A kind of high index of refraction LED packaging silicon rubbers of ultraviolet resistance and preparation method thereof
Technical field
The invention belongs to adhesive technical field more particularly to a kind of ultraviolet resistance high index of refraction LED packaging silicon rubbers and
Its preparation method.
Background technology
With the development of power-type LED, epoxy resin has been unable to meet requirement, but its have as LED encapsulation material it is good
Good adhesive property, dielectric properties, and cheap, easy to operate, in view of the advantages of in organosilicon material performance and reduce into
The considerations of in sheet, makes modifying epoxy resin by organosilicon become numerous research directions by the method for physical blending and chemical copolymerization.
Its molecule chain flexibility can be improved by organosilicon material Toughening Modification of Epoxy, its internal stress is reduced, and then improve and open
Split problem;It is modified to improve the ageing-resistant of epoxy resin using the good heat resistance and strong ultraviolet resistance characteristic of organosilicon
Property, poor heat resistance, ultraviolet resistance the problems such as.
In recent years, the research hotspot of people be progressively transferred to high index of refraction, high transparency organosilicon encapsulating material on.Mesh
Before, the chip high refractive index of power-type LED, about 2.2, and the refractive index of common organosilicon encapsulating material is relatively low, about
1.4, the difference of refractive index is to taking light rate to have a great impact between them.It, can be at it when chip light emitting passes through encapsulating material
Total reflection effect occurs on interface, causes most light reverse reflected inside, can not effectively export, brightness efficiency directly by
Damage.In order to more effectively reduce the light loss that interfacial refraction is brought, efficiency of light extraction is improved as far as possible.It is required that organosilicon and lens material
The refractive index of material is as high as possible, therefore the LED organosilicon material for packaging of high refractive index transparent is to reducing chip and encapsulating material
Refractive index difference be vital.
Since phenyl ring has higher molar refraction and relatively small molecular volume, high index of refraction package material
Expect to study one of most ripe method based on phenyl type organosilicon material and at present.Some researches show that:Phenyl mass fraction
Bigger, the refractive index of organosilicon encapsulating material is higher, while also reduces the shrinking percentage of material, when phenyl mass fraction is 40%
The refractive index of silicon materials is 1.51, refractive index when phenyl content is 50%>1.54, refractive index is up to 1.57 during full phenyl;However, work as
During phenyl content excessively high (more than 50%), the light transmittance of encapsulating material can decline, and thermoplasticity is too big and product is made to lose using valency
Value, as W phenyl=20%-40%, the comprehensive performance of product is relatively best.
But the presence of a large amount of phenyl ring, a large amount of ultraviolet lights are easily absorbed, unsaturated double-bond is caused to disconnect, phenyl ring is caused to be opened
Ring, therefore high folding LED packaging silicon rubbers be there are can occur xanthochromia even to crack under ultraviolet light long-term irradiation, LED encapsulation material it is saturating
Light rate declines.And the LED lamp bead after encapsulating is present with the even dead lamp phenomenon of cracking under the irradiation of long-term UV, seriously affects
The luminous flux and service life of LED lamp bead.
The content of the invention
The present invention in view of the deficiency of the prior art, provides a kind of LED packaging silicon rubbers of high index of refraction, in purple
Xanthochromia and cracking phenomena does not occur under the long-term irradiation of outer light, suitable for the LED lamp bead of outdoor small-power long-term ultraviolet irradiation
Encapsulation.
The technical solution that the present invention solves above-mentioned technical problem is as follows:A kind of high index of refraction LED encapsulation silicon of ultraviolet resistance
Glue, component are 1 by weight by component A and B component:1 composition;
Wherein, the component A count in parts by weight including:50-60 parts of methylcyclohexyl vinyl polysiloxane, methyl ring
1-5 parts of 34-50 parts of hexyl vinyl silicone oil, 0.1-0.3 parts of platinum group catalyst and bonding agent;
The B component includes by weight percentage:50-60 parts of methylcyclohexyl vinyl polysiloxane, chain extender 39-
50 parts and 0.1-0.3 parts of inhibitor.
Wherein, the molecular formula of the methylcyclohexyl vinyl polysiloxane described in component A and B component is (ViMe2SiO1/2)
(CYMeSiO1/2)a(CYSiO3/2)b;Me is methyl, and Vi is vinyl, and CY is cyclohexyl, and the value range of a is 1-4, and b's takes
Value scope is 3-6.
Advantageous effect using above-mentioned further scheme is, as matrix resin, to be a kind of silicones, both contain vinyl
Cross-linking reaction is participated in, also improves product refractive index containing cyclohexyl, D in resinCYPresence can also improve the toughness of product.
Wherein, the molecular formula of methylcyclohexyl vinyl silicone oil described in component A is ViMe (CYSiO1/2)c;Me is first
Base, Vi are vinyl, and CY is cyclohexyl, and the value range of c is 5-45.
Advantageous effect using above-mentioned further scheme is that the addition of methylcyclohexyl vinyl silicone oil is provided and can joined
With the vinyl of reaction, and the viscosity of system is reduced, improve the toughness of system.
