CN108151666A - A kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors - Google Patents

A kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors Download PDF

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Publication number
CN108151666A
CN108151666A CN201810000777.6A CN201810000777A CN108151666A CN 108151666 A CN108151666 A CN 108151666A CN 201810000777 A CN201810000777 A CN 201810000777A CN 108151666 A CN108151666 A CN 108151666A
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light
semi
opal
detector
sub
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陈强华
刘斌超
徐东
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Beijing Institute of Technology BIT
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Beijing Institute of Technology BIT
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/16Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge

Abstract

The present invention is a kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors.Including:Two-frequency laser, 33% spectroscope, 50% spectroscope, 3 semi-transparent semi-reflecting lens, 3 speculums, 6 detectors, turnover speculum and opal reflex reflection mirror.The crossed polarized light that laser is sent out is divided into three beams by 33% spectroscope and 50% spectroscope, three interference length-measuring sub-light roads being made of semi-transparent semi-reflecting lens, speculum, detector are respectively enterd, the measuring beam on each sub-light road is incident on different spaces angle on opal reflex reflection mirror.When opal reflex reflection mirror is mounted on machine tool chief axis, main shaft thermal deformation errors are the dynamic realtime variation for being reflected as opal reflex reflection mirror spatial position.Three sub- light paths can measure micro-displacement variation of the opal reflex reflection mirror on the direction of three, space, by can be calculated opal reflex reflection mirror spatial position change, so as to obtain main shaft thermal deformation errors amount.

Description

A kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors
Technical field
The present invention relates to laser interferometry field more particularly to a kind of dynamic realtime detection machine tool chief axis thermal deformation errors Light path.
Background technology
At present, the Thermal Error of machine tool chief axis is the principal element for influencing high-grade, digitally controlled machine tools overall precision.Statistics shows essence Thermal deformation of machine tool error has accounted for the 40-70% of total mismachining tolerance in close process, among these caused by main shaft thermal deformation accidentally Difference is one of maximum error source to be influenced on machine tool accuracy, and its influence increases with the raising of lathe precision again.How Reducing the influence of Spindle thermal error has become one of key technology of high-grade, digitally controlled machine tools performance.
It is using heat error compensation technology, i.e., by machine tooling to reduce one of main method that Spindle thermal error influences The Spindle thermal error generated in the process is detected, models, analyzes and compensates, so as to reach the final mesh for improving machining accuracy , among these, the measurement of main shaft thermal deformation errors is important prerequisite.Thermal deformation errors measuring method is by whether contacted with main shaft can It is divided into contact measurement and non-cpntact measurement.The Typical Representative of contact measuring method is ball bar method (DBB).It can using ball bar method The Thermal Error and geometric error of main shaft are obtained simultaneously, can be obtained during one-shot measurement by identification and isolation technics required Various errors.Must stop the speed of mainshaft when needing to contact with main shaft, therefore measuring, and carry out in a non-operative state, Wu Fashi Existing dynamic real-time measurement.Noncontact measuring method mainly has capacitance sensor method and laser optical method, and capacitance sensor method utilizes electricity The hypersensitivity that capacitance is adjusted the distance carries out thermal deformation errors measurement, can detect main shaft thermal deformation.It is sensed during using capacitance measurement Device must be very close to main shaft, therefore also needs to carry out in a non-operative state during measurement, it is difficult to realize dynamic real-time measurement.Laser Mensuration usually builds laser interferometer, and main shaft surface is positioned on main shaft or is attached to by sensing optical element, by main shaft radially Change in optical path length amount is converted into axial variation to measure.The laser optical method of early stage is usually analytical measurement, is measured all The process of error is very cumbersome, can measure the error of all directions simultaneously using the method that diagonal measures, and is surveyed so as to improve Amount efficiency, but its shortcoming is that measurement data is less, is difficult to recognize the every error elements of separation sometimes.The measurement of laser interferance method As a result it usually needs further to separate thermal error identification, also needs to sit sometimes simultaneously including Geometric error and thermal error Other means auxiliary such as co-ordinate measuring machine could detach Thermal Error, therefore general laser interferance method is also difficult to survey in real time Amount.On the other hand, the test environment of lathe is often there are microseismic activity and air agitation, and general laser interferance method is difficult to Light channel structure altogether, system Ability of Resisting Disturbance is weak, thus limits the performance indicator of measurement.
