Organic silicon adhesive for packaging ultraviolet LED chip
Technical Field
The invention relates to an organic silicon adhesive, in particular to an organic silicon adhesive for packaging an ultraviolet LED chip, and belongs to the technical field of adhesives.
Background
Statistically, the domestic LED industry has attracted billions of capital in the past few years, and most of the investment has flooded the fields of blue-green and red-yellow. With excessive capital investment, the LED blue-green and red-yellow markets are rapidly becoming a competitive red ocean. Compared with blue LEDs, ultraviolet LEDs, although currently have low power efficiency, have rapidly developed technology and market growth in recent years, and are a high value-added point in the LED field.
The wavelength distribution of the ultraviolet light is between 100 nanometers and 400 nanometers, and further can be subdivided into three categories: UV-A (315-nm, also known as long-wave ultraviolet light), UV-B (280-315 nm, also known as medium-wave ultraviolet light), and UV-C (100-280 nm, also known as short-wave ultraviolet light, or deep ultraviolet light). Although ultraviolet light is potentially harmful to humans in daily life, it is a fact that ultraviolet light plays an important role in many areas in our production and life. Some important applications today include: optical sensors and instruments (230-.
The loss of photons generated by radiative recombination during the use of UV-LEDs upon emission consists mainly of three aspects: the chip internal structure defect and the absorption of materials, the reflection loss of photons at an emergent interface caused by the refractive index difference and the total reflection loss caused by the incident angle larger than the critical angle of total reflection. Therefore, many light rays cannot exit from the chip to the outside. By injecting a transparent adhesive layer (pouring sealant) with relatively high refractive index into the surface of the chip, the adhesive layer is positioned between the chip and the air, so that the loss of photons at the interface is effectively reduced, and the light extraction efficiency is improved. In addition, the UV-LED pouring sealant also has the functions of mechanical protection and stress release on the chip and is used as a light guide structure.
Therefore, the light emitting efficiency and the service life of the UV-LED device are directly influenced by the quality of the selected packaging adhesive and lens materials, and the requirements of the pouring sealant are high light transmittance, high refractive index, good thermal stability, good fluidity and easy spraying. In order to improve the reliability of the UV-LED package, it is also required to have characteristics of low moisture absorption, low stress, weather resistance, environmental protection, and the like. The conventional packaging adhesive can only be applied to the packaging field of UV-A (315-.
Disclosure of Invention
Aiming at the defects of the existing ultraviolet LED packaging adhesive, the invention provides an organic silicon adhesive for packaging an ultraviolet LED chip.
The technical scheme for solving the technical problems is as follows:
an organic silicon adhesive for packaging an ultraviolet LED chip comprises the following components in parts by weight: 40-50 parts of methyl vinyl silicone resin, 0.01-0.03 part of platinum catalyst, 3-5 parts of binder, 20-30 parts of methyl hydrogen-containing MQ silicone resin, 10-20 parts of epoxy acrylic acid modified hydrogen-containing silicone oil and 0.1-0.2 part of inhibitor.
Further, the structural formula of the epoxy acrylic acid modified hydrogen-containing silicone oil is as follows:
wherein j is 1 to 5, k is 1 to 5, l is 10 to 15, and j + k + l is 10 to 20.
The further technical scheme has the advantages that Si-H bonds and Si-Vi bonds for crosslinking can be provided, and epoxy groups and acrylic acid groups with strong polarity can be provided; the structure has the advantages that the adhesive force of the glue to the base material can be improved, the existence of Si-H can participate in the curing and crosslinking of the glue, so that the glue becomes a whole, the use of a cross-linking agent containing hydrogen can be reduced, the compatibility of different components after curing can be improved, and the aging resistance of the glue is improved.
Further, the molecular structural formula of the methyl vinyl silicone resin is as follows:
(ViMe2SiO0.5)a(SiO2)b
wherein Me is methyl, Vi is vinyl, and a/b is 0.75-0.8.
The further scheme has the beneficial effects that as the matrix silicone resin contains vinyl, the strength and hardness of the product can be improved, and the vulcanization resistance is improved.
Further, the molecular structural formula of the methyl hydrogen-containing MQ silicon resin is as follows:
(HMe2SiO0.5)c(Me3SiO0.5)d(SiO2)e
wherein Me is methyl, c + d/e is 0.75-0.8, c is 0.01-0.1, d is 0.7-0.74, and e is 1.
The methyl hydrogen-containing MQ silicon resin has the beneficial effects that the methyl hydrogen-containing MQ silicon resin is used as a cross-linking agent, active hydrogen is provided to participate in a cross-linking reaction, the cross-linking density is improved, and a D chain link (Me) is adopted3SiO0.5) The high-viscosity polyurethane material has the advantages of improving the toughness of the whole system, improving the cold and heat shock resistance, having low viscosity, and having the effects of reducing the viscosity and improving the strength and the toughness of the whole system.
