CN108043738A - A kind of fully-automatic intelligent photovoltaic cell detection and sorting device - Google Patents
A kind of fully-automatic intelligent photovoltaic cell detection and sorting device Download PDFInfo
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- CN108043738A CN108043738A CN201711337807.4A CN201711337807A CN108043738A CN 108043738 A CN108043738 A CN 108043738A CN 201711337807 A CN201711337807 A CN 201711337807A CN 108043738 A CN108043738 A CN 108043738A
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- 238000012937 correction Methods 0.000 claims abstract description 27
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses a kind of detection of fully-automatic intelligent photovoltaic cell and sorting devices.The present invention includes supervisory control desk, supervisory control desk linking arm, tri coloured lantern, upper fuselage, wheeled support construction, lower fuselage, power supply and communication bus system, automation feed mechanism, intelligent automation material position detecting mechanism, the correction of material automated location and transmission mechanism, material automatic sorting mechanism and intelligence I V Test System for Characteristic Curve.Present invention employs multigroup automated systems, realize the automation procedures such as photovoltaic cell automatic charging, automatic transmission, automated location detection, automated location correction, automation light source analogy, automatic I V tests, automation level sorting.
Description
Technical field
The invention belongs to electromechanical automatic fields, and in particular to a kind of fully-automatic intelligent photovoltaic cell detection is set with sorting
It is standby, for improving photovoltaic cell characteristic curve detection efficiency, realize that photovoltaic cell is sorted by detection level, realize photovoltaic detection and
The automation of sorting system.
Background technology
Solar energy regenerative resource just progressively substitutes conventional energy resource, become ecological environment of preserving our planet clean energy resource it
One.Solar cell is the important component of photovoltaic generating system, has substantial connection with the work efficiency and generated energy of system,
The utilization rate of solar energy can be increased by improving the energy conversion efficiency of solar cell.Since there are some factors in practical application
The characteristic of solar cell can be had an impact, the characteristic or performance between these battery units are inconsistent or not close, just
It may cause unnecessary energy waste, or even be present with the phenomenon that reducing battery life.Therefore, in configuration photovoltaic battery array
When, it needs to test its characteristic, selects the array met the requirements, improve the work efficiency of photovoltaic generating system.
Solar cell photovoltaic device C-V characteristic tests system, belongs to opto-electronic testing apparatus, can solve existing test
System must set irradiance value, measure irradiance value and test sample cell process using manually-operated mode cannot be simultaneously
Progress the problem of.
Have market product, on the basis of the specificity analysis and detection method research for photovoltaic cell, devise and be based on
The portable nature tester of low-power scm measures analysis to photovoltaic cells characteristic, is various photovoltaic cells
Assembling offer science data.However, this kind of easy device can not be mating with large-scale photovoltaic battery production, it is only applicable to take out
Sample detects.
Here a kind of fully-automatic intelligent photovoltaic cell detection and the equipment assembly of sorting system are announced, and is elaborated basic
Operation principle, can large-scale production photovoltaic cell be detected and sort mating, realize photovoltaic detection and the intelligence of sorting system
It can change and automate.
The content of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, propose a kind of fully-automatic intelligent photovoltaic cell detection and sorting
Equipment, for improving photovoltaic cell characteristic curve detection efficiency, can large-scale production photovoltaic cell be detected and sorting is matched somebody with somebody
Set realizes photovoltaic detection and the intelligence and automation of sorting system.
A kind of fully-automatic intelligent photovoltaic cell detection and sorting device, including supervisory control desk, supervisory control desk linking arm, three colors
Lamp, upper fuselage, wheeled support construction, lower fuselage, power supply and communication bus system, the branch system of power supply and communication bus,
One automation air cylinder group, the second automation air cylinder group, the 3rd automation air cylinder group, the 4th automation air cylinder group, first group of band are certainly
Magazine, the material first of dynamicization material jacking mechanism automate transmission mechanism, first group of automatic manipulator, the automation biography of material second
Transfer mechanism, intelligent vision position detecting system, material the 3rd automate transmission mechanism, material position automation correction mechanism, intelligence
Can light source analogy device, intelligence I-V testers, arrange needle system, the lower row's needle system of automation, material the 4th in automation and automate biography
Transfer mechanism, second group of band automate magazine, the second group of automatic manipulator of material jacking mechanism.