To realize the accurate measurement of thermal deformation of machine tool spindle error, especially realize and the Thermal Error under its dynamic is surveyed in real time Active demand is measured, accurate thermal deformation errors are provided for the modeling of high-grade, digitally controlled machine tools Spindle thermal error and predictive compensation research, this Invention proposes a kind of Spindle thermal error dynamic real-time measurement light path based on three light path laser interference phase measurement of single light source to solve The certainly above problem.
Invention content
The purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of three path dual-frequency laser of single light source interference phase Position optical path, causes measuring system to have good stability, the ginseng of three sub- each self-formings of optical interference circuit using laser interference light path Its spatial position change can be reflected in real time under machine tool chief axis working condition by examining signal and measuring signal, you can measure its dynamic feelings Thermal deformation errors under condition.The system anti-interference kinetic energy of dynamic real-time measurement and general laser interferance method can not be realized at present by solving The problem of power is weak can realize the dynamic real-time measurement of thermal deformation of machine tool spindle error well.
The present invention technical solution be:
A kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors, including:Two-frequency laser (101), 33% point Light microscopic (102), 50% spectroscope (103), the first semi-transparent semi-reflecting lens (104), the second semi-transparent semi-reflecting lens (105), third semi-transparent half Anti- mirror (106), the first speculum (107), the second speculum (108), third speculum (109), the first detector (110a), Two detectors (110b), third detector (111a), the 4th detector (111b), the 5th detector (112a), the 6th detector (112b), turnover speculum (113), opal reflex reflection mirror (114).
It is characterized in that:By a pair of mutually orthogonal linearly polarized light of two-frequency laser (101) output, the light beam is by 33% point Light microscopic (102) is divided into two parts.Wherein, the reflected beams enter by the first semi-transparent semi-reflecting lens (104), the first speculum (107), the The interference length-measuring sub-light road I of one detector (110a), the second detector (110b) composition.In the sub-light road I, above-mentioned reflected light Beam is divided into two parts after the first semi-transparent semi-reflecting lens (104), and reflective portion is formed by the first detector (110a) reception The reference signal on sub-light road I, transmissive portion are incident to opal reflex reflection after the first speculum (107) reflection with some direction Mirror (114) simultaneously reflexes to the first semi-transparent semi-reflecting lens (104), and be reflected off by its former road, is received by the second detector (110b) Form the measuring signal on sub-light road I.The variation of the phase difference of the measuring signal and reference signal reflects opal reflex reflection mirror (114) Along the displacement minor change of the incident direction.Light intensity phase is divided by 50% spectroscope (103) through 33% spectroscope (102) transmitted light Deng two parts, wherein, the reflected beams enter by the second semi-transparent semi-reflecting lens (105), turnover speculum (113), the second speculum (108), the interference length-measuring sub-light road II of third detector (111a), the 4th detector (111b) composition.In sub-light road II, on It states the reflected beams and two parts is divided into after the second semi-transparent semi-reflecting lens (105), reflective portion is by third detector (111a) The reference signal for forming sub-light road II is received, transmissive portion is after turnover speculum (113) and the second speculum (108) reflection Opal reflex reflection mirror (114) is incident to some direction and the second semi-transparent semi-reflecting lens (105) are reflexed to, and anti-by it by its former road It penetrates, the measuring signal on sub-light road II is formed by the reception of the 4th detector (111b).The phase difference of the measuring signal and reference signal Variation reflects displacement minor change of the opal reflex reflection mirror (114) along the incident direction.It is transmitted from 50% spectroscope (103) Light beam enter by third semi-transparent semi-reflecting lens (106), third speculum (109), the 5th detector (112a), the 6th detector The interference length-measuring sub-light road III of (112b) composition.In sub-light road III, above-mentioned transmitted light beam passes through