到粗沙;所述第一旋流分离器分离出的细沙输送至所述第六水池,所述第二旋流分离器分离出的细沙经所述细沙脱水机脱水后得到细沙;所述第一旋流分离器分离出的泥浆经所述第一输泥管输送至所述第一环保桶进行沉淀,所述第一环保桶底部沉淀的泥浆经所述第一渣浆泵输送至所述压滤机,所述压滤机对泥浆进行挤压后得到泥。通过设置粗沙系统、细沙系统和泥系统,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,有效了回收了建筑垃圾。
The present invention provides a construction waste treatment system, including a coarse sand system, a fine sand system and a mud system. After the construction waste is washed in the first pool, the sand enters the second pool, and the second pool After washing the sand, the sand enters the sand washing machine, and after washing the sand, the sand washing machine enters the coarse sand dehydrator to dehydrate to obtain coarse sand; the fine sand separated by the first cyclone separator is transported to the second Six pools, the fine sand separated by the second cyclone separator is dehydrated by the fine sand dehydrator to obtain fine sand; the mud separated by the first cyclone separator is transported through the first mud delivery pipe to the first environmental protection barrel for sedimentation, and the mud settled at the bottom of the first environmental protection barrel is transported to the filter press through the first slurry pump, and the filter press squeezes the mud to obtain mud. By setting up a coarse sand system, a fine sand system and a mud system, and organically combining each system, the coarse sand, fine sand and mud can be separated to effectively recover construction waste.
Description
技术领域technical field
本发明属于垃圾处理技术领域,尤其涉及一种建筑垃圾处理系统。The invention belongs to the technical field of waste treatment, in particular to a construction waste treatment system.
背景技术Background technique
建筑垃圾是指建设、施工单位或个人对各类建筑物、构筑物、管网等进行建设、铺设或拆除、修缮过程中所产生的渣土、弃土、弃料、淤泥及其他废弃物。随着工业化、城市化进程的加速,建筑业也同时快速发展,相伴而产生的建筑垃圾日益增多,中国建筑垃圾的数量已占到城市垃圾总量的1/3以上。以500-600吨/万平方米的标准推算,到2020年,我国还将新增建筑面积约300亿平方米,新产生的建筑垃圾将是一个令人震撼的数字。然而,绝大部分建筑垃圾未经任何处理,便被施工单位运往郊外或乡村,露天堆放或填埋,耗用大量的征用土地费、垃圾清运费等建设经费,同时,清运和堆放过程中的遗撒和粉尘、灰砂飞扬等问题又造成了严重的环境污染。Construction waste refers to the dregs, spoils, waste materials, silt and other wastes generated during the construction, laying or demolition, and repair of various buildings, structures, and pipe networks by construction units or individuals. With the acceleration of industrialization and urbanization, the construction industry is also developing rapidly, and the accompanying construction waste is increasing. The amount of construction waste in China has accounted for more than 1/3 of the total urban waste. Calculated on the basis of 500-600 tons/10,000 square meters, by 2020, my country will add about 30 billion square meters of new construction area, and the newly generated construction waste will be a shocking number. However, the vast majority of construction waste is transported to the suburbs or villages by the construction unit without any treatment, and is piled in the open air or landfilled, which consumes a lot of construction funds such as land acquisition fees, garbage removal and transportation fees, and at the same time, during the removal and stacking process Problems such as the scattering of dust and the flying of dust and sand have caused serious environmental pollution.
建筑垃圾的处理方式目前主要是采用分拣、破碎等技术进行有限的回收利用,且回收的建筑垃圾中包含成分复杂,不能用作新建工程的主料,只能作为辅料利用,对建筑垃圾的消化量小。At present, the treatment of construction waste mainly uses sorting, crushing and other technologies for limited recycling, and the recycled construction waste contains complex components, which cannot be used as the main material of new projects, but can only be used as auxiliary materials. Digestion is small.
因此,迫切需要一种建筑垃圾处理系统能解决上述技术问题。Therefore, there is an urgent need for a construction waste treatment system that can solve the above technical problems.
发明内容Contents of the invention
本发明的目的是提供一种建筑垃圾处理系统,能有效的回收建筑垃圾。The object of the present invention is to provide a construction waste treatment system which can effectively recycle construction waste.
为实现本发明的目的,本发明提供了如下的技术方案:For realizing the purpose of the present invention, the present invention provides following technical scheme:
本发明提供了一种建筑垃圾处理系统,包括粗沙系统、细沙系统和泥系统,其中,The present invention provides a construction waste treatment system, including a coarse sand system, a fine sand system and a mud system, wherein,
所述粗沙系统包括第一水池、第二水池、洗沙机和粗沙脱水机,所述建筑垃圾在所述第一水池内洗沙后沙石进入所述第二水池,所述第二水池洗沙后沙石进入所述洗沙机,所述洗沙机洗沙后进入所述粗沙脱水机脱水得到粗沙;The coarse sand system includes a first pool, a second pool, a sand washing machine and a coarse sand dewatering machine. After the construction waste is washed in the first pool, the sand enters the second pool, and the second After the sand is washed in the pool, the sand enters the sand washing machine, and after the sand washing machine washes the sand, it enters the coarse sand dehydrator for dehydration to obtain coarse sand;
所述细沙系统包括第三水池、第六水池、细沙脱水机、第一旋流分离器和第二旋流分离器,所述第三水池与所述第一水池之间连接有第一水渠,所述第三水池设有第一泥浆泵,所述第一泥浆泵将所述第三水池内的泥浆输送至所述第一旋流分离器,所述第一旋流分离器分离出的细沙输送至所述第六水池,所述第六水池设有第二泥浆泵,所述第二泥浆泵将所述第六水池内的泥浆输送至所述第二旋流分离器,所述第二旋流分离器分离出的细沙经所述细沙脱水机脱水后得到细沙;The fine sand system includes a third water tank, a sixth water tank, a fine sand dehydrator, a first cyclone separator and a second cyclone separator, and a first water tank is connected between the third water tank and the first water tank. water channel, the third pool is provided with a first mud pump, and the first mud pump transports the mud in the third pool to the first cyclone separator, and the first cyclone separator separates The fine sand in the sixth water pool is transported to the sixth water pool, and the sixth water pool is provided with a second mud pump, and the second mud pump transports the mud in the sixth water pool to the second cyclone separator, so The fine sand separated by the second cyclone separator is dehydrated by the fine sand dehydrator to obtain fine sand;
所述泥系统包括第一环保桶、第一渣浆泵和多台压滤机,所述第一旋流分离器与所述第一环保桶之间连接有第一输泥管,所述第一旋流分离器分离出的泥浆经所述第一输泥管输送至所述第一环保桶进行沉淀,所述第一环保桶底部沉淀的泥浆经所述第一渣浆泵输送至所述压滤机,所述压滤机对泥浆进行挤压后得到泥。The mud system includes a first environmental protection barrel, a first slurry pump and a plurality of filter presses, a first mud delivery pipe is connected between the first cyclone separator and the first environmental protection barrel, and the first The mud separated by a cyclone separator is transported to the first environmental protection barrel through the first mud delivery pipe for sedimentation, and the mud settled at the bottom of the first environmental protection barrel is transported to the first environmental protection barrel through the first slurry pump. A filter press, which squeezes the mud to obtain mud.
其中,所述粗沙系统还包括依次布置的进料机、废料分离机、第一捞沙机、破碎机、第二捞沙机和筛沙机,其中,所述废料分离机出口设有所述第一水池,所述破碎机出口设有所述第二水池,所述第一捞沙机从所述第一水池中将所述废料分离器分离的沙石捞送至所述破碎机,所述第二捞沙机从所述第二水池中将所述破碎机破碎的沙石捞入所述筛沙机,所述筛沙机筛沙后的沙石进入所述洗沙机,所述粗沙脱水机连接有第一输送带,所述第一输送带设置于支架上,且所述第一输送带可移动设置于所述支架上。Wherein, the coarse sand system also includes a feeder, a waste separator, a first sand dredger, a crusher, a second sand dredge and a sand screen arranged in sequence, wherein the waste separator outlet is provided with the The first pool, the outlet of the crusher is provided with the second pool, and the first sand dredger pulls the sand separated by the waste separator from the first pool to the crusher, The second sand dredger pulls the sand crushed by the crusher from the second pool into the sand screener, and the sand screened by the sand screener enters the sand washing machine. The coarse sand dehydrator is connected with a first conveyor belt, and the first conveyor belt is arranged on a support, and the first conveyor belt is movably arranged on the support.
其中,所述第一捞沙机一端设置于所述第一水池中,所述第一捞沙机相对的另一端抬高设置,并使所述第一捞沙机从所述废料分离器向所述破碎机方向呈逐渐升高的结构,所述第二捞沙机一端设置于所述第二水池中,所述第二捞沙机相对的另一端抬高设置,并使所述第二捞沙机从所述破碎机向所述筛沙机方向呈逐渐升高的结构,所述筛沙机与所述破碎机之间还连接有第二输送带,所述第二输送带输送所述筛沙机筛沙后产生的大颗粒的沙石至所述破碎机进行二次破碎。Wherein, one end of the first sand dredger is set in the first pool, and the opposite end of the first sand dredger is raised and set, so that the first sand dredger moves from the waste separator to the The direction of the crusher is in a gradually rising structure, one end of the second sand dredger is installed in the second pool, and the opposite end of the second sand dredger is raised and set, so that the second sand dredger The sand dredging machine is in a gradually rising structure from the crusher to the sand screening machine, and a second conveyor belt is also connected between the sand screening machine and the crusher, and the second conveyor belt conveys the The large-grained sand produced by the sand screening machine is sent to the crusher for secondary crushing.
其中,所述废料分离机连接有第三输送带,所述废料分离机分离沙石产生的废料由所述第三输送带运走。Wherein, the waste separator is connected with a third conveyor belt, and the waste generated by the waste separator separating sand is transported away by the third conveyor belt.
其中,所述细沙系统还包括第四水池、第五水池、第四输送带和第五输送带,所述第四水池与所述第二水池之间连接有第二水渠,所述第五水池与所述洗沙机之间连接有第三水渠,所述第一旋流分离器分离出的细沙经所述第四输送带输送至所述第六水池。Wherein, the fine sand system also includes a fourth pool, a fifth pool, a fourth conveyor belt and a fifth conveyor belt, a second water channel is connected between the fourth pool and the second pool, and the fifth A third water channel is connected between the pool and the sand washing machine, and the fine sand separated by the first cyclone separator is transported to the sixth pool via the fourth conveyor belt.
其中,所述细沙系统还包括第三旋流分离器和第四旋流分离器,所述第四水池设有第三泥浆泵,所述第三泥浆泵将所述第四水池内的泥浆输送至所述第三旋流分离器,所述第五水池设有第四泥浆泵,所述第四泥浆泵将所述第五水池内的泥浆输送至所述第四旋流分离器,所述第三旋流分离器和所述第四旋流分离器分离出的细沙经所述第四输送带输送至所述第六水池。Wherein, the fine sand system also includes a third cyclone separator and a fourth cyclone separator, the fourth pool is provided with a third mud pump, and the third mud pump pumps the mud in the fourth pool transported to the third cyclone separator, the fifth pool is provided with a fourth mud pump, and the fourth mud pump transports the mud in the fifth pool to the fourth cyclone separator, so The fine sand separated by the third cyclone separator and the fourth cyclone separator is transported to the sixth water pool through the fourth conveyor belt.
其中,所述第一水渠设有分筛设备,以用于捞起所述第一水渠中的杂物。Wherein, the first water channel is provided with screening equipment for picking up sundries in the first water channel.
其中,所述泥系统还包括第二环保桶、第三环保桶、第二渣浆泵、第三渣浆泵,所述第三旋流分离器与所述第二环保桶之间连接有第二输泥管,所述第三旋流分离器分离出的泥浆经所述第二输泥管输送至所述第二环保桶进行沉淀,所述第二环保桶底部沉淀的泥浆经所述第二渣浆泵输送至所述压滤机,所述第四旋流分离器与所述第三环保桶之间连接有第三输泥管,所述第四旋流分离器分离出的泥浆经所述第三输泥管输送至所述第三环保桶进行沉淀,所述第二旋流分离器与所述第三环保桶之间连接有第四输泥管,所述第二旋流分离器分离出的泥浆经所述第四输泥管输送至所述第三环保桶进行沉淀,所述第三环保桶底部沉淀的泥浆经所述第三渣浆泵输送至所述压滤机。Wherein, the mud system also includes a second environmental protection barrel, a third environmental protection barrel, a second slurry pump, and a third slurry pump, and the third cyclone separator is connected to the second environmental protection barrel with a first Two mud delivery pipes, the mud separated by the third cyclone separator is transported to the second environmental protection barrel for sedimentation through the second mud delivery pipe, and the mud deposited at the bottom of the second environmental protection barrel passes through the second environmental protection barrel The second slurry pump is transported to the filter press, the third mud pipe is connected between the fourth cyclone separator and the third environmental protection bucket, and the mud separated by the fourth cyclone separator is passed through The third mud delivery pipe is transported to the third environmental protection barrel for sedimentation, the fourth mud delivery pipe is connected between the second cyclone separator and the third environmental protection barrel, and the second cyclone separation The mud separated by the filter is transported to the third environmental protection barrel through the fourth mud delivery pipe for sedimentation, and the mud settled at the bottom of the third environmental protection barrel is transported to the filter press through the third slurry pump.
其中,所述支架与所述粗沙脱水机之间设置有第六输送带,所述第六输送带将所述粗沙脱水机脱水后的粗沙输送至所述支架上的所述第一输送带上,所述支架上设有可相对所述支架滑动设置的副支架,所述第一输送带部分设置于所述副支架上,所述副支架滑动以改变粗沙的卸料位置。Wherein, a sixth conveyor belt is provided between the bracket and the coarse sand dewatering machine, and the sixth conveyor belt transports the coarse sand dehydrated by the coarse sand dewatering machine to the first On the conveyor belt, the support is provided with a sub-support that can slide relative to the support, the first conveyor belt part is set on the sub-support, and the sub-support slides to change the unloading position of the coarse sand.
其中,所述废料分离机连接有第三输送带,所述废料分离机分离沙石产生的废料由所述第三输送带运走。Wherein, the waste separator is connected with a third conveyor belt, and the waste generated by the waste separator separating sand is transported away by the third conveyor belt.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的建筑垃圾处理系统通过设置粗沙系统、细沙系统和泥系统,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,有效了回收了建筑垃圾。The construction waste treatment system provided by the present invention can separate the coarse sand, fine sand and mud by setting the coarse sand system, the fine sand system and the mud system, and organically combining the systems, thereby effectively recovering the construction waste.
附图说明Description of drawings
为了更清楚地说明本发明实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some implementations of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without creative work.
图1是本发明一种实施方式的建筑垃圾处理系统的结构示意图;Fig. 1 is a schematic structural view of a construction waste treatment system according to an embodiment of the present invention;
图2是图1中的水循环系统结构示意图;Fig. 2 is a schematic structural diagram of the water circulation system in Fig. 1;
图3是图1中的第一旋流分离器的结构示意图;Fig. 3 is a schematic structural view of the first cyclone separator in Fig. 1;
图4a是一种实施方式中的进料机的结构示意图;Fig. 4a is a schematic structural view of a feeder in an embodiment;
图4b是图4a中的进料机的左视结构示意图;Fig. 4b is a left view structural representation of the feeder in Fig. 4a;
图5a为本发明实施例提供的废料分离机的结构示意图;Fig. 5a is a schematic structural diagram of a waste separator provided by an embodiment of the present invention;
图5b为本发明实施例提供的废料分离机的另一视角的结构示意图;Fig. 5b is a structural schematic diagram of another perspective of the waste separator provided by the embodiment of the present invention;
图5c为本发明实施例提供的废料分离机的第一圆筒的结构示意图;Fig. 5c is a schematic structural view of the first cylinder of the waste separator provided by the embodiment of the present invention;
图5d为本发明实施例提供的废料分离机的筛网件的结构示意图;Fig. 5d is a schematic structural diagram of the screen member of the waste separator provided by the embodiment of the present invention;
图6a为本发明实施例提供的捞沙机的结构示意图;Figure 6a is a schematic structural view of a dredging machine provided by an embodiment of the present invention;
图6b为本发明实施例提供的捞沙机的翻斗的结构示意图;Fig. 6b is a structural schematic diagram of the tipping bucket of the sand dredger provided by the embodiment of the present invention;
图7a为本发明实施例提供的筛沙机的结构示意图;Figure 7a is a schematic structural view of a sand screening machine provided by an embodiment of the present invention;
图7b为本发明实施例提供的筛沙机的第一筒体的结构示意图;Figure 7b is a schematic structural view of the first cylinder of the sand screening machine provided by the embodiment of the present invention;
图7c为本发明实施例提供的筛沙机的第二筒体的结构示意图;Fig. 7c is a schematic structural view of the second cylinder of the sand screening machine provided by the embodiment of the present invention;
图8a是本发明一种实施方式的洗沙机的立体结构示意图;Fig. 8a is a schematic diagram of a three-dimensional structure of a sand washing machine according to an embodiment of the present invention;
图8b是图8a中的洗沙机的转轮横截面结构示意图;Fig. 8b is a schematic diagram of the cross-sectional structure of the runner of the sand washing machine in Fig. 8a;
图8c是图8a中的洗沙机的筛板结构示意图;Fig. 8c is a schematic diagram of the sieve plate structure of the sand washing machine in Fig. 8a;
图8d是图8a中的洗沙机的平板结构示意图;Fig. 8d is a schematic view of the plate structure of the sand washing machine in Fig. 8a;
图8e是图8a的洗沙机的使用状态示意图;Fig. 8e is a schematic diagram of the use state of the sand washing machine of Fig. 8a;
图9a是本发明一种实施方式的振动脱水筛的立体结构示意图;Fig. 9a is a schematic diagram of a three-dimensional structure of a vibrating dewatering screen according to an embodiment of the present invention;
图9b是图9a中的振动脱水筛的右视结构示意图;Fig. 9b is a right view structural diagram of the vibrating dewatering screen in Fig. 9a;
图9c是图9a中的振动脱水筛的筛面的局部放大结构示意图;Fig. 9c is a schematic diagram of a partially enlarged structure of the screen surface of the vibrating dewatering screen in Fig. 9a;
图10a为本发明实施例提供的泥浆分离装置的结构示意图;Fig. 10a is a schematic structural diagram of a mud separation device provided by an embodiment of the present invention;
图10b为本发明实施例提供的泥浆分离装置的截面示意图;Fig. 10b is a schematic cross-sectional view of a mud separation device provided by an embodiment of the present invention;
图10c为本发明实施例提供的泥浆分离装置的俯视图。Fig. 10c is a top view of the mud separation device provided by the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
请参阅图1和图2,本发明一种较佳实施方式提供了一种建筑垃圾处理系统,包括粗沙系统100、细沙系统200、泥系统300和水循环系统400,所述粗沙系统100与所述细沙系统200连接,所述细沙系统200与所述泥系统300连接,所述水循环系统40分别对所述粗沙系统100、所述细沙系统200和所述泥系统300供水,所述粗沙系统100进料,在制得粗沙过程中产生的泥浆进入所述细沙系统200,所述细沙系统200在制得细沙过程中产生的泥浆进入所述泥处理系统300,所述泥处理系统300制得泥饼过程中产生的水进入所述水循环系统400。Referring to Fig. 1 and Fig. 2, a preferred embodiment of the present invention provides a construction waste treatment system, including a coarse sand system 100, a fine sand system 200, a mud system 300 and a water circulation system 400, the coarse sand system 100 Connected to the fine sand system 200, the fine sand system 200 is connected to the mud system 300, and the water circulation system 40 supplies water to the coarse sand system 100, the fine sand system 200 and the mud system 300 respectively , the coarse sand system 100 feeds, the mud produced in the process of making coarse sand enters the fine sand system 200, and the mud produced in the fine sand system 200 in the process of making fine sand enters the mud treatment system 300 , the water generated during the process of making mud cake by the mud treatment system 300 enters the water circulation system 400 .
本实施方式中,通过设置粗沙系统100、细沙系统200、泥系统300和水循环系统400,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,并能实现水的循环利用,有效了回收了建筑垃圾,而且也能节约水资源,节能环保。In this embodiment, by setting the coarse sand system 100, the fine sand system 200, the mud system 300 and the water circulation system 400, and organically combining each system, the coarse sand, fine sand and mud can be separated, and the water circulation can be realized. Utilization effectively recycles construction waste, and can also save water resources, energy saving and environmental protection.
