CN108122640A - A kind of charging system for electric automobile flame retardant cable and preparation method thereof - Google Patents
A kind of charging system for electric automobile flame retardant cable and preparation method thereof Download PDFInfo
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- CN108122640A CN108122640A CN201611067732.8A CN201611067732A CN108122640A CN 108122640 A CN108122640 A CN 108122640A CN 201611067732 A CN201611067732 A CN 201611067732A CN 108122640 A CN108122640 A CN 108122640A
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- layer
- flame retardant
- charging system
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- electric automobile
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L11/00—Compositions of homopolymers or copolymers of chloroprene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/187—Sheaths comprising extruded non-metallic layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/292—Protection against damage caused by extremes of temperature or by flame using material resistant to heat
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Insulated Conductors (AREA)
Abstract
The present invention provides a kind of charging system for electric automobile flame retardant cable and preparation method thereof; including high temperature resistant core and the composite protection layer being wrapped on the outside of high temperature resistant core, the high temperature resistant core is made of the conducting metal conductor of high-temperature fibre and process in high-temperature fibre periphery；The composite protection layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.The high temperature resistant core, by conductor process in the periphery of high-temperature fibre, even if conductor temperature reaches 500 DEG C or more, it can still work normally, along with waterproof layer, oxygen barrier layer and special wearing layer, which can ensure cable normal work after external fire occurs, in the short time, short circuit will not occur, have a safety feature；The shore hardness of the special rubber layer of the present invention can reach more than A80.
Description
Technical field
The invention belongs to field of cable technology, and in particular to a kind of charging system for electric automobile flame retardant cable and its preparation
Method.
Background technology
Cable of the prior art mostly only with metal material as core, the tensile strength of this cable is low, weight is big,
Long-term heat-resisting ability is low, service life is limited, and the energy consumption of especially metallic cable is big and combined closure system is small, it is easy to cause inside
Core fuses and power failure, disconnection fault is caused to occur.
With the continuous progress of auto industry, people are continuously increased the demand of electric vehicle, so as to electric vehicle
The demand of charging system private cable is also growing day by day, but compared to charging system for electric automobile private cable to it is heat-resisting,
The requirements such as wear-resisting, waterproof, resistance to compression, resistance to dragging, the performance of cable currently on the market is short of, especially special at some
Operating condition under, fire easily occurs, it is therefore necessary to study a kind of charging system for electric automobile flame retardant cable.
The content of the invention
For deficiencies of the prior art, the technical problem to be solved by the present invention is to：How to provide a kind of electronic
Automobile charging system actual flame retardant cable and preparation method thereof, to solve existing charging system for electric automobile cable in flame retardant property
The shortcoming that aspect is short of.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：
A kind of charging system for electric automobile flame retardant cable including high temperature resistant core and is wrapped in compound on the outside of high temperature resistant core
Protective layer, the high temperature resistant core are made of the conducting metal conductor of high-temperature fibre and process in high-temperature fibre periphery；
The composite protection layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.
Preferably, the high temperature resistant core by adhesive for polyurethane by high-temperature fibre and process outside high-temperature fibre
The conducting metal conductor in week is bonded together.
Preferably, the main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
Preferably, the waterproof layer is polyurethane water-proof layer.
Preferably, the oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and
Recycling corundum powder is filled in the gap of glass fibre.
Preferably, the wearing layer is special rubber layer, and the special rubber layer includes the component of following mass parts：
30 ~ 40 parts of chlorobenzene rubbers, 8 ~ 15 parts of magnalium hydrotalcites, 4 ~ 10 parts of Vulcanization accelerator TMTDs, 1 ~ 3 part of stearic acid and 25 ~ 35 parts of butyronitrile rubbers
Glue.
As an optimization, the raw material for preparing of the resin includes the component of following mass parts：35 parts of chlorobenzene rubbers, 10 parts of magnaliums
Hydrotalcite, 8 parts of Vulcanization accelerator TMTDs, 2 parts of stearic acid and 28 parts of nitrile rubbers.