third semi-transparent semi-reflecting lens (106) After be divided into two parts, reflective portion is formed the reference signal on sub-light road III, transmission by the reception of the 5th detector (112a) Part is incident to opal reflex reflection mirror (114) with some direction after third speculum (109) reflection and is reflexed to by its former road Third semi-transparent semi-reflecting lens (106), and be reflected off, the measuring signal on sub-light road III is formed by the reception of the 6th detector (112b). It is small along the displacement of the incident direction that the variation of the phase difference of the measuring signal and reference signal reflects opal reflex reflection mirror (114) Variation.When opal reflex reflection mirror (114) is on machine tool chief axis, it is inverse that the thermal deformation errors of machine tool chief axis are reflected as opal The dynamic realtime variation of speculum (114) spatial position.Three interference length-measuring sub-light roads are adjusted to opal reflex reflection mirror (114) Angle, make as far as possible between this three-beam two-by-two angle close to 90 °.Above three interference length-measuring sub-light road is measured respectively respectively to test oneself The phase difference for measuring signal and reference signal changes, you can obtains opal reflex reflection mirror (114) in the incident direction of three, space Micro-displacement changes, after space coordinate transformation and algorithm reduction, you can obtain the change of opal reflex reflection mirror (114) spatial position Change, most can obtain main shaft thermal deformation errors amount after error identification and separation afterwards.
The present invention operation principle be:
Attached drawing 1 is please referred to, two-frequency laser (101) sends out a pair of with mutually orthogonal linear polarization light, 33% light splitting The light beam that laser is sent out is divided into the comparable light of three beam intensities by mirror (102) and 50% spectroscope (103), from 33% spectroscope (102) light beam that the light beam of reflection, the light beam of 50% spectroscope (103) reflection, 50% spectroscope (103) transmit respectively enters dry It relates to and surveys eldest son's light path I, II and III.Sub-light road I is by the first semi-transparent semi-reflecting lens (104), the first speculum (107), the first detector (110a), the second detector (110b) form;Sub-light road II is by the second semi-transparent semi-reflecting lens (105), turnover speculum (113), the Two-mirror (108), third detector (111a), the 4th detector (111b) composition;Sub-light road III is by third semi-transparent semi-reflecting lens (106), third speculum (109), the 5th detector (112a), the 6th detector (112b) composition.Opal reflex reflection mirror (114) On machine tool chief axis, the measuring beam of three sub- light paths is incident on the opal reflex reflection mirror (114) with different spaces angle On.By taking sub-light road I as an example, the light beam reflected from 33% spectroscope (102) is divided into two after the first semi-transparent semi-reflecting lens (104) Point, reflective portion is formed the reference signal on sub-light road I by the first detector (110a) reception, and transmissive portion is through the first reflection Opal reflex reflection mirror (114) is incident to some direction after mirror (107) reflection.The optical characteristics of opal reflex reflection mirror (114) makes Outgoing beam is parallel with incident light, and emergent light returns to the first semi-transparent semi-reflecting lens after the first speculum (107) again secondary reflection (104), it and is reflected off, the measuring signal on sub-light road I is formed by the second detector (110b) reception.The measuring signal and reference The phase difference variation of signal reflects displacement minor change of the opal reflex reflection mirror (114) along the incident direction.Similarly, sub-light road IIth, III by the respective measuring signal and the phase difference of reference signal measured by it, can obtain opal reflex reflection mirror (114) at it Displacement minor change in respective incident direction.During main shaft rotary work, the axial direction of main shaft, radial heat distortion error synthesis embody For the spatial position change of opal reflex reflection mirror (114), micro-displacement variation point of the spatial position change along three incident directions Amount is measured respectively by three sub- light paths.After space coordinate transformation and algorithm reduction, you can obtain opal reflex reflection mirror (114) Spatial position change most can obtain main shaft thermal deformation errors amount after error identification and separation afterwards.