本实施方式中,可以通过市场需求调整粗沙和细沙的尺寸范围,一般而言,所制得的粗沙的尺寸范围为0.5mm~8mm,细沙的尺寸范围为0.075mm~0.5mm。粗沙可用于制作混凝土,细沙可用于抹面及勾缝,泥可用于制砖。In this embodiment, the size ranges of the coarse sand and the fine sand can be adjusted according to market demand. Generally speaking, the size range of the prepared coarse sand is 0.5mm-8mm, and the size range of the fine sand is 0.075mm-0.5mm. Coarse sand can be used to make concrete, fine sand can be used for plastering and jointing, and mud can be used to make bricks.
进一步的,所述粗沙系统100包括依次布置的进料机101、废料分离机102、第一捞沙机106、破碎机107、第二捞沙机109、筛沙机110、洗沙机112和粗沙脱水机113,其中,所述废料分离机101出口设有第一水池105,所述破碎机107出口设有第二水池108,所述第一捞沙机106从所述第一水池105中将所述废料分离器102分离的沙石捞送至所述破碎机107,所述第二捞沙机109从所述第二水池108中将所述破碎机107破碎的沙石捞入所述筛沙机110,所述粗沙脱水机113连接有第一输送带(图中未示出),所述第一输送带设置于支架115上,且所述第一输送带可移动设置于所述支架115上。Further, the coarse sand system 100 includes a feeder 101, a waste separator 102, a first sand removal machine 106, a crusher 107, a second sand removal machine 109, a sand screening machine 110, and a sand washing machine 112 arranged in sequence. And coarse sand dehydrator 113, wherein, the outlet of described waste separator 101 is provided with first pool 105, and the outlet of described crusher 107 is provided with second pool 108, and described first sand dredger 106 is provided with from described first pool In 105, the sand and gravel separated by the waste separator 102 are sent to the crusher 107, and the second sand dredger 109 scoops the sand and gravel broken by the crusher 107 from the second pool 108 The sand screening machine 110, the coarse sand dewatering machine 113 are connected with a first conveyor belt (not shown in the figure), the first conveyor belt is arranged on the support 115, and the first conveyor belt can be moved on the bracket 115 .
其中,支架115与粗沙脱水机113之间还可以设置第六输送带114,通过第六输送带114将粗沙脱水机113脱水后的粗沙输送至支架115上的第一输送带上,以用于调整第一输送带的设置位置,更便于根据地理地形安装设备。支架115上还设有可相对支架115滑动设置的副支架116,第一输送带还部分设置在副支架116上,通过副支架116的滑动改变粗沙的卸料位置,使得粗沙可在粗沙卸料区117进行卸料。支架115可由支柱118支撑在距离地面较高的位置,这样在粗沙卸料区117可以直接用卡车在支架116下面接着粗沙,可以省去将粗沙再装载到卡车上的步骤,提高了效率。Wherein, the sixth conveyor belt 114 can also be arranged between the support 115 and the coarse sand dewatering machine 113, and the coarse sand dehydrated by the coarse sand dewatering machine 113 is transported to the first conveyor belt on the support 115 through the sixth conveyor belt 114, It is used to adjust the setting position of the first conveyor belt, which is more convenient to install the equipment according to the geographical terrain. The support 115 is also provided with a secondary support 116 that can slide relative to the support 115. The first conveyor belt is also partially arranged on the secondary support 116. The sand discharging area 117 carries out discharging. Support 115 can be supported on the position higher than ground by pillar 118, can directly use truck to follow coarse sand under support 116 like this in coarse sand unloading area 117, can save the step that coarse sand is loaded on the truck again, has improved efficiency.
进一步的,所述第一捞沙机106一端设置于所述第一水池105中,所述第一捞沙机106相对的另一端抬高设置,并使所述第一捞沙机106从所述废料分离器102向所述破碎机107方向呈逐渐升高的结构,所述第二捞沙机109一端设置于所述第二水池108中,所述第二捞沙机109相对的另一端抬高设置,并使所述第二捞沙机109从所述破碎机107向所述筛沙机110方向呈逐渐升高的结构,所述筛沙机110与所述破碎机203之间还连接有第二输送带111,所述第二输送带111输送所述筛沙机110筛沙后产生的大颗粒的沙石至所述破碎机107进行二次破碎。Further, one end of the first sand dredger 106 is set in the first pool 105, and the opposite end of the first sand dredger 106 is raised and set, and the first sand dredger 106 is lifted from the The waste separator 102 has a gradually rising structure toward the crusher 107, one end of the second sand dredger 109 is arranged in the second pool 108, and the opposite end of the second sand dredger 109 is Raise the setting, and make the second sand dredger 109 gradually rise from the crusher 107 to the sand screen 110, and there is a gap between the sand screen 110 and the crusher 203 A second conveyor belt 111 is connected, and the second conveyor belt 111 transports the large-grained sand produced by the sand screening machine 110 to the crusher 107 for secondary crushing.
通过设置第一捞沙机106从第一水池105中捞沙,以对废料分离器102中分离出来的沙石进行初步的水洗,可洗出部分泥和细沙,捞出的沙石经破碎机107破碎,大尺寸的沙石被破碎为小尺寸的沙石,通过破碎机107中的筛网的筛选,得到尺寸小于破碎机107筛网尺寸的沙石,并送入第二水池108中进行水洗,进一步洗出部分泥和细沙,第二捞沙机109从第二水池108中捞出的沙石经筛沙机110筛选,得到尺寸小于筛沙机110筛网尺寸的沙石,其中尺寸大于筛沙机110筛网尺寸的沙石经过第二输送带111输送至破碎机107再次进行破碎,直到尺寸小于筛沙机110筛网尺寸为止。筛沙机110输送沙石进入洗沙机112,洗沙机112内通有水,通过转轮的转动带动洗沙机112内的沙石与水充分混合,并通过沙石自身以及与洗沙机112的摩擦,使得泥以及细沙悬浮于水中,而粗沙则被转轮带到粗沙脱水机113,洗沙机112可以包括多个并串联使用,以加快洗沙效率。By setting the first sand dredger 106 to dredge sand from the first pool 105, the sand separated from the waste separator 102 is initially washed with water, and part of the mud and fine sand can be washed out, and the dredged sand is crushed. Crushing machine 107, the large-sized sandstone is crushed into small-sized sandstone, through the screening of the screen in the crusher 107, the sandstone with a size smaller than the screen size of the crusher 107 is obtained, and sent into the second pool 108 Carry out water washing, further wash out part of mud and fine sand, and the sandstone that the second dredge machine 109 pulls out from the second pool 108 is screened by the sand screener 110, and obtains the sandstone that size is smaller than the screen mesh size of the sand screener 110, Sand and stones whose size is larger than the size of the screen of the sand screening machine 110 are transported to the crusher 107 through the second conveyor belt 111 for further crushing until the size is smaller than the size of the screen of the sand screening machine 110 . The sand screening machine 110 conveys the sand into the sand washing machine 112. There is water in the sand washing machine 112, and the sand in the sand washing machine 112 is fully mixed with the water through the rotation of the runner, and the sand is washed by itself and the sand washing machine. The friction of the machine 112 makes the mud and fine sand suspended in the water, while the coarse sand is brought to the coarse sand dewatering machine 113 by the runner. The sand washing machine 112 can include multiple and be used in series to speed up the sand washing efficiency.
进一步的,所述废料分离机102连接有第三输送带103,所述废料分离机102分离沙石产生的废料由所述第三输送带103运走。一般而言,废料包括尺寸大的钢筋、木板等不能通过废料分离机102中的筛网的建筑垃圾。第三输送带103输送的废料存放于废料存放区104,这些废料当然还可以其他方式被回收利用,以充分利用资源。Further, the waste separator 102 is connected with a third conveyor belt 103 , and the waste generated by the waste separator 102 separating sand is transported away by the third conveyor belt 103 . Generally speaking, waste materials include large-sized steel bars, wood boards and other construction waste that cannot pass through the screen in the waste material separator 102 . The waste materials conveyed by the third conveyor belt 103 are stored in the waste material storage area 104, and these waste materials can of course be recycled in other ways to make full use of resources.
进一步的,请一并参考图1和图3,所述细沙系统200包括第三水池203、第四水池207、第五水池210、第六水池212、第四输送带205、细沙脱水机214、第五输送带215、第一旋流分离器204和第二旋流分离器213,所述第三水池203与所述第一水池105之间连接有第一水渠201,所述第四水池207与所述第二水池108之间连接有第二水渠206,所述第五水池210与所述洗沙机112之间连接有第三水渠209,所述第三水池203设有第一泥浆泵2041,所述第一泥浆泵2041将所述第三水池203内的泥浆输送至所述第一旋流分离器204,所述第一旋流分离器204分离出的细沙经所述第四输送带205输送至所述第六水池212,所述第六水池212设有第二泥浆泵(图中未标号),所述第二泥浆泵将所述第六水池212内的泥浆输送至所述第二旋流分离器213,所述第二旋流分离器213分离出的细沙经所述细沙脱水机214脱水后由连接所述细沙脱水机214的所述第五输送带215运走。Further, please refer to Figure 1 and Figure 3 together, the fine sand system 200 includes a third pool 203, a fourth pool 207, a fifth pool 210, a sixth pool 212, a fourth conveyor belt 205, and a fine sand dehydrator 214, the fifth conveyor belt 215, the first cyclone separator 204 and the second cyclone separator 213, the first water channel 201 is connected between the third pool 203 and the first pool 105, the fourth A second water channel 206 is connected between the pool 207 and the second pool 108, a third water channel 209 is connected between the fifth pool 210 and the sand washing machine 112, and the third pool 203 is provided with a first Mud pump 2041, the first mud pump 2041 transports the mud in the third pool 203 to the first cyclone separator 204, and the fine sand separated by the first cyclone separator 204 passes through the The fourth conveyor belt 205 is transported to the sixth pool 212, and the sixth pool 212 is provided with a second mud pump (not labeled in the figure), and the second mud pump transports the mud in the sixth pool 212 To the second cyclone separator 213, the fine sand separated by the second cyclone separator 213 is dehydrated by the fine sand dehydrator 214 and then transported by the fifth conveyor connected to the fine sand dehydrator 214 Take 215 away.
其中,第一水渠201、第二水渠206和第三水渠209也可采用管道的形式,第一水池105上部侧边开设开口(图中未示出)与第一水渠201连接,使得第一水池105中的泥浆悬浮物通过该开口流入第一水渠201,第二水池108上部侧边开设开口(图中未示出)与第二水渠206连接,使得第二水池108中的泥浆悬浮物通过该开口流入第二水渠206,洗沙机112的洗沙池上部侧壁开设有开口(图中未示出)与第三水渠209连接,使得洗沙机112中的泥浆悬浮物通过该开口流入第三水渠209。通过在第一水渠201、第二水渠206上部侧边开设开口以及在洗沙机112的洗沙池上部侧壁开设开口的形式,避免沉入池底的沙石流出,保证了粗沙和细沙各自分离。Wherein, the first water canal 201, the second water canal 206 and the third water canal 209 can also adopt the form of pipes, and the upper side of the first pool 105 opens an opening (not shown) to connect with the first water canal 201, so that the first water pool The mud suspension in 105 flows into the first water channel 201 through this opening, and the upper side of the second pool 108 opens an opening (not shown in the figure) to be connected with the second water channel 206, so that the mud suspension in the second pool 108 passes through the The opening flows into the second water channel 206, and the upper side wall of the sand washing tank of the sand washing machine 112 is provided with an opening (not shown) connected with the third water channel 209, so that the mud suspension in the sand washing machine 112 flows into the second water channel through the opening. Sanshuiqu 209. By opening openings on the upper sides of the first water channel 201 and the second water channel 206 and openings on the upper side wall of the sand washing tank of the sand washing machine 112, the sand and stones that have sunk into the bottom of the pool are prevented from flowing out, and the coarse sand and fine sand are guaranteed. The sand separates from each other.
其中,洗沙机112可以设置多个,多个洗沙机112依次连接,多个洗沙机112的洗沙池上的出口之间可以设置水槽或管道互相联通,并在水槽或水管上开设开口与第三水渠209连接,第三水渠209可以设置为多个,以加快输送泥浆的速度。Wherein, a plurality of sand washing machines 112 can be provided, and a plurality of sand washing machines 112 are connected in sequence, and water tanks or pipelines can be arranged between the outlets on the sand washing tanks of a plurality of sand washing machines 112 to communicate with each other, and openings can be provided on the water tanks or water pipes. It is connected with the third water canal 209, and the third water canal 209 can be set in multiples to speed up the speed of mud delivery.
请参考图3,是第一旋流分离器204的一种优选实施方式的结构示意图,可以理解的,本系统中的其他旋流分离器的结构也可参照第一旋流分离器。旋流分离器又称水力旋流器,是利用离心沉降原理从悬浮物中分离固体颗粒的设备。设备主体是由圆筒和圆锥两部分构成,圆锥比圆筒更靠近下面,圆筒部分较短且圆筒部分侧壁具有悬浮物进口,圆筒部分顶部具有液体出口,分离的液体部分从圆筒顶部的液体出口出来,圆锥部分较长且从圆筒向圆锥出口部分逐渐缩口,分离的固体颗粒从缩口处的开口出来。本系统中的旋流分离器为2个并排设置,且顶部2047和2048通过管道2049联通,在管道2049上设有开口与第一输泥管301连接。第一泥浆泵2041从第三水池203中抽取的泥浆悬浮液经入管2042分为第一路2043和第二路2044沿切向分别进入2个圆筒,泥浆悬浮液在旋流分离器内向下作螺旋形运动,固体颗粒受惯性离心力作用被甩向器壁,随下旋流降至锥底的出口2045和2046。清液或含有微细颗粒的液体则成为上升的内层旋流,从顶部中心的管道排出,称为溢流。旋流分离器中,固体颗粒沿壁面的快速运动会造成分离器严重的磨损,为延长使用期限,采用耐磨材料制造或采用耐磨材料作内衬。Please refer to FIG. 3 , which is a schematic structural diagram of a preferred embodiment of the first cyclone separator 204 . It can be understood that the structure of other cyclone separators in the system can also refer to the first cyclone separator. Cyclone separator, also known as hydrocyclone, is a device that uses the principle of centrifugal sedimentation to separate solid particles from suspended matter. The main body of the equipment is composed of a cylinder and a cone. The cone is closer to the bottom than the cylinder. The cylinder part is shorter and the side wall of the cylinder part has a suspended solid inlet. The top of the cylinder part has a liquid outlet. The separated liquid part comes from the cylinder. The liquid outlet at the top of the cylinder comes out, the conical part is longer and narrows gradually from the cylinder to the conical outlet part, and the separated solid particles come out from the opening at the constriction. Two cyclone separators in this system are arranged side by side, and the tops 2047 and 2048 are communicated through a pipeline 2049, and an opening is provided on the pipeline 2049 to connect with the first mud delivery pipe 301. The mud suspension pumped by the first mud pump 2041 from the third pool 203 is divided into the first road 2043 and the second road 2044 through the inlet pipe 2042 and enters two cylinders respectively along the tangential direction, and the mud suspension flows downward in the cyclone separator. Performing a spiral motion, the solid particles are thrown to the wall by the inertial centrifugal force, and fall to the outlets 2045 and 2046 at the bottom of the cone with the downward swirl. The clear liquid or liquid containing fine particles becomes an ascending inner swirl and is discharged from the pipe at the top center, which is called overflow. In the cyclone separator, the rapid movement of solid particles along the wall will cause serious wear of the separator. In order to prolong the service life, it is made of wear-resistant materials or used as lining.
其中,第二旋流分离器213中分离的细沙进入细沙脱水机214,经洗沙脱水机214脱水后的细沙由第五输送带215输送至细沙存放区216,细沙存放区216远离粗沙存放区117设置,使粗沙和细沙分别存放。Wherein, the fine sand separated in the second cyclone separator 213 enters the fine sand dewatering machine 214, and the fine sand dehydrated by the sand washing and dewatering machine 214 is transported to the fine sand storage area 216 by the fifth conveyor belt 215, and the fine sand storage area 216 is set away from the coarse sand storage area 117, so that coarse sand and fine sand are stored separately.
进一步的,所述细沙系统200还包括第三旋流分离器208和第四旋流分离器211,所述第四水池207设有第三泥浆泵(图中未标号),所述第三泥浆泵将所述第四水池207内的泥浆输送至所述第三旋流分离器208,所述第五水池210设有第四泥浆泵(图中未标号),所述第四泥浆泵将所述第五水池210内的泥浆输送至所述第四旋流分离器211,所述第三旋流分离器208和所述第四旋流分离器211分离出的细沙经所述第四输送带205输送至所述第六水池212。Further, the fine sand system 200 also includes a third cyclone separator 208 and a fourth cyclone separator 211, the fourth pool 207 is provided with a third mud pump (not labeled in the figure), and the third The mud pump transports the mud in the fourth pool 207 to the third cyclone separator 208, and the fifth pool 210 is provided with a fourth mud pump (not labeled in the figure), and the fourth mud pump will The mud in the fifth water tank 210 is sent to the fourth cyclone separator 211, and the fine sand separated by the third cyclone separator 208 and the fourth cyclone separator 211 passes through the fourth The conveyor belt 205 is transported to the sixth pool 212 .
其中,第一旋流分离器204、第三旋流分离器208和第四旋流分离器211在本系统中布置呈一直线,第四输送带205布置在第一旋流分离器204、第三旋流分离器208和第四旋流分离器211的出口位置,第四输送带205可以假设于支架上。Wherein, the first cyclone separator 204, the third cyclone separator 208 and the fourth cyclone separator 211 are arranged in a straight line in this system, and the fourth conveyor belt 205 is arranged between the first cyclone separator 204, the fourth cyclone separator The outlet positions of the third cyclone separator 208 and the fourth cyclone separator 211 and the fourth conveyor belt 205 can be assumed to be on the support.
进一步的,所述第一水渠201设有分筛设备202,以用于捞起所述第一水渠201中的杂物。其中,杂物主要包括塑料、植物茎叶等,这些杂物回收后进行其他方式的处理,以避免污染环境。分筛设备202包括格栅网,进一步的,格栅网可为首尾相接的环形结构,并设置于支架上,格栅网上还还可设置有勾状突起,在支架上设置驱动装置与格栅网连接,使格栅网及勾状突起在第一水渠201上做上下回环运动,通过勾状突起勾起第一水渠201中的杂物。格栅网具有间隙以允许尺寸小于该间隙的水以及泥浆通过,从而完成杂物的分离。Further, the first water channel 201 is provided with a screening device 202 for picking up sundries in the first water channel 201 . Among them, the debris mainly includes plastics, plant stems and leaves, etc. These debris are recycled and processed in other ways to avoid polluting the environment. The screening equipment 202 includes a grid net. Further, the grid net can be an annular structure connected end to end, and is arranged on a support. The grid is connected so that the grid and the hook-shaped protrusions move up and down on the first water channel 201, and the sundries in the first water channel 201 are picked up by the hook-shaped protrusions. The grid mesh has gaps to allow water and mud whose size is smaller than the gaps to pass through, so as to complete the separation of sundries.
进一步的,所述泥系统300包括第一环保桶302、第一渣浆泵304和多台压滤机309,所述第一旋流分离器204与所述第一环保桶302之间连接有第一输泥管301,所述第一旋流分离器204分离出的泥浆经所述第一输泥管301输送至所述第一环保桶302进行沉淀,所述第一环保桶302底部沉淀的泥浆经所述第一渣浆泵304输送至所述压滤机309,所述压滤机309对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Further, the mud system 300 includes a first environmental protection bucket 302, a first slurry pump 304 and a plurality of filter presses 309, and the first cyclone separator 204 and the first environmental protection bucket 302 are connected with The first mud delivery pipe 301, the mud separated by the first cyclone separator 204 is transported to the first environmental protection barrel 302 for sedimentation through the first mud delivery pipe 301, and the bottom of the first environmental protection barrel 302 settles The mud is transported to the filter press 309 through the first slurry pump 304, and the filter press 309 squeezes the mud to obtain a mud cake and separates the water in the mud.
其中,第一渣浆泵304通过管道303与第一环保桶302连接,管道303设置于第一环保桶302外侧壁底部并联通至第一环保桶302的内部,第一渣浆泵304的出口与管道305连接,管道305连接至压滤机309。其中,为了合理控制系统的工况,设置第一渣浆泵304的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第一渣浆泵304连接的电机(图中未示出)的功率,使得第一渣浆泵304内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。Wherein, the first slurry pump 304 is connected with the first environmental protection bucket 302 through the pipeline 303, and the pipeline 303 is arranged on the bottom of the outer wall of the first environmental protection bucket 302 and connected to the inside of the first environmental protection bucket 302, the outlet of the first slurry pump 304 Connected to pipeline 305, which is connected to filter press 309. Wherein, in order to reasonably control the working conditions of the system, the output flow of the first slurry pump 304 is set to be adjustable, and the adjustment method can adopt a PLC controller and a frequency converter to control the motor connected with the first slurry pump 304 (not shown in the figure ) power, so that the impeller speed inside the first slurry pump 304 changes, so that the amount of mud pushed by the impeller changes.
