CN108118870B - Automatic spraying mechanism for building exterior wall coating - Google Patents

Automatic spraying mechanism for building exterior wall coating Download PDF

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Publication number
CN108118870B
CN108118870B CN201810014380.2A CN201810014380A CN108118870B CN 108118870 B CN108118870 B CN 108118870B CN 201810014380 A CN201810014380 A CN 201810014380A CN 108118870 B CN108118870 B CN 108118870B
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shaped platform
platform
paint
sliding table
wall
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CN108118870A (en
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于正林
刘利
谭微
王震
朱振涛
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Changchun University of Science and Technology
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Changchun University of Science and Technology
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Spray Control Apparatus (AREA)

Abstract

建筑外墙涂料自动喷涂机构,其包括L型平台,平台底部装有4个转向轮,可便于平台随意移动;平台前部装有两个吸盘,用于工作时吸附在墙壁上;平台上部装有导轨,用于滑台带动多关节机械臂、与配重一体的涂料仓左右移动,多关节机械臂末端装有喷头,在喷头顶部设置视觉感应器,在开启工作后能自动感应前方是否为墙壁;在喷头上方设置一个管道口,用于将管道与涂料仓相连接,平台后部两电机与减速器连接,用于带动同轴卷扬机工作;平台通过缆绳与吊车相连接,吊车底部装有4个转向轮,可便于吊车随意移动,顶部装有不平衡锁死装置;本发明能够对建筑外墙进行有效的喷涂作业,具有结构紧凑,使用寿命长,负载能力强等特点。

Figure 201810014380

The automatic spraying mechanism for building exterior wall paint includes an L-shaped platform with 4 steering wheels at the bottom of the platform, which can facilitate the platform to move at will; two suction cups are installed at the front of the platform to be adsorbed on the wall during work; the upper part of the platform is installed There are guide rails, which are used for the sliding table to drive the multi-joint mechanical arm and the paint warehouse integrated with the counterweight to move left and right. The end of the multi-joint mechanical arm is equipped with a nozzle, and a visual sensor is set on the top of the nozzle, which can automatically sense whether the front is The wall; a pipe port is set above the nozzle to connect the pipe with the paint silo. The two motors at the rear of the platform are connected to the reducer to drive the coaxial winch to work; the platform is connected to the crane through cables, and the bottom of the crane is equipped with The 4 steering wheels can facilitate the crane to move at will, and the top is equipped with an unbalanced locking device; the invention can effectively spray the exterior walls of buildings, and has the characteristics of compact structure, long service life and strong load capacity.

Figure 201810014380

Description

建筑外墙涂料自动喷涂机构Automatic spraying mechanism for building exterior wall paint

技术领域technical field

本发明涉及建筑机械技术领域,尤其是一种建筑外墙涂料自动喷涂机构。The invention relates to the technical field of construction machinery, in particular to an automatic spraying mechanism for building exterior wall paint.

背景技术Background technique

随着城市高楼的不断兴建,高楼外墙壁喷刷涂料是必不可少的,人工高空作业存在风险性,而且人工喷涂效率比较低,现在所使用的涂装机只能靠人为识别是否喷涂上,目前研制的爬墙机器人都是靠自身负载来作业,并不能适应所有的墙面环境和任务,这很难保证爬墙机器人在大多数突发状况、复杂环境中得到很好的应用。With the continuous construction of urban high-rise buildings, it is essential to spray paint on the outer walls of high-rise buildings. There are risks in manual high-altitude operation, and the efficiency of manual spraying is relatively low. The coating machine used now can only rely on human identification whether it is sprayed or not. The currently developed wall-climbing robots rely on their own loads to operate, and cannot adapt to all wall environments and tasks, which makes it difficult to ensure that wall-climbing robots can be well applied in most emergencies and complex environments.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种建筑外墙涂料自动喷涂机构,其不拘泥于环境,能够解决现有技术中爬墙机器人负载能力小,不能适应复杂墙面的局限性问题,而且由多关节机械臂操纵喷枪实现自动喷涂,代替了人工劳动,解决了人身安全问题,也降低了劳动强度。The purpose of the present invention is to provide an automatic spraying mechanism for building exterior wall paint, which is not limited to the environment, can solve the limitation problem of the prior art that the wall climbing robot has a small load capacity and cannot adapt to complex walls, and is composed of multi-joint machinery. The arm-operated spray gun realizes automatic spraying, which replaces manual labor, solves the problem of personal safety, and reduces labor intensity.