Advantage of the present invention compared with former technology is that the measurement of Thermal Error uses non-contacting optical measurement means, Machine tool chief axis may be at rotation status when modulation light path element is not required in measurement process, therefore being measured, can be under Mobile state Real-time measurement;Three sub- light paths is used to measure same opal reflex reflection mirror (114) simultaneously with different incidence angles, it can be measured Spatial position change, which contains the axially and radially Thermal Error of main shaft simultaneously, thus one-shot measurement process can be simultaneously Measure the radial and axial error of main shaft;Measuring system is built using double frequency Common-path method thought, it is system stability, anti-interference Ability is strong.Signal processing uses phase measurement mode, avoids the labyrinth and intensity modulation of angle and length scanning mode Unstability, high certainty of measurement.
Description of the drawings
Attached drawing 1 detects the schematic diagram of the light path of machine tool chief axis thermal deformation errors for a kind of dynamic realtime of the present invention.
Specific embodiment
Attached drawing 1 is please referred to, light path element includes:Two-frequency laser (101):Select the transversal zeeman double-frequency that frequency difference is 3MHz He-Ne lasers can send out a pair of linearly polarized light for polarizing mutually orthogonal wavelength as 633nm, i.e., contain p, s in light beam simultaneously Polarized component;33% spectroscope (102):Material is k9 glass and is coated with the light splitting deielectric-coating of 33% reflectivity;50% spectroscope (103), the first semi-transparent semi-reflecting lens (104), the second semi-transparent semi-reflecting lens (105), third semi-transparent semi-reflecting lens (106):Material is k9 glass Glass and it is coated with semi-transparent semi-reflecting film;First speculum (107), the second speculum (108), third speculum (109), turnover speculum (113):Material is k9 glass and is coated with the silverskin of high reflectance;First detector (110a), the second detector (110b), third Detector (111a), the 4th detector (111b), the 5th detector (112a), the 6th detector (112b):Select Universal photoelectric Detector, central detector wavelength are 633nm;Opal reflex reflection mirror (114);By two packaged lens bonding of centre of sphere coincidence Into diameter is respectively Ф 60mm and Ф 100mm, and material is k9 glass.
The light beam exported by two-frequency laser (101) is divided into two parts by 33% spectroscope (102).Wherein, the reflected beams Into by the first semi-transparent semi-reflecting lens (104), the first speculum (107), the first detector (110a), the second detector (110b) group Into interference length-measuring sub-light road I.In the sub-light road I, above-mentioned the reflected beams are divided into after the first semi-transparent semi-reflecting lens (104) Two parts, reflective portion form reference signal by the first detector (110a) reception, and transmissive portion is through the first speculum (107) opal reflex reflection mirror (114) is incident to some direction after reflecting, the optical characteristics of opal reflex reflection mirror (114) is used Irradiating light beam is parallel with incident light, and emergent light returns to the first semi-transparent semi-reflecting lens (104) after the first speculum (107) again secondary reflection, And be reflected off, measuring signal is formed by the second detector (110b) reception.Measure the phase of the measuring signal and reference signal Difference variation can obtain displacement minor change of the opal reflex reflection mirror (114) along the incident direction.It is saturating through 33% spectroscope (102) It penetrates light and the equal two parts of light intensity is divided by 50% spectroscope (103), wherein, the reflected beams enter by the second semi-transparent semi-reflecting lens (105), turnover speculum (113), the second speculum (108), third detector (111a), the 4th detector (111b) form Interference length-measuring sub-light road II.Transmitted light beam enters by third semi-transparent semi-reflecting lens (106), third speculum (109), the 5th detector The interference length-measuring sub-light road III of (112a), the 6th detector (112b) composition.The operation principle on sub-light road II, III and sub-light road I Similar, similarly, sub-light road II, III can obtain opal by respective measuring signal and the phase difference of reference signal measured by it Displacement minor change of the reflex reflection mirror (114) on its respectively incident direction.Opal reflex reflection mirror (114) is mounted on a rotating speed For on 3000 revs/min of machine tool chief axis, during main shaft rotary work, the axial direction of main shaft, radial heat distortion error synthesis are presented as The spatial position change of opal reflex reflection mirror (114).It is incident on the angle of opal reflex reflection mirror (114) in adjustment sub-light road I, II and III Degree makes its angle between any two close to 90 °.Three sub- light paths respectively phase difference of measuring signal and reference signal is measured respectively Variation, you can obtain micro-displacement variation of the opal reflex reflection mirror (114) in the incident direction of three, space, become by space coordinate Change and algorithm reduction after, you can obtain opal reflex reflection mirror (114) spatial position change, most afterwards can after error identification and separation Obtain main shaft thermal deformation errors amount.