As an optimization, the conducting metal conductor is copper wire.
The preparation method of above-mentioned charging system for electric automobile flame retardant cable, includes the following steps：
1）High-temperature fibre is taken, by conducting metal conductor process in the periphery of high-temperature fibre, is then coated with adhesive for polyurethane,
It so as to be fitted closely between every two beams high-temperature fibre by the bonding force of the adhesive for polyurethane, is heating and curing, is made resistance to
High temperature core；
2）Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing
In machine, then 25 ~ 35min of mixing in the case where 300 ~ 350rpm stirs speed adds in remaining raw material, 35 are kneaded in the case where 150 ~ 200rpm stirs speed
~ 45min is warming up to 120 ~ 140 DEG C, continues 15 ~ 25min of mixing in the case where 80 ~ 100rpm stirs speed, and spy is can obtain after extrusion molding
Rubber layer processed；
3）Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made
Electrical automobile charging system flame retardant cable.
Compared with prior art, the present invention has the advantages that：
The charging system for electric automobile flame retardant cable of the present invention including high temperature resistant core and is wrapped on the outside of high temperature resistant core
Composite protection layer, the high temperature resistant core is by the conducting metal conductor group of high-temperature fibre and process in high-temperature fibre periphery
Into；The composite protection layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.The high temperature resistant core, will
Conductor process is in the periphery of high-temperature fibre, even if conductor temperature reaches 500 DEG C or more, can still work normally, along with anti-
Water layer, oxygen barrier layer and special wearing layer, the cable can ensure the normal work of cable after external fire occurs in the short time
Make, short circuit will not occur, have a safety feature；The shore hardness of the special rubber layer of the present invention can reach more than A80.
Specific embodiment
The present invention is described in further detail with reference to specific embodiment.The implementation case using the technology of the present invention as
Under the premise of implemented, now provide detailed embodiment and specific operating process illustrate the present invention it is creative, but
Protection scope of the present invention is not limited to following embodiment.
Embodiment 1
A kind of charging system for electric automobile flame retardant cable including high temperature resistant core and is wrapped in compound on the outside of high temperature resistant core
Protective layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery；Described answers
Close protective layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery
Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass
The gap filling recycling corundum powder of fiber.
The wearing layer is special rubber layer, and the special rubber layer includes the component of following mass parts：35 parts of chlorine
Benzene rubber, 10 parts of magnalium hydrotalcites, 8 parts of Vulcanization accelerator TMTDs, 2 parts of stearic acid and 28 parts of nitrile rubbers.
The preparation method of the present embodiment charging system for electric automobile flame retardant cable includes the following steps：
1）High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two
It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made；
2）Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing
In machine, then the mixing 29min in the case where 320rpm stirs speed adds in remaining raw material, be kneaded 40min in the case where 175rpm stirs speed, be warming up to
135 DEG C, continue to be kneaded 22min in the case where 90rpm stirs speed, special rubber layer is can obtain after extrusion molding；
3）Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made
Electrical automobile charging system flame retardant cable.
After testing, external fire burning and cable are occurring for charging system for electric automobile flame retardant cable made from the present embodiment
8min, cable can still work normally.
Embodiment 2
A kind of charging system for electric automobile flame retardant cable including high temperature resistant core and is wrapped in compound on the outside of high temperature resistant core
Protective layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery；Described answers
Close protective layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery
Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass
The gap filling recycling corundum powder of fiber.
The wearing layer is special rubber layer, and the special rubber layer includes the component of following mass parts：30 parts of chlorine
Benzene rubber, 8 parts of magnalium hydrotalcites, 10 parts of Vulcanization accelerator TMTDs, 1 part of stearic acid and 35 parts of nitrile rubbers.
