CN108122633A - A kind of charging system for electric automobile uvioresistant cable and preparation method thereof - Google Patents

A kind of charging system for electric automobile uvioresistant cable and preparation method thereof Download PDF

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Publication number
CN108122633A
CN108122633A CN201611067688.0A CN201611067688A CN108122633A CN 108122633 A CN108122633 A CN 108122633A CN 201611067688 A CN201611067688 A CN 201611067688A CN 108122633 A CN108122633 A CN 108122633A
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China
Prior art keywords
layer
uvioresistant
parts
charging system
electric automobile
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CN201611067688.0A
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Chinese (zh)
Inventor
谭震
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Jiangsu Heyang Electric Co Ltd
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Jiangsu Heyang Electric Co Ltd
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Priority to CN201611067688.0A priority Critical patent/CN108122633A/en
Publication of CN108122633A publication Critical patent/CN108122633A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • H01B7/2825Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)

Abstract

The present invention provides a kind of charging system for electric automobile uvioresistant cable and preparation method thereof; including high temperature resistant core and the composite protection layer being wrapped on the outside of high temperature resistant core, the high temperature resistant core is made of the conducting metal conductor of high-temperature fibre and process in high-temperature fibre periphery;The composite protection layer includes waterproof layer, oxygen barrier layer and uvioresistant layer successively from inside to outside.The high temperature resistant core, by conductor process in the periphery of high-temperature fibre, even if conductor temperature reaches 500 DEG C or more, it can still work normally, along with waterproof layer, oxygen barrier layer and special uvioresistant layer, which can be under the operating condition of strong sunlight, to have a safety feature;The shore hardness of the special rubber layer of the present invention can reach more than A80.

