CN108048323A - A kind of bioreactor mends alkali device and method - Google Patents

A kind of bioreactor mends alkali device and method Download PDF

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Publication number
CN108048323A
CN108048323A CN201810073816.5A CN201810073816A CN108048323A CN 108048323 A CN108048323 A CN 108048323A CN 201810073816 A CN201810073816 A CN 201810073816A CN 108048323 A CN108048323 A CN 108048323A
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China
Prior art keywords
lye
agitating
alkali
bioreactor
agitating paddle
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CN201810073816.5A
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CN108048323B (en
Inventor
朱长动
冯玉强
虞永胜
张剑
赵海源
陈宏�
李莉
刘金伟
曾晓敏
陈伟
李洪东
王仁君
谷亮
王传飞
王博暄
杜晓双
王博
赵博
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Jiangsu Flory Biological Engineering Equipment Co Ltd
Jilin Crown Biotechnology Co Ltd
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Jiangsu Flory Biological Engineering Equipment Co Ltd
Jilin Crown Biotechnology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/08Bioreactors or fermenters specially adapted for specific uses for producing artificial tissue or for ex-vivo cultivation of tissue
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06Nozzles; Sprayers; Spargers; Diffusers

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Genetics & Genomics (AREA)
  • Biomedical Technology (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The present invention relates to animal cell culture technology fields, and alkali device and method are mended in particular to a kind of bioreactor;The equipment includes tank body;The tank interior is provided with agitating device;Lye injector head is provided with above the tank skin of the tank body, the lye injector head is connected by valve with storage alkali container.The present invention is by using the lye additional way of pulsed, the agitating device and baffle especially set of arranging in pairs or groups, the generation of turbulent flow, quick mixing lye when can effectively reduce stirring, so as to reduce the cell death caused by mechanical damage and local concentration of lye are excessively high.In addition, surprisingly, unique agitating paddle rotation mode can also extend the residence time of oxygen, so as to effectively reduce the consumption of oxygen.