进一步的,所述泥系统300还包括第二环保桶307、第三环保桶312、第二渣浆泵309、第三渣浆泵314,所述第三旋流分离器208与所述第二环保桶307之间连接有第二输泥管306,所述第三旋流分离器208分离出的泥浆经所述第二输泥管306输送至所述第二环保桶307进行沉淀,所述第二环保桶307底部沉淀的泥浆经所述第二渣浆泵309输送至所述压滤机319,所述第四旋流分离器211与所述第三环保桶312之间连接有第三输泥管311,所述第四旋流分离器211分离出的泥浆经所述第三输泥管311输送至所述第三环保桶312进行沉淀,所述第二旋流分离器213与所述第三环保桶312之间连接有第四输泥管316,所述第二旋流分离器213分离出的泥浆经所述第四输泥管316输送至所述第三环保桶312进行沉淀,所述第三环保桶312底部沉淀的泥浆经所述第三渣浆泵314输送至所述压滤机319,所述压滤机319对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Further, the mud system 300 also includes a second environmental protection bucket 307, a third environmental protection bucket 312, a second slurry pump 309, and a third slurry pump 314. The third cyclone separator 208 is connected to the second A second mud delivery pipe 306 is connected between the environmental protection barrels 307, and the mud separated by the third cyclone separator 208 is transported to the second environmental protection barrel 307 for sedimentation through the second mud delivery pipe 306. The mud deposited at the bottom of the second environmental protection barrel 307 is transported to the filter press 319 through the second slurry pump 309, and a third cyclone separator 211 is connected to the third environmental protection barrel 312. The mud delivery pipe 311, the mud separated by the fourth cyclone separator 211 is transported to the third environmental protection barrel 312 for sedimentation through the third mud delivery pipe 311, and the second cyclone separator 213 is connected with the A fourth mud delivery pipe 316 is connected between the third environmental protection barrels 312, and the mud separated by the second cyclone separator 213 is transported to the third environmental protection barrel 312 through the fourth mud delivery pipe 316 for sedimentation The mud deposited at the bottom of the third environmental protection barrel 312 is transported to the filter press 319 through the third slurry pump 314, and the filter press 319 squeezes the mud to obtain a mud cake, and the of water separated.
其中,第二渣浆泵309通过管道308与第二环保桶307连接,管道308设置于第二环保桶307外侧壁底部并联通至第二环保桶307的内部,第二渣浆泵309的出口与管道310连接,管道310连接至压滤机309。其中,为了合理控制系统的工况,设置第二渣浆泵309的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第二渣浆泵309连接的电机(图中未示出)的功率,使得第二渣浆泵309内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。第三渣浆泵314通过管道313与第三环保桶312连接,管道313设置于第三环保桶312外侧壁底部并联通至第三环保桶312的内部,第三渣浆泵314的出口与管道315连接,管道315连接至压滤机309。其中,为了合理控制系统的工况,设置第一渣浆泵302的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第三渣浆泵314连接的电机(图中未示出)的功率,使得第三渣浆泵314内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。Wherein, the second slurry pump 309 is connected with the second environmental protection bucket 307 through the pipeline 308, and the pipeline 308 is arranged on the bottom of the outer side wall of the second environmental protection bucket 307 and connected to the inside of the second environmental protection bucket 307, the outlet of the second slurry pump 309 Connected to pipeline 310 , which is connected to filter press 309 . Wherein, in order to reasonably control the working condition of the system, the output flow of the second slurry pump 309 can be adjusted, and the adjustment method can adopt PLC controller and frequency converter to control the motor connected with the second slurry pump 309 (not shown in the figure ) power, so that the impeller speed inside the second slurry pump 309 changes, so that the amount of mud pushed by the impeller changes. The 3rd slurry pump 314 is connected with the 3rd environmental protection bucket 312 by pipeline 313, and pipeline 313 is arranged on the bottom of the outer wall of the 3rd environmental protection bucket 312 and communicates to the inside of the 3rd environmental protection bucket 312, the outlet of the 3rd slurry pump 314 and pipeline 315 connection, pipeline 315 is connected to filter press 309. Wherein, in order to reasonably control the working conditions of the system, the output flow of the first slurry pump 302 is set to be adjustable, and the adjustment method can adopt a PLC controller and a frequency converter to control the motor connected with the third slurry pump 314 (not shown in the figure ) power, so that the impeller speed inside the third slurry pump 314 changes, so that the amount of mud pushed by the impeller changes.
其中,压滤机319可设置于厂房318中,厂房为两层结构,压滤机319设置于第二层,第一层设置泥饼存放区320,压滤机319工作过程中,压好的泥饼从压滤机319上脱落至泥饼存放区320,被挤出的水则另设管道输送至清水池401。厂房还设有楼梯317等必要的辅助设备或装置。Wherein, the filter press 319 can be arranged in the workshop 318, and the workshop is a two-story structure, the filter press 319 is arranged on the second floor, and the mud cake storage area 320 is set on the first floor, and during the working process of the filter press 319, the pressed The mud cake falls off from the filter press 319 to the mud cake storage area 320 , and the extruded water is transported to the clean water tank 401 through another pipeline. The factory building is also provided with necessary auxiliary equipment or devices such as stairs 317 .
进一步的,请参考图1和图2,所述水循环系统400包括清水池401,所述清水池401设有管道分别连接至所述第一水池105、所述第二水池108、所述第三水池203、所述第四水池207、所述第五水池210、所述第六水池212、所述第一环保桶302、所述第二环保桶307、所述第三环保桶312和所述多个压滤机319,所述多个压滤机319分离的水经所述管道流入所述清水池401中,所述清水池401分别对所述第一水池105、所述第二水池108、所述第三水池203、所述第四水池207、所述第五水池210、所述第六水池212、所述第一环保桶302和所述第二环保桶307供水。Further, please refer to FIG. 1 and FIG. 2, the water circulation system 400 includes a clean water pool 401, and the clean water pool 401 is provided with pipelines connected to the first pool 105, the second pool 108, and the third pool respectively. Pool 203, the fourth pool 207, the fifth pool 210, the sixth pool 212, the first environmental bucket 302, the second environmental bucket 307, the third environmental bucket 312 and the A plurality of filter presses 319, the water separated by the plurality of filter presses 319 flows into the clear water pool 401 through the pipeline, and the clear water pool 401 is respectively for the first pool 105 and the second pool 108 , the third water pool 203, the fourth water pool 207, the fifth water pool 210, the sixth water pool 212, the first environmental protection bucket 302 and the second environmental protection bucket 307 supply water.
其中,清水池401可以设置为多个,多个清水池401之间还可以互相联通。Wherein, there can be multiple clean water pools 401, and the multiple clean water pools 401 can also communicate with each other.
其中,水的流向为,清水池401引出第一、第二和第三3条水路,第一水路从清水池401引出后,分别输送到第一水池105、第二水池108和洗沙机112;第二水路从清水池401引出后,分别输送到第三水池203、第四水池207、第五水池210和第六水池212;第三水路从清水池引出后,分别输送到第一环保桶302、第二环保桶307和第三环保桶312;第一水池105中洗沙后的部分含水的泥浆经第一水渠201流入第三水池203,第一水池105中还有部分含水沙石进入第二水池108;第二水池108中洗沙后的部分含水泥浆经第二水渠206进入第四水池207,第二水池108中还有部分含水沙石进入洗沙机112;洗沙机112中的洗沙后的泥浆经第三水渠209进入第五水池210,洗沙机112中还有部分含水沙石进入粗沙脱水机112;粗沙脱水机112还设有管道将脱水后的水输送至第五水池210;第三水池203中的泥浆经第一旋流分离器204分离为经第四输送带205输送至第六水池212的含水细沙和经第一输泥管301输送至第一环保桶302的泥浆;第四水池207的泥浆经第三旋流分离器208分离为经第四输送带205输送至第六水池212的含水细沙和经第二输泥管306输送至第二环保桶307的泥浆;第五水池210中的泥浆经第四旋流分离器211分离为经第四输送带205输送至第六水池212的含水细沙和经第三输泥管311输送至第三环保桶312的泥浆;第六水池203中的泥浆经第二旋流分离器213分离为进入细沙脱水机214的含水细沙和经第四输泥管316输送至第三环保桶312的泥浆;细沙脱水机214还设有管道将脱水后的水输送至第六水池212;第一环保桶302中沉淀的含水泥浆经第一渣浆泵304输送至压滤机319;第二环保桶307中沉淀的含水泥浆经第二渣浆泵309输送至压滤机319;第三环保桶313中沉淀的含水泥浆经第三渣浆泵314输送至压滤机319;多台压滤机319挤压泥浆后分离出来的水经管道流入清水池401,自此,完成水的循环利用,可减少水资源的浪费。Wherein, the flow direction of water is that the clear water pool 401 draws the first, second and third waterways, and after the first waterway is drawn out from the clear water pool 401, it is transported to the first pool 105, the second pool 108 and the sand washing machine 112 respectively. After the second waterway is drawn from the clear water pool 401, it is delivered to the third pool 203, the fourth pool 207, the fifth pool 210 and the sixth pool 212 respectively; after the third waterway is drawn from the clear water pool, it is delivered to the first environmental protection barrel respectively 302, the second environmental protection bucket 307 and the third environmental protection bucket 312; the part of the water-containing mud after sand washing in the first pool 105 flows into the third pool 203 through the first water channel 201, and some water-containing sand and stones enter in the first pool 105 The second pool 108; part of the water-containing slurry after sand washing in the second pool 108 enters the fourth pool 207 through the second water channel 206, and part of the water-containing sand enters the sand washing machine 112 in the second pool 108; in the sand washing machine 112 The mud after sand washing enters the fifth pool 210 through the third water channel 209, and part of the water-containing sand in the sand washing machine 112 enters the coarse sand dewatering machine 112; the coarse sand dewatering machine 112 is also provided with pipelines to transport the dehydrated water to the fifth pool 210; the mud in the third pool 203 is separated by the first cyclone separator 204 into water-containing fine sand transported to the sixth pool 212 through the fourth conveyor belt 205 and transported to the sixth pool 212 through the first mud delivery pipe 301 The mud of an environmental protection bucket 302; The mud of the 4th pool 207 is separated by the 3rd cyclone separator 208 into the hydrous fine sand that is transported to the 6th pool 212 through the 4th conveyor belt 205 and transported to the 6th pool 212 through the 2nd mud delivery pipe 306 The mud of two environmental protection buckets 307; The mud in the 5th pond 210 is separated into the water-containing fine sand that is transported to the 6th pond 212 through the 4th conveyor belt 205 through the 4th cyclone separator 211 and is transported to the 6th pond 212 through the 3rd mud delivery pipe 311. The mud in the third environmental protection barrel 312; the mud in the sixth pool 203 is separated by the second cyclone separator 213 into the water-containing fine sand entering the fine sand dehydrator 214 and transported to the third environmental protection barrel 312 through the fourth mud delivery pipe 316 The mud of fine sand dewatering machine 214 is also provided with pipeline and the water after dehydration is transported to the 6th pool 212; The cement-containing slurry that precipitates in the first environmental protection barrel 302 is transported to filter press 319 through the first slurry pump 304; The cement-containing slurry deposited in the environmental protection tank 307 is transported to the filter press 319 through the second slurry pump 309; the cement-containing slurry deposited in the third environmental protection tank 313 is transported to the filter press 319 through the third slurry pump 314; The separated water after the machine 319 squeezes the mud flows into the clean water pool 401 through the pipeline, and since then, the recycling of water has been completed, which can reduce the waste of water resources.
下面,给出本系统中主要设备的优选的实施例。Below, the preferred embodiment of the main equipment in this system is given.
1、进料机1011. Feeding machine 101
请参考图4a至图4b,进料机101包括钢板围合形成的容器1011,其中,该容器1011的顶面和底面开口,该容器1011底面连接有一输送带1012,并且,该输送带1012的延伸长度超过该容器1011的长度,并伸出该容器1011长度方向一段距离,该输送带1012的延伸宽度超过该容器1011的宽度,并伸出该容器1011宽度方向一段距离。该容器1011底面与输送带1012紧密接触,在该容器1011底部靠近输送带1012附近的长度方向的一端侧板上开设一条缝1013。Please refer to Fig. 4a to Fig. 4b, feeder 101 comprises the container 1011 that steel plate surrounds and forms, and wherein, the top surface and the bottom surface of this container 1011 are open, and this container 1011 bottom surface is connected with a conveyor belt 1012, and, the conveyor belt 1012 The extension length exceeds the length of the container 1011 and protrudes a certain distance in the longitudinal direction of the container 1011 , and the extension width of the conveyor belt 1012 exceeds the width of the container 1011 and protrudes a certain distance in the width direction of the container 1011 . The bottom surface of the container 1011 is in close contact with the conveyor belt 1012 , and a slit 1013 is formed on the side plate at one end of the bottom of the container 1011 in the longitudinal direction near the conveyor belt 1012 .
具体的,该容器1011为顶部开口大于底部开口,在长度方向的横截面上呈倒梯形,当然,在宽度方向的横截面上也可以呈倒梯形,使得该容器1011内进的料可以依靠重力汇聚到底部开口区域,顶部大开口也便于进料,该容器1011开设的缝1013的尺寸可以设置为可调整式,以适应不同尺寸的进料需求。Specifically, the top opening of the container 1011 is larger than the bottom opening, and the cross-section in the length direction is an inverted trapezoid. Of course, the cross-section in the width direction can also be an inverted trapezoid, so that the material fed into the container 1011 can rely on gravity. Converging to the bottom opening area, the large opening at the top is also convenient for feeding, and the size of the slot 1013 provided by the container 1011 can be set to be adjustable, so as to meet the feeding requirements of different sizes.
其工作流程为:利用铲车等机械将建筑垃圾从该容器1011顶部的开口放入该容器1011中,启动输送带1012,建筑垃圾从该容器1011开设的缝1013处被输送带1012带出该容器1011,并进入下一个设备。Its working process is: use machinery such as forklift to put construction waste into this container 1011 from the opening on the top of the container 1011, start the conveyor belt 1012, and the construction waste is taken out by the conveyor belt 1012 from the seam 1013 provided by the container 1011. container 1011, and go to the next device.
所述进料机101可适用于石头、沙、土等建筑垃圾,亦可包括具有钢筋、塑料垃圾等,进料稳定,可靠性好。The feeder 101 can be used for construction waste such as stones, sand, soil, etc., and can also include steel bars, plastic waste, etc., with stable feeding and good reliability.
2、废料分离机1022. Waste separator 102
请一并参阅图5a至图5d,本发明实施例提供一种废料分离机102,用于将收集的建筑残渣需要进行初筛,以将建筑残渣中的钢筋、大块沙石子等体积较大的杂质与沙石分离,筛选出的沙石才能进行粉碎、二次筛选等操作。本实施例中,废料分离机包括基座1021和旋转件1022。具体的,基座1021固定于地面10上。本实施例中,基座1021为废料分离机的主要支承结构,基座1021的稳定性决定了废料分离机的整体结构稳定性。一种实施方式中,可以在地面10上打桩,以将基座1021稳定的固定。进一步的,基座1021为中空的支架,稳定固定废料分离机102的同时,降低了自身重量与材料成本。一种实施方式中,基座1021为金属支架,并在基座1021的表面涂有油漆或电镀保护膜层,以避免雨水、阳光等对基座1021的腐蚀,提高基座1021及废料分离机的寿命。Please refer to Fig. 5a to Fig. 5d together. The embodiment of the present invention provides a waste separator 102, which is used for primary screening of the collected construction residues, so as to reduce the volume of steel bars and large sand and gravel in the construction residues. The large impurities are separated from the sand, and the screened sand can be crushed, secondary screened and other operations. In this embodiment, the waste separator includes a base 1021 and a rotating member 1022 . Specifically, the base 1021 is fixed on the ground 10 . In this embodiment, the base 1021 is the main supporting structure of the waste separator, and the stability of the base 1021 determines the overall structural stability of the waste separator. In one embodiment, piles can be driven on the ground 10 to stably fix the base 1021 . Further, the base 1021 is a hollow bracket, which can stably fix the waste separator 102 while reducing its own weight and material cost. In one embodiment, the base 1021 is a metal bracket, and the surface of the base 1021 is coated with a paint or electroplating protective film layer, so as to avoid corrosion of the base 1021 by rainwater, sunlight, etc., and improve the efficiency of the base 1021 and the waste separator. lifespan.
本实施例中,旋转件1022包括第一圆筒22和筛网件24,并且筛网件24固定于第一圆筒22内。具体到图5c,第一圆筒22为侧壁绕第一圆筒22的中心轴围绕一周形成的结构,并且第一圆筒22的两端均开口。第一圆筒22制作为圆筒状以利于自身的滚动。本实施例中,第一圆筒22的侧壁为金属材料制成,以提供足够的强度,避免滚动过程中发生变形等情况。进一步的,侧壁的表面涂有油漆或电镀保护膜层,以避免雨水、阳光等对第一圆筒22的腐蚀,提高第一圆筒22及废料分离机的寿命。本实施例中,第一圆筒22包括相对设置的外壁面与内壁面,外壁面暴露于外界,内壁面对第一圆筒22的内部,一种实施方式中,外壁面和内壁面均涂有油漆或电镀保护膜层。参阅图5a和图5b,第一圆筒22的外壁面与基座1021滑动连接,基座1021驱动旋转件1022绕中心轴自转。具体的,外壁面与基座1021接触,基座1021依靠驱动电机提供的动力驱动第一圆筒22转动。In this embodiment, the rotating member 1022 includes a first cylinder 22 and a screen member 24 , and the screen member 24 is fixed in the first cylinder 22 . Referring specifically to FIG. 5 c , the first cylinder 22 is a structure in which the side wall is formed around the central axis of the first cylinder 22 , and both ends of the first cylinder 22 are open. The first cylinder 22 is made into a cylindrical shape to facilitate its own rolling. In this embodiment, the side wall of the first cylinder 22 is made of metal material to provide sufficient strength and avoid deformation during rolling. Further, the surface of the side wall is coated with paint or electroplating protective film layer, so as to avoid the corrosion of the first cylinder 22 by rainwater, sunlight, etc., and improve the service life of the first cylinder 22 and the waste separator. In this embodiment, the first cylinder 22 includes an outer wall surface and an inner wall surface oppositely arranged, the outer wall surface is exposed to the outside world, and the inner wall faces the inside of the first cylinder 22. In one embodiment, both the outer wall surface and the inner wall surface are coated with There is a paint or electroplating protective film layer. 5a and 5b, the outer wall of the first cylinder 22 is slidingly connected with the base 1021, and the base 1021 drives the rotating member 1022 to rotate around the central axis. Specifically, the outer wall surface is in contact with the base 1021, and the base 1021 drives the first cylinder 22 to rotate relying on the power provided by the driving motor.
具体到图5d,筛网件24为多个钢筋焊接形成,具体的,筛网件24通过不同方向排列的钢筋相互交织形成筛网,筛网件24的筛网尺寸根据筛选需要筛选的沙石的体积大小设计,以达到沙石可以通过,杂质不能通过的效果。本实施例中,筛网件24通过焊接等方式固定在第一圆筒22内,具体的,筛网件24固定在第一圆筒22的内壁面上。进一步的,筛网件24与第一圆筒22的内壁面之间设有间隙,换言之,筛网件24与第一圆筒22的侧壁之间形成收容空间,该空间用于容纳已穿过筛网件24的沙石。具体的,废料从旋转件1022的一端进入旋转件1022中,沙石穿过筛网件24后进入筛网件24与第一圆筒22之间的间隙,并从旋转件1022的另一端排出。Referring specifically to Fig. 5d, the screen member 24 is formed by welding a plurality of steel bars. Specifically, the screen member 24 is interwoven with reinforcing bars arranged in different directions to form a screen. The screen size of the screen member 24 is based on the sand and gravel that needs to be screened. The size of the volume is designed to achieve the effect that sand and stone can pass through, but impurities cannot pass through. In this embodiment, the screen member 24 is fixed in the first cylinder 22 by means of welding or the like. Specifically, the screen member 24 is fixed on the inner wall of the first cylinder 22 . Further, there is a gap between the screen member 24 and the inner wall of the first cylinder 22, in other words, a receiving space is formed between the screen member 24 and the side wall of the first cylinder 22, and the space is used for accommodating worn The sand and gravel of screen mesh part 24. Specifically, the waste material enters the rotating member 1022 from one end of the rotating member 1022, and the sand enters the gap between the screen member 24 and the first cylinder 22 after passing through the screen member 24, and is discharged from the other end of the rotating member 1022. .