Wherein, the bonding agent described in component A is γ-glycidyl ether oxygen third containing epoxy group and alkoxy-functional
Base trimethoxy silane, structural formula are:
Wherein, the platinum group catalyst described in component A is platinum-methyl phenyl silicone complex or platinum-alkene cooperation
One kind in object.
Preferably, the platinum group catalyst described in component A is platinum-olefin complex, and platinum content is 3000~7000ppm.
Wherein, the chain extender described in B component is hydrogeneous Isosorbide-5-Nitrae-dimethyl-silicon butylcyclohexane, and molecular formula is
HMe2SiCYSiMe2H;Me is methyl, and CY is cyclohexyl.
Advantageous effect using above-mentioned further scheme is, as small molecule chain extender, to provide not only active hydrogen, hexamethylene
Base can improve whole system intensity and refractive index, and viscosity is low, and being played for whole system reduces viscosity, improves intensity
Effect.
Wherein, the inhibitor described in B component is ethynylcyclohexanol.
Second object of the present invention is the preparation side for the high index of refraction LED packaging silicon rubbers for providing above-mentioned ultraviolet resistance
Method, step are as follows:
(1) component A is prepared
Take the methylcyclohexyl vinyl polysiloxane, 34-50 parts of methylcyclohexyl vinyl silicon that parts by weight are 50-60 parts
Oil, 0.1-0.3 parts of platinum group catalysts and 1-5 parts of bonding agents, sequentially add in mixer, are mixed evenly to get component A;
(2) B component is prepared
Take the methylcyclohexyl vinyl polysiloxane, 39-50 parts of chain extenders and 0.1-0.3 parts that parts by weight are 50-60 parts
Inhibitor is sequentially added in mixer, is mixed evenly to get B component;
(3) it is 1 by weight by the component A of step (1), the B component of step (2):1 is uniformly mixed, vacuum defoamation 20-
40min, dispensing or encapsulating at a temperature of 100-120 DEG C on part to be packaged, heating 0.5-1.5h, then in 100-200 DEG C of temperature
Lower heating 3-5h cures.
The features of the present invention and advantageous effect are:
The LED packaging silicon rubbers of high index of refraction of the present invention are made of A, B component, and component A provides in the reaction improves intensity
Resin, vinyl, catalyst and bonding agent, B component provide resin, chain extender, vinyl and the inhibitor for improving intensity, this hair
The LED packaging silicon rubbers of bright high index of refraction are instead of phenyl ring with alicyclic ring cyclohexyl.Under the long-term irradiation of ultraviolet light, containing a large amount of
The material of phenyl ring can absorb a large amount of ultraviolet lights, unsaturated double-bond is caused to disconnect, causes phenyl ring open loop, is in particular in that material exists
The xanthochromia even cracking of material under ultraviolet light long-term irradiation.And the substitution of alicyclic ring cyclohexyl, improve the resistance to ultraviolet of product
Performance.
Specific embodiment
The principle of the present invention and feature are described below in conjunction with example, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
Embodiment 1
A kind of high index of refraction LED packaging silicon rubbers of ultraviolet resistance, component are 1 by weight by component A and B component:1 group
Into;
Wherein, the component A count in parts by weight including:Methylcyclohexyl vinyl polysiloxane 50g, methylcyclohexyl
Vinyl silicone oil 48.9g, catalyst platinum-olefin complex 0.1g (platinum content 7000ppm) and bonding agent 1g;
The B component includes by weight percentage:Methylcyclohexyl vinyl polysiloxane 50g, chain extender hydrogeneous 1,
4- dimethyl-silicon butylcyclohexane 49.9g and inhibitor ethynylcyclohexanol 0.1g.
The preparation method of the high index of refraction LED packaging silicon rubbers of above-mentioned ultraviolet resistance, step are as follows:
(1) component A is prepared
Take parts by weight be the methylcyclohexyl vinyl polysiloxane of 50g, 48.9g methylcyclohexyls vinyl silicone oil,
0.1g catalyst platinums-olefin complex and 1g bonding agents, sequentially add in mixer, are mixed evenly to get component A;
(2) B component is prepared
Take the hydrogeneous 1,4- dimethyl silicon substrate of methylcyclohexyl vinyl polysiloxane, 49.9g chain extenders that parts by weight are 50g
Hexamethylene and 0.1g inhibitor ethynylcyclohexanols, sequentially add in mixer, are mixed evenly to get B component;
(3) it is 1 by weight by the component A of step (1), the B component of step (2):1 is uniformly mixed, vacuum defoamation
20min, dispensing or encapsulating at a temperature of 120 DEG C on part to be packaged, heating 1.0h, then heats 4h at a temperature of 150 DEG C, Gu
Change.