Description

A kind of bioreactor mends alkali device and method
Technical field
The present invention relates to animal cell culture technology field, in particular to a kind of bioreactor mend alkali equipment and Method.
Background technology
Cell culture starts from the beginning of this century, starts to expand to scale in 1962, and being developed so far has become in biology, medicine Widely used technology in research and application utilizes enzyme, growth factor, vaccine of the cell culture production with important medical value With monoclonal antibody etc., have become the pith of medical biotechnology industry.
The accumulation of metabolic waste is cytostatic principal element in cellular environment, these metabolic wastes include dioxy Change carbon, lactic acid and ammonia.Wherein, carbon dioxide and lactic acid are most important acidic metabolic wastes in culture medium, with cell culture The increase of scale and density, carbon dioxide and lactic acid are built up in cell culture medium, and the normal physiological function of cell is produced It is raw to inhibit even toxic action.
In the prior art mainly by adding alkaline matter (such as NaHCO into cell culture fluid3Solution) it neutralizes Lactic acid is added in tank (as shown in Figure 1) using the method that no pressure is added dropwise along tank skin stream.This fed-batch mode is not only slow, but also It cannot rapidly dissolve and come after being added drop-wise in tank, and cause the cell total loss of lye surrounding and dead, the waste of lye Also it is very big.
In view of this, it is special to propose the present invention.
The content of the invention
The present invention relates to a kind of bioreactors to mend alkali equipment, including tank body;
The tank interior is provided with agitating device;
Lye injector head is provided with above the tank skin of the tank body, the lye injector head is by valve with storing up alkali container phase Even.
Device provided by the present invention can ensure that the stirring of lye prestissimo is opened, so as to reduce the death toll of cell Amount.
The invention further relates to a kind of bioreactor alkali supplement methods, carry out mending alkali operation using equipment as described above When, it is intermittent to open the valve so that the lye injector head pulsed sprays lye, open simultaneously the agitating device with So that mixing is complete rapidly for the lye of supplement.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution of the prior art Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, in describing below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the benefit alkali equipment principle schematic diagram of the prior art;
Fig. 2 is benefit alkali equipment principle schematic diagram of the present invention;
Fig. 3 is the structure diagram of the benefit alkali equipment employed in one embodiment of the invention;
Fig. 4 is the schematic top plan view of the benefit alkali equipment employed in one embodiment of the invention.
Reference numeral:
Tank body A;
Microvesicle air-breather 1
Agitating device 2;Agitating shaft 201;Agitating paddle 202;
Power set 3;
Baffle 4;
Lye injector head 5;Valve 501.
Specific embodiment
Technical scheme is clearly and completely described below in conjunction with the drawings and specific embodiments, but It is it will be understood to those of skill in the art that following described embodiment is part of the embodiment of the present invention rather than whole Embodiment is merely to illustrate the present invention, and is not construed as limiting the scope of the invention.Based on the embodiments of the present invention, ability Domain those of ordinary skill all other embodiments obtained without making creative work, belong to guarantor of the present invention The scope of shield.The person that is not specified actual conditions in embodiment, the condition suggested according to normal condition or manufacturer carry out.Agents useful for same Or production firm person is not specified in instrument, is the conventional products that can be obtained by commercially available purchase.
In the description of the present invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instructions such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to Convenient for the description present invention and simplify description rather than instruction or imply signified device or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " is only used for description purpose, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;It can To be mechanical connection or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, Ke Yishi Connection inside two elements.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this Concrete meaning in invention.
The present invention relates to a kind of bioreactors to mend alkali equipment, as shown in figure 3, the equipment includes tank body A;
The tank body A is internally provided with agitating device 2;
Lye injector head 5 is provided with above the tank skin of the tank body A, the lye injector head 5 passes through valve 501 and storage alkali Container is connected.
The principle of the equipment is as shown in Fig. 2, lye is spurted into the culture medium of tank body with pulsed by lye injector head 5 It is interior, quickly stirred and evenly mixed in agitating device 2, can to avoid local pH it is excessively high caused by cellular damage.
Preferably, the bioreactor is mended in alkali equipment and is additionally provided with pH meter.
Preferably, bioreactor as described above mends alkali equipment, and the 5 front end endoporus aperture of lye injector head is 1mm ~3mm;More preferably 2mm.
Preferably, bioreactor as described above mends alkali equipment, and the agitating device 2 includes agitating shaft 201 and stirring Paddle 202;
The agitating shaft 201 is perpendicular to horizontal plane and is fixed on tank bottom, and the agitating paddle 202 is arranged at the agitating shaft On 201, the bottom of the agitating shaft 201 is connected with power set 3;
Preferably, the equipment further includes microvesicle air-breather 1, and the microvesicle air-breather 1 is arranged at the agitating paddle 202 underface.
Microvesicle air-breather 1 can be commercial product in the present invention, can be to cell oxygen supply/CO2.
Preferably, bioreactor as described above mends alkali equipment, and there are three the agitating paddles 202, from the agitating shaft From top to bottom it is followed successively by the first agitating paddle, the second agitating paddle and the 3rd agitating paddle;The second agitating paddle agitated liquid is by upper It moves downward;The first and third agitating paddle agitated liquid moves from bottom to top;
By above-mentioned set-up mode, the oxygen discharged in microvesicle air-breather 1 can be confined between first and third agitating paddle (it is considered that spiral liquid stream is formd between three agitating paddles), it is resident in culture solution so as to extend bubbles of oxygen Time increases the utilization rate of oxygen.
Preferably, the agitating paddle 202 is turbine type agitating paddle or pusher agitating paddle;
It is furthermore preferred that the agitating paddle 202 is four leaf push type agitating paddles.
Preferably, the rake angle degree of the agitating paddle is 40 °~60 °;More preferably 50 °;Since each agitating paddle makes The direction of motion of liquid stream is different, thus the preferably deflection of the deflection angle of second agitating paddle and first and third agitating paddle Angle mirror symmetry.
Preferably, the ratio of the paddle footpath of the agitating paddle and tank diameter is 0.2~0.7, more preferably 0.3~0.5.
Preferably, the rotating speed of the agitating paddle is 30~70rpm.
Preferably, bioreactor as described above mends alkali equipment, and baffle 4 is additionally provided with inside the tank skin of the tank body, The baffle 4 is perpendicular to horizontal plane;
Preferably, the baffle 4 has 3~5, more preferably 4, and be uniformly distributed on the tank skin of the tank body;
Preferably, as shown in figure 4, the baffle 4 deviate its with 30 ° of Grain lines where the tank body A tie points~ 40 °, and each baffle deflection direction is consistent;