废料从旋转件1022的一端进入旋转件1022,具体的,废料进入筛网件24内,旋转件1022旋转的过程中,废料在旋转件1022内滚动,体积较小的沙石穿过筛网件24进入筛网件24与第一圆筒22的内壁面之间的间隙,并最终从第一圆筒22的另一端排出并收集,钢筋、大体积沙石等杂质无法穿过筛网件24,则从筛网件24的一端排出并收集,从而实现沙石与杂质的分离,旋转件1022滚动使废料与筛网件24充分接触,避免堆积于杂质上的沙石无法穿过筛网件24而被浪费,沙石筛选效果好,且筛选的效率较高。The waste material enters the rotating member 1022 from one end of the rotating member 1022. Specifically, the waste material enters the screen member 24. During the rotation of the rotating member 1022, the waste material rolls in the rotating member 1022, and the smaller sand and gravel pass through the screen member 24 enters the gap between the screen member 24 and the inner wall of the first cylinder 22, and is finally discharged and collected from the other end of the first cylinder 22. Impurities such as steel bars and large-volume sand cannot pass through the screen member 24 , it is discharged and collected from one end of the screen member 24, thereby realizing the separation of sand and impurities, and the rotating member 1022 rolls to make the waste material fully contact with the screen member 24, so as to prevent the sand accumulated on the impurities from passing through the screen 24 is wasted, the screening effect of sand and gravel is good, and the screening efficiency is high.
参阅图5a,本实施例中,旋转件1022以中心轴倾斜于地面10放置。具体的,第一圆筒22和筛网件24倾斜于地面10,废料从旋转件1022的高度较高的一端进入旋转件1022,废料分离成杂质和沙石后从旋转件1022的高度较低的一端排出旋转件1022。废料从一端进入并在旋转件1022中翻滚的同时,废料依靠自身的重力向另一端移动,可以理解的是,废料在向另一端移动的过程中实际上也是一个翻滚的过程,从而使废料与筛网件24的接触均匀,即使堆叠于杂质上的沙石也可以有机会穿过筛网件24。排出杂质的方式依靠杂质自身的重力,无需增加额外的驱动装置,结构简单、容易实现。一种实施方式中,第一圆筒22的中心轴与地面10的夹角为3°~5°,满足废料从一端向另一端移动的要求的同时,也不至于坡度太大导致废料的移动速度太大,而无法进行充分的筛选。Referring to FIG. 5 a , in this embodiment, the rotating member 1022 is placed with its central axis inclined to the ground 10 . Specifically, the first cylinder 22 and the screen member 24 are inclined to the ground 10, and the waste material enters the rotating member 1022 from the higher end of the rotating member 1022, and the waste material is separated into impurities and sand from the lower height of the rotating member 1022. One end of the exhaust rotary member 1022. When the waste material enters from one end and rolls in the rotating part 1022, the waste material relies on its own gravity to move to the other end. The contact of the screen member 24 is even, and even the sand and gravel piled on the impurities can have a chance to pass through the screen member 24 . The way of discharging impurities depends on the gravity of the impurities themselves, without adding additional driving devices, and the structure is simple and easy to implement. In one embodiment, the angle between the central axis of the first cylinder 22 and the ground 10 is 3° to 5°, which satisfies the requirement for waste to move from one end to the other, and at the same time does not cause the waste to move due to a too large slope. The speed is too large to perform adequate screening.
参阅图5d,本实施例中,筛网件24为圆筒状,并且筛网件24与第一圆筒22的中心轴重合。具体的,筛网件24可以为两端开口的圆筒形状,可以理解为筛网件24为壁面环绕中心轴一周形成的圆筒结构,而筛网为壁面上设置的孔,并且孔连通筛网件24的内网,多个孔均匀排布在壁面上,从而壁面成了筛网。圆筒状筛网件24与第一圆筒22的形状相同,并且筛网件24与第一圆筒22的中心轴重合,从而使筛网件24与第一圆筒22的侧壁之间的距离均匀恒定,提高筛选效果。Referring to FIG. 5 d , in this embodiment, the screen member 24 is cylindrical, and the central axis of the screen member 24 coincides with the first cylinder 22 . Specifically, the screen member 24 can be in the shape of a cylinder with both ends open, which can be understood as the screen member 24 is a cylindrical structure formed by the wall around the central axis, and the screen is a hole provided on the wall, and the hole communicates with the screen. In the inner net of the mesh part 24, a plurality of holes are evenly arranged on the wall surface, so that the wall surface becomes a screen. The cylindrical screen member 24 has the same shape as the first cylinder 22, and the screen member 24 coincides with the central axis of the first cylinder 22, so that the gap between the screen member 24 and the side wall of the first cylinder 22 The distance is uniform and constant, which improves the screening effect.
参阅图5a,本实施例中,旋转件1022包括相对设置的进料端11与出料端12,进料端11与地面10的距离大于出料端12与地面10的距离,在出料端12,筛网件24设有突出于第一圆筒22的突出段13,废料中的杂质从突出段13的端口排出。具体的,筛网件24的轴向长度尺度大于第一圆筒22的长度尺寸,在进料端11,第一圆筒22与筛网件24齐平,方便废料进入筛网件24中,在出料端12,筛网件24突出于第一圆筒22,即突出段13突出于第一圆筒22外,穿过筛网件24的沙石从第一圆筒22的位于出料端12的端口排出,未穿过筛网件24的钢筋等杂质从突出段13的端口排出,沙石和杂质分开排出,并可以分开收集,从而使沙石和杂质分离。Referring to Fig. 5a, in the present embodiment, the rotating member 1022 includes a feed end 11 and a discharge end 12 which are arranged oppositely, the distance between the feed end 11 and the ground 10 is greater than the distance between the discharge end 12 and the ground 10, and at the discharge end 12. The screen member 24 is provided with a protruding section 13 protruding from the first cylinder 22, and the impurities in the waste are discharged from the port of the protruding section 13. Specifically, the axial length scale of the screen member 24 is greater than the length dimension of the first cylinder 22, and at the feed end 11, the first cylinder 22 is flush with the screen member 24 to facilitate waste materials entering the screen member 24, At the discharge end 12, the screen member 24 protrudes from the first cylinder 22, that is, the protruding section 13 protrudes from the first cylinder 22, and the sand passing through the screen member 24 is discharged from the first cylinder 22. The port at the end 12 is discharged, and impurities such as steel bars that have not passed through the screen member 24 are discharged from the port of the protruding section 13. The sand and impurities are discharged separately and can be collected separately, so that the sand and impurities are separated.
一种实施方式中,废料分离机还包括阻挡片1023,阻挡片1023设置于出料端12,突出段13收容于一对阻挡片1023之间,阻挡片1023用于防止出料端12排出的杂质或沙石溅射。具体的,阻挡片1023可以为焊接于基座1021上的金属板,一对阻挡片1023呈漏斗状设置于出料端12,由于旋转件1022始终保持旋转状态,从出料端12排出的沙石和杂质保持一定的旋转的速度而向外溅射,阻挡片1023阻挡向外溅射的杂质和沙石,使杂质和沙石都能够进入收集的容器中或进入下一步工序的设备中,提高沙石的利用率,减少浪费。In one embodiment, the waste separator further includes a blocking piece 1023, the blocking piece 1023 is arranged on the discharge end 12, the protruding section 13 is accommodated between a pair of blocking pieces 1023, the blocking piece 1023 is used to prevent the discharge end 12 from discharging Impurities or sand splashing. Specifically, the blocking sheet 1023 can be a metal plate welded on the base 1021, and a pair of blocking sheets 1023 are funnel-shaped and arranged on the discharge end 12. Since the rotating member 1022 always keeps rotating, the sand discharged from the discharge end 12 Stones and impurities keep a certain speed of rotation and sputter outwards, and the blocking sheet 1023 blocks the impurities and sandstones sputtered outwards, so that impurities and sandstones can enter the collection container or enter the equipment of the next process. Improve the utilization rate of sand and gravel and reduce waste.
请参阅图5a和图5b,基座1021上设有驱动齿轮42,驱动齿轮42连接至驱动电机,第一圆筒22的外壁面设有齿条44,齿条44环绕于第一圆筒22的外壁面上,驱动齿轮42与齿条44配合以驱动第一圆筒22旋转。具体的,驱动电机固定于基座1021上,驱动电机驱动驱动齿轮42转动,从而驱动第一圆筒22及旋转件1022整体旋转。一种实施方式中,驱动齿轮42的数量至少为两个,驱动齿轮42对称设置于第一圆筒22的径向的相对的两侧。具体的,当驱动齿轮42的数量为两个时,两个驱动齿轮42共同与一个齿条44配合,从而两个驱动齿轮42共同通过一个齿条44驱动旋转件1022旋转。进一步的,驱动齿轮42对称设置于第一圆筒22的径向的相对的两侧,以从两侧对称的支撑旋转件1022,使旋转件1022安装稳固。5a and 5b, the base 1021 is provided with a drive gear 42, the drive gear 42 is connected to the drive motor, the outer wall of the first cylinder 22 is provided with a rack 44, and the rack 44 surrounds the first cylinder 22 On the outer surface of the outer wall, the driving gear 42 cooperates with the rack 44 to drive the first cylinder 22 to rotate. Specifically, the driving motor is fixed on the base 1021 , and the driving motor drives the driving gear 42 to rotate, thereby driving the first cylinder 22 and the rotating member 1022 to rotate as a whole. In one embodiment, there are at least two driving gears 42 , and the driving gears 42 are symmetrically arranged on opposite radial sides of the first cylinder 22 . Specifically, when there are two driving gears 42 , the two driving gears 42 cooperate with one rack 44 , so that the two driving gears 42 jointly drive the rotating member 1022 to rotate through one rack 44 . Further, the driving gear 42 is arranged symmetrically on opposite radial sides of the first cylinder 22 to symmetrically support the rotating member 1022 from both sides, so that the rotating member 1022 is installed stably.
本实施例中,基座1021上还设有从动轮52,从动轮52与第一圆筒22的外壁面接触,从动轮52用于降低基座1021与第一圆筒22之间的摩擦力。具体的,从动轮52自身没有驱动力,从动轮52与第一圆筒22的外壁面接触,从动轮52将第一圆筒22及旋转件1022支撑于基座1021上,旋转件1022在旋转的过程中,第一圆筒22与从动轮52之间的摩擦力驱动从动轮52转动,换言之,从动轮52将第一圆筒22与基座1021之间的摩擦力改变为滚动摩擦力,降低了能量损耗,驱动旋转件1022旋转的效率更高。一种实施方式中,从动轮52的数量至少为两个,从动轮52对称设置于第一圆筒22的径向的相对的两侧,从动轮52从两侧支撑旋转件1022,使旋转件1022安装稳固。一种实施方式中,第一圆筒22的外壁面上还环绕有一圈导轨54,所述导轨54与从动轮52配合,以固定从动轮52在第一圆筒22上的运动轨迹,从而保持第一圆筒22及旋转件1022绕中心轴旋转。In this embodiment, a driven wheel 52 is also provided on the base 1021, the driven wheel 52 is in contact with the outer wall of the first cylinder 22, and the driven wheel 52 is used to reduce the friction between the base 1021 and the first cylinder 22 . Specifically, the driven wheel 52 itself has no driving force, and the driven wheel 52 is in contact with the outer wall of the first cylinder 22. The driven wheel 52 supports the first cylinder 22 and the rotating member 1022 on the base 1021, and the rotating member 1022 is rotating During the process, the friction force between the first cylinder 22 and the driven wheel 52 drives the driven wheel 52 to rotate, in other words, the driven wheel 52 changes the friction force between the first cylinder 22 and the base 1021 into a rolling friction force, Energy loss is reduced, and the efficiency of driving the rotating member 1022 to rotate is higher. In one embodiment, the number of driven wheels 52 is at least two, and the driven wheels 52 are symmetrically arranged on opposite radial sides of the first cylinder 22, and the driven wheels 52 support the rotating member 1022 from both sides, so that the rotating member 1022 is installed firmly. In one embodiment, a guide rail 54 surrounds the outer wall of the first cylinder 22, and the guide rail 54 cooperates with the driven wheel 52 to fix the movement track of the driven wheel 52 on the first cylinder 22, thereby maintaining The first cylinder 22 and the rotating member 1022 rotate around the central axis.
废料从旋转件1022的一端进入旋转件1022,具体的,废料进入筛网件24内,旋转件1022旋转的过程中,废料在旋转件1022内滚动,体积较小的沙石穿过筛网件24进入筛网件24与第一圆筒22的内壁面之间的间隙,并最终从第一圆筒22的另一端排出并收集,钢筋、大体积沙石等杂质无法穿过筛网件24,则从筛网件24的一端排出并收集,从而实现沙石与杂质的分离,旋转件1022滚动使废料与筛网件24充分接触,避免堆积于杂质上的沙石无法穿过筛网件24而被浪费,沙石筛选效果好,且筛选的效率较高。The waste material enters the rotating member 1022 from one end of the rotating member 1022. Specifically, the waste material enters the screen member 24. During the rotation of the rotating member 1022, the waste material rolls in the rotating member 1022, and the smaller sand and gravel pass through the screen member 24 enters the gap between the screen member 24 and the inner wall of the first cylinder 22, and is finally discharged and collected from the other end of the first cylinder 22. Impurities such as steel bars and large-volume sand cannot pass through the screen member 24 , it is discharged and collected from one end of the screen member 24, thereby realizing the separation of sand and impurities, and the rotating member 1022 rolls to make the waste material fully contact with the screen member 24, so as to prevent the sand accumulated on the impurities from passing through the screen 24 is wasted, the screening effect of sand and gravel is good, and the screening efficiency is high.
3、捞沙机(指第一捞沙机106,第二捞沙机109可参考)3. Sand fishing machine (referring to the first sand fishing machine 106, and the second sand fishing machine 109 for reference)
请参阅图6a,本发明实施例提供的捞沙机106用于清洗建筑废料残渣通过粉碎、搅拌、筛选等过程后形成的颗粒较小的沙石,将沙石中的细小杂质从沙石中分离,以得到干净的沙石。具体的,捞沙机106包括第一支架1061、主动轮1062、从动轮1063、链圈1065及翻斗1068。第一支架1061为捞沙机106的主支架,第一支架1061固定于地面10上,第一支架1061为主要支承结构,因此采用金属等强度较大的材料制作而成。第一支架1061内还设有驱动电机、齿轮组等装置。一种实施方式中,第一支架1061的底端通过螺钉等固定于地面10上,以使第一支架1061稳定的固定于地面10上。本实施例中,沉淀池105内陷于地面10,第一支架1061固定于沉淀池105边,沉淀池105为放置沙石原料的容纳池,沉淀池105中还盛有持续流动的水,并且沙石浸泡于水中。Please refer to Fig. 6a, the sand dredging machine 106 provided by the embodiment of the present invention is used to clean the sand with smaller particles formed by the construction waste residue through crushing, stirring, screening and other processes, and remove the fine impurities in the sand from the sand Separation to get clean sand and gravel. Specifically, the sand dredger 106 includes a first bracket 1061 , a driving wheel 1062 , a driven wheel 1063 , a chain ring 1065 and a tipping bucket 1068 . The first support 1061 is the main support of the sand dredger 106, and the first support 1061 is fixed on the ground 10. The first support 1061 is the main supporting structure, so it is made of stronger materials such as metal. Devices such as a driving motor and a gear set are also arranged in the first bracket 1061 . In one embodiment, the bottom end of the first bracket 1061 is fixed on the ground 10 by screws or the like, so that the first bracket 1061 is stably fixed on the ground 10 . In this embodiment, the sedimentation tank 105 is sunken in the ground 10, and the first support 1061 is fixed on the side of the sedimentation tank 105. The sedimentation tank 105 is a storage tank for placing sand and gravel raw materials. The sedimentation tank 105 also contains continuously flowing water, and the sand The stone is soaked in water.
应当理解,本实施例中的沉淀池105对应于本发明中建筑垃圾处理系统中的第一水池105,当然,沉淀池105也可以为第二水池108。It should be understood that the sedimentation tank 105 in this embodiment corresponds to the first water tank 105 in the construction waste treatment system of the present invention, of course, the sedimentation tank 105 can also be the second water tank 108 .
本实施例中,主动轮1062转动连接于第一支架1061的顶部,从动轮1063位于沉淀池105内,且转动连接至沉淀池105的池底1051,链圈1065套设于主动轮1062与从动轮1063上,链圈1065拉伸于主动轮1062与从动轮1063之间。具体的,主动轮1062的转动轴通过齿轮组转动连接至驱动电机,驱动电机驱动主动轮1062转动,一种实施方式中,主动轮1062为圆柱形的滚动轮,以增大链圈1065与主动轮1062的接触面积,有利于提高主动轮1062带动链圈1065旋转的能量传递效率。从动轮1063位于沉淀池105的池底1051,从动轮1063与主动轮1062将链圈1065拉伸,从而通过主动轮1062和从动轮1063的配合驱动链圈1065运动。一种实施方式中,从动轮1063为圆柱形的滚动轮,以增大链圈1065与从动轮1063的接触面积,有利于提高从动轮1063对链圈1065的支撑效果。如图6a所示,主动轮1062驱动链圈1065逆时针方向旋转。一种实施方式中,受到链圈1065重力与主动轮1062及从动轮1063的拉伸力作用,链圈1065部分被拉直。一种实施方式中,链圈1065包括多个链节,每个链节首尾相连形成封闭的链圈1065,具体的,每个链节之间以铰接的方式连接,从而使每个链节之间具有一定的活动范围。In this embodiment, the driving wheel 1062 is rotatably connected to the top of the first bracket 1061, the driven wheel 1063 is located in the sedimentation tank 105, and is rotatably connected to the bottom 1051 of the sedimentation tank 105, and the chain ring 1065 is sleeved on the driving wheel 1062 and the slave On the driving wheel 1063 , the chain ring 1065 stretches between the driving wheel 1062 and the driven wheel 1063 . Specifically, the rotating shaft of the driving wheel 1062 is connected to the drive motor through a gear set, and the driving motor drives the driving wheel 1062 to rotate. In one embodiment, the driving wheel 1062 is a cylindrical rolling wheel to increase the contact between the chain ring 1065 and the The contact area of the wheel 1062 is conducive to improving the energy transfer efficiency of the drive wheel 1062 driving the chain ring 1065 to rotate. The driven wheel 1063 is located at the bottom 1051 of the sedimentation tank 105 , and the driven wheel 1063 and the driving wheel 1062 stretch the chain ring 1065 , thereby driving the chain ring 1065 to move through the cooperation of the driving wheel 1062 and the driven wheel 1063 . In one embodiment, the driven wheel 1063 is a cylindrical rolling wheel to increase the contact area between the chain ring 1065 and the driven wheel 1063 , which is beneficial to improve the supporting effect of the driven wheel 1063 on the chain ring 1065 . As shown in FIG. 6a, the driving wheel 1062 drives the chain ring 1065 to rotate counterclockwise. In one embodiment, the chain ring 1065 is partially straightened by the gravity of the chain ring 1065 and the tensile force of the driving wheel 1062 and the driven wheel 1063 . In one embodiment, the chain ring 1065 includes a plurality of chain links, and each chain link is connected end to end to form a closed chain ring 1065. Specifically, each chain link is connected in a hinged manner, so that each chain link have a certain range of activities.