Description

A kind of charging system for electric automobile uvioresistant cable and preparation method thereof
Technical field
The invention belongs to field of cable technology, and in particular to a kind of charging system for electric automobile with uvioresistant cable and its Preparation method.
Background technology
Cable of the prior art mostly only with metal material as core, the tensile strength of this cable is low, weight is big, Long-term heat-resisting ability is low, service life is limited, and the energy consumption of especially metallic cable is big and combined closure system is small, it is easy to cause inside Core fuses and power failure, disconnection fault is caused to occur.
With the continuous progress of auto industry, people are continuously increased the demand of electric vehicle, so as to electric vehicle The demand of charging system private cable is also growing day by day, but compared to charging system for electric automobile private cable to it is heat-resisting, The requirements such as wear-resisting, waterproof, resistance to compression, resistance to dragging, the performance of cable currently on the market is short of, especially special at some Operating condition under, sunlight is especially strong, it is therefore necessary to study a kind of charging system for electric automobile uvioresistant electricity Cable.
The content of the invention
For deficiencies of the prior art, the technical problem to be solved by the present invention is to:How to provide a kind of electronic Automobile charging system actual uvioresistant cable and preparation method thereof is short of in terms of uvioresistant with to solve existing cable Shortcoming.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that:
A kind of charging system for electric automobile uvioresistant cable including high temperature resistant core and is wrapped on the outside of high temperature resistant core Composite protection layer, the high temperature resistant core is by the conducting metal conductor group of high-temperature fibre and process in high-temperature fibre periphery Into;The composite protection layer includes waterproof layer, oxygen barrier layer and uvioresistant layer successively from inside to outside.
Preferably, the high temperature resistant core by adhesive for polyurethane by high-temperature fibre and process outside high-temperature fibre The conducting metal conductor in week is bonded together.
Preferably, the main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
Preferably, the waterproof layer is polyurethane water-proof layer.
Preferably, the oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and Recycling corundum powder is filled in the gap of glass fibre.
Preferably, the uvioresistant layer is special rubber layer, and the special rubber layer includes following mass parts Component:30 ~ 40 parts of chlorobenzene rubbers, 8 ~ 15 parts of magnalium hydrotalcites, 4 ~ 10 parts of Vulcanization accelerator TMTDs, 1 ~ 3 part of stearic acid, 25 ~ 35 parts of fourths Nitrile rubber, 4 ~ 8 parts of septichen phenyl esters and 0.5 ~ 0.8 part of antioxidant SP.
As an optimization, the raw material for preparing of the resin includes the component of following mass parts:35 parts of chlorobenzene rubbers, 10 parts of magnaliums Hydrotalcite, 8 parts of Vulcanization accelerator TMTDs, 2 parts of stearic acid, 28 parts of nitrile rubbers, 6 parts of septichen phenyl esters and 0.7 part of anti-aging agent SP。
As an optimization, the conducting metal conductor is copper wire.
The above-mentioned charging system for electric automobile preparation method of uvioresistant cable, includes the following steps:
1)High-temperature fibre is taken, by conducting metal conductor process in the periphery of high-temperature fibre, is then coated with adhesive for polyurethane, It so as to be fitted closely between every two beams high-temperature fibre by the bonding force of the adhesive for polyurethane, is heating and curing, is made resistance to High temperature core;
2)Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing In machine, then 25 ~ 35min of mixing in the case where 300 ~ 350rpm stirs speed adds in remaining raw material, 35 are kneaded in the case where 150 ~ 200rpm stirs speed ~ 45min is warming up to 120 ~ 140 DEG C, continues 15 ~ 25min of mixing in the case where 80 ~ 100rpm stirs speed, and spy is can obtain after extrusion molding Rubber layer processed;
3)Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made Electrical automobile charging system uvioresistant cable.
Compared with prior art, the present invention has the advantages that:
The charging system for electric automobile uvioresistant cable of the present invention including high temperature resistant core and is wrapped in outside high temperature resistant core The composite protection layer of side, the high temperature resistant core are led by the conducting metal of high-temperature fibre and process in high-temperature fibre periphery Body forms;The composite protection layer includes waterproof layer, oxygen barrier layer and uvioresistant layer successively from inside to outside.The high temperature resistant Core by conductor process in the periphery of high-temperature fibre, even if conductor temperature reaches 500 DEG C or more, can still work normally, then In addition waterproof layer, oxygen barrier layer and special uvioresistant layer, which can be under the operating condition of strong sunlight, to have a safety feature; The shore hardness of the special rubber layer of the present invention can reach more than A80.
Specific embodiment
The present invention is described in further detail with reference to specific embodiment.The implementation case using the technology of the present invention as Under the premise of implemented, now provide detailed embodiment and specific operating process illustrate the present invention it is creative, but Protection scope of the present invention is not limited to following embodiment.