A kind of fully-automatic intelligent photovoltaic cell detects, master control as follows with the connection mode of the equipment assembly of sorting system
Platform processed is connected by supervisory control desk linking arm with upper fuselage, and tri coloured lantern is placed on fuselage；Upper fuselage be placed in lower fuselage it
On, it is fixed by metal standoff structure；The pedestal of lower fuselage is wheeled support construction；The built-in power supply of lower fuselage and communication bus system
System, the branch system of power supply and communication bus, the first automation air cylinder group, the second automation air cylinder group, the 3rd automation cylinder
Group automates air cylinder group with the 4th；The branch system of communication bus system is multigroup power supply and the branch system of communication bus, is used
It powers in peripheral equipment, row information of going forward side by side interaction；The leftmost side of upper fuselage is one group of automation feed mechanism, respectively by first
The group band automation magazine of material jacking mechanism, material first automate transmission mechanism, first group of automatic manipulator forms and the
Four automation air cylinder group compositions；Serial right side arranges one group of intelligent automation material position detection with automation feed mechanism
Mechanism automates transmission mechanism by material second, intelligent vision position detecting system forms and the 3rd automation air cylinder group group
Into；Serial right side arranges one group of material automated location correction and conveyer with intelligent automation material position detecting mechanism
Structure automates transmission mechanism, material position automation correction mechanism and the second automation air cylinder group by material the 3rd and forms；
One group of material automatic sorting mechanism is arranged with the serial right side of transmission mechanism with the correction of material automated location, by material four selfs
Dynamicization transmission mechanism, second group of band automate the magazine, second group of automatic manipulator and the first automation gas of material jacking mechanism
Cylinder group forms.Wherein, being longitudinally arranged one group of intelligence I-V characteristic curve test with transmission mechanism with the correction of material automated location is
System is formed by arranging needle system and the lower row's needle system of automation in intelligent light source simulator, intelligence I-V testers, automation.
The first automation air cylinder group, the second automation air cylinder group, the 3rd automation air cylinder group and the 4th automation
Air cylinder group is made of respectively several cylinders, and each cylinder has automation operated pneumatic valve, controls the startup or closing of air-flow；So as to
Ensure that several photovoltaic cells automate transmission mechanism, the automation of material second transmission mechanism, material the 3rd certainly in material first
The different position that dynamicization transmission mechanism, material the 4th are automated on transmission mechanism completes respective absorption and release movement；Ensure
Intelligent photovoltaic detection and sorting device can in the operation to the generation of several photovoltaic cells different of same period, including：
The actions such as feeding, transmission, position detection, aligning, I-V tests, sorting, so as to promote the efficiency of photovoltaic cell detection.
The effect of the magazine of first group of automatic manipulator and first group of band automation material jacking mechanism is will be in magazine
Photovoltaic cell automatically pick up successively, and be automatically placed in material first automate transmission mechanism on, complete photovoltaic cell
Automation feeding action.
The effect of the magazine of second group of automatic manipulator and second group of band automation material jacking mechanism is by material the
Photovoltaic cell on four automation transmission mechanisms automatically picks up successively, and is automatically placed in second group of band automation liftout machine
In the magazine of structure, the magazine downlink of second group of band automation material jacking mechanism accommodates more photovoltaic cells, completes photovoltaic cell oneself
Dynamicization sorting operation.
The effect of the intelligent vision position detecting system is to be transmitted with camera shooting photovoltaic cell in the second automation
Image in mechanism by intelligent image processing method, is identified the edge of photovoltaic cell, intelligently extracts photovoltaic
The position deviation that battery automates transmission mechanism compared with second.
The effect of the material position automation correction mechanism is on the one hand to receive the position of intelligent vision position detecting system
Control instruction is put, on the other hand driving automation correction system corrects the position of photovoltaic cell.
The effect that needle system and the lower row's needle system of automation are arranged in the automation is driven by automated procedures, real
Existing two-way row's pin respectively approaching and contact with photovoltaic cell front (back side) anode (cathode).
The effect of the intelligence I-V testers is to receive to arrange needle system and the lower row's needle system of automation in automation respectively
The I-V test curves of photovoltaic cell are calculated by intelligent algorithm for electric signal.
The effect of the intelligent light source simulator is, by automatically controlling the luminescent devices such as LED light, simulated solar hair
Light spectrum realizes the simulation of the light intensity and spectrum to sunlight.