本实施例中,翻斗1068固定于链圈1065的外侧,用于搅动及舀起沉淀池105中的沙石。具体的,翻斗1068通过焊接等方式固定于链圈1065的外侧。值得注意的是,链圈1065的外侧为链圈1065背离主动轮1062与从动轮1063的一侧,链圈1065的内侧为链圈1065接触主动轮1062与从动轮1063的一侧。一种实施方式中,每一个翻斗1068焊接于一个链节上,翻斗1068与连接的运动状态同步。本实施例中,翻斗1068在链圈1065的驱动下进入沉淀池105或离开沉淀池105,翻斗1068进入沉淀池105时,搅动沉淀池105中的水与沙石,沙石之间相互研磨,使覆盖于沙石表面的杂质与沙石分离,并且破坏包覆在沙粒上的水汽层,有利于后续的脱水过程。翻斗1068经过沉淀池105最底部并上升趋向水面运动的过程中,翻斗1068舀起沙石,实际上,翻斗1068还舀起了与沙石分离的杂质及水。在链圈1065带动翻斗1068上升并移出水面后,水和体积较小的杂质从翻斗1068底部漏出,从而得到干净的沙石。沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。In this embodiment, the tipping bucket 1068 is fixed on the outside of the chain ring 1065 for stirring and scooping up sand in the sedimentation tank 105 . Specifically, the tipping bucket 1068 is fixed on the outer side of the chain ring 1065 by means of welding or the like. It should be noted that the outer side of the chain ring 1065 is the side of the chain ring 1065 away from the driving wheel 1062 and the driven wheel 1063 , and the inner side of the chain ring 1065 is the side of the chain ring 1065 contacting the driving wheel 1062 and the driven wheel 1063 . In one embodiment, each tipping bucket 1068 is welded to a chain link, and the tipping bucket 1068 is synchronized with the movement state of the connection. In this embodiment, the tipping bucket 1068 enters the sedimentation tank 105 or leaves the sedimentation tank 105 under the drive of the chain ring 1065. When the tipping bucket 1068 enters the sedimentation tank 105, it stirs the water and sand in the sedimentation tank 105, and the sand and stones grind each other. The impurities covering the surface of the sand are separated from the sand, and the water vapor layer covering the sand is destroyed, which is beneficial to the subsequent dehydration process. When the tipping bucket 1068 passes through the bottom of the sedimentation tank 105 and rises toward the water surface, the tipping bucket 1068 scoops up sand and gravel. In fact, the tipping bucket 1068 also scoops up impurities and water separated from the sand and gravel. After the chain ring 1065 drives the tipping bucket 1068 to rise and move out of the water surface, water and smaller impurities leak out from the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The sand cleaning process is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本实施例中,主动轮1062与从动轮1063的连线倾斜于地面10。具体的,主动轮1062与从动轮1063的连线与地面10的夹角为45°至60°,从而使翻斗1068沿倾斜于地面1045°至60°的方向移动。相较于垂直于地面10的方向上升,斜向上升使翻斗1068在上升的过程中的形成增大,从而提供更多的时间用于使水和杂质从翻斗1068中漏出。In this embodiment, the line connecting the driving wheel 1062 and the driven wheel 1063 is inclined to the ground 10 . Specifically, the included angle between the line connecting the driving wheel 1062 and the driven wheel 1063 and the ground 10 is 45° to 60°, so that the dump bucket 1068 moves in a direction inclined from 1045° to 60° to the ground. Compared to ascending perpendicular to the ground 10 , the oblique ascent increases the formation of the bucket 1068 during ascent, thereby providing more time for water and impurities to escape from the bucket 1068 .
请参阅图6b,本实施例中,翻斗1068包括容纳部16与突出部15,突出部15凸设于容纳部16的边缘,用于铲起沉淀池105中的沙石,容纳部16设有过滤孔17,用于漏出沙石中的水和杂质。具体的,过滤孔17设置于容纳部16的底端,以便于水和杂质漏出。一种实施方式中,过滤孔17的大小根据需要漏出的杂质的颗粒大小设计。Please refer to Fig. 6b. In this embodiment, the tipping bucket 1068 includes a housing portion 16 and a protruding portion 15. The protruding portion 15 protrudes from the edge of the housing portion 16 for scooping up sand in the sedimentation tank 105. The housing portion 16 is provided with Filter holes 17 are used to leak water and impurities in the sand. Specifically, the filter hole 17 is disposed at the bottom of the receiving portion 16 to facilitate leakage of water and impurities. In one embodiment, the size of the filter hole 17 is designed according to the particle size of the impurities to be leaked.
本实施例中,第一支架1061的顶部还设有出料导槽14,出料导槽14倾斜于地面10,出料导槽14用于将翻斗1068运输至第一支架1061的顶部的沙石导出。具体的,出料导槽14倾斜于地面10,翻斗1068运输沙石时将沙石上升至高处,出料导槽14将沙石从高处向低处运送,从而运送至下一个处理工序,利用沙石的自身重力运输沙石,沙石的运输效率高,无需额外提供动力装置。In this embodiment, the top of the first support 1061 is also provided with a discharge guide 14, the discharge guide 14 is inclined to the ground 10, and the discharge guide 14 is used to transport the dump bucket 1068 to the sand on the top of the first support 1061. Stone export. Specifically, the discharge channel 14 is inclined to the ground 10. When the dump bucket 1068 transports the sand, the sand is raised to a high place, and the discharge channel 14 transports the sand from a high place to a low place, so as to be transported to the next processing procedure. The sand and gravel are transported by their own gravity, and the transport efficiency of the sand and gravel is high, and no additional power device is required.
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move, and the tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind each other and separate the impurities covering the surface of the sand and gravel from the sand and gravel. The mixture of sand, some impurities and water is scooped up. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first support 1061, the impurities and water leak out from the filter hole 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The sand cleaning process is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本实施例中,捞沙机106还包括第二支架1066,第二支架1066包括相对设置的第一端1064与第二端1067,第一端1064固定于第一支架1061的顶部,主动轮1062转动连接于第一端1064,第二端1067固定于沉淀池105的池底1051,从动轮1063转动连接于第二端1067。具体的,第二支架1066、第一支架1061及地面10形成三角形,从而有利于结构的稳定。进一步的,第二支架1066作为承载主动轮1062与从动轮1063的支撑结构,主动轮1062的旋转轴固定在第一端1064,从动轮1063的旋转轴固定在第二端1067,第二支架1066保持了主动轮1062与从动轮1063之间的距离,从而确定了翻斗1068上升的高度。一种实施方式中,第二支架1066的第二端1067接触沉淀池105的池底1051,并通过螺钉等方式固定在池底1051。本实施例中,第二支架1066可以为两根对称的杆状支架平行设置形成,简化第二支架1066的结构有利于降低捞沙机106整体的重量,且节省成本。In this embodiment, the sand dredger 106 also includes a second bracket 1066, the second bracket 1066 includes a first end 1064 and a second end 1067 oppositely arranged, the first end 1064 is fixed on the top of the first bracket 1061, and the driving wheel 1062 It is rotatably connected to the first end 1064 , the second end 1067 is fixed to the bottom 1051 of the sedimentation tank 105 , and the driven wheel 1063 is rotatably connected to the second end 1067 . Specifically, the second support 1066, the first support 1061 and the ground 10 form a triangle, which is beneficial to the stability of the structure. Further, the second bracket 1066 serves as a supporting structure for carrying the driving wheel 1062 and the driven wheel 1063, the rotation shaft of the driving wheel 1062 is fixed at the first end 1064, the rotation shaft of the driven wheel 1063 is fixed at the second end 1067, and the second bracket 1066 The distance between the driving wheel 1062 and the driven wheel 1063 is maintained, thereby determining the rising height of the dump bucket 1068. In one embodiment, the second end 1067 of the second bracket 1066 contacts the bottom 1051 of the sedimentation tank 105 and is fixed to the bottom 1051 by screws or the like. In this embodiment, the second bracket 1066 can be formed by two symmetrical rod-shaped brackets arranged in parallel. Simplifying the structure of the second bracket 1066 is conducive to reducing the overall weight of the sand dredger 106 and saving costs.
请参阅图6a,本实施例中,第二支架1066上设有辅助轮1069,辅助轮1069抵持于链圈1065的内侧,用于支撑链圈1065。具体的,辅助轮1069为非主动旋转的滚轮,辅助轮1069的表面接触链圈1065的内侧,链圈1065的旋转带动辅助轮1069的旋转,换言之,辅助轮1069使链圈1065与第二支架1066之间为滚动摩擦,辅助轮1069起到支撑链圈1065及翻斗1068的作用的同时,降低了链圈1065旋转时的摩擦阻力。Please refer to FIG. 6 a , in this embodiment, an auxiliary wheel 1069 is provided on the second bracket 1066 , and the auxiliary wheel 1069 is against the inner side of the chain ring 1065 for supporting the chain ring 1065 . Specifically, the auxiliary wheel 1069 is a non-active rotating roller, the surface of the auxiliary wheel 1069 contacts the inner side of the chain ring 1065, and the rotation of the chain ring 1065 drives the rotation of the auxiliary wheel 1069, in other words, the auxiliary wheel 1069 makes the chain ring 1065 and the second bracket There is rolling friction between 1066, while the auxiliary wheel 1069 plays the role of supporting the chain ring 1065 and the tipping bucket 1068, and reduces the frictional resistance when the chain ring 1065 rotates.
一种实施方式中,辅助轮1069设置于主动轮1062与从动轮1063之间,辅助轮1069的数量为多个,并且辅助轮1069之间的间距相同。具体的,多个辅助轮1069共同支撑链圈1065,将长度较长的链圈1065整体支撑,多个辅助轮1069之间的间距相同,以使链圈1065各部分的受力相同,链圈1065整体可以展平,有利于链圈1065的旋转及翻斗1068的上升。In one embodiment, the auxiliary wheels 1069 are arranged between the driving wheel 1062 and the driven wheel 1063, the number of the auxiliary wheels 1069 is multiple, and the distance between the auxiliary wheels 1069 is the same. Specifically, a plurality of auxiliary wheels 1069 jointly support the chain ring 1065, and the longer chain ring 1065 is integrally supported, and the distance between the plurality of auxiliary wheels 1069 is the same, so that the forces on each part of the chain ring 1065 are the same, and the chain ring 1065 1065 can be flattened as a whole, which is beneficial to the rotation of chain ring 1065 and the rise of tipping bucket 1068.
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move, and the tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind each other and separate the impurities covering the surface of the sand and gravel from the sand and gravel. The mixture of sand, some impurities and water is scooped up. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first support 1061, the impurities and water leak out from the filter hole 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The sand cleaning process is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本发明实施例还提供一种沙石清洗方法,该清洗方法利用本发明实施例提供的捞沙机106和沉淀池105,具体的,捞沙机106包括第一支架1061、主动轮1062、从动轮1063、链圈1065及翻斗1068,第一支架1061固定于地面10上,主动轮1062转动连接于第一支架1061的顶部,从动轮1063位于沉淀池105内,且转动连接至沉淀池105的池底1051,链圈1065套设于主动轮1062与从动轮1063上,链圈1065拉伸于主动轮1062与从动轮1063之间,翻斗1068固定于链圈1065的外侧,主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨。The embodiment of the present invention also provides a method for cleaning sand and gravel. The cleaning method utilizes the sand dredger 106 and the sedimentation tank 105 provided in the embodiment of the present invention. The driving wheel 1063, the chain ring 1065 and the bucket 1068, the first support 1061 is fixed on the ground 10, the driving wheel 1062 is rotatably connected to the top of the first support 1061, the driven wheel 1063 is located in the sedimentation tank 105, and is rotatably connected to the bottom of the sedimentation tank 105 The pool bottom 1051, the chain ring 1065 is sleeved on the driving wheel 1062 and the driven wheel 1063, the chain ring 1065 is stretched between the driving wheel 1062 and the driven wheel 1063, the tipping bucket 1068 is fixed on the outside of the chain ring 1065, and the driving wheel 1062 drives the chain The ring 1065 drives the tipping bucket 1068 to move, and the tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel mutually grind.
一种实施方式中,清洗沙石时,向沉淀池105中持续加水,沉淀池105设有溢出口,研磨沙石分解出的部分杂质漂浮于水面上,并随水从溢出口排出。本实施例中,向沉淀池105中加水后,水流在沉淀池105中起到一定的搅拌作用,与此同时,翻斗1068搅动水中的沙石,沙石表面的杂质与沙石分离,部分密度较小的杂质漂浮于水面上,当沉淀池105中的水面高度达到溢出口的位置时,杂质随着水一同从溢出口排出,从而除去了部分杂质。In one embodiment, when sand is cleaned, water is continuously added to the sedimentation tank 105. The sedimentation tank 105 is provided with an overflow port, and some impurities decomposed by grinding the sand stone float on the water surface and are discharged from the overflow port along with the water. In this embodiment, after adding water to the sedimentation tank 105, the water flow plays a certain stirring role in the sedimentation tank 105. At the same time, the tipping bucket 1068 stirs the sand in the water, and the impurities on the surface of the sand are separated from the sand, and the partial density Smaller impurities float on the water surface, and when the water level in the sedimentation tank 105 reaches the position of the overflow, the impurities are discharged from the overflow along with the water, thereby removing part of the impurities.
一种实施方式中,主动轮1062与从动轮1063的连线倾斜于地面10,翻斗1068设有过滤孔17,翻斗1068上升的过程中通过过滤孔17漏出水与杂质。In one embodiment, the line connecting the driving wheel 1062 and the driven wheel 1063 is inclined to the ground 10, and the tipping bucket 1068 is provided with a filter hole 17, through which water and impurities are leaked during the lifting process of the tipping bucket 1068.
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move, and the tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind each other and separate the impurities covering the surface of the sand and gravel from the sand and gravel. The mixture of sand, some impurities and water is scooped up. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first support 1061, the impurities and water leak out from the filter hole 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The sand cleaning process is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
4、筛沙机1104. Sand screening machine 110
请一并参阅图7a、图7b及图7c,本发明实施例提供一种筛沙机110,用于从沙石混合物中将沙粒和石子等杂质分离,将筛选出的纯净的沙粒收集用于再次利用,并将石子等杂质排出并收集。本发明实施例提供的筛沙机110包括第一电机1101、第一筒体1102及第二筒体1103。具体的,第一电机1101设置于地面10上,当然,第一电机1101可以直接固定于地面10上,也可以通过固定于地面10的上的支架固定于地面10上。一种实施方式中,第一电机1101可以为步进电机,以提供驱动力。Please refer to Fig. 7a, Fig. 7b and Fig. 7c together. The embodiment of the present invention provides a sand screening machine 110, which is used to separate impurities such as sand grains and stones from the sand-stone mixture, and collect the screened pure sand grains. It is used for reuse, and impurities such as stones are discharged and collected. The sand screening machine 110 provided by the embodiment of the present invention includes a first motor 1101 , a first cylinder 1102 and a second cylinder 1103 . Specifically, the first motor 1101 is set on the ground 10 , of course, the first motor 1101 can be directly fixed on the ground 10 , or can be fixed on the ground 10 through a bracket fixed on the ground 10 . In one embodiment, the first motor 1101 may be a stepping motor to provide driving force.
结合图7b,第一筒体1102设置于地面10上,具体的,第一筒体1102通过支架架设于地面10上,一种实施方式中,筛沙机110还包括第一转轴1104,第一筒体1102套设于第一转轴1104上,并且第一筒体1102与第一转轴1104固定连接,可以利用支架旋转连接第一转轴1104的两端,从而将第一筒体1102架设于地面10上。本实施例中,第一筒体1102包括第一外壁21,可以理解的是,第一筒体1102是第一外壁21绕第一筒体1102的中心轴围绕一周形成的结构,并且第一筒体1102的两端均开口。一种实施方式中,第一外壁21设有通孔600,通孔600连通第一筒体1102内部与外界,具体的,通孔600的数量为多个,通孔600的尺寸相同,并且均匀的遍布第一外壁21。进一步的,通孔600的尺寸根据沙粒的尺寸设计,具体的,通孔600的尺寸可以将小颗粒的沙粒通过,但无法使体积大于沙粒的石子等杂质通过,根据沙石混合物的种类及目标沙粒的大小,可以设计不同尺寸的通孔600。本实施例中,第一电机1101连接至第一筒体1102,并用于驱动第一筒体1102绕中心轴自转,具体的,第一电机1101连接第一转轴1104,第一电机1101通过驱动第一转轴1104旋转从而带动第一筒体1102旋转。一种实施方式中,第一转轴1104与第一筒体1102的中心轴重合,第一转轴1104的自转可以驱动第一筒体1102绕中心轴旋转。本实施例中,第一电机1101与第一转轴1104之间还设有减速机,减速机将第一电机1101输出的扭矩传递至第一转轴1104,使第一转轴1104得到合适的转速。本实施例中,沙石混合物从第一筒体1102的一端进入第一筒体1102,具体的,第一筒体1102包括相对设置的进料端口1106和出料端口1105,沙石混合物从进料端口1106进入第一筒体1102中,从而在第一筒体1102内翻滚。本实施例中,沙石混合物在第一筒体1102内翻滚的过程中,沙粒从第一外壁21的通孔600漏出,由于第一筒体1102持续翻滚,可以避免进入第一筒体1102内的沙石混合物堆叠在一起而导致堆叠于杂质上的沙粒无法进入第一外壁21的通孔600,沙石混合物与第一外壁21充分接触,提高了筛选的效果,避免浪费。Referring to Fig. 7b, the first cylinder 1102 is set on the ground 10. Specifically, the first cylinder 1102 is erected on the ground 10 through a bracket. In one embodiment, the sand screening machine 110 also includes a first rotating shaft 1104. The cylinder body 1102 is sleeved on the first rotating shaft 1104, and the first cylinder body 1102 is fixedly connected to the first rotating shaft 1104, and the two ends of the first rotating shaft 1104 can be rotatably connected by a bracket, so that the first cylinder body 1102 is erected on the ground 10 superior. In this embodiment, the first cylinder 1102 includes a first outer wall 21. It can be understood that the first cylinder 1102 is a structure formed by the first outer wall 21 around the central axis of the first cylinder 1102, and the first cylinder Both ends of the body 1102 are open. In one embodiment, the first outer wall 21 is provided with a through hole 600, and the through hole 600 communicates with the inside of the first cylinder 1102 and the outside world. Specifically, there are multiple through holes 600, and the size of the through holes 600 is the same and uniform. all over the first outer wall 21. Further, the size of the through hole 600 is designed according to the size of the sand grains. Specifically, the size of the through hole 600 can pass small sand grains, but cannot allow impurities such as stones with a volume larger than the sand grains to pass through. Depending on the type and the size of the target sand grains, through holes 600 of different sizes can be designed. In this embodiment, the first motor 1101 is connected to the first cylinder 1102 and used to drive the first cylinder 1102 to rotate around the central axis. Specifically, the first motor 1101 is connected to the first rotating shaft 1104, and the first motor 1101 drives the first A rotating shaft 1104 rotates to drive the first barrel 1102 to rotate. In one embodiment, the first rotating shaft 1104 coincides with the central axis of the first cylinder 1102 , and the rotation of the first rotating shaft 1104 can drive the first cylinder 1102 to rotate around the central axis. In this embodiment, a reducer is provided between the first motor 1101 and the first rotating shaft 1104, and the reducer transmits the torque output by the first motor 1101 to the first rotating shaft 1104, so that the first rotating shaft 1104 obtains a proper rotational speed. In this embodiment, the sand and gravel mixture enters the first cylinder 1102 from one end of the first cylinder 1102. Specifically, the first cylinder 1102 includes a feed port 1106 and a discharge port 1105 that are oppositely arranged. The material port 1106 enters the first barrel 1102, thereby tumbles within the first barrel 1102. In this embodiment, during the tumbling process of the sand and gravel mixture in the first cylinder 1102, the sand leaks from the through hole 600 of the first outer wall 21, and since the first cylinder 1102 continues to roll, it can avoid entering the first cylinder 1102. The sand-stone mixture inside is stacked together so that the sand grains stacked on the impurities cannot enter the through hole 600 of the first outer wall 21. The sand-stone mixture is in full contact with the first outer wall 21, which improves the screening effect and avoids waste.