Embodiment 1
A kind of charging system for electric automobile uvioresistant cable including high temperature resistant core and is wrapped on the outside of high temperature resistant core Composite protection layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery;It is described Composite protection layer from inside to outside successively include waterproof layer, oxygen barrier layer and uvioresistant layer.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass The gap filling recycling corundum powder of fiber.
The uvioresistant layer is special rubber layer, and the special rubber layer includes the component of following mass parts:35 Part chlorobenzene rubber, 10 parts of magnalium hydrotalcites, 8 parts of Vulcanization accelerator TMTDs, 2 parts of stearic acid, 28 parts of nitrile rubbers, 6 parts of o-hydroxy first Acid phenenyl ester and 0.7 part of antioxidant SP.
The preparation method of the present embodiment charging system for electric automobile uvioresistant cable includes the following steps:
1)High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made;
2)Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing In machine, then the mixing 29min in the case where 320rpm stirs speed adds in remaining raw material, be kneaded 40min in the case where 175rpm stirs speed, be warming up to 135 DEG C, continue to be kneaded 22min in the case where 90rpm stirs speed, special rubber layer is can obtain after extrusion molding;
3)Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made Electrical automobile charging system uvioresistant cable.
After testing, charging system for electric automobile made from the present embodiment with uvioresistant cable the work under strong ultraviolet radiation Cable fracture phenomena will not be occurred by making 10000h, and uvioresistant has obtained great promotion.
Embodiment 2
A kind of charging system for electric automobile uvioresistant cable including high temperature resistant core and is wrapped on the outside of high temperature resistant core Composite protection layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery;It is described Composite protection layer from inside to outside successively include waterproof layer, oxygen barrier layer and uvioresistant layer.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass The gap filling recycling corundum powder of fiber.
The uvioresistant layer is special rubber layer, and the special rubber layer includes the component of following mass parts:30 Part chlorobenzene rubber, 8 parts of magnalium hydrotalcites, 10 parts of Vulcanization accelerator TMTDs, 1 part of stearic acid, 35 parts of nitrile rubbers, 8 parts of o-hydroxy first Acid phenenyl ester and 0.5 part of antioxidant SP.
The preparation method of the present embodiment charging system for electric automobile uvioresistant cable includes the following steps:
1)High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made;
2)Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing In machine, then the mixing 35min in the case where 300rpm stirs speed adds in remaining raw material, be kneaded 45min in the case where 150rpm stirs speed, be warming up to 120 DEG C, continue to be kneaded 15min in the case where 100rpm stirs speed, special rubber layer is can obtain after extrusion molding;
3)Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made Electrical automobile charging system uvioresistant cable.
After testing, charging system for electric automobile made from the present embodiment with uvioresistant cable the work under strong ultraviolet radiation Cable fracture phenomena will not be occurred by making 10000h, and uvioresistant has obtained great promotion.
Embodiment 3
A kind of charging system for electric automobile uvioresistant cable including high temperature resistant core and is wrapped on the outside of high temperature resistant core Composite protection layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery;It is described Composite protection layer from inside to outside successively include waterproof layer, oxygen barrier layer and uvioresistant layer.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass The gap filling recycling corundum powder of fiber.
The uvioresistant layer is special rubber layer, and the special rubber layer includes the component of following mass parts:40 Part chlorobenzene rubber, 15 parts of magnalium hydrotalcites, 4 parts of Vulcanization accelerator TMTDs, 3 parts of stearic acid and 25 parts of nitrile rubbers.
The raw material for preparing of the resin includes the component of following mass parts:35 parts of chlorobenzene rubbers, 10 parts of magnalium hydrotalcites, 8 Part Vulcanization accelerator TMTD, 2 parts of stearic acid, 28 parts of nitrile rubbers, 4 parts of septichen phenyl esters and 0.8 part of antioxidant SP.
The preparation method of the present embodiment charging system for electric automobile uvioresistant cable includes the following steps:
1)High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made;
2)Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing In machine, then the mixing 25min in the case where 350rpm stirs speed adds in remaining raw material, be kneaded 35min in the case where 200rpm stirs speed, be warming up to 140 DEG C, continue to be kneaded 25min in the case where 80rpm stirs speed, special rubber layer is can obtain after extrusion molding;
3)Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made Electrical automobile charging system uvioresistant cable.
After testing, charging system for electric automobile made from the present embodiment with uvioresistant cable the work under strong ultraviolet radiation Cable fracture phenomena will not be occurred by making 10000h, and uvioresistant has obtained great promotion.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (9)