In conclusion a kind of operation principle of the equipment assembly of fully-automatic intelligent photovoltaic cell detection and sorting system is such as
Under：
First, in supervisory control desk input equipment startup function, supervisory control desk generates control instruction and passes through power supply operating personnel
Control instruction is sent to each automated system and intelligence with communication bus system and power supply and the branch system of communication bus
It can system；
Secondly, each subsystem receives the control instruction of supervisory control desk respectively, performs each automation or intelligent detecting function；
Wherein, after automating the startup of feed mechanism subsystem, the magazine of first group of band automation material jacking mechanism successively will material
Photovoltaic cell ejects magazine in box, and photovoltaic cell is placed in material first successively by first group of automatic manipulator and is automated
On transmission mechanism, and suction-operated is generated by the pneumatic unit of the 4th automation air cylinder group, prevent photovoltaic cell from material
It comes off on first automation transmission mechanism；
It is automated when photovoltaic cell is transferred to material first at the inflection point of transmission mechanism, the 4th automates the pneumatic of air cylinder group
Unit generates suction-operated and closes, and the material second of material automatic transport to intelligent automation material position detecting mechanism automates
On transmission mechanism, the 3rd automation air cylinder group composition work simultaneously generates suction-operated to photovoltaic cell, prevent photovoltaic cell from
Material second automates to come off on transmission mechanism；Meanwhile intelligent vision position detecting system starts, camera shooting photovoltaic cell
Image on the second automation transmission mechanism, by intelligent image processing method, is identified the edge of photovoltaic cell, intelligence
Extract to energyization position deviation of the photovoltaic cell compared with the second automation transmission mechanism；
It is automated when photovoltaic cell is transferred to material second at the inflection point of transmission mechanism, the 3rd automates the pneumatic of air cylinder group
Unit generates suction-operated and closes, and the material the 3rd of material automatic transport to aligning and Transmission system automates transmission mechanism
On, material position automation correction mechanism receives the control instruction of intelligent vision position detecting system, to the position of photovoltaic cell
It puts and is corrected；After correction, the second automation air cylinder group composition work simultaneously generates the suction-operated to photovoltaic cell, prevents
Photovoltaic cell is automated from material the 3rd to come off on transmission mechanism；
When photovoltaic cell is transferred to intelligent I-V characteristic curve test internal system, material the 3rd automates conveyer
Structure no longer moves, and intelligent I-V characteristic curve tests system starts；First, needle system and the lower row of automation are arranged in automation
Needle system starts simultaneously, and two-way row's pin finally touches the anode of photovoltaic cell respectively close to the front and back of photovoltaic cell
And cathode；Secondly, intelligent light source simulator generates sunlight simulated light, radiates photovoltaic cell；Two-way row's pin detects that electric current passes
It is defeated to arrive in intelligence I-V testers, the I-V test curves of photovoltaic cell are calculated by intelligent algorithm；It completes to photovoltaic cell
Photoelectric properties detection；
The photovoltaic cell detected is being transported at the inflection point of the 3rd automation transmission mechanism, the second automation cylinder
The suction-operated that group generates is closed, and the material the 4th that photovoltaic cell is transported to material automatic sorting mechanism automates transmission mechanism
On, the first automation air cylinder group work generates absorption or release movement, and second group of automatic manipulator is according to the I-V of photovoltaic cell
Test curve and grade, respectively by different grades of photovoltaic cell be placed in second group of band automation material jacking mechanism magazine it
It is interior, the material jacking mechanism downlink of second group of band automation material jacking mechanism, to accommodate more photovoltaic cells；Complete the inspection of photovoltaic cell
It surveys and sorts.
The step of photovoltaic cell material flow of the present invention, is as follows：After a batch photovoltaic cell to be detected is put into raw material box, put
It is put on feeding material jacking mechanism；Feeding mechanical arm picks up the uppermost photovoltaic cell of material jacking mechanism, and is placed in first order transmission
It takes；Material is transferred to again in second level conveyor and the 3rd pole conveyor；In third level conveyor, aligning machine
Structure contacts and moves photovoltaic cell, then, arranges pin up and down and approaches and contact the positive and negative anodes of photovoltaic cell；Fourth stage biography is transferred to again
It is defeated to take, the photovoltaic cell in sorting mechanical arm pickup fourth stage conveyor, and be placed on the magazine of sorting material jacking mechanism, it is complete
Into sorting.Here, intelligent visual detection system, intelligence I-V test systems and artificial intelligence light-source system are not directly contacted with light
Lie prostrate battery；In addition, cylinder absorption and release action are the auxiliary body of each conveyor respectively, the flow direction of material flow is not influenced with moving
Make.