结合图7c,第二筒体1103套设于第一筒体1102外,本实施例中,第二筒体1103与第一筒体1102是可以相对运动的,一种实施方式中,第二筒体1103相对于地面10固定不动,第一筒体1102则可以中心轴自转。第二筒体1103包括第二外壁31,可以理解的是,第二筒体1103是第二外壁31绕第二筒体1103的中心轴围绕一周形成的结构,并且第二筒体1103的两端均开口。一种实施方式中,第二外壁31设有通孔600,通孔600连通第二筒体1103内部与外界,具体的,通孔600的数量为多个,通孔600的尺寸相同,并且均匀的遍布第二外壁31。进一步的,通孔600的尺寸根据沙粒的尺寸设计,具体的,通孔600的尺寸可以将小颗粒的沙粒通过,但无法使体积大于沙粒的石子等杂质通过,根据沙石混合物的种类及目标沙粒的大小,可以设计不同尺寸的通孔600。从第一外壁21的通孔600中漏出的沙粒进入第二筒体1103中,具体的,沙粒进入第一外壁21与第二外壁31之间,从而被第二外壁31上的通孔600进行筛选。沙粒依次经过第一外壁21与第二外壁31的筛选后从第二外壁31漏出,可以在第二外壁31外放置容器收集纯净的沙粒,而杂质则从第一筒体1102或第二筒体1103的一端排出。具体的,杂质可以通过两个路径排出,未通过第一外壁21的通孔600的杂质从第一筒体1102的一端排出,即出料端口1105,通过了第一外壁21的通孔600而未通过第二外壁31的通孔600的杂质从第二筒体1103的一端排出,即第二筒体1103与出料端口1105相对应的一端开口。Referring to Figure 7c, the second cylinder 1103 is sleeved outside the first cylinder 1102. In this embodiment, the second cylinder 1103 and the first cylinder 1102 can move relative to each other. In one embodiment, the second cylinder The body 1103 is fixed relative to the ground 10, and the first cylindrical body 1102 can rotate on the central axis. The second cylinder 1103 includes a second outer wall 31. It can be understood that the second cylinder 1103 is a structure formed by the second outer wall 31 around the central axis of the second cylinder 1103, and the two ends of the second cylinder 1103 All open. In one embodiment, the second outer wall 31 is provided with a through hole 600, and the through hole 600 communicates with the inside of the second cylinder 1103 and the outside world. Specifically, there are multiple through holes 600, and the size of the through holes 600 is the same and uniform. all over the second outer wall 31 . Further, the size of the through hole 600 is designed according to the size of the sand grains. Specifically, the size of the through hole 600 can pass small sand grains, but cannot allow impurities such as stones with a volume larger than the sand grains to pass through. Depending on the type and the size of the target sand grains, through holes 600 of different sizes can be designed. Sand particles leaked from the through hole 600 of the first outer wall 21 enter the second cylinder 1103 , specifically, the sand particles enter between the first outer wall 21 and the second outer wall 31 , thereby being absorbed by the through hole on the second outer wall 31 600 were screened. The sand grains leak out from the second outer wall 31 after being screened by the first outer wall 21 and the second outer wall 31 in turn, and a container can be placed outside the second outer wall 31 to collect pure sand grains, while impurities are collected from the first cylinder body 1102 or the second outer wall 31. One end of the barrel 1103 discharges. Specifically, the impurities can be discharged through two paths. The impurities that do not pass through the through hole 600 of the first outer wall 21 are discharged from one end of the first cylinder 1102, that is, the discharge port 1105, and pass through the through hole 600 of the first outer wall 21 to Impurities that do not pass through the through hole 600 of the second outer wall 31 are discharged from one end of the second cylinder 1103 , that is, the end of the second cylinder 1103 corresponding to the discharge port 1105 is open.
第一筒体1102滚动的过程中,第一外壁21对沙石混合物进行第一次筛选,即沙粒穿过第一外壁21的通孔600漏出,颗粒较大的沙石等杂质从第一筒体1102的一端排出,进入第一筒体1102与第二筒体1103之间的沙石进行第二次筛选,即沙粒穿过第二外壁31的通孔600漏出,颗粒较大的沙石等杂质从第二筒体1103的一端排出,两次筛选的过程有效的提高了沙粒的纯度,筛选效果好,且筛选的效率较高。During the rolling of the first cylinder 1102, the first outer wall 21 screens the mixture of sand and gravel for the first time, that is, the sand leaks through the through hole 600 of the first outer wall 21, and impurities such as larger sand and gravel pass through the first outer wall 21. One end of the cylinder 1102 is discharged, and the sand entering between the first cylinder 1102 and the second cylinder 1103 is screened for the second time, that is, the sand leaks through the through hole 600 of the second outer wall 31, and the sand with larger particles Impurities such as stones are discharged from one end of the second cylinder 1103, and the two screening processes effectively improve the purity of sand grains, and the screening effect is good, and the screening efficiency is high.
本实施例中,第一筒体1102以中心轴倾斜于地面10放置。具体的,第一转轴1104与第一筒体1102的中心轴重合,第一转轴1104倾斜于地面10放置。一种实施方式中,第一筒体1102的进料端口1106一端与地面10的距离大于出料端口1105一端,通过进料端口1106进入第一筒体1102的沙石混合物在随着第一筒体1102的滚动而翻滚的过程中,依靠自身的重力向出料端口1105滚动,沙粒从第一外壁21的通孔600漏出,石子等杂质则在第一外壁21上滚动,并滚动至出料端口1105,从而被放置于出料端口1105的容器收集。排出杂质的方式依靠杂质自身的重力,无需增加额外的驱动装置,结构简单、容易实现。一种实施方式中,第一筒体1102的中心轴与地面10的夹角为3°~5°。In this embodiment, the first cylindrical body 1102 is placed with the central axis inclined to the ground 10 . Specifically, the first rotating shaft 1104 coincides with the central axis of the first cylinder 1102 , and the first rotating shaft 1104 is placed obliquely on the ground 10 . In one embodiment, the distance between one end of the feed port 1106 of the first cylinder 1102 and the ground 10 is greater than that of the discharge port 1105. During the rolling and rolling process of body 1102, it relies on its own gravity to roll toward the discharge port 1105, sand leaks from the through hole 600 of the first outer wall 21, and impurities such as stones roll on the first outer wall 21 and roll to the discharge port 1105. The feed port 1105, thereby being collected by the container placed on the discharge port 1105. The way of discharging impurities depends on the gravity of the impurities themselves, without adding additional driving devices, and the structure is simple and easy to implement. In one embodiment, the included angle between the central axis of the first cylindrical body 1102 and the ground 10 is 3°-5°.
本实施例中,第一筒体1102的中心轴与第二筒体1103的中心轴同轴,具体的,第一外壁21与第二外壁31的距离保持不变,从而有利于均匀的对沙石混合物进行筛选。一种实施方式中,第一外壁21的通孔600的孔径大于第二外壁31的通孔600的孔径。第一外壁21的通孔600用于对沙石混合物的第一次筛选,第二外壁31的通孔600用于对沙石混合物的第二次筛选,第一次筛选可以进行初筛选,将沙石混合物中颗粒较大的杂质筛除,得到的沙粒中仍然混有部分杂质,第二次筛选可以进行精筛选,将沙石混合物中颗粒较小的杂质筛除,得到纯净的沙粒。两次分级筛选可以得到更好的筛选效果,具体的,若仅进行一次筛选,通孔600尺寸过大会导致筛选得到的沙粒纯度不高,通孔600尺寸过小会导致筛选过程中大颗粒杂质堵塞通孔600,部分沙粒无法穿过通孔600,筛选效率低,浪费原材料。第一次筛选筛除大颗粒杂质,第二次筛选筛除小颗粒杂质,筛选效率高,筛选效果好。In this embodiment, the central axis of the first cylinder 1102 is coaxial with the central axis of the second cylinder 1103. Specifically, the distance between the first outer wall 21 and the second outer wall 31 remains unchanged, which is beneficial to uniform sand stone mixture for screening. In one embodiment, the diameter of the through hole 600 of the first outer wall 21 is larger than the diameter of the through hole 600 of the second outer wall 31 . The through hole 600 of the first outer wall 21 is used for the first screening of the sand and gravel mixture, and the through hole 600 of the second outer wall 31 is used for the second screening of the sand and gravel mixture. The first screening can carry out preliminary screening. The impurities with larger particles in the sand-stone mixture are screened out, and some impurities are still mixed in the obtained sand. The second screening can be finely screened to filter out the impurities with smaller particles in the sand-stone mixture to obtain pure sand. . Two grading screenings can get better screening effect. Specifically, if only one screening is carried out, the size of the through hole 600 is too large, which will lead to low purity of the sand obtained by screening, and the size of the through hole 600 is too small, which will lead to large particles in the screening process. Impurities block the through hole 600, some sand grains cannot pass through the through hole 600, the screening efficiency is low, and raw materials are wasted. The first screening screens out large particles of impurities, and the second screening screens out small particles of impurities. The screening efficiency is high and the screening effect is good.
一种实施方式中,筛沙机还包括第二电机,第二电机连接至第二筒体1103,第二电机用于驱动第二筒体1103绕中心轴自转。第二筒体1103以中心轴自转,沙石混合物在第二筒体1103内翻滚的过程中,沙粒从第二外壁31的通孔600漏出,由于第二筒体1103持续翻滚,可以避免进入第二筒体1103内的沙石混合物堆叠在一起而导致堆叠于杂质上的沙粒无法进入第二外壁31的通孔600,沙石混合物与第二外壁31充分接触,提高了筛选的效果,避免浪费。In one embodiment, the sand screening machine further includes a second motor connected to the second cylinder 1103, and the second motor is used to drive the second cylinder 1103 to rotate around the central axis. The second cylinder 1103 rotates on its central axis. During the process of the sand and gravel mixture tumbling in the second cylinder 1103, the sand leaks from the through hole 600 of the second outer wall 31. Since the second cylinder 1103 continues to roll, it can avoid entering The sand-stone mixture in the second cylinder 1103 is stacked together so that the sand grains stacked on the impurities cannot enter the through hole 600 of the second outer wall 31, and the sand-stone mixture is in full contact with the second outer wall 31, which improves the screening effect. avoid wasting.
一种实施方式中,第一筒体1102与第二筒体1103的旋转方向相反,两次筛选的过程相反,可以提高筛选的效果。一种实施方式中,第二筒体1103外还设有壳体,壳体用于保护第二筒体1103,且防止第二筒体1103在旋转过程中沙粒被甩出后不易收集。In one embodiment, the rotation directions of the first cylinder 1102 and the second cylinder 1103 are opposite, and the two screening processes are reversed, which can improve the screening effect. In one embodiment, a shell is provided outside the second cylinder 1103 , and the shell is used to protect the second cylinder 1103 and prevent the second cylinder 1103 from being easily collected after the sand particles are thrown out during the rotation process.
本实施例中,第一筒体1102包括多个第一子筒体,第一子筒体首尾相连拼接形成第一筒体1102。第一子筒体的长度较短,多个第一子筒体拼接可以形成大尺寸的第一筒体1102,拼接方式简单易实现,有利于筛沙机的组装和运输。In this embodiment, the first cylinder body 1102 includes a plurality of first sub-cylinder bodies, and the first sub-cylinder bodies are spliced end to end to form the first cylinder body 1102 . The length of the first sub-cylinder is relatively short, and multiple first sub-cylinders can be spliced to form a large-sized first cylinder 1102. The splicing method is simple and easy to implement, which is beneficial to the assembly and transportation of the sand screening machine.
本实施例中,第二筒体1103包括多个第二子筒体,第二子筒体首尾相连拼接形成第二筒体1103。第二子筒体的长度较短,多个第二子筒体拼接可以形成大尺寸的第二筒体1103,拼接方式简单易实现,有利于筛沙机的组装和运输。In this embodiment, the second cylinder body 1103 includes a plurality of second sub-cylinder bodies, and the second sub-cylinder bodies are spliced end to end to form the second cylinder body 1103 . The length of the second sub-cylinder is relatively short, and multiple second sub-cylinders can be spliced to form a large-sized second cylinder 1103. The splicing method is simple and easy to implement, which is beneficial to the assembly and transportation of the sand screening machine.
本发明实施例提供的筛沙机中,第一外壁21和第二外壁31为网格状的金属丝编织形成。具体的,类似金属纱布,金属丝编织可以容易的得到需要的尺寸的通孔600,并且通孔600的密度大。相较于在外壁上打孔,金属丝编织可以形成的第一外壁21或第二外壁31的质量小,易于拼装,且电机需要提供的驱动力较小,筛沙过程中筛沙机消耗的能量较小。In the sand screening machine provided by the embodiment of the present invention, the first outer wall 21 and the second outer wall 31 are formed by weaving grid-shaped metal wires. Specifically, similar to metal gauze, through-holes 600 of a required size can be easily obtained by weaving metal wires, and the density of through-holes 600 is high. Compared with punching holes on the outer wall, the mass of the first outer wall 21 or the second outer wall 31 that can be formed by metal wire weaving is small, easy to assemble, and the driving force that the motor needs to provide is small, and the sand screening machine consumes during the sand screening process. Energy is less.
第一筒体1102滚动的过程中,第一外壁21对沙石混合物进行第一次筛选,即沙粒穿过第一外壁21的通孔600漏出,颗粒较大的沙石等杂质从第一筒体1102的一端排出,进入第一筒体1102与第二筒体1103之间的沙石进行第二次筛选,即沙粒穿过第二外壁31的通孔600漏出,颗粒较大的沙石等杂质从第二筒体1103的一端排出,两次筛选的过程有效的提高了沙粒的纯度,筛选效果好,且筛选的效率较高。During the rolling of the first cylinder 1102, the first outer wall 21 screens the mixture of sand and gravel for the first time, that is, the sand leaks through the through hole 600 of the first outer wall 21, and impurities such as larger sand and gravel pass through the first outer wall 21. One end of the cylinder 1102 is discharged, and the sand entering between the first cylinder 1102 and the second cylinder 1103 is screened for the second time, that is, the sand leaks through the through hole 600 of the second outer wall 31, and the sand with larger particles Impurities such as stones are discharged from one end of the second cylinder 1103, and the two screening processes effectively improve the purity of sand grains, and the screening effect is good, and the screening efficiency is high.
5、洗沙机1125. Sand washing machine 112
请参阅图8a至图8e,本发明一种较佳实施方式提供了一种洗沙机112,包括洗沙池01、固接在所述洗沙池01上的支撑架02、转动连接在所述支撑架02上的转轮10-1以及驱动所述转轮10-1转动的电机03,所述转轮10-1包括架设在所述支撑架02上的转轴04、通过支撑杆05连接在所述转轴04上的圆形筛网06和固接在所述筛网06外周表面且沿周向平行设置的多个隔板011,相邻两个所述隔板011之间固连有多个筛板012,所述筛板012一端连接至所述筛网06,相对的另一端远离所述筛网06设置且朝向所述转轮10-1运动方向倾斜,以使所述筛板012与所述筛网06连接点的切线与所述筛板012的夹角a为锐角,多个所述筛板012沿所述转轴04中心阵列排布,所述筛网06上开设有第一通孔(图中未标号),所述筛板012上开设有第二通孔0121。Referring to Fig. 8a to Fig. 8e, a preferred embodiment of the present invention provides a sand washing machine 112, which includes a sand washing pool 01, a support frame 02 fixedly connected to the sand washing pool 01, a rotatably connected The runner 10-1 on the support frame 02 and the motor 03 that drives the rotation of the runner 10-1, the runner 10-1 includes a rotating shaft 04 erected on the support frame 02, connected by a support rod 05 The circular screen 06 on the rotating shaft 04 and a plurality of partitions 011 fixed on the outer peripheral surface of the screen 06 and arranged in parallel in the circumferential direction, are fixed between two adjacent partitions 011 A plurality of sieve plates 012, one end of the sieve plate 012 is connected to the sieve 06, and the opposite end is set away from the sieve 06 and inclined toward the moving direction of the runner 10-1, so that the sieve 012 and the sieve 06 connecting point and the angle a between the sieve plate 012 is an acute angle, a plurality of the sieve plates 012 are arranged in an array along the center of the rotating shaft 04, and the sieve 06 is provided with a second A through hole (not labeled in the figure), the second through hole 0121 is opened on the sieve plate 012 .
本实施方式中,通过设置多个隔板011和筛板012,并在筛网06上开设第一通孔,在筛板012上开设第二通孔0121,使转轮10-1在转动时,筛网06和筛板012都可以使沙中的泥通过,洗沙彻底,提高了洗沙效率,不需要进行返工。In this embodiment, by arranging a plurality of partitions 011 and sieve plate 012, and opening a first through hole on the screen 06, and opening a second through hole 0121 on the sieve plate 012, the runner 10-1 can rotate , both the sieve mesh 06 and the sieve plate 012 can allow the mud in the sand to pass through, the sand is washed thoroughly, the sand washing efficiency is improved, and no rework is required.
具体的,所述第一通孔与所述第二通孔0121的结构可以不同,例如,第一通孔为圆形,第二通孔0121为长条形孔,优选的,第一通孔与第二通孔0121的结构相同,例如两者都为通孔或都为长条形孔,所述第一通孔的尺寸为1~10mm,其中,当第一通孔为圆形孔时,此尺寸是指圆的直径,而第一通孔为长条形孔时,此尺寸是指孔所能通过的最大的物体的尺寸。进一步优选的,所述第一通孔的尺寸为3~7mm,进一步优选的,所述第一通孔的尺寸为4~6mm。Specifically, the structures of the first through hole and the second through hole 0121 may be different, for example, the first through hole is circular, and the second through hole 0121 is a long strip hole. Preferably, the first through hole The same structure as the second through hole 0121, for example, both are through holes or both are elongated holes, the size of the first through hole is 1-10mm, wherein, when the first through hole is a circular hole , this size refers to the diameter of the circle, and when the first through hole is a long strip hole, this size refers to the size of the largest object that the hole can pass through. Further preferably, the size of the first through hole is 3-7 mm, and further preferably, the size of the first through hole is 4-6 mm.
具体的,支撑架02设置在洗沙池01上的相对的两侧边上,使得转轮10-1连接在所述支撑架02上时,转轮10-1的部分位于洗沙池01内,洗沙池01内容纳有泥沙混合物,洗沙池01通入水后泥沙混合物中的一部分泥融入水中形成泥水,由于沙不溶于水且一般粒径较大,不能通过第一通孔和第二通孔0121,而泥结构不稳定,在转轮10-1转动过程中,部分粒径较大的泥随着与沙和转轮10-1的摩擦而分解为小粒径的泥,从第一通孔和第二通孔0121中漏下进入洗沙池01中与水接触而溶于水中,完成洗沙。Specifically, the support frame 02 is arranged on the opposite sides of the sand washing tank 01, so that when the runner 10-1 is connected to the support frame 02, the part of the runner 10-1 is located in the sand washing tank 01 , the sand washing tank 01 contains a mixture of mud and sand. After the sand washing tank 01 is filled with water, part of the mud in the mud and sand mixture melts into the water to form muddy water. Since sand is insoluble in water and generally has a large particle size, it cannot pass through the first through hole and The second through hole is 0121, and the structure of the mud is unstable. During the rotation of the runner 10-1, part of the mud with larger particle sizes is decomposed into mud with smaller particle sizes along with the friction with the sand and the runner 10-1. Drain from the first through hole and the second through hole 0121 into the sand washing tank 01 to contact with water and dissolve in water to complete sand washing.
设置筛板012上开设第二通孔0121,相比筛板012不开设孔的方案,由于粒径较大的泥可以通过第一通孔漏下,也可以通过第二通孔0121漏到筛网06上,再通过第一通孔漏到洗沙池01中与水混合,使泥分解速度更快,使进入洗沙池01中的泥的粒径更小,更易溶于水,使洗沙速度更快。The second through hole 0121 is set on the sieve plate 012. Compared with the scheme of not opening a hole in the sieve plate 012, the mud with a larger particle size can leak down through the first through hole, and can also leak to the sieve through the second through hole 0121. On the net 06, it leaks into the sand washing tank 01 through the first through hole and mixes with water to make the mud decompose faster, so that the particle size of the mud entering the sand washing tank 01 is smaller and more soluble in water, so that the washing Sand is faster.
本实施方式中,溶于水的泥位于洗沙池01中的泥水的上层,通过将上层的泥水抽走,即实现了沙中的泥的分离,后续可以使用沉降工艺将泥分离出来,得到纯度较高的泥。In this embodiment, the water-soluble mud is located on the upper layer of the muddy water in the sand washing tank 01. By pumping away the muddy water in the upper layer, the mud in the sand can be separated, and the sedimentation process can be used to separate the mud later to obtain Pure mud.
为了将洗沙池01中的泥水取走,可以在洗沙池01上设置出水口33,所述出水口33设置于所述洗沙池01上沿附近,此处洗沙池01内的泥水漫出,可以通过设置管道或水渠连接该出水口33,以将泥水运走。可以理解的,为了加快速度,可以在洗沙池01上设置多个出水口33。In order to take away the muddy water in the sand washing tank 01, a water outlet 33 can be set on the sand washing tank 01, and the water outlet 33 is arranged near the upper edge of the sand washing tank 01, where the muddy water in the sand washing tank 01 Overflow, can connect this water outlet 33 by arranging pipeline or canal, to carry away muddy water. It can be understood that, in order to speed up, multiple water outlets 33 can be set on the sand washing tank 01 .
本实施方式中,所述洗沙池01上还连接有支撑平台07,所述电机03设于所述支撑平台07上。所述支撑平台07包括一支撑斜板08,在洗沙池01上设支撑平台07以设置电机03,从而不需在场地上再找空间设置电机03,有利于优化设备占用空间,使生产线更为紧凑。In this embodiment, the sand washing tank 01 is further connected with a supporting platform 07, and the motor 03 is arranged on the supporting platform 07. The support platform 07 includes a support slant plate 08, and the support platform 07 is set on the sand washing tank 01 to set the motor 03, so that there is no need to find space to set the motor 03 on the site, which is conducive to optimizing the occupied space of the equipment and making the production line more efficient. compact.