Claims (5)

1. a kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors, including:Two-frequency laser (101), 33% light splitting Mirror (102), 50% spectroscope (103), the first semi-transparent semi-reflecting lens (104), the second semi-transparent semi-reflecting lens (105), third are semi-transparent semi-reflecting Mirror (106), the first speculum (107), the second speculum (108), third speculum (109), the first detector (110a), second Detector (110b), third detector (111a), the 4th detector (111b), the 5th detector (112a), the 6th detector (112b), turnover speculum (113), opal reflex reflection mirror (114), it is characterised in that:
By a pair of mutually orthogonal linearly polarized light of two-frequency laser (101) output, which is divided into two by 33% spectroscope (102) Part, the reflected beams enter by the first semi-transparent semi-reflecting lens (104), the first speculum (107), the first detector (110a), second The interference length-measuring sub-light road I of detector (110b) composition;In the sub-light road I, above-mentioned the reflected beams are semi-transparent semi-reflecting by first Two parts are divided into after mirror (104), reflective portion is formed the reference signal on sub-light road I by the first detector (110a) reception, Its transmissive portion is incident to opal reflex reflection mirror (114) and by its former road after the first speculum (107) reflection with some direction The first semi-transparent semi-reflecting lens (104) are reflexed to, and are reflected off, the measurement on sub-light road I is formed by the second detector (110b) reception It is small along the displacement of the incident direction that the phase difference variation of signal, the measuring signal and reference signal reflects opal reflex reflection mirror Variation;
The equal two parts of light intensity are divided by 50% spectroscope (103) through 33% spectroscope (102) transmitted light, wherein, reflected light Beam enter by the second semi-transparent semi-reflecting lens (105), turnover speculum (113), the second speculum (108), third detector (111a), The interference length-measuring sub-light road II of 4th detector (111b) composition, in sub-light road II, above-mentioned the reflected beams are semi-transparent by second Two parts are divided into after semi-reflective mirror (105), reflective portion is formed the reference on sub-light road II by third detector (111a) reception Signal, it is inverse that transmissive portion is incident to opal after turnover speculum (113) and the second speculum (108) reflection with some direction Speculum (114) simultaneously reflexes to the second semi-transparent semi-reflecting lens (105), and be reflected off by its former road, by the 4th detector (111b) The measuring signal for forming sub-light road II is received, the phase difference variation of the measuring signal and reference signal reflects opal reflex reflection mirror (114) along the displacement minor change of the incident direction;
The light beam transmitted from 50% spectroscope (103) enters by third semi-transparent semi-reflecting lens (106), third speculum (109), the The interference length-measuring sub-light road III of five detectors (112a), the 6th detector (112b) composition, in sub-light road III, above-mentioned transmitted light Beam is divided into two parts after third semi-transparent semi-reflecting lens (106), and reflective portion is formed by the reception of the 5th detector (112a) The reference signal on sub-light road III, it is converse that transmissive portion is incident to opal after third speculum (109) reflection with some direction It penetrates mirror (114) and third semi-transparent semi-reflecting lens (106) is reflexed to, and be reflected off by its former road, connect by the 6th detector (112b) The measuring signal for forming sub-light road III is received, the phase difference variation of the measuring signal and reference signal reflects opal reflex reflection mirror (114) along the displacement minor change of the incident direction;
When opal reflex reflection mirror (114) is on machine tool chief axis, it is inverse that the thermal deformation errors of machine tool chief axis are reflected as opal The dynamic realtime variation of speculum (114) spatial position, measures above three interference length-measuring sub-light road respectively measuring signal respectively Change with the phase difference of reference signal, you can obtain micro-displacement of the opal reflex reflection mirror (114) in the incident direction of three, space Variation, after space coordinate transformation and algorithm reduction, you can obtain opal reflex reflection mirror (114) spatial position change, finally It can obtain main shaft thermal deformation errors amount after error identification and separation.