Beneficial effects of the present invention are as follows：
(1) employ multigroup automated system, realize photovoltaic cell automatic charging, automatic transmission, automated location detection,
The automation procedures such as automated location correction, automation light source analogy, automatic I-V tests, automation level sorting；
(2) multigroup cylinder control is employed, realize several photovoltaic cells while is adsorbed, is released, is allowed
Automatic charging, automatic transmission, automated location detection, the automated location that system in parallel handles several photovoltaic cells are corrected, are automatic
Change light source analogy, automatic I-V tests, automation level sorting；
(3) employ automatic material jacking mechanism and robotic arm carries the cooperation of material mechanism and completes feeding or sorting, reduce
Photovoltaic cell pickup, mobile, storing breakage rate；
(4) vision positioning system is employed, intelligently completes the detection to photovoltaic cell position, ensures the accurate of detection
Degree and accuracy；
(5) aligning system is employed, ensures photovoltaic cell positional precision；
(6) row's of employing pin contact system ensures photovoltaic cell with arranging the Multi-contact of pin, it is ensured that electric signal quality；
(7) employ the intelligent light source simulation system based on LED light source, with multigroup LED light source simulated solar irradiation spectrum and
Light intensity；
(8) the intelligent I-V test systems based on Nonlinear Quasi hop algorithm are employed, ensure the accuracy of I-V tests and fast
Speed.
Description of the drawings
Fig. 1 the structural representation of present invention.
The photovoltaic cell material flow of Fig. 2 present invention.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of fully-automatic intelligent photovoltaic cell detection and sorting device, including supervisory control desk 1, supervisory control desk
Linking arm 2, tri coloured lantern 3, upper fuselage 4, wheeled support construction 5, lower fuselage 6, power supply and communication bus system 7, power supply and communication
The branch system 8, first of bus automates air cylinder group 9, second and automates the automation air cylinder group the 11, the 4th of air cylinder group the 10, the 3rd
Magazine 13, the material first for automating 12, first groups of band automation material jacking mechanisms of air cylinder group automate 14, first groups of transmission mechanism
Automatic manipulator 15, material second automate transmission mechanism 16, intelligent vision position detecting system 17, material the 3rd and automate
Transmission mechanism 18, material position automation correction mechanism 19, intelligent light source simulator 20, intelligence I-V testers 21, in automation
It arranges needle system 22, the lower row's needle system 23 of automation, material the 4th and automates 24, second groups of band automation material jacking mechanisms of transmission mechanism
25, second groups of automatic manipulators 26 of magazine.
Supervisory control desk 1 is connected by supervisory control desk linking arm 2 with upper fuselage 4, and tri coloured lantern 3 is arranged on 4 top surface of fuselage；On
Fuselage 4 is arranged on by metal standoff structure on lower fuselage 6；The pedestal of lower fuselage 6 is wheeled support construction 5；Built in lower fuselage 6
The branch system 8, first of power supply and communication bus system 7, power supply and communication bus automates air cylinder group 9, second and automates gas
Cylinder group the 10, the 3rd automates air cylinder group 11, automates air cylinder group 12 with the 4th；Communication bus system 7 is by multigroup power supply and communication
The branch system 8 of bus forms, and the branch system 8 of power supply and communication bus is used to power to peripheral equipment, and row information of going forward side by side is handed over
Mutually；The leftmost side of upper fuselage 4 is one group of automation feed mechanism, respectively by first group of band automate material jacking mechanism magazine 13,
Material first automates 14, the first groups of automation of automatic manipulators 15 and the 4th air cylinder groups 12 of transmission mechanism and forms；With oneself
The serial right side of dynamicization feed mechanism arranges one group of intelligent automation material position detecting mechanism, and biography is automated by material second
Transfer mechanism 16, intelligent vision position detecting system 17 and the 3rd automate air cylinder group 11 and form；With intelligent automation material level
It puts the serial right side of testing agency and arranges one group of material automated location correction and transmission mechanism, automated and transmitted by material the 3rd
Mechanism 18, material position automation correction mechanism 19 and second automate air cylinder group 10 and form；It is corrected with material automated location
Serial right side arranges one group of material automatic sorting mechanism with transmission mechanism, and transmission mechanism 24, the are automated by material the 4th
25, second groups of automatic manipulators 26 and first of magazine of two groups of band automation material jacking mechanisms automate air cylinder group 9 and form.Object
The correction of material automated location has been longitudinally arranged one group of intelligence I-V characteristic curve test system with transmission mechanism, is simulated by intelligent light source
Device 20, intelligence I-V testers 21 arrange needle system 22 in automation and the lower row's needle system 23 of automation forms.