为解决上述技术问题,本发明采用的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows:

建筑外墙涂料自动喷涂机构,其包括L型平台,在L型平台底部装有4个转向轮,可便于L型平台随意移动,在所述L型平台前部装有两个吸盘,用于工作时吸附在墙壁上,在所述L型平台上部装有两个导轨,靠近所述L型平台前部的导轨由两个小导轨组成,两端用销封闭住,在所述L型平台上部还安装了带丝杠的两台电机,所述丝杠另一端与两滑台配合,所述两滑台分别装在所述L型平台上的所述两导轨上,在所述L型平台上部还安装了装有减速器的两台电机,用于驱动所述L型平台上的两个同轴卷扬机带动所述L型平台上下移动,在所述两个同轴卷扬机与缆绳的一端相连,引出的所述缆绳串过固定在楼房顶部小吊车顶部的定滑轮,所述L型平台上部还装有两条挂有吊钩的链条,所述吊钩与所述缆绳的另一端相连。An automatic spraying mechanism for building exterior wall paint, which includes an L-shaped platform, four steering wheels are installed at the bottom of the L-shaped platform, which can facilitate the L-shaped platform to move at will, and two suction cups are installed at the front of the L-shaped platform for When working, it is adsorbed on the wall. Two guide rails are installed on the upper part of the L-shaped platform. The guide rail near the front of the L-shaped platform is composed of two small guide rails. Both ends are closed with pins. The upper part is also installed with two motors with lead screws, and the other end of the lead screws is matched with two sliding tables, and the two sliding tables are respectively mounted on the two guide rails on the L-shaped platform. The upper part of the platform is also installed with two motors equipped with reducers, which are used to drive the two coaxial winches on the L-shaped platform to drive the L-shaped platform to move up and down. Connected to each other, the outgoing cable is passed through the fixed pulley fixed on the top of the small crane on the top of the building, and the upper part of the L-shaped platform is also equipped with two chains with hooks, and the hooks are connected with the other end of the cable .

所述两滑台,安装在靠近所述L型平台前部导轨的滑台上装有多关节机械臂,所述两滑台中的另一个装有与配重一体的涂料仓,所述与配重一体的涂料仓在滑台的带动下与所述多关节机械臂运动的方向相反速度相同,起到平衡所述L型平台和装载喷涂所使用的涂料作用。The two sliding tables are installed on the sliding table close to the front guide rail of the L-shaped platform and are equipped with a multi-joint mechanical arm, and the other of the two sliding tables is equipped with a paint silo integrated with the counterweight, which is integrated with the counterweight. Driven by the sliding table, the integrated paint silo moves in the opposite direction to the multi-joint mechanical arm at the same speed, which plays the role of balancing the L-shaped platform and loading the paint used for spraying.

所述多关节机械臂末端装有喷涂涂料用的喷头,所述喷头通过管道同所述与配重一体的涂料仓相连,在所述喷头顶部设置视觉传感应器,在开启工作后能自动感应前方是否为墙壁。The end of the multi-joint robotic arm is equipped with a spray head for spraying paint. The spray head is connected to the paint silo integrated with the counterweight through a pipeline. A visual sensor is installed on the top of the spray head, which can automatically sense after opening. Whether the front is a wall.

所述小吊车,在小吊车底座底部装有4个转向轮,可便于小吊车随意移动;所述小吊车底座打有4个圆柱形孔,用于插入工地用钢管,将所述小吊车固定在楼房顶部;所述小吊车顶部装有不平衡锁死装置,所述不平衡锁死装置是工作平台运行中的安全保护装置,当所述安装了减速器的两台电机两侧制动不平衡,或其他原因导致所述L型平台某一侧下滑,所述不平衡锁死装置能自动、快速将所述L型平台锁紧在安全锁绳上,终止所述L型平台下滑。The small crane is equipped with 4 steering wheels at the bottom of the small crane base, which can facilitate the small crane to move at will; the small crane base is punched with 4 cylindrical holes for inserting steel pipes for construction sites to fix the small crane On the top of the building; the top of the small crane is equipped with an unbalanced locking device, and the unbalanced locking device is a safety protection device during the operation of the working platform. Balance or other reasons cause one side of the L-shaped platform to slide down, and the unbalanced locking device can automatically and quickly lock the L-shaped platform on the safety rope to stop the L-shaped platform from sliding down.

