Disclosure of Invention
In view of the above technical problems, the present invention provides a melt spinning apparatus and a process, and more particularly, to a magnetic fiber melt spinning apparatus and a process.
A melt spinning process, wherein a magnetic force in a direction parallel to the ground is applied to a melt during drawing, and the melt is prepared by the following method:
step one, a-Al is added at 30-80 DEG C2O3Placing the nano particles in an inorganic aluminum salt solution with the concentration of 0.5-1 mol/L to obtain a dispersion liquid, and adjusting the pH value of the solution to 6-7; adding magnetic material particles into the dispersion liquid, and dropwise adding an ammonium bicarbonate solution with the concentration of 1-2 mol/L into the dispersion liquid after the addition is finished, wherein the volume of the aluminum salt solution and the ammonium bicarbonate solution is 1: 0.5-2; then, carrying out spray drying on the obtained mixed solution, roasting the dried particles at the roasting temperature of 400-550 ℃ to obtain alpha-Al2O3Coated with magnetic material particles in which a-Al2O3The ratio of the nano particles to the inorganic aluminum salt solution is 1g: 100-1000 mL;
step two, the a-Al obtained in the step one2O3The coated magnetic material particles are mixed with other fiber raw materials and melted to obtain the magnetic material.
In the melt spinning process of the invention, the alpha-Al is preferably dispersed by ultrasonic2O3The nano particles are uniformly dispersed in the solution; and adding magnetic material particles to the dispersion under preferably ultrasonic conditions.
In the fiber manufacturing process of the invention, the a-Al2O3The average particle size of the nanoparticles is 20 to 200nm, and more preferably 50 to 100 nm.
In the fiber manufacturing process, the obtained alpha-Al2O3In the coated magnetic material particles, a-Al2O3The thickness of the coating layer is 0.2 to 1 micron, and more preferably 0.2 to 0.5 micron.
In the melt spinning process, the solution for adjusting the pH value of the solution is an inorganic acid or alkali solution, such as citric acid, sodium hydroxide and the like.
In the melt spinning process of the present invention, the "spray drying" is carried out in a commercially available spray dryer.
In the melt spinning process of the present invention,in the second step, the other fiber raw materials refer to raw materials related to the melt which can be used in the melt mode disclosed in the prior art, such as polymer fiber raw materials, glass fiber raw materials and ceramic fiber raw materials. Further, polymer fiber raw materials such as polyphenylene sulfide, polypropylene, nylon, PVA, PVB and the like; the glass fiber raw material is SiO as a main body2The glass fiber raw material of (1).
In the melt spinning process, the raw materials are melted by heating in the second step, and the heating temperature is higher than the melting point or melting temperature of the raw materials and lower than alpha-Al2O3The melting point is preferably higher than the melting point or the melting temperature is preferably 5 to 10 ℃.
In the melt spinning process, the inorganic aluminum salt is preferably aluminum chloride, aluminum nitrate or aluminum sulfate.
The melt spinning process is preferred, and the alpha-Al2O3The ratio of the nanoparticles to the inorganic aluminum salt solution is 1g: 200-500 mL.
The melt spinning process is preferable, and the magnetic material is Fe, Co, Ni or an alloy or a magnetic ferrite consisting of more than two of Fe, Co and Ni. The ferrite is disclosed in the prior art.
According to the melt spinning process, the particle size of the magnetic material particles is preferably 1-5 micrometers.
The melt spinning process is preferable, and the second step is as follows: polyphenylene sulfide powder and the alpha-Al obtained in the step one2O3The coated magnetic material particles and sodium dodecyl benzene sulfonate powder are evenly mixed and melted to obtain the magnetic material, wherein the polyphenylene sulfide powder and the alpha-Al are mixed to obtain the magnetic material2O3The mass ratio of the coated magnetic material particles to the sodium dodecylbenzenesulfonate is 100: 0.5-5: 0-0.05 (including 0).
The melt spinning process is preferable, and the magnetic field intensity is 1.5-5T.
It is another object of the present invention to provide a melt spinning apparatus that can implement the above process.
The utility model provides a melt spinning device, the device is including leaking hopper-shaped material containing device, material containing device comprises material containing portion and fibre shaping portion material containing device's outside is equipped with the magnetic field generating device that can produce the magnetic field direction and be on a parallel with ground, the produced magnetic field of magnetic field generating device acts on whole fibre shaping portion and material containing portion and is close to the part of material containing portion and fibre shaping portion junction.
The magnetic field generating device of the present invention is a device capable of generating a magnetic field in a direction parallel to the ground, and is commercially available or manufactured by a method disclosed in the prior art.
The material containing device is used for containing melt raw materials for spinning.
Further, the material containing part is provided with a shell of a funnel structure.
Further, the fiber forming part is in a hollow tubular shape, and the inner diameter of the fiber forming part is determined according to the diameter of the prepared fiber.
Furthermore, the magnetic field generated by the magnetic field generating device acts on the whole fiber forming part and the part 1-20 cm higher than the joint of the material containing part and the fiber forming part.
Furthermore, the magnetic field generated by the magnetic field generating device acts on the whole fiber forming part and a part 5-10 cm higher than the joint of the material containing part and the fiber forming part.
The melt spinning device is provided with a magnetic field generating device which can generate a magnetic field parallel to the ground direction. When the melt raw material containing magnetic material particles therein flows through the magnetic field generating device, it will be aligned according to the direction of the magnetic lines of force, and the magnetic particles are aligned to a certain extent according to the same magnetic domain orientation, and the fibers formed subsequently have the consistency of magnetic orientation.