The first automation air cylinder group 9, second automates air cylinder group the 10, the 3rd and automates air cylinder group 11 and four selfs
Dynamicization air cylinder group 12 is made of respectively several cylinders, and each cylinder has automation operated pneumatic valve, controls startup or the pass of air-flow
It closes；So as to ensure several photovoltaic cells material first automate transmission mechanism 14, material second automate transmission mechanism 16,
Material the 3rd automate transmission mechanism 18, material the 4th automate transmission mechanism 24 on different position complete it is respective absorption and
Release movement；It ensure that intelligent photovoltaic detection can be different to the generation of several photovoltaic cells in the same period from sorting device
Operation, including：The actions such as feeding, transmission, position detection, aligning, I-V tests, sorting, so as to promote photovoltaic cell inspection
The efficiency of survey.
The effect of the magazine 13 of first group of automatic manipulator 15 and first group of band automation material jacking mechanism is will to expect
Photovoltaic cell in box automatically picks up successively, and is automatically placed in material first and automates on transmission mechanism 14, completes light
Lie prostrate the automation feeding action of battery.
The effect of the magazine 25 of second group of automatic manipulator 26 and second group of band automation material jacking mechanism is by object
Expect that the photovoltaic cell on the 4th automation transmission mechanism 24 automatically picks up successively, and be automatically placed in second group of band automation
In the magazine 25 of material jacking mechanism, 25 downlink of magazine of second group of band automation material jacking mechanism accommodates more photovoltaic cells, completes light
Lie prostrate the automated sorting action of battery.
The effect of the intelligent vision position detecting system 17 is to be passed with camera shooting photovoltaic cell in the second automation
Image on transfer mechanism 16 by intelligent image processing method, is identified the edge of photovoltaic cell, intelligently extracts
The position deviation that photovoltaic cell automates transmission mechanism 16 compared with second.
The effect of the material position automation correction mechanism 19 is on the one hand to receive intelligent vision position detecting system 17
Position control instruction, on the other hand driving automation correction system the position of photovoltaic cell is corrected.
The effect that needle system 22 and the lower row's needle system 23 of automation are arranged in the automation is driven by automated procedures
It is dynamic, realize two-way row's pin respectively approaching and contact with photovoltaic cell front (back side) anode (cathode).
The effect of the intelligence I-V testers 21 is to receive to arrange needle system 22 and the lower row's pin system of automation in automation respectively
The I-V test curves of photovoltaic cell are calculated by intelligent algorithm for the electric signal of system 23.
The effect of the intelligent light source simulator 20 is, by automatically controlling the luminescent devices such as LED light, simulated solar
Luminescent spectrum realizes the simulation of the light intensity and spectrum to sunlight.