本实用发明有益效果是:能够对建筑外墙进行有效的喷涂作业,可以有效的解决劳动安全问题,降低人工劳动强度,提高工作效率,而且结构紧凑,使用寿命长,负载能力强,工作时不会产生太大的动静,能够适应几乎所有的墙壁。The beneficial effect of the utility model is that the external wall of the building can be effectively sprayed, the labor safety problem can be effectively solved, the manual labor intensity is reduced, the working efficiency is improved, and the structure is compact, the service life is long, the load capacity is strong, and the working time is not easy. Will make too much movement and will be able to fit almost any wall.

附图说明Description of drawings

图1为L型平台装配整体主视示意图;Figure 1 is a schematic diagram of the overall front view of the L-shaped platform assembly;

图2为L型平台装配整体俯视示意图;Fig. 2 is the overall top view schematic diagram of L-shaped platform assembly;

图3为L型平台装配整体左视示意图;Figure 3 is a schematic diagram of an overall left side view of the L-shaped platform assembly;

图4为建筑外墙涂料自动喷涂机构整体示意图;Fig. 4 is the overall schematic diagram of the automatic spraying mechanism of building exterior wall paint;

图5为建筑外墙涂料自动喷涂机构工作时的示意图;Fig. 5 is the schematic diagram when the automatic spraying mechanism of building exterior wall paint works;

附图中,1、L型平台,2和5、导轨,3和24、销,4和13、链条,6和25、吊钩,7和14、卷扬机,8、卷扬机的轴,9和10、减速器,11和12、电机,15和16、电机,17、滑台,18和20、丝杠,19、多关节机械臂,21、与配重一体的涂料仓,22和23、吸盘,26、喷涂涂料用的喷头,27、L型平台的转向轮,28、喷头插管口,29、视觉感应器,30、小吊车,31、小吊车的底座,32、小吊车的转向轮,33、不平衡锁死装置,34、定滑轮,35、缆绳,36和37、圆柱形孔。In the drawings, 1, L-shaped platform, 2 and 5, guide rail, 3 and 24, pin, 4 and 13, chain, 6 and 25, hook, 7 and 14, hoist, 8, hoist shaft, 9 and 10 , reducer, 11 and 12, motor, 15 and 16, motor, 17, slide table, 18 and 20, lead screw, 19, multi-joint robotic arm, 21, paint bin integrated with counterweight, 22 and 23, suction cup , 26. Nozzle for spraying paint, 27. Steering wheel of L-shaped platform, 28. Nozzle nozzle, 29. Visual sensor, 30. Small crane, 31. Base of small crane, 32. Steering wheel of small crane , 33, unbalanced locking device, 34, fixed pulley, 35, cable, 36 and 37, cylindrical hole.

具体实施方式Detailed ways

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

本发明针对现有墙壁喷涂装置的不足,提出了一种建筑外墙涂料自动喷涂机构,如图1到图4所示,其主要包括L型平台1上的喷涂工作装置和固定在楼房顶部的固定装置小吊车30。Aiming at the shortcomings of the existing wall spraying devices, the present invention proposes an automatic spraying mechanism for building exterior wall paint, as shown in Figures 1 to 4, which mainly includes a spraying working device on an L-shaped platform 1 and a spraying device fixed on the top of the building. Fixing the small crane 30 .