1. a kind of charging system for electric automobile uvioresistant cable, which is characterized in that including high temperature resistant core and be wrapped in resistance to Composite protection layer on the outside of high temperature core, the high temperature resistant core is by high-temperature fibre and process in high-temperature fibre periphery Conducting metal conductor forms;The composite protection layer includes waterproof layer, oxygen barrier layer and uvioresistant layer successively from inside to outside.
2. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the high temperature resistant The conducting metal conductor of high-temperature fibre and process in high-temperature fibre periphery is bonded together by core by adhesive for polyurethane.
3. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the high temperature resistant The main component of fiber is aluminium oxide, silica and alkali metal oxide.
4. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the waterproof layer For polyurethane water-proof layer.
5. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the oxygen barrier layer For glass layer, the glass layer main component is glass fibre, and recycling corundum is filled in the gap of glass fibre Powder.
6. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the uvioresistant Line layer is special rubber layer, and the special rubber layer includes the component of following mass parts:30 ~ 40 parts of chlorobenzene rubbers, 8 ~ 15 parts Magnalium hydrotalcite, 4 ~ 10 parts of Vulcanization accelerator TMTDs, 1 ~ 3 part of stearic acid, 25 ~ 35 parts of nitrile rubbers, 4 ~ 8 parts of septichen phenyl esters With 0.5 ~ 0.8 part of antioxidant SP.
7. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the system of the resin Standby raw material includes the component of following mass parts:35 parts of chlorobenzene rubbers, 10 parts of magnalium hydrotalcites, 8 parts of Vulcanization accelerator TMTDs, 2 parts of tristearin Acid and 28 parts of nitrile rubbers.
8. charging system for electric automobile as described in claim 1 uvioresistant cable, which is characterized in that the conducting metal Conductor is copper wire.
9. a kind of charging system for electric automobile preparation method of uvioresistant cable, which is characterized in that include the following steps:
1)High-temperature fibre is taken, by conducting metal conductor process in the periphery of high-temperature fibre, is then coated with adhesive for polyurethane, It so as to be fitted closely between every two beams high-temperature fibre by the bonding force of the adhesive for polyurethane, is heating and curing, is made resistance to High temperature core;
2)Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing In machine, then 25 ~ 35min of mixing in the case where 300 ~ 350rpm stirs speed adds in remaining raw material, 35 are kneaded in the case where 150 ~ 200rpm stirs speed ~ 45min is warming up to 120 ~ 140 DEG C, continues 15 ~ 25min of mixing in the case where 80 ~ 100rpm stirs speed, and spy is can obtain after extrusion molding Rubber layer processed;
3)Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made Electrical automobile charging system uvioresistant cable.
CN201611067688.0A 2016-11-29 2016-11-29 A kind of charging system for electric automobile uvioresistant cable and preparation method thereof Pending CN108122633A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611067688.0A CN108122633A (en) 2016-11-29 2016-11-29 A kind of charging system for electric automobile uvioresistant cable and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611067688.0A CN108122633A (en) 2016-11-29 2016-11-29 A kind of charging system for electric automobile uvioresistant cable and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112802623A (en) * 2019-11-13 2021-05-14 江苏河阳电气有限公司 Anti-ultraviolet cable for electric vehicle charging system and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2798257Y (en) * 2005-04-29 2006-07-19 天津金山电线电缆股份有限公司 Waterproofing type cable special for underground tunnel and light railway
CN201134289Y (en) * 2007-12-28 2008-10-15 天津金山电线电缆股份有限公司 DC soft cable for environment friendly subway tunnel and light rail
CN202134247U (en) * 2011-05-31 2012-02-01 上海南洋电缆有限公司 Top drive cable used in suspension
CN203250588U (en) * 2013-04-24 2013-10-23 河南华泰特种电缆有限公司 Waterproof, anti-ant halogen-free low-smoke flame-retardant direct-current rail transit cable
CN204029450U (en) * 2014-06-10 2014-12-17 辽宁宝林集团大连金州电缆有限公司 A kind of rat-and-ant proof environment-friendly type orbit traffic direct current power cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2798257Y (en) * 2005-04-29 2006-07-19 天津金山电线电缆股份有限公司 Waterproofing type cable special for underground tunnel and light railway
CN201134289Y (en) * 2007-12-28 2008-10-15 天津金山电线电缆股份有限公司 DC soft cable for environment friendly subway tunnel and light rail
CN202134247U (en) * 2011-05-31 2012-02-01 上海南洋电缆有限公司 Top drive cable used in suspension
CN203250588U (en) * 2013-04-24 2013-10-23 河南华泰特种电缆有限公司 Waterproof, anti-ant halogen-free low-smoke flame-retardant direct-current rail transit cable
CN204029450U (en) * 2014-06-10 2014-12-17 辽宁宝林集团大连金州电缆有限公司 A kind of rat-and-ant proof environment-friendly type orbit traffic direct current power cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112802623A (en) * 2019-11-13 2021-05-14 江苏河阳电气有限公司 Anti-ultraviolet cable for electric vehicle charging system and preparation method thereof

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