According to the melt spinning device, the pressurizing device is preferably arranged at the upper part of the funnel-shaped material containing device and used for regulating and controlling the pressure inside the funnel-shaped material containing device, so that the raw materials contained in the material containing part enter the fiber forming part.
Furthermore, the pressurizing device comprises a pressurizing plate, the pressurizing plate and the material containing part shell form a closed space, the top of the pressurizing plate is connected with a connecting rod, the connecting rod is connected with a power device, a pressure measuring device used for measuring the internal pressure of the material containing device is fixed on the pressurizing plate, and the pressure measuring device is connected with the power device through a controller.
In the technical scheme, the controller receives pressure data inside the material containing device measured by the pressure measuring device, controls the power device and further keeps the pressure inside the material containing device enough to enable the pulp to enter the fiber forming part. The power device is such as a motor and the like.
In the melt spinning device, the heating layers are preferably arranged on the outer sides of the shells of the material containing part and the fiber forming part of the material containing device.
Further, as the temperature control requirements on the material containing part and the fiber forming part are the same or different, the heating layer outside the shell of the material containing part and the heating layer outside the shell of the fiber forming part are independent respectively.
In the melt spinning apparatus of the present invention, it is preferable that the discharge port of the fiber forming section is provided in a vacuum chamber located below the fiber forming section, the vacuum chamber is a housing having a certain length in a vertical direction, and the vacuum chamber is provided with a vacuum pumping device and a cooling device for adjusting the temperature inside the vacuum chamber.
In the melt spinning device, the material receiving roller is preferably arranged below the vacuum chamber.
Compared with the prior art, the invention has the beneficial effects that:
the melt prepared by the process of the invention contains magnetic particles, and the magnetic particles are a-Al2O3Coating magnetic material particles with a-Al having a high strength2O3The fiber is wrapped outside the magnetic material, so that on one hand, the strength and the toughness of the obtained fiber can be improved; in the preparation of a-Al2O3When the magnetic material particles are coated, a-Al is used2O3The nano particles are used as seed crystals to induce the generation of a-Al2O3A coating of phase crystal structure. On the other hand, a-Al2O3The magnetic material is wrapped in the magnetic material, so that the magnetic loss of the magnetic substance in the magnetic material due to the action with other fibers can be avoided. The invention also provides a device capable of realizing the melt spinning process. The melt spinning apparatus of the present invention, which isThe magnetic field generating device is a magnetic field device capable of generating a magnetic field parallel to the ground direction. When the melt raw material containing magnetic material particles therein flows through the magnetic field generating device, it will be aligned according to the direction of the magnetic lines of force, and the magnetic particles are aligned to a certain extent according to the same magnetic domain orientation, and the fibers formed subsequently have the consistency of magnetic orientation. The equipment has simple structure, easy operation and high spinning efficiency.
Detailed Description
The melt spinning device used in the following embodiments is shown in fig. 1 and 2, and the melt spinning device comprises a funnel-shaped material containing device 1, wherein the material containing device 1 consists of a material containing part 1-1 and a fiber forming part 1-2, and the material containing part 1-1 is provided with a shell with a funnel structure; the fiber forming part 1-2 is a hollow pipe, the inner diameter of which is 100 micrometers, and the length of which is 6 cm. .
A magnetic field generating device 3 capable of generating a magnetic field with the direction parallel to the ground is arranged outside the material containing device 1, and the magnetic field generated by the magnetic field generating device 3 acts on the whole fiber forming part 1-2 and a position 5cm higher than the connecting position of the material containing part 1-1 and the fiber forming part 1-2. The magnetic field generating device 3 is a WD type single-yoke double-adjustment electromagnet Changchun Upu company, and the material containing device 1 is arranged between two pole faces of the magnetic field generating device 3.
The funnel-shaped material containing device is characterized in that a pressurizing device 4 is arranged on the upper portion of the funnel-shaped material containing device 1, and the pressurizing device 4 is used for regulating and controlling the pressure inside the funnel-shaped material containing device, so that raw materials contained in the material containing portion 1-1 enter the fiber forming portion 1-2. The pressurization device 4 comprises a pressurization plate 4-1, the pressurization plate 4-1 and a shell of the material containing part 1-1 form a closed space, the top of the pressurization plate 4-1 is connected with a connecting rod 4-2, the connecting rod 4-2 is connected with a power device, a pressure measuring device for measuring the internal pressure of the material containing device 1 is fixed on the pressurization plate 4-1, and the pressure measuring device is connected with the power device through a controller. The controller receives pressure data of the interior of the material containing device 1 measured by the pressure measuring device, controls the power device and further keeps the pressure of the interior of the material containing device 1 enough to enable the pulp to enter the fiber forming part 1-2.
Heating layers are arranged on the outer sides of the shells of the material containing part 1-1 and the fiber forming part 1-2 of the material containing device 1. And the heating layer 2-1 at the outer side of the shell of the material containing part 1-1 and the heating layer 2-2 at the outer side of the shell of the fiber forming part 1-2 are respectively independent.
The discharge port of the fiber forming part 1-2 is arranged in a vacuum chamber 8 positioned below the fiber forming part 1-2, the vacuum chamber 8 is a shell with the length of 10cm in the vertical direction, and the vacuum chamber is provided with a vacuum pumping device and a cooling device for adjusting the temperature in the vacuum chamber. A material receiving roller 7 is arranged below the vacuum chamber 8.
a-Al used in the following examples2O3The average particle size of the nano-particles is 50-100 nm, and the formed alpha-Al2O3The thickness of the coating layer is 0.2 to 0.5 μm.