In conclusion a kind of fully-automatic intelligent photovoltaic cell detection and sorting device are as follows using process：
First, in 1 input equipment startup function of supervisory control desk, supervisory control desk 1 generates control instruction and passes through confession operating personnel
Control instruction is sent to each automated system by electricity with communication bus system 7 and power supply and the branch system 8 of communication bus
With intelligence system；
Secondly, each subsystem receives the control instruction of supervisory control desk respectively, performs each automation or intelligent detecting function；
Wherein, after automating the startup of feed mechanism subsystem, the magazine 13 of first group of band automation material jacking mechanism successively will
Photovoltaic cell ejects magazine in magazine, and photovoltaic cell is placed in material first certainly successively by first group of automatic manipulator 15
On dynamicization transmission mechanism 14, and suction-operated is generated by the pneumatic unit of the 4th automation air cylinder group 12, prevent photovoltaic electric
Pond is automated from material first to come off on transmission mechanism 14；
It is automated when photovoltaic cell is transferred to material first at the inflection point of transmission mechanism 14, the 4th automation air cylinder group 12
Pneumatic unit generates suction-operated and closes, and the material second of material automatic transport to intelligent automation material position detecting mechanism is certainly
On dynamicization transmission mechanism 16, the 3rd automation air cylinder group 11 forms work and generates the suction-operated to photovoltaic cell, prevents light
Volt battery is automated from material second to come off on transmission mechanism 16；Meanwhile intelligent vision position detecting system 17 starts, camera
Image of the photovoltaic cell on the second automation transmission mechanism 16 is shot, by intelligent image processing method, to photovoltaic cell
Edge is identified, and intelligently extracts position deviation of the photovoltaic cell compared with the second automation transmission mechanism 16；
It is automated when photovoltaic cell is transferred to material second at the inflection point of transmission mechanism 16, the 3rd automation air cylinder group 11
Pneumatic unit generates suction-operated and closes, and the automation of material the 3rd of material automatic transport to aligning and Transmission system is transmitted
In mechanism 18, material position automation correction mechanism 19 receives the control instruction of intelligent vision position detecting system 17, to light
It is corrected the position of volt battery；After correction, the second automation air cylinder group 10 forms work and generates to photovoltaic cell
Suction-operated prevents photovoltaic cell is automated from material the 3rd from coming off on transmission mechanism 18；
When photovoltaic cell is transferred to intelligent I-V characteristic curve test internal system, material the 3rd automates conveyer
Structure 18 no longer moves, and intelligent I-V characteristic curve tests system starts；First, needle system 22 and automation are arranged in automation
Lower row's needle system 23 starts simultaneously, and two-way row's pin finally touches photovoltaic cell respectively close to the front and back of photovoltaic cell
Anode and cathode；Secondly, intelligent light source simulator 20 generates sunlight simulated light, radiates photovoltaic cell；Two-way row's pin detection
It is transferred to electric current in intelligent I-V testers 21, the I-V test curves of photovoltaic cell is calculated by intelligent algorithm；It completes
Detection to the photoelectric properties of photovoltaic cell；
The photovoltaic cell detected is being transported at the inflection point of the 3rd automation transmission mechanism 18, the second automation gas
The suction-operated that cylinder group 10 generates is closed, and photovoltaic cell is transported to the automation transmission of material the 4th of material automatic sorting mechanism
In mechanism 24, the first automation work of air cylinder group 9 generates absorption or release movement, and second group of automatic manipulator 26 is according to photovoltaic
Different grades of photovoltaic cell is placed in second group of band automation material jacking mechanism by the I-V test curves and grade of battery respectively
Within 25 magazine, the material jacking mechanism downlink of second group of band automation material jacking mechanism 25, to accommodate more photovoltaic cells；It completes
The detection and sorting of photovoltaic cell.
With reference to figure 2, the step of photovoltaic cell material flow of the invention, is as follows：A batch photovoltaic cell to be detected is put into raw material box
After interior, it is placed on feeding material jacking mechanism；Feeding mechanical arm picks up the uppermost photovoltaic cell of material jacking mechanism, and is placed in first
In grade conveyor；Material is transferred to again in second level conveyor and the 3rd pole conveyor；In third level conveyor, position
Correction mechanism contacts and moves photovoltaic cell, then, arranges pin up and down and approaches and contact the positive and negative anodes of photovoltaic cell；Is transferred to again
In level Four conveyor, the photovoltaic cell in sorting mechanical arm pickup fourth stage conveyor, and it is placed in the material of sorting material jacking mechanism
On box, sorting is completed.Here, intelligent visual detection system, intelligence I-V test systems and artificial intelligence light-source system be not straight
Contact photovoltaic cell；In addition, cylinder absorption and release action are the auxiliary body of each conveyor respectively, material flow is not influenced
Flow direction and action.