本实施方式中,在垂直于所述转轴04轴向的方向上设有进料端1121,所述进料端1121倾斜设置,以使泥沙在重力的作用下进入所述洗沙池01。In this embodiment, a feeding end 1121 is provided in a direction perpendicular to the axial direction of the rotating shaft 04 , and the feeding end 1121 is arranged obliquely so that the sediment enters the sand washing tank 01 under the action of gravity.
具体的,进料端1121可以为洗沙池01的一个侧面,也可以在洗沙池01上单独再设一倾斜的板状结构。Specifically, the feed end 1121 can be a side of the sand washing tank 01 , or an inclined plate-like structure can be separately provided on the sand washing tank 01 .
进一步的,洗沙池01上相对进料端1121的另一侧可以设有出料端1122,出料端1122也可以倾斜设置,使得洗沙池01为船形。Furthermore, a discharge end 1122 may be provided on the other side of the sand washing tank 01 opposite to the feed end 1121, and the discharge end 1122 may also be inclined so that the sand washing tank 01 is in the shape of a boat.
一种实施方式中,参考图1和图2,相邻两个所述隔板011之间固连有多个平板013,所述平板013设于相邻两个所述筛板012之间,所述平板013一端连接至所述筛网06,相对的另一端远离所述筛网06设置,且朝向所述转轮10-1运动方向倾斜,以使所述平板013与所述筛网06连接点的切线与所述平板013的夹角b为锐角,多个所述平板013沿所述转轴04中心阵列排布。In one embodiment, referring to Fig. 1 and Fig. 2, a plurality of flat plates 013 are fixedly connected between two adjacent partition plates 011, and the flat plates 013 are arranged between two adjacent sieve plates 012, One end of the flat plate 013 is connected to the screen 06, and the opposite end is set away from the screen 06, and is inclined towards the moving direction of the runner 10-1, so that the flat plate 013 and the screen 06 The angle b between the tangent of the connection point and the flat plate 013 is an acute angle, and a plurality of the flat plates 013 are arranged in an array along the center of the rotating shaft 04 .
具体的,筛板012与平板013在相邻两个隔板011之间交错设置,在一种优选的实施方式中,筛板012与平板013在筛网06上的倾斜角度相同。进一步优选的实施方式中,筛板012与相邻的两个平板013之间的距离相等,平板013与相邻的两个筛板012之间的距离相等。Specifically, the sieve plates 012 and the flat plates 013 are alternately arranged between two adjacent partition plates 011 , and in a preferred embodiment, the inclination angles of the sieve plates 012 and the flat plates 013 on the screen 06 are the same. In a further preferred embodiment, the distance between the sieve plate 012 and two adjacent sieve plates 013 is equal, and the distance between the plate 013 and two adjacent sieve plates 012 is equal.
由于泥沙混合物中也包含有粒径较小的沙,粒径较小的沙也可以通过筛板012和筛网06漏下,使转轮10-1转动时向前推动的沙较少,故设置平板013,平板013上不开设孔,粒径较小的沙经筛板012漏下后被平板013接收,再随着转轮10-1的转动往前推动,提高沙的出料速度。Because the silt mixture also contains sand with a smaller particle size, the smaller sand with a particle size can also leak down through the sieve plate 012 and the screen cloth 06, so that the sand that is pushed forward when the runner 10-1 rotates is less, so Flat plate 013 is set, no hole is opened on the flat plate 013, the sand with less particle size is received by the flat plate 013 after being leaked through the sieve plate 012, and then pushed forward along with the rotation of the runner 10-1 to increase the discharge speed of the sand.
进一步的,所述隔板包括第一隔板011、第二隔板021、第三隔板031、第四隔板041和第五隔板051,所述第一隔板011与所述第二隔板021之间设有相邻的第一筛板012和第一平板013、所述第二隔板021与所述第三隔板031之间设有相邻的第二筛板022和第二平板023、所述第三隔板031与所述第四隔板041之间设有相邻的第三筛板032和第三平板033、所述第四隔板041与所述第五隔板051之间设有相邻的第四筛板042和第四平板043,所述第一筛板012与所述第三平板033平齐共面,所述第一平板013与所述第三筛板032齐平共面。Further, the partitions include a first partition 011, a second partition 021, a third partition 031, a fourth partition 041 and a fifth partition 051, the first partition 011 and the second partition Adjacent first sieve plate 012 and first flat plate 013 are provided between partitions 021, and adjacent second sieve plate 022 and second Between the second plate 023, the third partition 031 and the fourth partition 041, the adjacent third sieve plate 032 and the third flat 033, the fourth partition 041 and the fifth partition Adjacent fourth sieve plate 042 and fourth flat plate 043 are arranged between the plates 051, the first sieve plate 012 is flush with the third flat plate 033, and the first flat plate 013 is flush with the third flat plate 033. The sieve plate 032 is flush and coplanar.
通过上述设置,隔板增多,使转轮10-1的有效使用面积增大,并通过设置所述第一筛板012与所述第三平板033平齐共面,所述第一平板013与所述第三筛板032齐平共面,使各个隔板之间的推动沙的速率不同,而出料端1122却可获得相对连续的出沙速率,有利于后续工艺的布局。Through the above setting, the number of partitions increases, so that the effective use area of the runner 10-1 is increased, and by setting the first sieve plate 012 to be flush with the third flat plate 033, the first flat plate 013 and the third flat plate 033 are flush and coplanar. The third sieve plate 032 is flush and coplanar, so that the rate of pushing sand between the various partitions is different, while the discharge end 1122 can obtain a relatively continuous sand rate, which is beneficial to the layout of the subsequent process.
进一步的,所述第二筛板022与所述第四平板043平齐共面,所述第二平板023与所述第四筛板042齐平共面。进一步使出沙的速率保持连续。Further, the second sieve plate 022 is flush and coplanar with the fourth flat plate 043 , and the second flat plate 023 is flush and coplanar with the fourth sieve plate 042 . Further make the rate of sand production continuous.
进一步的,所述第二筛板022设置于所述第一筛板012与所述第一平板013之间的中部位置,所述第二平板023设置于所述第一平板013与间隔的所述第一筛板012之间的中部位置。如此设置,最大化的利用了多个隔板的优势,相比一个隔板或多个隔板但其中的筛板全部平齐设置的方案,出料连续稳定,另外转轮10-1上所需的驱动力始终较为稳定,也节省了电机03的功耗。Further, the second sieve plate 022 is arranged at the middle position between the first sieve plate 012 and the first flat plate 013, and the second flat plate 023 is arranged between the first flat plate 013 and all spaced apart The middle position between the first sieve plates 012 mentioned above. Such setting maximizes the advantages of multiple baffles. Compared with the scheme in which one baffle or multiple baffles are arranged flush with each other, the discharge is continuous and stable. The required driving force is always relatively stable, and the power consumption of the motor 03 is also saved.
其中,所述第一隔板011与所述第五隔板051位于所述转轮10-1的最外侧,所述第一隔板011与所述第五隔板051外沿设有沿周向分布的锯齿052。设置锯齿052的目的是松动位于洗沙池01中靠边上的泥沙混合物,避免卡住转轮10-1。Wherein, the first partition 011 and the fifth partition 051 are located on the outermost side of the runner 10-1, and the outer edges of the first partition 011 and the fifth partition 051 are provided with Sawtooth 052 towards the distribution. The purpose of setting the sawtooth 052 is to loosen the silt mixture positioned on the side in the sand washing tank 01, so as to avoid blocking the runner 10-1.
请参考图8e,是本实施方式的洗沙机112的实际使用过程中的示意图,串联设置了4个洗沙机,其中,进料端1121进入泥沙混合物01,通入水后形成泥水,转轮10-1顺时针转动,将泥沙混合物01中的泥和沙充分搅动并通过带动旋转,泥与沙及转轮10-1摩擦分解,从转轮10-1中的筛网和筛板中漏下到洗沙池中,并溶于水,图中省略了抽走洗沙池中上层的泥水的结构,洗后的沙从出料端1122后卸下,完成洗沙的过程。Please refer to Figure 8e, which is a schematic diagram of the actual use of the sand washing machine 112 of this embodiment. Four sand washing machines are arranged in series, wherein the feed end 1121 enters the sediment mixture 01, and muddy water is formed after being fed into the water. The wheel 10-1 rotates clockwise to fully agitate the mud and sand in the silt mixture 01 and rotate through the drive, the mud and sand and the runner 10-1 are decomposed by friction, and the sieve and sieve plate in the runner 10-1 are Leak down in the sand washing tank and dissolve in water. The structure of taking away the muddy water in the upper layer of the sand washing tank is omitted in the figure, and the sand after washing is unloaded from the discharge end 1122 to complete the process of washing sand.
由于现代生产线要求洗沙效率要高,同时出沙量要大,因此,实际生产中,单台洗沙机尽管可以达到很好的洗沙效果,洗后沙中含泥量可以做到很低,但是单台洗沙机的出沙量少,而采用多台洗沙机串联的形式,其中各台洗沙机的技术要求比使用单台洗沙机的情况下稍低,以达到大量出沙的目的,以串联4台洗沙机为例:第一洗沙机的出料端1122与第二洗沙机的进料端1123紧紧贴靠,第二洗沙机的出料端1124与第三洗沙机的进料端1125紧紧贴靠,第三洗沙机的出料端1126与第四洗沙机的进料端4011127紧紧贴靠,第四洗沙机的出料端1128连接有卸料结构1129,例如可以是传送带等,第一转轮10-1、第二转轮10-2、第三转轮10-3和第四转轮10-4顺时针旋转,以分别对各自洗沙池中的泥沙混合物进行搅动并将沙向前推动,而泥从各自洗沙池中的泥水中流走,经过4个洗沙机的洗沙,使最终在卸料机构1129处得到的沙纯度高,含泥量低。Since modern production lines require high sand washing efficiency and large sand output, in actual production, although a single sand washing machine can achieve a good sand washing effect, the mud content in the sand after washing can be very low. , but the amount of sand produced by a single sand washing machine is small, and the form of multiple sand washing machines connected in series is adopted. The technical requirements of each sand washing machine are slightly lower than those of a single sand washing machine in order to achieve a large amount of sand. For the purpose of sand, take 4 sand washing machines in series as an example: the discharge end 1122 of the first sand washing machine is closely attached to the feed end 1123 of the second sand washing machine, and the discharge end 1124 of the second sand washing machine Closely attached to the feed end 1125 of the third sand washing machine, the discharge end 1126 of the third sand washing machine is closely attached to the feed end 4011127 of the fourth sand washing machine, and the discharge end of the fourth sand washing machine The end 1128 is connected with a discharge structure 1129, such as a conveyor belt, etc., the first runner 10-1, the second runner 10-2, the third runner 10-3 and the fourth runner 10-4 rotate clockwise, To agitate the sediment mixture in each sand washing tank and push the sand forward, and the mud flows away from the muddy water in the respective sand washing tanks, and after the sand washing of 4 sand washing machines, the final discharge The sand obtained at mechanism 1129 has high purity and low mud content.
6、粗沙脱水机113(细沙脱水机214可参考)6. Coarse sand dehydrator 113 (fine sand dehydrator 214 can be referred to)
请参阅图9a至图9b,本发明一种较佳实施方式提供了一种振动脱水筛,包括筛箱610和支撑件640,所述筛箱610由所述支撑件640支撑,所述支撑件640具有减震功能,所述筛箱610包括筛面611、第一侧框612和第二侧框613,所述第一侧框612和所述第二侧框613相对设于所述筛面611两侧,所述第一侧框612和所述第二侧框613之间设有第一横梁621,所述第一横梁621上固接第一电机631和第二电机632,所述第一电机631和所述第二电机632的输出轴分别连接有偏心块(未图示),且所述第一电机631和所述第二电机632反方向同步旋转,所述偏心块形成两个振动器,所述两个振动器产生的离心力沿振动方向的分力叠加,反向离心力抵消,以使所述筛箱610沿直线方向做周期性往复运动,所述筛面611开设筛孔601,所述筛孔601的尺寸小于物料的尺寸。Referring to Fig. 9a to Fig. 9b, a preferred embodiment of the present invention provides a vibrating dewatering screen, including a screen box 610 and a support 640, the screen box 610 is supported by the support 640, and the support 640 has a shock absorbing function, and the screen box 610 includes a screen surface 611, a first side frame 612 and a second side frame 613, and the first side frame 612 and the second side frame 613 are oppositely arranged on the screen surface 611 on both sides, between the first side frame 612 and the second side frame 613 is provided a first beam 621, the first beam 621 is fixed on the first motor 631 and the second motor 632, the first The output shafts of a motor 631 and the second motor 632 are respectively connected with eccentric blocks (not shown), and the first motor 631 and the second motor 632 rotate synchronously in opposite directions, and the eccentric blocks form two vibrator, the centrifugal force generated by the two vibrators is superimposed along the component force of the vibration direction, and the reverse centrifugal force is offset, so that the screen box 610 performs periodic reciprocating motion along the linear direction, and the screen surface 611 is provided with screen holes 601 , the size of the sieve hole 601 is smaller than the size of the material.
本实施方式中,通过设置第一电机631和第二电机632,并使第一电机631和第二电机632反方向同步旋转,使筛箱610沿直线方向做周期性往复运动,并开设筛孔601的尺寸小于物料的尺寸,使得尺寸较小的物料不会从筛孔601漏下,从而解决了振动脱水效率低和和细沙物料流失严重的问题。In this embodiment, by setting the first motor 631 and the second motor 632, and making the first motor 631 and the second motor 632 rotate synchronously in opposite directions, the screen box 610 is periodically reciprocated along the linear direction, and the screen holes are opened. The size of 601 is smaller than the size of the material, so that the smaller material will not leak from the screen hole 601, thereby solving the problems of low vibration dehydration efficiency and serious loss of fine sand materials.
本实施方式中,振动脱水的工作原理是采用双电机自同步技术,通过设置偏心块形成两个振动器,在筛箱610上设置两个并排设置的振动器作同步反向运转,两组偏心质量产生的离心力沿振动方向的分力叠加,反向离心抵消,从而形成单一的没振动方向的激振动,使筛箱610做作往复直线运动。其中,第一横梁621上还设有用于支撑第一电机631和第二电机632的平台623,平台623可以与筛面611平行,也可以具有倾斜的角度。In this embodiment, the working principle of vibration dehydration is to adopt dual-motor self-synchronization technology. Two vibrators are formed by setting eccentric blocks, and two side-by-side vibrators are set on the screen box 610 for synchronous and reverse operation. The centrifugal force produced by the mass is superimposed along the component force along the vibration direction, and the reverse centrifugal force cancels, thus forming a single excitation vibration in no vibration direction, and making the screen box 610 reciprocate linearly. Wherein, a platform 623 for supporting the first motor 631 and the second motor 632 is also provided on the first beam 621 , and the platform 623 can be parallel to the screen surface 611 or have an inclined angle.
本实施方式中,第一电机631和第二电机632还包括有外壳,输出轴以及与输出轴连接的偏心块均被外壳所包覆,使第一电机631和第二电机632形成整体。第一电机631和第二电机632的设置方向为沿筛面611的方向,即与第一侧框612和第二侧框613的平面延伸方向,第一电机631和第二电机632可以平行设置。需要说明的是,第一电机631和第二电机632的方向是指输出轴的延伸方向。In this embodiment, the first motor 631 and the second motor 632 also include a casing, and the output shaft and the eccentric mass connected to the output shaft are covered by the casing, so that the first motor 631 and the second motor 632 are integrated. The installation direction of the first motor 631 and the second motor 632 is along the direction of the screen surface 611, that is, the plane extension direction with the first side frame 612 and the second side frame 613, and the first motor 631 and the second motor 632 can be arranged in parallel . It should be noted that the directions of the first motor 631 and the second motor 632 refer to the extension direction of the output shaft.
本实施方式中,筛箱610包括进料端和出料端,第一电机631和第二电机632沿进料端向出料端的方向,即第一电机631和第二电机632的转轴与进料端向出料端的方向平行,第一电机631和第二电机632的转轴连接的偏心块的离心力相互抵消,只具有沿进料端向出料端的方向的激振动,使筛箱610的振动具有规律,使得物料在筛箱610中脱水更为均匀,提高脱水效率。In this embodiment, the screen box 610 includes a feed end and a discharge end, and the first motor 631 and the second motor 632 are along the direction from the feed end to the discharge end, that is, the shafts of the first motor 631 and the second motor 632 are connected to the feed end. The material end is parallel to the direction of the discharge end, the centrifugal force of the eccentric block connected to the rotating shaft of the first motor 631 and the second motor 632 cancels each other, and only has the exciting vibration along the direction from the feed end to the discharge end, so that the vibration of the screen box 610 There is a regularity, so that the dehydration of the material in the screen box 610 is more uniform, and the dehydration efficiency is improved.
本实施方式中,筛面611上的筛孔601阵列排列,排列的方式一般为矩形阵列,当然也可以为圆形阵列。筛孔601一般为圆形通孔,此时筛孔601的尺寸是指圆形筛孔的直径,筛孔601当然也可以为矩形通孔,此时筛孔601的尺寸是指矩形筛孔相对的两边之间的距离。In this embodiment, the sieve holes 601 on the sieve surface 611 are arranged in an array, generally in a rectangular array, and of course may also be in a circular array. The sieve hole 601 is generally a circular through hole. At this time, the size of the sieve hole 601 refers to the diameter of the circular sieve hole. Of course, the sieve hole 601 can also be a rectangular through hole. At this time, the size of the sieve hole 601 refers to the diameter of the rectangular sieve hole. The distance between the two sides of .
下面给出几种优选的筛孔601的尺寸范围,满足筛孔601的尺寸小于物料的尺寸,使得尺寸较小的物料不会从筛孔601中漏下,解决细沙物料流失严重的问题。Several preferred size ranges of the sieve holes 601 are given below, satisfying that the size of the sieve holes 601 is smaller than the size of the material, so that smaller materials will not leak from the sieve holes 601, and solve the problem of serious loss of fine sand materials.
进一步的,所述筛孔601的尺寸为0.005~0.035mm。Further, the size of the mesh 601 is 0.005-0.035 mm.
进一步的,所述筛孔601的尺寸为0.010~0.030mm。Further, the size of the mesh 601 is 0.010-0.030 mm.
进一步的,所述筛孔601的尺寸为0.010mm。Further, the size of the mesh 601 is 0.010mm.
进一步的,所述筛孔601的尺寸为0.030mm。Further, the size of the mesh 601 is 0.030mm.
一种实施方式中,请参考图9b,还包括底座642,所述筛面611倾斜于所述底座642设置,且所述筛面611与所述底座642的参考面形成的夹角e为0~20°。In one embodiment, please refer to FIG. 9b , which further includes a base 642, the screen surface 611 is inclined to the base 642, and the angle e formed between the screen surface 611 and the reference plane of the base 642 is 0 ~20°.
本实施方式中,筛面611进料一端比出料一端具有更高的高度,即筛面611从进料一端向出料一端向下倾斜,物料在筛面611上的移动更快,可加快脱水效率,当然,筛面611与所述底座642的参考面形成的夹角e不宜过大,防止物料在筛面611上停留的时间过短而来不及脱水。In this embodiment, the feed end of the screen surface 611 has a higher height than the discharge end, that is, the screen surface 611 is inclined downward from the feed end to the discharge end, and the material moves faster on the screen surface 611, which can accelerate Dehydration efficiency, of course, the angle e formed by the screen surface 611 and the reference surface of the base 642 should not be too large, so as to prevent the material from staying on the screen surface 611 for too short a time to be dehydrated.
其中,底座642可为桁架式结构,底座642还具有相对设置的另一底座641,另一底座641与底座642一般为一体式结构。底座642的参考面可以为水平面。Wherein, the base 642 can be a truss structure, and the base 642 also has another base 641 oppositely arranged, and the other base 641 and the base 642 are generally integral structures. The reference plane of the base 642 may be a horizontal plane.
另一种实施方式中,筛面611出料一端比进料一端具有更高的高度,即筛面611从出料一端向进料一端向下倾斜,使物料在筛面611上具有足够长的停留时间,以适用于含水量过大的物料,例如泥浆等。In another embodiment, the discharge end of the screen surface 611 has a higher height than the feed end, that is, the screen surface 611 is inclined downward from the discharge end to the feed end, so that the material has a sufficient length on the screen surface 611. The residence time is suitable for materials with excessive water content, such as mud, etc.