Preferably, the width of the baffle is 1/13~1/10 tank diameter.
It is furthermore preferred that each baffle deflection direction is consistent with the direction of rotation of agitating paddle;Such as the direction of rotation of agitating paddle is Counterclockwise, then the deflection direction of the baffle 4 just as shown in figure 4, being deflected in obtuse angle along current counterclockwise.
Due to second agitating paddle and first and third agitating paddle by the direction of aqueous agitation on the contrary, culture solution into During row agitation liquid flow direction can than three agitating paddles equidirectional (upwards agitation) it is more chaotic, therefore, this agitation mode Although dissolved oxygen amount can be greatly increased, it is also easier to, because the chaotic impact of liquid stream forms turbulent flow, in turn result in cell and break simultaneously Broken death.Based on this reason, the present invention is provided with baffle 4, and its deflection angle is consistent with the direction of rotation of agitating paddle, baffle 4 Can play the role of water conservancy diversion, due to cell culture fluid bioreactor to close at tank skin flow velocity maximum, thus on tank skin Baffle 4 can slow down flow rate of liquid, guiding liquid flow direction, and then effectively avoid the generation of turbulent flow herein.
The invention further relates to a kind of bioreactor alkali supplement methods, carry out mending alkali operation using equipment as described above When, it is intermittent to open the valve 501 so that 5 pulsed of lye injector head sprays lye, opens simultaneously the stirring dress 2 are put so that the lye of supplement mixes rapidly completely.
Preferably, the tank body A is 3000L~6000L volumes;
Preferably, bioreactor alkali supplement method as described above, the lye are 0.8mol/L~1.2mol/L's NaHCO3Solution;The more preferably NaHCO of 1mol/L3Solution.
Preferably, bioreactor alkali supplement method as described above, the valve 501 open one at interval of 4.5s~5.5s It is secondary, 50ms~200ms is opened every time;It is furthermore preferred that the valve 501 at interval of 5s open once, every time open 100ms~ 150ms。
Preferably, bioreactor alkali supplement method as described above, when spraying lye, the liquid in the lye injector head 5 Body pressure is 0.08MPa~0.12MPa;It is furthermore preferred that the fluid pressure in the lye injector head 5 is 0.10MPa.
Preferably, bioreactor alkali supplement method as described above, when carrying out mending alkali operation, the agitating device 2 Rotating speed is 30rpm~70rpm;It is furthermore preferred that the rotating speed of the agitating device 2 is 50rpm.
The switch time of concentration of lye, valve, pressure (the cooperation injection in the rotating speed of agitating device and lye injector head The outlet diameter of head, what is actually limited is the lye amount sprayed every time) it is the bioreactor that applicant combines the present invention Alkali device structure is mended especially to set, to can quick mixing lye, to reduce its injury to cell.
Wherein, the opening and closing of the valve, the rotating speed of agitating device can be controlled by an electronic control unit, control dress It puts by reading pH meter data and analyzing, and then controls the operating of above device.
Embodiment
In the present embodiment, bioreactor tank body is 6000L tank bodies, cultivates floating type mdck cell.Above tank skin Lye injector head is provided with, lye injector head passes through valve and storage 1.0mol/LNaHCO3The container of solution is connected, and valve is every It is spaced 5s to open once, opens 120ms every time.When spraying lye, the fluid pressure in the lye injector head is 1.0MPa, alkali The a diameter of 2mm of jet port of liquid injector head.Bottom is provided with microvesicle air-breather for leading to oxygen in tank, and bottom is also set up in tank There is agitating device, the agitating device includes agitating shaft and agitating paddle, and the agitating shaft is perpendicular to horizontal plane and is fixed on tank bottom, The agitating paddle is arranged on the agitating shaft, and the bottom of the agitating shaft is connected with power set;Three are set on agitating shaft Agitating paddle is from top to bottom followed successively by the first agitating paddle, the second agitating paddle and the 3rd agitating paddle, is to rotate clockwise;Described Two agitating paddle agitated liquids move from top to bottom;The first and third agitating paddle agitated liquid moves from bottom to top.The paddle of agitating paddle Leaf angle of inclination is 50 °, and the ratio of paddle footpath and tank diameter is 0.4.When lye is added dropwise, rotating speed of agitator is 50 turns/min;Normally When culture cell leads to oxygen, rotating speed of agitator is 40 turns/min.Four baffles are set on tank skin, and the deflection direction of baffle is up time Pin deviates itself and 35 ° of Grain lines where the tank body tie point, and the width of baffle is 1/12 tank diameter.This embodiment is arranged to Experimental group sets comparative example on this basis.
Comparative example 1:It is differed only in experimental group, removes baffle.
Comparative example 2:Lye injector head is removed, add alkaline methods replace with side wall of the prior art and formula is added dropwise;Agitating paddle Rotating speed is always 40 turns/min.
Comparative example 3:It is differed only in experimental group, baffle is set perpendicular to tank body.
Comparative example 4:It is differed only in experimental group, three agitating paddles stir culture solution upwards, and remove baffle.
It is cultivated by cell culture density for 1,800,000/ml with batch mdck cell 5 days, by the way that alkali is added to maintain, pH is constant to be 6.8-7.2 detects following data:
It was found from comparative example 1 and 2, mode is added dropwise in different lye has large effect to Cell viability.It is adherent that drop is added dropwise The mode added is also continuous, and it is excessive to often result in concentration of lye at dropwise addition, thus can cause more cell death.If accelerate Rotating speed then also results in the increase that mechanical damage causes cell mortality;Also can not in addition, dosage is added dropwise in adherent dropwise addition every time Control, can not precisely adjust pH.It was found from comparative example 1 and 3, baffle plate setting mode is incorrect or removes baffle, although can reduce Flow of oxygen, but more violent turbulent flow can be formed, Cell viability is caused to be greatly lowered.From comparative example 4, three stirrings When paddle stirs culture solution upwards, it is resident and is shortened in culture solution due to oxygen, thus oxygen utilization rate declines, oxygen consumption total amount It is soaring apparent;It is uniformly dispersed in addition, the change of aqueous agitation mode is also unfavorable for oxygen, since the present invention is using the life of big volume Object reactor, the mixing difficulty of oxygen are consequently increased, it is possible to cause the decline of local oxygen concentration, Cell viability is caused to drop It is low.
In conclusion lye additional way of the present invention by using pulsed, arrange in pairs or groups the agitating device that especially sets and Baffle, can effectively less stirring when the generation of turbulent flow, quick mixing lye, so as to reduce because mechanical damage and local lye are dense Cell death caused by spending height.In addition, surprisingly, unique agitating paddle rotation mode can also extend staying for oxygen The time is stayed, so as to effectively reduce the consumption of oxygen.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe is described in detail the present invention with reference to foregoing embodiments, but it will be understood by those of ordinary skill in the art that:Its It can still modify to the technical solution recorded in foregoing embodiments either to which part or all technical characteristic Carry out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is not made to depart from various embodiments of the present invention skill The scope of art scheme.