所述建筑外墙涂料自动喷涂机构,在所述L型平台1底部装有4个L型平台的转向轮27,可便于所述L型平台1在地面上随意移动;在所述L型平台1前部装有两个吸盘22、23,所述吸盘22、23形状呈圆形,用于工作时吸附在墙壁上;在所述L型平台1上部装有两个导轨2、5,用于两滑台17在所述导轨2、5上左右移动,所述导轨2由两个小导轨组成,两端用销3、24封闭住;在所述L型平台1上部还装有安装了丝杠18、20的两台电机15、16,用于驱动所述滑台17运动,所述两滑台17中靠所述L型平台1前部的一个上装有多关节机械臂19,所述多关节机械臂19末端装有喷涂涂料用的喷头26,用于工作时喷涂涂料,在所述喷头26顶部装有视觉感应器29,在开启工作后能自动感应前方是否为墙壁,在所述两滑台17中的另一个上装有与配重一体的涂料仓21,用于在所述两滑台17中的另一个的带动下与多关节机械臂19运动的方向相反速度一致,起到平衡所述L型平台1和装载喷涂所使用的涂料作用,所述喷涂涂料用的喷头26通过管道同所述与配重一体的涂料仓21相连;在所述L型平台1的上部还装有安装了减速器9、10的两台电机11、12,用于驱动所述L型平台1上的两个同轴8卷扬机7、14带动所述L型平台1上下移动,在所述两个同轴8卷扬机7、14与缆绳35的一端相连;在所述L型平台1的上部还装有两条挂有吊钩6、25的链条4、13。The automatic spraying mechanism for building exterior wall paint is equipped with four L-shaped platform steering wheels 27 at the bottom of the L-shaped platform 1, which can facilitate the L-shaped platform 1 to move freely on the ground; 1 The front part is equipped with two suction cups 22, 23. The suction cups 22 and 23 are circular in shape and are used to be adsorbed on the wall during work; two guide rails 2 and 5 are installed on the upper part of the L-shaped platform The two sliding tables 17 move left and right on the guide rails 2 and 5. The guide rail 2 is composed of two small guide rails, and both ends are closed with pins 3 and 24; The two motors 15 and 16 of the lead screws 18 and 20 are used to drive the sliding table 17 to move. One of the two sliding tables 17 near the front of the L-shaped platform 1 is equipped with a multi-joint mechanical arm 19, so The end of the multi-joint robotic arm 19 is equipped with a spray head 26 for spraying paint, for spraying paint when working, and a visual sensor 29 is installed on the top of the spray head 26, which can automatically sense whether the front is a wall after opening the work. The other one of the two sliding tables 17 is equipped with a paint silo 21 that is integrated with the counterweight, and is used to be driven by the other of the two sliding tables 17 and move in the opposite direction of the multi-joint mechanical arm 19 at the same speed. In order to balance the L-shaped platform 1 and load the paint used for spraying, the spray head 26 for spraying paint is connected with the paint silo 21 integrated with the counterweight through pipes; There are two motors 11, 12 installed with reducers 9, 10, which are used to drive the two coaxial 8 winches 7, 14 on the L-shaped platform 1 to drive the L-shaped platform 1 to move up and down. Two coaxial 8 hoists 7 and 14 are connected to one end of the cable 35 ; two chains 4 and 13 with hooks 6 and 25 are also installed on the upper part of the L-shaped platform 1 .

所述建筑外墙涂料自动喷涂机构,在所述小吊车30顶部装有定滑轮34,所述缆绳35串过定滑轮34与吊钩6、25相连;在所述小吊车30顶部还装有不平衡锁死装置33,所述不平衡锁死装置33是所述L型平台1工作运行中的安全保护装置,当所述安装了减速器9、10的两台电机11、12两侧制动不平衡,或其他原因导致所述L型平台1某一侧下滑时,所述不平衡锁死装置33能自动、快速将所述L型平台1锁紧在安全锁绳上,终止所述L型平台1下滑;在所述小吊车30底座31底部装有4个小吊车的转向轮32,可便于所述小吊车30随意移动;在所述小吊车30底座31上还打有4个圆柱形孔36、37,用于插入工地用钢管,将所述小吊车30固定在楼房顶部。In the automatic spraying mechanism for building exterior paint, a fixed pulley 34 is installed on the top of the small crane 30, and the cable 35 is connected to the hooks 6 and 25 through the fixed pulley 34; the top of the small crane 30 is also equipped with The unbalanced locking device 33 is a safety protection device during the working operation of the L-shaped platform 1. When the two motors 11 and 12 with the speed reducers 9 and 10 are installed on both sides, the When dynamic imbalance or other reasons cause one side of the L-shaped platform 1 to slide down, the unbalanced locking device 33 can automatically and quickly lock the L-shaped platform 1 on the safety The L-shaped platform 1 slides down; four small crane steering wheels 32 are installed at the bottom of the base 31 of the small crane 30 to facilitate the small crane 30 to move at will; Cylindrical holes 36 and 37 are used for inserting steel pipes for construction sites to fix the small crane 30 on the top of the building.