进一步的,所述筛面611进料一端还连接第一平板619,所述第一平板619相对两侧还连接有第三侧板614和第四侧板615,所述第三侧板13与所述第一侧板612连接,所述第四侧板615与所述第二侧板613连接,所述第一平板619倾斜设置,且所述第一平板619与所述底座642的参考面形成的夹角f为20°~45°。Further, the feeding end of the screen surface 611 is also connected to the first flat plate 619, and the opposite sides of the first flat plate 619 are also connected with a third side plate 614 and a fourth side plate 615, and the third side plate 13 and the fourth side plate 615 are connected to each other. The first side plate 612 is connected, the fourth side plate 615 is connected to the second side plate 613, the first flat plate 619 is inclined, and the reference surface of the first flat plate 619 and the base 642 The formed angle f is 20°-45°.
本实施方式中,通过设置第一平板619的角度,使第一平板619具有比筛面611更陡的倾斜斜面,使得第一平板619用于进料,可以加快物料从第一平板619向筛面的移动速度。In this embodiment, by setting the angle of the first flat plate 619, the first flat plate 619 has a steeper slope than the screen surface 611, so that the first flat plate 619 is used for feeding, and the material can be accelerated from the first flat plate 619 to the screen. surface movement speed.
进一步的,所述筛面611出料一端还连接有用于卸料的第二平板618,所述第二平板618倾斜设置,所述第二平板618相对两侧还分别设置第五侧板616和第六侧板617,所述第五侧板616与所述第一侧板612连接,所述第六侧板617与所述第二侧板613连接。Further, the discharge end of the screen surface 611 is also connected with a second flat plate 618 for unloading, the second flat plate 618 is arranged obliquely, and the fifth side plate 616 and the fifth side plate 616 are respectively arranged on opposite sides of the second flat plate 618. The sixth side plate 617 , the fifth side plate 616 is connected to the first side plate 612 , and the sixth side plate 617 is connected to the second side plate 613 .
其中,第一侧板612、第二侧板613、第三侧板614、第四侧板615、第五侧板616和第六侧板617用于防止物料从侧边滑落,并使振动脱水筛具有更好的稳定性。Wherein, the first side plate 612, the second side plate 613, the third side plate 614, the fourth side plate 615, the fifth side plate 616 and the sixth side plate 617 are used to prevent the material from slipping off from the side, and make vibration dehydration The sieve has better stability.
进一步的,所述第一侧板612和所述第二侧板613之间还连接有第二横梁622,用于加强筛箱610的稳定性。Further, a second beam 622 is connected between the first side plate 612 and the second side plate 613 to enhance the stability of the screen box 610 .
其中,第二横梁622可以与第一横梁621具有相同的结构,第二横梁622也可以与第一横梁621结构不同,但第二横梁622应与第一横梁621平行设置,使筛箱610的第一侧板612和第二侧板613之间连接的筛面611、第一横梁621、第二横梁622之间形成稳定的结构,加强筛箱610的稳定。Wherein, the second crossbeam 622 can have the same structure as the first crossbeam 621, and the second crossbeam 622 can also be different from the first crossbeam 621 structure, but the second crossbeam 622 should be arranged in parallel with the first crossbeam 621, so that the screen box 610 The screen surface 611 connected between the first side plate 612 and the second side plate 613 , the first beam 621 , and the second beam 622 form a stable structure to enhance the stability of the screen box 610 .
进一步的,所述支撑件640设于所述底座642上,所述支撑件640为橡胶弹簧。Further, the supporting member 640 is arranged on the base 642, and the supporting member 640 is a rubber spring.
其中,支撑件640具有减震功能,而橡胶弹簧的减震效果优秀,且结构稳定,使用寿命长。Wherein, the supporting member 640 has a shock-absorbing function, and the rubber spring has an excellent shock-absorbing effect, and has a stable structure and a long service life.
7、第一环保桶302(第二环保桶307与第三环保桶312可参考)7. The first environmental protection barrel 302 (the second environmental protection barrel 307 and the third environmental protection barrel 312 can be referred to)
请一并参阅图10a、图10b及图10c,本发明实施例提供的环保桶302用于将泥水混合物中泥浆与水分离,其中泥浆用于烧制砖块,水用于再次进入再利用循环系统中,从而将泥水混合物实现再次利用,起到环保的效果。本实施例中,环保桶302包括第一桶体710、第二桶体720及套筒730。Please refer to Fig. 10a, Fig. 10b and Fig. 10c together. The environmental protection barrel 302 provided by the embodiment of the present invention is used to separate the mud and water in the mud-water mixture, wherein the mud is used to burn bricks, and the water is used to enter the recycling cycle again In the system, the mud-water mixture can be reused, which has the effect of environmental protection. In this embodiment, the environmental bucket 302 includes a first bucket body 710 , a second bucket body 720 and a sleeve 730 .
具体的,第一桶体710,包括第一周壁712和底壁714,第一周壁712固定连接于第一周壁712一端,第一桶体710为一端具有开口的桶状结构。一种实施方式中,第一桶体710为圆桶形状,换言之,第一周壁712绕中心线旋转形成圆筒,底壁714连接于圆筒的一端从而形成一端具有开口的圆桶。其他实施方式中,第一桶体710也可以为其他形状的桶体,例如长方体等。本实施例中,为了提高环保桶302的工作效率,提高同时分离的泥水混合物的量,环保桶302的体积较大,第一桶体710直接放置于地面上,具体的,底壁714放置于地面上。一种实施方式中,第一周壁712的内壁面和外壁面、底壁714的内壁面和外壁面均涂有油漆,以防止第一桶体710内的泥水混合物及外界环境(例如雨水、阳光)对第一周壁712和底壁714的腐蚀,提高第一桶体710的使用寿命。Specifically, the first barrel body 710 includes a first peripheral wall 712 and a bottom wall 714, the first peripheral wall 712 is fixedly connected to one end of the first peripheral wall 712, and the first barrel body 710 is a barrel-shaped structure with an opening at one end. In one embodiment, the first barrel body 710 is in the shape of a barrel, in other words, the first peripheral wall 712 rotates around the center line to form a barrel, and the bottom wall 714 is connected to one end of the barrel to form a barrel with an opening at one end. In other implementation manners, the first barrel body 710 may also be a barrel body of other shapes, such as a rectangular parallelepiped. In this embodiment, in order to improve the working efficiency of the environmental protection bucket 302 and increase the amount of the mud-water mixture that is separated at the same time, the volume of the environmental protection bucket 302 is relatively large, and the first bucket body 710 is placed directly on the ground. Specifically, the bottom wall 714 is placed on the on the ground. In one embodiment, the inner wall surface and the outer wall surface of the first peripheral wall 712, the inner wall surface and the outer wall surface of the bottom wall 714 are all coated with paint, to prevent the mud-water mixture and the external environment (such as rainwater, rainwater, etc.) Sunlight) corrodes the first peripheral wall 712 and the bottom wall 714, thereby improving the service life of the first barrel body 710.
本实施例中,第一桶体710内还设有第二周壁722,第二周壁722的一端固定连接至底壁714,第二周壁722与底壁714连接形成第二桶体720,第二桶体720位于第一桶体710内。本实施例中,可以理解为第二周壁722将第一桶体710的内部空间分隔为两个独立的部分,其中第二周壁722内部的空间与第二周壁722至第一周壁712之间的空间被第二周壁722隔开,也可以理解为,底壁714盖合于第二周壁722的一端形成第二桶体720,第二桶体720位于第一桶体710的内部。一种实施方式中,第二桶体720为圆桶形状,换言之,第二周壁722绕中心线旋转形成圆筒,底壁714连接于圆筒的一端从而形成一端具有开口的圆桶。其他实施方式中,第二桶体720也可以为其他形状的桶体,例如长方体等。In this embodiment, the first barrel body 710 is also provided with a second peripheral wall 722, one end of the second peripheral wall 722 is fixedly connected to the bottom wall 714, and the second peripheral wall 722 is connected with the bottom wall 714 to form the second barrel body 720. The barrel body 720 is located in the first barrel body 710 . In this embodiment, it can be understood that the second peripheral wall 722 divides the inner space of the first barrel body 710 into two independent parts, wherein the space inside the second peripheral wall 722 and the space between the second peripheral wall 722 and the first peripheral wall 712 The space is separated by the second peripheral wall 722 , it can also be understood that the bottom wall 714 covers one end of the second peripheral wall 722 to form the second barrel 720 , and the second barrel 720 is located inside the first barrel 710 . In one embodiment, the second barrel body 720 is in the shape of a barrel, in other words, the second peripheral wall 722 rotates around the center line to form a barrel, and the bottom wall 714 is connected to one end of the barrel to form a barrel with an opening at one end. In other implementation manners, the second barrel body 720 may also be a barrel body of other shapes, such as a cuboid.
本实施例中,第一桶体710内还设有套筒730,套设于第二桶体720外,套筒730与第一周壁712之间形成收容空间740,套筒730与第二周壁722之间形成第一间隙750。一种实施方式中,套筒730为与第一周壁712及第二周壁722形状相同的圆筒,套筒730套设于第二周壁722上,套筒730可以通过支架与第二周壁722固定连接,套筒730也可以通过支架与第一周壁712固定连接。本实施例中,套筒730与第二周壁722之间形成第一间隙750,当第二桶体720盛满泥水混合物后,泥水混合物从第二桶体720溢出,经过第一间隙750后流入收容空间740,并在收容空间740内沉淀分离。In this embodiment, a sleeve 730 is also provided in the first barrel body 710, which is sheathed outside the second barrel body 720. A receiving space 740 is formed between the sleeve 730 and the first peripheral wall 712. The sleeve 730 and the second A first gap 750 is formed between the peripheral walls 722 . In one embodiment, the sleeve 730 is a cylinder with the same shape as the first peripheral wall 712 and the second peripheral wall 722, the sleeve 730 is sleeved on the second peripheral wall 722, and the sleeve 730 can connect with the second peripheral wall 722 through the bracket. For fixed connection, the sleeve 730 may also be fixedly connected to the first peripheral wall 712 through a bracket. In this embodiment, a first gap 750 is formed between the sleeve 730 and the second peripheral wall 722. When the second barrel body 720 is filled with the muddy water mixture, the muddy water mixture overflows from the second barrel body 720 and flows into the first gap 750. storage space 740, and sedimentation and separation in the storage space 740.
图10b所示箭头为泥水混合物的流动方向。输送至第二桶体720内的泥水混合物首先在第二桶体720内沉淀,完成初步的泥浆与水的分离,泥水混合物从第二桶体720溢出后经过第一间隙750流入收容空间740,泥浆在收容空间740内进一步沉淀而与水分离,第一间隙750使泥水混合物从靠近收容空间740的底部进入收容空间740,进一步提高了泥浆和水的分离效果,泥浆与水的分离效果好,有利于泥浆与水的再次利用。The arrow shown in Figure 10b is the flow direction of the mud-water mixture. The mud-water mixture transported into the second barrel 720 first settles in the second barrel 720 to complete the preliminary separation of mud and water, and the mud-water mixture overflows from the second barrel 720 and flows into the storage space 740 through the first gap 750. The mud is further precipitated in the holding space 740 and separated from the water. The first gap 750 allows the mud-water mixture to enter the holding space 740 from the bottom near the holding space 740, which further improves the separation effect of the mud and water, and the separation effect of the mud and water is good. It is conducive to the reuse of mud and water.
本实施例中,收容空间740内设有斜料插管层760,斜料插管层760用于将收容空间740分隔成清水区742与泥浆区744。一种实施方式中,斜料插管层760水平放置于收容空间740中间的位置,将收容空间740分隔成清水区742与泥浆区744,其中泥浆区744靠近底壁714,清水区742靠近第一桶体710的开口。具体的,斜料插管层760包括多个互连为一体的空心管,空心管倾斜于底壁714放置。一种实施方式中,空心管与水平面的夹角为45°~60°,斜料插管层760起到了过滤的作用,泥水混合物中的水经过斜料插管层760后进入清水区742,而泥浆沉淀至泥浆区744。In this embodiment, the storage space 740 is provided with an inclined material insertion layer 760 , and the inclined material insertion layer 760 is used to divide the storage space 740 into a clear water area 742 and a mud area 744 . In one embodiment, the inclined material inserting layer 760 is horizontally placed in the middle of the storage space 740, and the storage space 740 is divided into a clean water area 742 and a mud area 744, wherein the mud area 744 is close to the bottom wall 714, and the clean water area 742 is close to the second wall. An opening of barrel body 710 . Specifically, the inclined material insertion tube layer 760 includes a plurality of interconnected hollow tubes, and the hollow tubes are placed obliquely to the bottom wall 714 . In one embodiment, the angle between the hollow tube and the horizontal plane is 45°-60°, the inclined material insertion layer 760 plays a role of filtering, and the water in the mud-water mixture enters the clean water area 742 after passing through the inclined material insertion layer 760, The mud settles to the mud zone 744 instead.
本实施例中,底壁714设有第一排出口772,第一排出口772连通收容空间740与外界,用于将泥浆区744的泥浆排出。具体的,第一排出口772连接输出管,通过抽水泵将泥浆从第一排出口772抽出,并将泥浆送入下一个工序。In this embodiment, the bottom wall 714 is provided with a first discharge port 772 , and the first discharge port 772 communicates with the receiving space 740 and the outside, and is used to discharge the mud in the mud area 744 . Specifically, the first discharge port 772 is connected to the output pipe, and the mud is pumped out from the first discharge port 772 by a water pump, and the mud is sent to the next process.
本实施例中,第一周壁712与底壁714的连接处设有第一斜坡782,第二周壁722的外壁面与底壁714的连接处设有第二斜坡784,第一排出口772位于第一斜坡782和第二斜坡784在底壁714的垂直投影之间,第一斜坡782和第二斜坡784用于将泥浆区744的泥浆引导至第一排出口772。具体的,第一斜坡782与第二斜坡784使收容空间740的底端形成类似漏斗的形状,第一排出口772位于漏斗的最小口位置,泥浆区744向下沉淀的泥浆被引导至第一排出口772,提高了泥浆排出的效率。In this embodiment, a first slope 782 is provided at the connection between the first peripheral wall 712 and the bottom wall 714, a second slope 784 is provided at the connection between the outer wall surface of the second peripheral wall 722 and the bottom wall 714, and the first discharge port 772 Located between the vertical projections of the first slope 782 and the second slope 784 on the bottom wall 714 , the first slope 782 and the second slope 784 are used to guide the mud in the mud zone 744 to the first outlet 772 . Specifically, the first slope 782 and the second slope 784 make the bottom of the storage space 740 form a funnel-like shape, the first outlet 772 is located at the smallest opening of the funnel, and the mud that settles down in the mud zone 744 is guided to the first The discharge port 772 improves the efficiency of mud discharge.
本实施例中,底壁714还设有第二排出口774,第二排出口774连通第二桶体720的内部与外界,用于将第二桶体720内的泥浆排出。具体的,第二排出口774连接输出管,通过抽水泵将泥浆从第二排出口774抽出,并将泥浆送入下一个工序。本实施例中,环保桶302进行了两次泥浆与水的分离,其中第二桶体720内部的泥水混合物自然沉淀,泥浆从第二排出口774排出。在第二桶体720中未被分离泥水混合物在收容空间740内进一步分离。In this embodiment, the bottom wall 714 is further provided with a second discharge port 774 , and the second discharge port 774 communicates with the inside of the second barrel body 720 and the outside, and is used to discharge the mud in the second barrel body 720 . Specifically, the second discharge port 774 is connected to the output pipe, and the mud is pumped out from the second discharge port 774 by a water pump, and the mud is sent to the next process. In this embodiment, the environmental protection barrel 302 separates mud and water twice, wherein the mud-water mixture inside the second barrel body 720 naturally settles, and the mud is discharged from the second discharge port 774 . The unseparated mud-water mixture in the second barrel body 720 is further separated in the accommodation space 740 .
本实施例中,第二周壁722的内壁面与底壁714的连接处设有第三斜坡786,第二排出口774位于第三斜坡786在底壁714的垂直投影之间,第三斜坡786用于将第二桶体720内的泥浆引导至第二排出口774。具体的,第三斜坡786使第二桶体720内部的底端形成类似漏斗的形状,第二排出口774位于漏斗的最小口位置,向下沉淀的泥浆被引导至第二排出口774,提高了泥浆排出的效率。In this embodiment, a third slope 786 is provided at the joint between the inner wall surface of the second peripheral wall 722 and the bottom wall 714, and the second outlet 774 is located between the vertical projection of the third slope 786 on the bottom wall 714. The third slope 786 It is used to guide the mud in the second barrel 720 to the second discharge port 774 . Specifically, the third slope 786 makes the bottom end of the second barrel body 720 form a funnel-like shape, and the second discharge port 774 is located at the minimum opening of the funnel, and the downwardly settled mud is guided to the second discharge port 774, improving The efficiency of mud discharge is improved.
本实施例中,第一周壁712上设有第三排出口76,第三排出口76的位置对应清水区742,第三排出口76用于排出清水区742的水。具体的,第三排出口76靠近第一周壁712的顶端,以将清水区742内的水排出。In this embodiment, the first peripheral wall 712 is provided with a third discharge port 76 , the position of the third discharge port 76 corresponds to the clean water area 742 , and the third discharge port 76 is used to discharge the water in the clean water area 742 . Specifically, the third discharge port 76 is close to the top of the first peripheral wall 712 to discharge the water in the clear water area 742 .
本实施例中,套筒730包括背离底壁714的第一端面3022,第二桶体720包括背离底壁714的第二端面3021,第二桶体720内的泥水混合物从第二端面3021的开口溢出后流入第一间隙750,第一端面3022与底壁714之间的距离不小于第二端面3021与底壁714之间的距离,以使从第二端面3021的开口溢出的泥水混合物全部流入第一间隙750。具体的,第一端面3022的水平位置高于第二端面3021的水平位置,避免泥水混合物从第二端面3021的开口溢出时从第一间隙750以外溅射至收容空间740,从而将从第二端面3021的开口溢出的泥水混合物全部经过第一间隙750从收容空间740的底部进入收容空间740。In this embodiment, the sleeve 730 includes a first end face 3022 facing away from the bottom wall 714, the second barrel body 720 includes a second end face 3021 facing away from the bottom wall 714, and the mud-water mixture in the second barrel body 720 flows from the second end face 3021. The opening overflows and flows into the first gap 750, and the distance between the first end face 3022 and the bottom wall 714 is not less than the distance between the second end face 3021 and the bottom wall 714, so that all the mud-water mixture overflowing from the opening of the second end face 3021 into the first gap 750 . Specifically, the horizontal position of the first end surface 3022 is higher than the horizontal position of the second end surface 3021, so as to prevent the mud-water mixture from splashing from the first gap 750 to the receiving space 740 when it overflows from the opening of the second end surface 3021, so that All the muddy water mixture overflowing from the opening of the end surface 3021 enters the receiving space 740 from the bottom of the receiving space 740 through the first gap 750 .
本实施例中,环保桶302还包括输入管790,输入管790插入于第二桶体720内。具体的,输入管790至少部分插入第二桶体720中,以防止泥水混合物输入第二桶体720中时由于流量较大而溅射。In this embodiment, the environmental protection barrel 302 further includes an input pipe 790 inserted into the second barrel body 720 . Specifically, the input pipe 790 is at least partially inserted into the second barrel body 720 to prevent the muddy water mixture from splashing due to a large flow rate when it is input into the second barrel body 720 .
输送至第二桶体720内的泥水混合物首先在第二桶体720内沉淀,完成初步的泥浆与水的分离,泥水混合物从第二桶体720溢出后经过第一间隙750流入收容空间740,泥浆在收容空间740内进一步沉淀而与水分离,第一间隙750使泥水混合物从靠近收容空间740的底部进入收容空间740,有利于泥浆向下沉淀,进一步提高了泥浆和水的分离效果,泥浆与水的分离效果好,有利于泥浆与水的再次利用。The mud-water mixture transported into the second barrel 720 first settles in the second barrel 720 to complete the preliminary separation of mud and water, and the mud-water mixture overflows from the second barrel 720 and flows into the storage space 740 through the first gap 750. The mud is further precipitated in the storage space 740 and separated from the water. The first gap 750 allows the mud-water mixture to enter the storage space 740 from the bottom near the storage space 740, which is conducive to the downward sedimentation of the mud and further improves the separation effect of the mud and water. The separation effect with water is good, which is conducive to the reuse of mud and water.
以上所揭露的仅为本发明一种较佳实施方式而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施方式的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot be used to limit the scope of rights of the present invention. Those of ordinary skill in the art can understand all or part of the process of implementing the above embodiments, and according to the rights of the present invention The equivalent changes required still belong to the scope covered by the invention.
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