Further, the platinum catalyst is any one of alcohol solution of chloroplatinic acid, platinum-vinyl siloxane complex and platinum olefin complex, wherein the content of platinum is 10000 ppm.
Furthermore, the binder is one or a mixture of more of vinyltriethoxysilane, glycidoxypropyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane (KH-570) and vinyltrimethoxysilane (KH-171).
Further, the inhibitor is any one of acetylene alcohol or tetramethyl tetravinylcyclotetrasiloxane, and the acetylene alcohol is any one of ethynylcyclohexanol and ethynylcyclopentanol.
The invention has the beneficial effects that:
the high-temperature-resistant retention rate of the packaging glue provided by the invention can be kept above 90%, the ultraviolet resistance is 14-15% higher than that of the common glue, the ultraviolet-resistant effect can be better achieved, and the light attenuation of a light attenuation test of 1000H can meet the international lighting standard within 5%.
Detailed Description
The principles and features of this invention are described below in conjunction with examples, which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Example 1:
an organic silicon adhesive for packaging an ultraviolet LED chip comprises the following components: 400g of vinyl silicon resin (a/b is 0.75), 0.1g of alcohol solution of chloroplatinic acid (platinum content is 10000ppm), 30g of adhesive vinyl triethoxysilane, 200g of methyl hydrogen-containing MQ silicon resin (structural formula is c + d/e is 0.75, c is 0.01, d is 0.74, and e is 1), 100g of epoxy acrylic acid modified hydrogen-containing silicone oil (structural formula is j + k + l is 20, wherein j is 5, k is 5, l is 10), and 1g of inhibitor acetylene alcohol.
Example 2:
an organic silicon adhesive for packaging an ultraviolet LED chip comprises the following components: 500g of vinyl silicone resin (a/b is 0.8), 0.3g of platinum-vinylsiloxane complex (platinum content is 10000ppm), 20g of adhesives KH-570 and KH-171, 300g of methyl hydrogen-containing MQ silicone resin (structural formula is c + D/e is 0.8, c is 0.1, D is 0.7, e is 1), 200g of epoxy acrylic acid modified hydrogen-containing silicone oil (structural formula is j + k + l is 15, wherein j is 1k is 1, l is 12), and 2g of inhibitor vinyl D4.
Example 3:
an organic silicon adhesive for packaging an ultraviolet LED chip comprises the following components: 450g of vinyl silicone resin (a/b is 0.78), 0.2g of catalyst platinum olefin complex (platinum content is 10000ppm), 15g of adhesive vinyl triethoxysilane and KH-570, 200g of methyl hydrogen-containing MQ silicone resin (structural formula is c + d/e is 0.8, c is 0.05, d is 0.75, e is 1), 150g of epoxy acrylic acid modified hydrogen-containing silicone oil (structural formula is j + k + l is 18; wherein j is 4k is 4, l is 10), and 1.5g of inhibitor acetylene alcohol.
Example 4:
an organic silicon adhesive for packaging an ultraviolet LED chip comprises the following components: 450g of vinyl silicone resin (a/b is 0.8), 0.2g of platinum-vinyl siloxane complex (platinum content is 10000ppm) as catalyst, 15g of adhesive vinyl triethoxysilane and glycidoxypropyl trimethoxysilane respectively, 250g of methyl hydrogen-containing MQ silicone resin (structural formula is c + D/e is 0.78, c is 0.03, D is 0.75, e is 1, 180g of epoxy acrylic acid modified hydrogen-containing silicone oil (structural formula is j + k + l is 20; wherein j is 2k is 3, l is 15), and 1g of inhibitor vinyl D4 by weight.
The silicone adhesives of examples 1-4 above were prepared as follows: and sequentially adding the vinyl silicon resin, the catalyst, the binder, the methyl hydrogen-containing MQ silicon resin, the epoxy acrylic acid modified hydrogen-containing silicone oil and the inhibitor into a 1.5L stirrer, and uniformly mixing and stirring in an inert gas atmosphere to obtain the catalyst.
Comparative example 1:
in order to verify the technical effect of the silicone adhesive obtained by the present invention, the performance of the products obtained by using the shinyleaf gum 2600 as comparative example 1 and examples 1-4 was tested in each aspect, and the specific results are shown in table 1.
TABLE 1 results of basic Performance test of the products obtained in examples 1 to 4 and comparative example 1
The experimental data in table 1 show that the organosilicon adhesive provided by the invention can maintain excellent hardness, tensile strength and elongation at break of the conventional organosilicon adhesive, and simultaneously has improved 14-15% in the aspects of medium-wave ultraviolet light resistance and short-wave ultraviolet light resistance compared with the common glue, so that the organosilicon adhesive has better ultraviolet resistance effect.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.