如图5所示上述建筑外墙涂料自动喷涂机构有两个工作模式:第一种,当所述小吊车30通过所述缆绳35将所述L型平台1装置从楼顶向下运动时,启动所述安装了减速器9、10的两台电机11、12工作,同时启动所述电机15、16,所述多关节机械臂19装置,所述吸盘22、23工作,所述吸盘22、23的作用吸附在墙壁上能够使所述L型平台1正常向下运动即可;第二种,当所述L型平台1装置运动到地面时,关闭所述安装了减速器9、10的两台电机11、12,同时关闭所述电机15、16,所述多关节机械臂19装置,所述吸盘22、23,然后将在地面上的所述L型平台1移动到未喷涂的墙面处,然后再推动所述小吊车30沿着串过所述圆柱形孔36、37的工地用钢管移动到与所述L型平台1同一个竖直直线上,然后启动所述安装了减速器9、10的两台电机11、12带动所述L型平台向上运动。As shown in Figure 5, the above-mentioned automatic spraying mechanism for building exterior wall paint has two working modes: the first one, when the small crane 30 moves the L-shaped platform 1 device downward from the roof through the cable 35, Start the two motors 11, 12 installed with the reducers 9, 10 to work, and simultaneously start the motors 15, 16, the multi-joint mechanical arm 19 device, the suction cups 22, 23 work, the suction cups 22, The function of 23 is adsorbed on the wall and can make the L-shaped platform 1 move downward normally; secondly, when the L-shaped platform 1 moves to the ground, close the Two motors 11, 12, turn off the motors 15, 16 at the same time, the multi-joint robotic arm 19 device, the suction cups 22, 23, and then move the L-shaped platform 1 on the ground to the unpainted wall Then push the small crane 30 to move on the same vertical line as the L-shaped platform 1 along the construction site steel pipe passing through the cylindrical holes 36, 37, and then start the installation of the deceleration The two motors 11 and 12 of the devices 9 and 10 drive the L-shaped platform to move upward.

Claims (2)

1.建筑外墙涂料自动喷涂机构,其特征在于:包括一个L型平台装置和固定在楼房顶部的两个小吊车;所述L型平台底部装有4个转向轮;所述L型平台前部装有两个吸盘;所述L型平台前后各 装有一个滑台;在所述L型平台上部安装了用于带动滑台在导轨上左右运动的装有丝杠的两台电机;在所述L型平台上部还安装了用于驱动两个同轴卷扬机工作的装有减速器的两台电机;在所述滑台靠近所述L型平台前部的滑台上装有用于向墙壁喷涂料的多关节机械臂,在所述滑台的另一个滑台上装有与配重一体的起到平衡和储存喷涂所使用的涂料的涂料仓;所述L型平台通过两链条与吊钩衔接然后通过缆绳与两个所述小吊车相连接;所述小吊车底座底部装有4个转向轮;所述小吊车顶部装有不平衡锁死装置,所述装有减速器的两台电机两侧制动不平衡或其他原因导致所述L型平台某一侧下滑时,所述不平衡锁死机构会自动、快速的将所述L型平台锁紧在安全锁绳上,终止所述L型平台下滑。1. the automatic spraying mechanism of building exterior wall paint is characterized in that: comprise an L-shaped platform device and two small cranes fixed on the top of the building; the bottom of the L-shaped platform is equipped with 4 steering wheels; the front of the L-shaped platform The L-shaped platform is equipped with two suction cups; the front and rear of the L-shaped platform are equipped with a sliding table; the upper part of the L-shaped platform is installed with two motors equipped with lead screws for driving the sliding table to move left and right on the guide rail; The upper part of the L-shaped platform is also equipped with two motors equipped with a reducer for driving the two coaxial hoists; on the sliding table close to the front of the L-shaped platform is equipped with spraying to the wall. The multi-joint mechanical arm of the paint is equipped with a paint silo integrated with the counterweight to balance and store the paint used for spraying on another sliding table of the sliding table; the L-shaped platform is connected with the hook through two chains Then, it is connected with the two small cranes through cables; the bottom of the small crane base is equipped with 4 steering wheels; the top of the small crane is equipped with an unbalanced locking device, and the two motors equipped with the reducer are equipped with two When the side brake is unbalanced or other reasons cause one side of the L-shaped platform to slide down, the unbalanced locking mechanism will automatically and quickly lock the L-shaped platform on the safety rope to stop the L-shaped platform. Type platform slides down. 2.根据权利要求1中所述的建筑外墙涂料自动喷涂机构,其特征在于:所述多关节机械臂末端装有喷涂涂料用的喷头,在所述喷头顶部设置视觉感应器,所述视觉感应器在开启工作后能自动感应前方是否为墙壁。2. The automatic spraying mechanism for building exterior wall paint according to claim 1, characterized in that: the end of the multi-joint mechanical arm is equipped with a spray head for spraying paint, and a visual sensor is provided on the top of the spray head, and the visual After the sensor is turned on, it can automatically sense whether there is a wall in front of it.
CN201810014380.2A 2018-01-10 2018-01-10 Automatic spraying mechanism for building exterior wall coating Expired - Fee Related CN108118870B (en)

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