Claims (10)

1. a kind of bioreactor mends alkali equipment, which is characterized in that including tank body;
The tank interior is provided with agitating device;
Lye injector head is provided with above the tank skin of the tank body, the lye injector head is connected by valve with storage alkali container.
2. bioreactor according to claim 1 mends alkali equipment, which is characterized in that the lye injector head front end endoporus Aperture is 1mm~3mm.
3. bioreactor according to claim 1 mends alkali equipment, which is characterized in that the agitating device includes agitating shaft And agitating paddle;
The agitating shaft is perpendicular to horizontal plane and is fixed on tank bottom, and the agitating paddle is arranged on the agitating shaft, the stirring The bottom of axis is connected with power set;
Preferably, the equipment further includes microvesicle air-breather, the microvesicle air-breather be arranged at the agitating paddle just under Side.
4. bioreactor according to claim 3 mends alkali equipment, which is characterized in that there are three the agitating paddles, from institute It states agitating shaft and is from top to bottom followed successively by the first agitating paddle, the second agitating paddle and the 3rd agitating paddle;The second stirring paddle stirring Liquid moves from top to bottom;The first and third agitating paddle agitated liquid moves from bottom to top;
Preferably, the agitating paddle is turbine type agitating paddle or pusher agitating paddle;
It is furthermore preferred that the agitating paddle is four leaf push type agitating paddles.
5. alkali equipment is mended according to Claims 1 to 4 any one of them bioreactor, which is characterized in that the tank of the tank body Pars intramuralis is additionally provided with baffle, and the baffle is perpendicular to horizontal plane;
Preferably, the baffle has 3~5, more preferably 4, and be uniformly distributed on the tank skin of the tank body;
Preferably, the baffle deviates itself and 30 °~40 ° of Grain lines where the tank body tie point, and each baffle deflects Direction is consistent.
6. a kind of bioreactor alkali supplement method, which is characterized in that usage right require 1~5 any one of them equipment into It is intermittent to open the valve when row mends alkali operation so that the lye injector head pulsed sprays lye, opens simultaneously described Agitating device is so that the lye of supplement mixes rapidly completely;
Preferably, the tank body is 3000L~6000L volumes.
7. bioreactor alkali supplement method according to claim 6, which is characterized in that the lye for 0.8mol/L~ The NaHCO of 1.2mol/L3Solution.
8. bioreactor alkali supplement method according to claim 6, which is characterized in that the valve at interval of 4.5s~ 5.5s is opened once, opens 50ms~200ms every time.
9. bioreactor alkali supplement method according to claim 6, which is characterized in that during injection lye, the lye spray The fluid pressure penetrated in head is 0.08MPa~0.12MPa.
10. bioreactor alkali supplement method according to claim 6, which is characterized in that described when carrying out mending alkali operation The rotating speed of agitating device is 30rpm~70rpm.
CN201810073816.5A 2018-01-25 2018-01-25 Alkali supplementing equipment and method for bioreactor Active CN108048323B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118165806A (en) * 2024-05-15 2024-06-11 上海数郜机电有限公司 Biological fermentation tank

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118165806A (en) * 2024-05-15 2024-06-11 上海数郜机电有限公司 Biological fermentation tank

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