Embodiment 2
A kind of high index of refraction LED packaging silicon rubbers of ultraviolet resistance, component are 1 by weight by component A and B component:1 group
Into;
Wherein, the component A count in parts by weight including:Methylcyclohexyl vinyl polysiloxane 60g, methylcyclohexyl
Vinyl silicone oil 34.7g, catalyst platinum-olefin complex 0.3g (platinum content 7000ppm) and bonding agent 5g;
The B component includes by weight percentage:Methylcyclohexyl vinyl polysiloxane 60g, chain extender hydrogeneous 1,
4- dimethyl-silicon butylcyclohexane 39.7g and inhibitor ethynylcyclohexanol 0.3g.
The preparation method of the high index of refraction LED packaging silicon rubbers of above-mentioned ultraviolet resistance, step are as follows:
(1) component A is prepared
Take parts by weight be the methylcyclohexyl vinyl polysiloxane of 60g, 34.7g methylcyclohexyls vinyl silicone oil,
0.3g catalyst platinums-olefin complex and 5g bonding agents, sequentially add in mixer, are mixed evenly to get component A;
(2) B component is prepared
Take the hydrogeneous 1,4- dimethyl silicon substrate of methylcyclohexyl vinyl polysiloxane, 39.7g chain extenders that parts by weight are 60g
Hexamethylene and 0.3g inhibitor ethynylcyclohexanols, sequentially add in mixer, are mixed evenly to get B component;
(3) it is 1 by weight by the component A of step (1), the B component of step (2):1 is uniformly mixed, vacuum defoamation
20min, dispensing or encapsulating at a temperature of 120 DEG C on part to be packaged, heating 1.0h, then heats 4h at a temperature of 150 DEG C, Gu
Change.
Embodiment 3
A kind of high index of refraction LED packaging silicon rubbers of ultraviolet resistance, component are 1 by weight by component A and B component:1 group
Into;
Wherein, the component A count in parts by weight including:Methylcyclohexyl vinyl polysiloxane 55g, methylcyclohexyl
Vinyl silicone oil 41.8g, catalyst platinum-olefin complex 0.2g (platinum content 7000ppm) and bonding agent 3g;
The B component includes by weight percentage:Methylcyclohexyl vinyl polysiloxane 55g, chain extender hydrogeneous 1,
4- dimethyl-silicon butylcyclohexane 44.8g and inhibitor ethynylcyclohexanol 0.2g.
The preparation method of the high index of refraction LED packaging silicon rubbers of above-mentioned ultraviolet resistance, step are as follows:
(1) component A is prepared
Take parts by weight be the methylcyclohexyl vinyl polysiloxane of 55g, 41.8g methylcyclohexyls vinyl silicone oil,
0.2g catalyst platinums-olefin complex and 3g bonding agents, sequentially add in mixer, are mixed evenly to get component A;
(2) B component is prepared
Take the hydrogeneous 1,4- dimethyl silicon substrate of methylcyclohexyl vinyl polysiloxane, 44.8g chain extenders that parts by weight are 55g
Hexamethylene and 0.2g inhibitor ethynylcyclohexanols, sequentially add in mixer, are mixed evenly to get B component;
(3) it is 1 by weight by the component A of step (1), the B component of step (2):1 is uniformly mixed, vacuum defoamation
20min, dispensing or encapsulating at a temperature of 120 DEG C on part to be packaged, heating 1.0h, then heats 4h at a temperature of 150 DEG C, Gu
Change.
Comparative example 1
A kind of preparation method of LED packaging silicon rubbers, step are as follows:
(1) component A is prepared:Weigh methyl phenyl vinyl polysiloxane 55g, methyl phenyl vinyl silicone oil 41.8g, bonding
Agent 3g (structural formula) and catalyst platinum-methyl phenyl silicone complex 0.2g (platinum content 7000ppm), sequentially adds stirring
In machine, it is mixed evenly to get component A;
(2) B component is prepared:Weigh methyl phenyl vinyl polysiloxane 55g, chain extender methyl and phenyl hydrogen-containing silicon oil 44.8g,
Inhibitor 1,1,3- triphenyl -2- propine -1- alcohol 0.2g, sequentially adds in mixer, is mixed evenly to get B component;
(3) in use, being 1 by weight by component A, B component:1 proportioning is uniformly mixed, vacuum defoamation 20 minutes, point
Glue or encapsulating first when 120 DEG C of heating 1 are small, then when 150 DEG C of heating 4 are small, cure on part to be packaged.
By the A of embodiment 1,2,3 and comparative example 1, B component by weight 1:1 ratio weighs, and is then uniformly mixed, and takes off
Bubble 30 minutes, the gluing on glass slide, bondline thickness 1mm.Condition of cure:First when 120 DEG C of heating 1 are small, then in 150 DEG C of heating
4 it is small when.Test is put into ultraviolet ageing case and carries out ultraviolet ageing (10Mw/cm2), it is shown in Table 1.
Table 1
By embodiment in table 11,2,3 as can be seen that high compared to phenyl reflect compared with the test data of comparative example 1
Rate LED encapsulation material, cyclohexyl system high index of refraction LED encapsulation material have been improved on ultraviolet-resistant performance.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modifications, equivalent replacements and improvements are made should all be included in the protection scope of the present invention.