2. the light path of dynamic realtime detection machine tool chief axis thermal deformation errors as described in claim 1, it is characterised in that:It is described double Frequency laser (101), which sends out a pair, has mutually orthogonal linear polarization light, i.e. light beam contains two polarized components of p, s.
3. the light path of dynamic realtime detection machine tool chief axis thermal deformation errors as described in claim 1, it is characterised in that:It is described The effect of 33% spectroscope (102) and 50% spectroscope (103) is that the light beam that laser is sent out is divided into three beam intensities is equal Light, three-beam respectively enter each interference length-measuring sub-light road I, II, III.
4. the light path of dynamic realtime detection machine tool chief axis thermal deformation errors as described in claim 1, it is characterised in that:It is described each Interference length-measuring sub-light road changes to obtain opal reflex reflection mirror by measuring the phase difference of its measuring signal and reference signal (114) the micro-displacement variation in respective incident direction.
5. the light path of dynamic realtime detection machine tool chief axis thermal deformation errors as described in claim 1, it is characterised in that:Opal is inverse Speculum (114) is that three the common of interference length-measuring sub-light road measure sensing element, and on machine tool chief axis, three interference The measuring beam for surveying eldest son's light path is incident on different spaces angle on opal reflex reflection mirror (114).
CN201810000777.6A 2018-01-02 2018-01-02 A kind of light path of dynamic realtime detection machine tool chief axis thermal deformation errors Pending CN108151666A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141868A (en) * 2018-10-11 2019-01-04 合肥工业大学 The measuring device and measuring method of precision bearing system error motion
CN110057323A (en) * 2019-04-08 2019-07-26 上海机电工程研究所 Turntable Intersection and verticality measurement device and method
CN112504154A (en) * 2020-11-02 2021-03-16 南京信息工程大学滨江学院 Large-size support structure deformation measuring device and measuring method based on optical path
CN113124768A (en) * 2021-03-24 2021-07-16 广东电网能源发展有限公司 Embrace pole structure and warp detection device and embrace pole
CN113997121A (en) * 2021-12-10 2022-02-01 深圳市锐邦德精密部件有限公司 Numerical control lathe main shaft offset detection mechanism
CN114850970A (en) * 2022-06-09 2022-08-05 宁波大学 Method for identifying geometric error and thermal error of rotating shaft based on cutting of disc-shaped workpiece

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141868A (en) * 2018-10-11 2019-01-04 合肥工业大学 The measuring device and measuring method of precision bearing system error motion
CN110057323A (en) * 2019-04-08 2019-07-26 上海机电工程研究所 Turntable Intersection and verticality measurement device and method
CN112504154A (en) * 2020-11-02 2021-03-16 南京信息工程大学滨江学院 Large-size support structure deformation measuring device and measuring method based on optical path
CN112504154B (en) * 2020-11-02 2022-06-03 南京信息工程大学滨江学院 Large-size support structure deformation measuring device and measuring method based on optical path
CN113124768A (en) * 2021-03-24 2021-07-16 广东电网能源发展有限公司 Embrace pole structure and warp detection device and embrace pole
CN113124768B (en) * 2021-03-24 2022-11-01 广东电网能源发展有限公司 Embrace pole structure and warp detection device and embrace pole
CN113997121A (en) * 2021-12-10 2022-02-01 深圳市锐邦德精密部件有限公司 Numerical control lathe main shaft offset detection mechanism
CN113997121B (en) * 2021-12-10 2024-04-19 深圳市锐邦德精密部件有限公司 Numerical control lathe main shaft offset detection mechanism
CN114850970A (en) * 2022-06-09 2022-08-05 宁波大学 Method for identifying geometric error and thermal error of rotating shaft based on cutting of disc-shaped workpiece
CN114850970B (en) * 2022-06-09 2023-03-21 宁波大学 Method for identifying geometric error and thermal error of rotating shaft based on cutting of disc-shaped workpiece

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Application publication date: 20180612