Claims (10)
1. a kind of fully-automatic intelligent photovoltaic cell detection and sorting device, it is characterised in that including supervisory control desk (1), supervisory control desk
Linking arm (2), tri coloured lantern (3), upper fuselage (4), wheeled support construction (5), lower fuselage (6), power supply and communication bus system
(7), feed mechanism, intelligent automation material position detecting mechanism, the correction of material automated location and transmission mechanism, material are automated
Automatic sorting mechanism and intelligent I-V characteristic curve test system；
Supervisory control desk (1) is connected by supervisory control desk linking arm (2) with upper fuselage (4), and tri coloured lantern (3) is arranged on fuselage (4)
Top surface；Upper fuselage (4) is arranged on by metal standoff structure on lower fuselage (6)；The pedestal of lower fuselage (6) is wheeled support construction
(5)；The built-in power supply of lower fuselage (6) and the branch system (8) of communication bus system (7), power supply with communication bus, the first automation
Air cylinder group (9), the second automation air cylinder group (10), the 3rd automation air cylinder group (11) and the 4th automation air cylinder group (12)；It is logical
News bus system (7) is made of multigroup power supply and the branch system (8) of communication bus, power supply and the branch system of communication bus
(8) it is used to power to peripheral equipment, row information of going forward side by side interaction；The leftmost side of upper fuselage (4) is one group of automation feed mechanism, point
The magazine (13) of material jacking mechanism is not automated by first group of band, material first automates transmission mechanism (14), first group of automation
Mechanical arm 15 and the 4th automates air cylinder group (12) and forms；Serial right side arranges one group of intelligence with automation feed mechanism
Automated material position detecting mechanism automates transmission mechanism (16), intelligent vision position detecting system (17) by material second
And the 3rd automation air cylinder group (11) form；Serial right side arranges one group with intelligent automation material position detecting mechanism
Material automated location is corrected and transmission mechanism, automates transmission mechanism (18) by material the 3rd, material position automates straightening machine
Structure (19) and the second automation air cylinder group (10) form；It is arranged with the correction of material automated location and the serial right side of transmission mechanism
One group of material automatic sorting mechanism automates transmission mechanism (24), second group of band automation material jacking mechanism by material the 4th
Magazine (25), second group of automatic manipulator (26) and the first automation air cylinder group (9) form；Material automated location correct with
Transmission mechanism has been longitudinally arranged one group of intelligence I-V characteristic curve test system, is surveyed by intelligent light source simulator (20), intelligence I-V
Needle system (22) and lower row's needle system (23) composition of automation are arranged on examination instrument (21), automation.
2. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
First automation air cylinder group (9), the second automation air cylinder group (10), the 3rd automation air cylinder group (11) and the 4th automation gas
Cylinder group (12) is made of respectively several cylinders, and each cylinder has automation operated pneumatic valve, controls the startup or closing of air-flow；From
And ensure several photovoltaic cells material first automate transmission mechanism (14), material second automate transmission mechanism (16),
The different position that material the 3rd automates transmission mechanism (18), material the 4th is automated on transmission mechanism (24) completes respective suction
Echo release movement；It ensure that intelligent photovoltaic detection can generate several photovoltaic cells in the same period with sorting device
Different operations, including：Feeding, transmission, position detection, aligning, I-V tests, sorting, so as to promote photovoltaic cell detection
Efficiency.
3. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect of the magazine (13) of first group of automatic manipulator 15 and first group of band automation material jacking mechanism is by the photovoltaic in magazine
Battery automatically picks up successively, and is automatically placed in material first and automates on transmission mechanism (14), completes photovoltaic cell
Automate feeding action.
4. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect of the magazine (25) of second group of automatic manipulator (26) and second group of band automation material jacking mechanism is by material four selfs
Photovoltaic cell on dynamicization transmission mechanism (24) automatically picks up successively, and is automatically placed in second group of band automation liftout machine
In the magazine (25) of structure, magazine (25) downlink of second group of band automation material jacking mechanism accommodates more photovoltaic cells, completes photovoltaic
The automated sorting action of battery.
5. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect of intelligent vision position detecting system (17) is, with camera shooting photovoltaic cell in the second automation transmission mechanism (16)
On image, by intelligent image processing method, the edge of photovoltaic cell is identified, intelligently extracts photovoltaic cell
Compared with the position deviation of the second automation transmission mechanism (16).
6. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
Material position automation correction mechanism (19) on the one hand receives the position control instruction of intelligent vision position detecting system (17),
On the other hand driving automation correction system corrects the position of photovoltaic cell.
7. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect that needle system (22) and the lower row's needle system (23) of automation are arranged in automation be the two-way row's pin of realization respectively approaching and contact with
The anode (cathode) in the front (back side) of photovoltaic cell.
8. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect of intelligent I-V testers (21) is to receive to arrange needle system (22) and the lower row's needle system (23) of automation in automation respectively
The I-V test curves of photovoltaic cell are calculated in electric signal.
9. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and sorting device, it is characterised in that described
The effect of intelligent light source simulator (20) is simulated solar luminescent spectrum, realizes the simulation of the light intensity and spectrum to sunlight.
10. a kind of fully-automatic intelligent photovoltaic cell detection according to claim 1 and the application method of sorting device, special
Sign is
First, in supervisory control desk (1) input equipment startup function, supervisory control desk (1) generates control instruction and passes through confession operating personnel
Control instruction is sent to each automation by electricity with communication bus system (7) and power supply and the branch system (8) of communication bus
System and intelligence system；
Secondly, each subsystem receives the control instruction of supervisory control desk respectively, performs each automation or intelligent detecting function；
Wherein, after automating the startup of feed mechanism subsystem, the magazine (13) of first group of band automation material jacking mechanism successively will material
Photovoltaic cell ejects magazine in box, and photovoltaic cell is placed in material first automatically successively by first group of automatic manipulator 15
Change on transmission mechanism (14), and suction-operated is generated by the pneumatic unit of the 4th automation air cylinder group (12), prevent photovoltaic
Battery is automated from material first to come off on transmission mechanism (14)；
It is automated when photovoltaic cell is transferred to material first at the inflection point of transmission mechanism (14), the 4th automation air cylinder group (12)
Pneumatic unit generates suction-operated and closes, and the material second of material automatic transport to intelligent automation material position detecting mechanism is certainly
On dynamicization transmission mechanism (16), the 3rd automation air cylinder group (11) forms work and generates the suction-operated to photovoltaic cell, prevents
Only photovoltaic cell is automated from material second and come off on transmission mechanism (16)；Meanwhile intelligent vision position detecting system (17) opens
Dynamic, camera shoots image of the photovoltaic cell on the second automation transmission mechanism (16), right by intelligent image processing method
The edge of photovoltaic cell is identified, and intelligently extracts position of the photovoltaic cell compared with the second automation transmission mechanism (16)
Put deviation；
It is automated when photovoltaic cell is transferred to material second at the inflection point of transmission mechanism (16), the 3rd automation air cylinder group (11)
Pneumatic unit generates suction-operated and closes, and the automation of material the 3rd of material automatic transport to aligning and Transmission system is transmitted
In mechanism (18), the control that material position automation correction mechanism (19) receives intelligent vision position detecting system (17) refers to
Order, corrects the position of photovoltaic cell；After correction, the second automation air cylinder group (10) forms work and generates to light
The suction-operated of battery is lied prostrate, prevents photovoltaic cell is automated from material the 3rd from coming off on transmission mechanism (18)；
When photovoltaic cell is transferred to intelligent I-V characteristic curve test internal system, material the 3rd automates transmission mechanism
(18) no longer move, intelligent I-V characteristic curve tests system starts；First, in automation arrange needle system (22) and automatically
Change lower row's needle system (23) simultaneously to start, two-way row's pin finally touches photovoltaic respectively close to the front and back of photovoltaic cell
The anode and cathode of battery；Secondly, intelligent light source simulator (20) generates sunlight simulated light, radiates photovoltaic cell；Two-way row
Pin detects that electric current is transferred in intelligent I-V testers (21), and the I-V that photovoltaic cell is calculated by intelligent algorithm tests song
Line；Complete the detection to the photoelectric properties of photovoltaic cell；
The photovoltaic cell detected is being transported at the inflection point of the 3rd automation transmission mechanism (18), the second automation cylinder
The suction-operated that group (10) generates is closed, and photovoltaic cell is transported to the automation transmission of material the 4th of material automatic sorting mechanism
In mechanism (24), the first automation air cylinder group (9), which works, generates absorption or release movement, second group of automatic manipulator (26) root
According to the I-V test curves and grade of photovoltaic cell, different grades of photovoltaic cell is placed in second group of band automation top respectively
Within the magazine for expecting mechanism 25, the material jacking mechanism downlink of second group of band automation material jacking mechanism 25, to accommodate more photovoltaic electrics
Pond；Complete the detection and sorting of photovoltaic cell.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112845151A (en) * | 2020-12-31 | 2021-05-28 | 惠州金源精密自动化设备有限公司 | Battery final inspection equipment |
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