The preparation method of the present embodiment charging system for electric automobile flame retardant cable includes the following steps：
1）High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two
It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made；
2）Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing
In machine, then the mixing 35min in the case where 300rpm stirs speed adds in remaining raw material, be kneaded 45min in the case where 150rpm stirs speed, be warming up to
120 DEG C, continue to be kneaded 15min in the case where 100rpm stirs speed, special rubber layer is can obtain after extrusion molding；
3）Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made
Electrical automobile charging system flame retardant cable.
After testing, external fire burning and cable are occurring for charging system for electric automobile flame retardant cable made from the present embodiment
5min, cable can still work normally.
Embodiment 3
A kind of charging system for electric automobile flame retardant cable including high temperature resistant core and is wrapped in compound on the outside of high temperature resistant core
Protective layer, the high temperature resistant core are made of the copper wire of high-temperature fibre and process in high-temperature fibre periphery；Described answers
Close protective layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.
The high temperature resistant core is by adhesive for polyurethane by the copper of high-temperature fibre and process in high-temperature fibre periphery
Silk is bonded together.
The main component of the high-temperature fibre is aluminium oxide, silica and alkali metal oxide.
The waterproof layer is polyurethane water-proof layer.
The oxygen barrier layer is glass layer, and the glass layer main component is glass fibre, and in glass
The gap filling recycling corundum powder of fiber.
The wearing layer is special rubber layer, and the special rubber layer includes the component of following mass parts：40 parts of chlorine
Benzene rubber, 15 parts of magnalium hydrotalcites, 4 parts of Vulcanization accelerator TMTDs, 3 parts of stearic acid and 25 parts of nitrile rubbers.
The raw material for preparing of the resin includes the component of following mass parts：35 parts of chlorobenzene rubbers, 10 parts of magnalium hydrotalcites, 8
Part Vulcanization accelerator TMTD, 2 parts of stearic acid and 28 parts of nitrile rubbers.
The preparation method of the present embodiment charging system for electric automobile flame retardant cable includes the following steps：
1）High-temperature fibre is taken, by copper wire process in the periphery of high-temperature fibre, adhesive for polyurethane is then coated with, so that every two
It is fitted closely, is heating and curing by the bonding force of the adhesive for polyurethane between beam high-temperature fibre, high temperature resistant core is made；
2）Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing
In machine, then the mixing 25min in the case where 350rpm stirs speed adds in remaining raw material, be kneaded 35min in the case where 200rpm stirs speed, be warming up to
140 DEG C, continue to be kneaded 25min in the case where 80rpm stirs speed, special rubber layer is can obtain after extrusion molding；
3）Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made
Electrical automobile charging system flame retardant cable.
After testing, external fire burning and cable are occurring for charging system for electric automobile flame retardant cable made from the present embodiment
5min, cable can still work normally.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (9)
1. a kind of charging system for electric automobile flame retardant cable, which is characterized in that including high temperature resistant core and be wrapped in high temperature resistant
Composite protection layer on the outside of core, the high temperature resistant core is by the conduction of high-temperature fibre and process in high-temperature fibre periphery
Metallic conductor forms；The composite protection layer includes waterproof layer, oxygen barrier layer and wearing layer successively from inside to outside.
2. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the high temperature resistant core
The conducting metal conductor of high-temperature fibre and process in high-temperature fibre periphery is bonded together by adhesive for polyurethane.
3. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the high-temperature fibre
Main component be aluminium oxide, silica and alkali metal oxide.
4. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the waterproof layer is poly-
Urethane waterproof layer.
5. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the oxygen barrier layer is glass
Glass fibrous layer, the glass layer main component are glass fibre, and recycling corundum powder is filled in the gap of glass fibre.
6. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the wearing layer is spy
Rubber layer processed, the special rubber layer include the component of following mass parts：30 ~ 40 parts of chlorobenzene rubbers, 8 ~ 15 parts of magnalium neatlys
Stone, 4 ~ 10 parts of Vulcanization accelerator TMTDs, 1 ~ 3 part of stearic acid and 25 ~ 35 parts of nitrile rubbers.
7. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the preparation of the resin is former
Material includes the component of following mass parts：35 parts of chlorobenzene rubbers, 10 parts of magnalium hydrotalcites, 8 parts of Vulcanization accelerator TMTDs, 2 parts of stearic acid and
28 parts of nitrile rubbers.
8. charging system for electric automobile flame retardant cable as described in claim 1, which is characterized in that the conducting metal conductor
For copper wire.
9. a kind of preparation method of charging system for electric automobile flame retardant cable, which is characterized in that include the following steps：
1）High-temperature fibre is taken, by conducting metal conductor process in the periphery of high-temperature fibre, is then coated with adhesive for polyurethane,
It so as to be fitted closely between every two beams high-temperature fibre by the bonding force of the adhesive for polyurethane, is heating and curing, is made resistance to
High temperature core；
2）Each raw material is weighed according to the composition of raw materials for preparing of above-mentioned resin successively, chlorobenzene rubber and nitrile rubber are first put into mixing
In machine, then 25 ~ 35min of mixing in the case where 300 ~ 350rpm stirs speed adds in remaining raw material, 35 are kneaded in the case where 150 ~ 200rpm stirs speed
~ 45min is warming up to 120 ~ 140 DEG C, continues 15 ~ 25min of mixing in the case where 80 ~ 100rpm stirs speed, and spy is can obtain after extrusion molding
Rubber layer processed；
3）Polyurethane water-proof layer, ethylene-propylene-diene monomer glue-line and special rubber layer are wrapped up successively in high temperature resistant core periphery, and electricity is made
Electrical automobile charging system flame retardant cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611067732.8A CN108122640A (en) | 2016-11-29 | 2016-11-29 | A kind of charging system for electric automobile flame retardant cable and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611067732.8A CN108122640A (en) | 2016-11-29 | 2016-11-29 | A kind of charging system for electric automobile flame retardant cable and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108122640A true CN108122640A (en) | 2018-06-05 |
Family
ID=62224170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611067732.8A Pending CN108122640A (en) | 2016-11-29 | 2016-11-29 | A kind of charging system for electric automobile flame retardant cable and preparation method thereof |
Country Status (1)
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| CN (1) | CN108122640A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2798257Y (en) * | 2005-04-29 | 2006-07-19 | 天津金山电线电缆股份有限公司 | Waterproofing type cable special for underground tunnel and light railway |
| CN201965962U (en) * | 2010-12-30 | 2011-09-07 | 安徽新亚特电缆集团有限公司 | Special high-flame-retardant cable for rail transit DC feed |
| CN202134247U (en) * | 2011-05-31 | 2012-02-01 | 上海南洋电缆有限公司 | Top drive cable used in suspension |
| CN204029450U (en) * | 2014-06-10 | 2014-12-17 | 辽宁宝林集团大连金州电缆有限公司 | A kind of rat-and-ant proof environment-friendly type orbit traffic direct current power cable |
-
2016
- 2016-11-29 CN CN201611067732.8A patent/CN108122640A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2798257Y (en) * | 2005-04-29 | 2006-07-19 | 天津金山电线电缆股份有限公司 | Waterproofing type cable special for underground tunnel and light railway |
| CN201965962U (en) * | 2010-12-30 | 2011-09-07 | 安徽新亚特电缆集团有限公司 | Special high-flame-retardant cable for rail transit DC feed |
| CN202134247U (en) * | 2011-05-31 | 2012-02-01 | 上海南洋电缆有限公司 | Top drive cable used in suspension |
| CN204029450U (en) * | 2014-06-10 | 2014-12-17 | 辽宁宝林集团大连金州电缆有限公司 | A kind of rat-and-ant proof environment-friendly type orbit traffic direct current power cable |
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Application publication date: 20180605 |
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